ELXM10100

High Quality Interconnect Products for Industrial Applications Amphenol Amphenol Pcd Index Plug and Header Systems 3.5mm Pitch 3.5mm Pitch ELXP Right Angle . . . . . . . . Page 15 ELXP with Locking Ears . . . Page 17 12A / 300V ELXT Straight . . . . . . . . . . . Page 15 ELXT with Locking Ears . . . Page 17 12A / 300V .150" Pitch .150" Pitch ELVP Right Angle . . . . . . . . Page 19 ELVP with Locking Ears . . . Page 21 12A / 300V ELVT Straight . . . . . . . . . . . Page 17 ELVT—Locking Ears. . . . . . Page 19 12A / 300V PLUGS .150" PITCH . . . PLUGS 3.5MM PITCH .150" Pitch .150" Pitch ELVF Front-Front . . . . . . . . Page 19 ELVF with Locking Ears . . . Page 21 12A / 300V SCVF Spring Clamp . . . . . . Page 82 SCVF with Locking Ears . . . Page 83 12A / 300V 5.0mm Pitch ELFP Right Angle . . . . . . . . Page 28 ELFP with Locking Ears . . . Page 30 15A / 300V . . . PLUGS .150" PITCH 5.0mm Pitch ELFF Front-Front. . . . . . . . . Page 29 ELFF with Locking Ears . . . Page 31 15A / 300V 5.0mm Pitch 5.0mm Pitch PLUGS 5.0MM PITCH . . . 5.0mm Pitch ESZP Compact . . . . . . . . . . Page 37 12A / 250V ELFT—Straight. . . . . . . . . . Page 28 ELFT with Locking Ears . . . Page 30 15A / 300V .200" Pitch ELFP-P Wire Support Plug . Page 27 15A / 300V . . . PLUGS 5.0MM PITCH ELFP Right Angle . . . . . . . . Page 38 ELFP with Locking Ears . . . Page 40 15A / 300V PLUGS .200" PITCH .200" Pitch .200" Pitch .200" Pitch .200" Pitch ELFT Straight . . . . . . . . . . . Page 38 ELFT with Locking Ears . . . Page 40 15A / 300V ELFF—Standard . . . . . . . . . Page 39 ELFF—Locking Ears . . . . . . Page 41 15A / 300V ELFP-P Wire Support Plug . Page 27 15A / 300V ELFK 45° Angle . . . . . . . . . Page 39 ELFK w/ Locking Ears. . . . . Page 41 15A / 300V . . . PLUGS .200" PITCH . . . Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 1 Index Plug and Header Systems .200" Pitch .200" Pitch .200" Pitch .300" Pitch FXP FlexiPlug® . . . . . . . . . Page 42 Euro/Screw-clamp Hybrid 15A / 300V ELFB Board-Mount . . . . . . . Page 47 15A / 300V SCFF Spring Clamp . . . . . . Page 79 15A / 300V ELFP Right Angle . . . . . . . . Page 50 ELFP with Locking Ears . . . Page 50 15A / 300V . . . PLUGS .200" PITCH .300" Pitch 10mm /.400" ELFT Straight . . . . . . . . . . . Page 51 ELFT with Locking Ears . . . Page 51 15A / 300V 3.5mm Pitch ELLP, ELLT, ELLF, ELLK . . . Page 53 15A / 600V PLUGS 10.0MM/.400" ...PLUGS .300" PITCH PLUGS .300" PITCH . . . .150" Pitch .150" Pitch ELVD 2-Tier Offset H/V . . . . Page 22 12A / 300V ELVA 2-Tier Aligned H/V . . . Page 23 12A / 300V ELXH Headers Hor/Ver . . . . Page 14 ELXH with Locking Ears . . . Page 16 12A / 300V HEADERS 3.5MM PITCH 5.0mm Pitch ELFH with Ejector Ears . . . . Page 34 15A / 300V 5.0mm Pitch HEADERS .150" PITCH . . . ELFH with Locking Ears . . . Page 32 15A / 300V HEADERS 5.0MM PITCH . . . 