ELP3A04

Amphenol ePower-Lite Series w w w.a mp h e n o l -i n d u str i a l.co m ABOUT US Amphenol Industrial Operations Amphenol Industrial Operation (AIO), a division of the Amphenol Corporation, is a prominent manufacturer of cylindrical connectors known around the world. Amphenol Industrial’s product lines consist of rectangular, standard miniature, fiber optic, EMI/EMP filter, and a variety of special application connectors. Manufacturing connectors since 1932, we take pride that Amphenol Industrial Operations is the undisputed leader in interconnect systems for harsh environment applications. Innovations like our RADSOK® contact technology can provide roughly 50% more current through the same size pin. Connectors utilizing the RADSOK® technology will outperform similar products in the market hands down. The Sidney, NY facility, nestled at the foothills of the Catskill Mountains, is over 307,000 square feet. This complex houses over 10000+ employees incorporating state-of-the art manufacturing technologies. The facility is bot ISO9001 certified and qualified to MIL-STD-790 requirements. Sidney Factory Amphenol is one of the largest manufacturers of interconnect products in the world The company designs, manufactures and markets electrical, electronic and fiber optic connectors, coaxial and flatribbon cable, and interconnect systems. Amphenol has long been the accepted leader in providing quality connectors and interconnect systems to the Industrial, Military and Telecommunication markets. Amphenol Technology (Zhuhai) Co., Ltd. Established in 2007, Amphenol Technology (Zhuhai) Co., Ltd. is a manufacturing facility for Amphenol Industrial Operations, which serves a number of industrial markets, included but not limited to Factory Automation, Transportation, Heavy Equipment, Alternative Energy, Energy Storage, Server/Data Comm and Power Distribution. Zhuhai Factory 1 Amphenol Technology (Zhuhai) Co., Ltd. covers an area of 28,470m² and is equipped with CNC, plating, injection molding and assembly workshops. This plant specializes in the design and manufacturing of industrial connectors featuring high power, high density, medium to high voltage electrical properties, and harsh environment applications. With industry leading engineering, design, and manufacturing expertise, Amphenol Technology (Zhuhai) Co., Ltd. has earned more than 30 utility patents on its innovative interconnects. Many of the products produced have been certified by independent standards including UL, IEC/TUV, ATEX, IECEx and MA. The facility is also certified to ISO 9001, ISO 14001 and IATF 16949. Zhuhai Factory 2 ePower-Lite Connector ePower-Lite is a plastic power connector series designed to be used in the hybrid electric vehicle and heavy equipment markets. The 2-pole, 3-pole and 4-pole connectors incorporate patented RADSOK® technology which provides higher amperage, lower T-rise and voltage drop, and less resistance. RADSOK’s twisted grid configuration allows for up to 50% more current to pass through the same size pin, while providing increased reliability and cycle durability, as well as lower mating forces. The compact plastic shell structure is light weight with a small footprint. There is a 3.6mm and 5.7mm version which can carry current up to 70A to 120A, field installable and repairable. We also offer a low cost alternative as our ePower-Lite Mini version which is a fit for low speed markets and low cost requirements. These attributes make the ePower-Lite robust and the interconnect of choice for the EV and Hybrid markets. Markets and Applications • • • • • Hybrid/ Electric Vehicle Heavy Equipment Battery Pack PDU Air Compressor Controller (Fuel Cell Application) 3.6mm ePower-Lite Series • • • • • • • • • • • • Plastic shell, light weight Compact design for space considerations with EVs Wide amperage range up to 70A Low mating/un-mating force Durability: 100min. cycles Touch-proof: IP 2XB (IEC 60529) Flammability: UL 94V-0 HVIL (High Voltage Interlock Loop) EMI Shielding IP67 & IP69k when mated RoHS Compliant 2-pole,3-pole, 4-pole version Technical Data