5.0mm Pitch ELFD 2-Tier Offset H/V . . . . Page 35 12A / 300V ELVH Headers Hor/Ver . . . . Page 18 ELVH with Locking Ears . . . Page 20 12A / 300V 5.0mm Pitch ELFH Closed Ends Hor/Ver ELFH Open Ends Hor/Ver . . Page 33 15A / 300V . . . HEADERS .150" PITCH 5.0mm Pitch .150" Pitch ELFA 2-Tier Aligned H/V . . . Page 36 15A / 300V 5.0mm Pitch ESZH Pin Header . . . . . . . . Page 37 12A / 250V . . . HEADERS 5.0MM PITCH Amphenol Pcd 2 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Plug and Header Systems Fixed Terminal Blocks Index .200" Pitch .200" Pitch .200" Pitch .200" Pitch ELFH Closed Ends Hor/Ver ELFH Open Ends Hor/Ver . . Page 45 15A / 300V ELFH with Locking Ears . . . Page 44 15A / 300V ELFH with Ejector Ears . . . . Page 46 15A / 300V ELFB Inverted Header. . . . . Page 47 15A / 300V . . . HEADERS .200" PITCH 10mm / .400" .200" Pitch .200" Pitch .300" Pitch ELFD 2-Tier Offset H/V . . . . Page 48 15A / 300V ELFA 2-Tier Aligned H/V . . . Page 49 15A / 300V ELFH Closed Ends Hor/Ver ELFH with Locking Ears . . . Page 50 15A / 300V . . . HEADERS .200" PITCH .100" Pitch ESDM Ultra-Miniature . . . . Page 55 10A / 150V 3.5mm Pitch HEADERS .300" PITCH 3.5mm Pitch ESBM Low-Profile . . . . . . . Page 58 12A / 150V FIXED BLOCKS .100" ELLH. . . . . . . . . . . . . . . . . . Page 53 15A / 600V HEADERS 10MM/.400" 3.5mm Pitch ELXM . . . . . . . . . . . . . . . . . Page 61 12A / 300V SMXM Surface-Mount . Page 56-57 12A / 300V FIXED BLOCKS 3.5MM PITCH .150" Pitch .150" Pitch .150" Pitch .150" Pitch ESBM Low-Profile . . . . . . . Page 58 12A / 150V ELVM . . . . . . . . . . . . . . . . . Page 60 12A / 300V SMVM Surface-Mount . Page 56-57 12A / 300V EL3V 3-Tier . . . . . . . . . . . . Page 59 12A / 300V FIXED BLOCKS .150" PITCH Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 3 Index 5.0mm Pitch Fixed Terminal Blocks 5.0mm Pitch ELM Standard Profiles . . . . Page 63 15A / 300V 5.0mm Pitch ESLM Low-Profile, R/A . . . Page 65 13.5A / 300V 5.0mm Pitch ESLT Multi-tier . . . . . . Pages 68-69 13.5A / 300V ESMT Multi-tier . . . . . . Pages 70-71 17.5A / 300V FIXED BLOCKS 5.0MM PITCH . . . 5.0mm Pitch 5.0mm Pitch ESTT Multi-tier . . . . . . Pages 72-73 24A / 300V SCM Spring-Clamp. . . . . . . Page 81 20A / 300V .200" Pitch .200" Pitch ELM Standard Profiles . . . . Page 62 15A / 300V ELMM Low-Profile, Angled. Page 64 15A / 300V . . . FIXED BLOCKS 5.0MM PITCH FIXED BLOCKS .200" PITCH . . . .200" Pitch .200" Pitch .200" Pitch .200" Pitch ESLM Low-Profile, R/A . . . Page 65 13.5A / 300V ESLT Multi-tier . . . . . . Pages 68-69 13.5A / 300V ESMT Multi-tier . . . . . . Pages 70-71 17.5A / 300V ESTT Multi-tier . . . . . . Pages 72-73 24A / 300V . . . FIXED BLOCKS .200" PITCH . . . .200" Pitch .200" Pitch .200" Pitch .200" Pitch ESTT 4-tier . . . . . . . . . . . . . Page 67 24A / 300V EL1M /2M /3M . . . . . . . . . . Page 66 20A / 300V EL2M Right-Offset . . . . . . . Page 67 20A / 300V SCM Spring-Clamp. . . . . . . Page 80 20A / 300V . . . FIXED BLOCKS .200" PITCH Amphenol Pcd 4 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Fixed Terminal Blocks, Spring Clamp, Edgecard Connectors .250" Pitch 7.5mm Pitch ESPM High Current . . . . . . Page 74 32A / 300V ESGM, ESMM, ESTM . . . . . Page 75 17.5A (24A ESTM) / 300V Index .300" Pitch .375" Pitch ESGM, ESMM, ESTM . . . . . Page 75 17.5A (24A ESTM) / 300V ESPM High Voltage . . . . . . Page 76 32A / 600V FIXED BLOCKS .250—.375" PITCH .400" Pitch 15.0mm Pitch ELMP Power. . . . . . . . . . . . Page 77 ELMP High Current . . . . . . Page 78 FIXED BLOCK .400" PITCH 5.0mm Pitch SCM w/ Lever SCM w/o Lever. . . . . . . . . . Page 81 20A / 300V FIXED BLOCKS15.0MM PITCH .150" Pitch .200" Pitch SCVF—Front-Entry. . . . . . . Page 82 SCVF with Locking Ears . . . Page 82 12A / 300V SCFF Front-Entry . . . . . . . . Page 83 12A / 300V SPRING-CLAMP PLUG SPRING-CLAMP PLUG .200" Pitch .100" Pitch .100" Pitch SCM w/ Lever SCM w/o Lever. . . . . . . . . . Page 80 20A / 300V ELH—Single-Density . . . . . Page 85 5A ELH Double-Density . . . . . . Page 85 5A EDGECARD .100" PITCH SPRING-CLAMP FIXED BLOCKS .156" Pitch .156" Pitch .156" Pitch .200" Pitch ELC Single-Sided . . . . . . . . Page 86 5A ELC Double-Sided . . . . . . . Page 86 5A ELB Cage Clamp. . . . . . . . . Page 87 10A ELD Cage Clamp. . . . . . . . . Page 88 10A EDGECARD .156" PITCH EDGECARD .200" PITCH Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 5 Custom Connectors and Modifications, Interface Modules, Cable Assembly, DIN Index .375" Pitch .375" Pitch ELE Screw-Barrier . . . . . . . Page 89 10A ELI Screw-Barrier with Cover . . . . . . . . . . . . . Page 90 10A CUSTOM CONNECTORS EDGECARD .375" PITCH Major Modifications . . . . . . Page 92 New Systems . . . . . . . . . . . Page 93 …CUSTOM CONNECTORS IRJ Modular Jack . . . . . . . . Page 96 AND Standard Options . . . . . . . . Page 91 IDS D-Sub . . . . . . . . . . . . . Page 95 MODIFICATION IDN DIN Connector. . . . . . . Page 96 Minor Modifications . . . . . . Page 91 AND MODIFICATIONS… IRC Ribbon Cable . . . . . . . . Page 95 INTERFACE MODULES… IRL Relay Module. . . . . . . . Page 96 ICN Centronics Module . . . Page 96 …INTERFACE MODULES… Custom Modules and Systems . . . . Pages 97-98 Cable Assemblies . . . . . . . . Page 99 …INTERFACE MODULES Amphenol Pcd 6 CABLE ASSEMBLIES Wire Management System . . . . . . . Page 100 Feed Through . . . . . . Page 102-104 DIN BLOCKS… “FlexiPlug” is a registered trademark of Amphenol Pcd Inc. Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Index DIN Blocks Multiple Connection . . . . . Page 105 Double Level . . . . . . Pages 106-107 Triple Level . . . . . . . Pages 108-109 Single Level Fused . . . . . . . . . . . . . Pages 110-111 …DIN BLOCKS… Double Level Fused . . . . . . . . . . . . . Pages 112-113 Disconnect and Test . . . . . . . . . . . . Pages 114-115 Ground . . . . . . . . . . Pages 116-117 Thermocouple . . . . . . . . . Page 117 …DIN BLOCKS… Explosion Proof . . . . . . . . Page 118 Stud Mount . . . . . . . . . . . Page 121 Spring-Clamp Feed-Through . . . . . . Page 122 Spring-Clamp Ground . . . Page 123 …DIN BLOCKS… Spring-Clamp Multiple Connection . . . . . . . Pages 124-125 Spring-Clamp Angled Feed-Through . . . . . Pages 126-127 Spring-Clamp Angled Ground . . . . . . . . . Page 128 Bus Bar . . . . . . . . . . Pages 130-131 …DIN BLOCKS… Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 7 Din Blocks, Alphabetical Listing of Products Index DIN Insulating Accessories . . . . . . . Page 132 DIN Interconnecting Accessories . . Page 133 DIN Mounting Accessories . . . . . . . Page 134 DIN Marking Accessories . . . . . . . . Page 135 …DIN BLOCKS PART NUMBER INDEX Part Page Number Part Page Number Part Page Number Part Page Number ASA . . . . . . . . . . . . . . . . . . . . . . 126 ELC. . . . . . . . . . . . . . . . . . . . . . . . 86 ELFT (5.0MM) . . . . . . . . . . . . 28, 30 ESLT . . . . . . . . . . . . . . . . . . . . 68,69 ASB . . . . . . . . . . . . . . . . . . . . . . 122 ELD. . . . . . . . . . . . . . . . . . . . . . . . 