Current Rating 25A (2.5mm 2 ) 35A (4mm 2 ) 50A (6mm 2 ) 70A (10mm 2 ) Test Voltage (See Level) 3000V AC (RMS) Ingress Protection IP67 & IP69K (Mated) Touch-Proof Yes Contact Size 3.6mm Operating Temperature -40℃ to 125℃ EMI 360 degree. HVIL Yes Operating Voltage 860V AC(Max.) 1000V DC(Max.) Durability 100 (Min.) Mating Cycles Flammability UL94V-0 Recommended Torque Receptacle assembly to panel:0.5~0.7N.M 2-Pole Electrical Receptacle 4-Pole Electrical Plug with HVIL & Shielding Shell with HVIL & Shielding Shell 40.90 45.40 37 32.30 58.50 REF 23 5 13 4 40.60 27.50 40.90 40.90 3.50 KEYWAY 4 X 4.30 4 X 4.30 3.50 3.50 32.30 B 4 X R4±0.10 KEYWAY 8.25 U KEY 22.80±0.10 2.75 Z KEY C 15.55 27.50 2-Pole Electrical Plug B B C 15.55 with HVIL & Shielding Shell 4 X M4 THREAD LENGTH 6 MM MIN. BLIND HOLE A KEY Y KEY 5 X 4.50 BLIND HOLE 5.50 4MIN. 0.2 M A B C 41.80 A 57.50 REF 22 3 MM MIN. 36.80 36.80 3-Pole Electrical Receptacle D with HVIL & Shielding Shell KEYWAY 60 41 46 45 5 13 3-Pole Electrical Plug 30 with HVIL & Shielding Shell 4 X KEYWAY 2.80 3 4.30 49.80 61.40 REF 22 1 46 B 41.4±0.1 16.70 1 C R12.35 40.80 24.7±0.1 30 18.5 4 X M4 THREAD LENGTH 6 MM MIN. BLIND HOLE U KEY A KEY 16 2 Y KEY Z KEY A 3.2 3.2 (MIN.) BLIND HOLE 0.2 M A B C 7.5 11.5 KEYWAY 4MM MIN. 4-Pole Electrical Receptacle with HVIL & Shielding Shell 36 44.50 48 B 5 36 29.1±0.1 16.50 C 36 22.1±0.1 21.20 48 21.2 36 Z KEY Y KEY 4 X M4 THREAD LENGTH 6 MM LENGTH BLIND HOLE A KEY A 3 KEAYWAY 4 X 4.30 2.80 4.5 3.5 9.5 3.2 3.2(MIN.) BLIND HOLE 5.7mm ePower-Lite 5.7mm 2-Pole Electrical Receptacle with HVIL & Shielding Shell 27 52 44.5 15.2 5 34.85 38 30.8 3.2 4X 3.5 KEYWAY DIMENSION 8.25 44.50 0.1 W KEY 2.75 U KEY Z KEY 47.8 60.7 REF 2.75 23 4xR2 16 16.90 0.1 36.8 • • • • • • • • • • • Y KEY A KEY 16 B 4-M3 THREAD LENGTH 6 0.5MM High current, 120A Max rated current EMI Shielding HVIL (High Voltage Interlock Loop) Secondary Lock design R4 RADSOK® Technology IP67 (when mated) Quick lock and push to release design Keyway design to prevent incorrect mating Compact Robust Design UL94 V-0 (self extinguishing) Wide operating temperature range (-40°C to 125°C) 30.80 0.1 A 5 31.50 0.1 5x 3.20 4 MIN 0.2 M A B C C KEYWAY KEYWAY MATE WITH RECEPTACLE 5.7mm 2-Pole Electrical Plug with HVIL & Shielding Shell 47.8 60.7 REF 23 36.8 MATE WITH RECEPTACLE MATE WITH RECEPTACLE Technical Data Contact Test Current Number of Pole Contact Size 16mm 2 (Max.100A) 25mm 2 (Max.120A) Test Voltage (Sea Level) 2500V AC(RMS) Operating Temperature -40℃ to 125℃ Operating Voltage 600V AC or 800V DC Touch-Proof IEC 60529 Durability 100( Min.) Matting Cycles Salt Spray IP67 Mated HVIL 96H Recommended Torque M3:0.3~0.6N.M 2-Pole 5.7mm Termination Type Crimp Type 47.8 64.9 REF 23 36.8 KEYWAY MATE WITH RECEPTACLE Crimp Type KEYWAY MARKING 27 52 44.5 15.2 5 34.85 38 30.8 KEYWAY MARKING 4X 3.2 3.5 KEYWAY DIMENSION Busbar Type 12.9 M5X0.8-6H 19.9 35.1 27.1 How to Order 3.6mm ePower-Lite Product Series Connector Type P Plug R Receptacle RADSOK® Size Omit for 3.6mm Keyway Pole Number Crimped Wire Size EMI & HVIL (Omit for EMI & HVIL option) 2 2-Pole A Key A 01 2.5mm² 3 3-Pole Y Key Y 02 4mm² 01 Yes EMI & No HVIL 4 4-Pole Z Key Z 03 6mm² 10 No EMI & Yes HVIL U Key U 04 10mm² 11 No EMI & HVIL EMI & HVIL 5.7mm ePower-Lite Product Series Connector Type P R Plug Receptacle RADSOK® Size A 5.7mm Pole Number 2 2-Pole Crimped Wire Size Keyway A Key A 16 Y Key Y 25 Z Key Z 03 U Key U W Key W EMI & HVIL (Omit for EMI & HVIL option) 16mm 2 EMI & HVIL (For plug & receptacle) 25mm 2 (For plug & receptacle) Busbar ( For receptacle ) 01 Yes EMI & No HVIL 10 No EMI & Yes HVIL 11 No EMI & No HVIL North America Amphenol Industrial Operations 191 Delaware Avenue Sidney, NY 13838-1395 USA Tel: +1-888-364-9011 Fax: +1-520-397-7169 www.amphenol-industrial.com Email: tech@amphenol-aio.com Asia Amphenol Technology(Zhuhai) Co., Ltd. No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, 519040 China Tel: +86-756-398 9725 Fax: +86-756-398 9768 www.amphenol-industrial.com Email: tech@amphenol-aio.com IB-13 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.