88 ELH. . . . . . . . . . . . . . . . . . . . . . . . 55 ESMM. . . . . . . . . . . . . . . . . . . . . . 75 ASBG . . . . . . . . . . . . . . . . . . . . . 123 ELE . . . . . . . . . . . . . . . . . . . . . . . . 89 ELI . . . . . . . . . . . . . . . . . . . . . . . . 90 ESMT . . . . . . . . . . . . . . . . . . . 70, 71 ASBM . . . . . . . . . . . . . . . . . . . . . 124 ELFA (.200:”) . . . . . . . . . . . . . . . . 49 ELL . . . . . . . . . . . . . . . . . . . . . . . . 53 ESPM (.250”) . . . . . . . . . . . . . . . . 74 ASG . . . . . . . . . . . . . . . . . . . . . . 128 ELFA (5.0MM) . . . . . . . . . . . . . . . 36 ELM (.200”) . . . . . . . . . . . . . . . . . 62 ESPM (.375”) . . . . . . . . . . . . . . . . 76 ASMA . . . . . . . . . . . . . . . . . . . . . 126 ELFB . . . . . . . . . . . . . . . . . . . . . . . 47 ELM (5.0MM) . . . . . . . . . . . . . . . . 63 ESTM . . . . . . . . . . . . . . . . . . . . . . 75 ATB. . . . . . . . . . . . . . . . . . . . . . . 102 ELFD (.200:”) . . . . . . . . . . . . . . . 48 ELMM. . . . . . . . . . . . . . . . . . . . . . 64 ESTT. . . . . . . . . . . . . . . . . 67, 72, 73 ATB. . . . . . . . . . . . . . . . . . . 121, 130 ELFD (5.0MM) . . . . . . . . . . . . . . . 35 ELMP. . . . . . . . . . . . . . . . . . . . 77,78 ESZ. . . . . . . . . . . . . . . . . . . . . . . . 37 ATBC. . . . . . . . . . . . . . . . . . . . . . 131 ELFF (.200:”) . . . . . . . . . . . . . 39, 41 ELVA . . . . . . . . . . . . . . . . . . . . . . . 23 FXP. . . . . . . . . . . . . . . . . . . . . 42, 43 ATC. . . . . . . . . . . . . . . . . . . . . . . 117 ELFF (5.0MM) . . . . . . . . . . . . 29, 31 ELVD. . . . . . . . . . . . . . . . . . . . . . . 22 ICN . . . . . . . . . . . . . . . . . . . . . . . . 96 ATD. . . . . . . . . . . . . . . . . . . . . . . 106 ELFH (.200:”) . . . . . . . . . . . . . 44, 45 ELVF . . . . . . . . . . . . . . . . . . . . 17, 19 IDN . . . . . . . . . . . . . . . . . . . . . . . . 96 ATDF. . . . . . . . . . . . . . . . . . . . . . 112 ELFH (.300”) . . . . . . . . . . . . . . . . 52 ELVH. . . . . . . . . . . . . . . . . . . . 16, 18 IDS . . . . . . . . . . . . . . . . . . . . . . . . 95 ATF . . . . . . . . . . . . . . . . . . . . . . . 110 ELFH (5.0MM) . . . . . . . . . . . . 32, 33 ELVM . . . . . . . . . . . . . . . . . . . . . . 54 IRC . . . . . . . . . . . . . . . . . . . . . . . . 95 ATG. . . . . . . . . . . . . . . . . . . . . . . 116 ELFH-J (5.0MM) . . . . . . . . . . . . . 34 ELVP. . . . . . . . . . . . . . . . . . . . 17, 19 IRJ . . . . . . . . . . . . . . . . . . . . . . . . 96 ATM . . . . . . . . . . . . . . . . . . . . . . 105 ELFH-j (.200:”) . . . . . . . . . . . . . . . 46 ELVT . . . . . . . . . . . . . . . . . . . . 17, 19 IRL . . . . . . . . . . . . . . . . . . . . . . . . 96 ATS. . . . . . . . . . . . . . . . . . . . . . . 114 ELFK (.200:”) . . . . . . . . . . . . . 39, 41 ELXH . . . . . . . . . . . . . . . . . . . 12, 14 RJ. . . . . . . . . . . . . . . . . . . . . . . . 135 ATT . . . . . . . . . . . . . . . . . . . . . . . 104 ELFK (.300”). . . . . . . . . . . . . . . . . 51 ELXM . . . . . . . . . . . . . . . . . . . . . . 61 SCFF . . . . . . . . . . . . . . . . . . . . . . . 83 ATX. . . . . . . . . . . . . . . . . . . . . . . 118 ELFP (.200:”) . . . . . . . . . . . . . 38, 40 ELXP . . . . . . . . . . . . . . . . . . . 13, 15 SCM (.200”) . . . . . . . . . . . . . . . . . 80 EL1M . . . . . . . . . . . . . . . . . . . . . . 66 ELFP (.300”). . . . . . . . . . . . . . . . . 50 ELXT. . . . . . . . . . . . . . . . . . . . 13, 15 SCM (5.0MM) . . . . . . . . . . . . . . . 81 EL2M. . . . . . . . . . . . . . . . . . . . 66,67 ELFP (5.0MM) . . . . . . . . . . . . 28, 30 ESBM . . . . . . . . . . . . . . . . . . . . . . 58 SCVF. . . . . . . . . . . . . . . . . . . . . . . 82 EL3M . . . . . . . . . . . . . . . . . . . . . . 66 ELFP-P . . . . . . . . . . . . . . . . . . . . . 27 ESDM . . . . . . . . . . . . . . . . . . . . . . 55 SMVM . . . . . . . . . . . . . . . . . . . . . 57 EL3V. . . . . . . . . . . . . . . . . . . . . . . 59 ELFT (.200:”) . . . . . . . . . . . . . 38, 41 ESGM . . . . . . . . . . . . . . . . . . . . . . 75 SMXM . . . . . . . . . . . . . . . . . . . . . 57 ELB. . . . . . . . . . . . . . . . . . . . . . . . 87 ELFT (.300”) . . . . . . . . . . . . . . . . . 51 ESLM . . . . . . . . . . . . . . . . . . . . . . 65 Amphenol Pcd 8 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Approvals and Specifications Approvals Specifications ISO QUALITY STANDARD CURRENT RATING OPERATING VOLTAGE Amphenol Pcd is cer tified to ISO 9001:2000 and AS9100:2001, covering the design and manufacture of electronic connectors and interconnect systems. In accordance with UL1059, ter minal block current rating is based on the maximum continuous current load that can be applied to a ter minal block without a temperature rise greater than 30°C. To verify current rating, three or more poles of a ter minal block are wired in series with the largest rated conductor size. Block temperature is monitored with a thermocouple mounted to the center position as current is applied. Once temperature stabilizes, maximum temperature and temperature rise over ambient are recorded. Testing is conducted in a nominal 25°C ambient. Temperatures are considered stabilized when three successive readings at 15 minute inter vals are constant. (See graph below.) Operating voltage is dependent on conductor spacing, insulation material and workmanship. For a given voltage rating, terminal blocks are tested, in accordance with UL1059, at twice the rated voltage plus 1000V. The block must withstand this test voltage without dielectric breakdown – arcing through or over the insulating material – for one minute. Testing is performed immediately following the current rating test, while blocks are still heated, and looks for breakdown both between live block elements which are not interconnected, and between live elements and the sur face to which the terminal block is mounted. Certification No. C2004-00140 UNDERWRITERS LABORATORY FLAMMABILITY File No. E83421 CANADIAN STANDARDS ASSOCIATION All board-mount and pluggable terminal blocks and headers listed through page 92 are self extinguishing and rated V0. DIN blocks and accessories indicated on pages 93 - 95 are rated V2. File No. LR69703 TUV PRODUCT SERVICE File No. BL 99 10 20396 003 DIN VDE 0627:1986 DIN VDE 0110-1:1989 EN 60947-1:1991 EN 60947-7-1:1992 Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 9 Introduction Introduction to Amphenol Pcd Amphenol PCD designs, manufactures and markets electronic connectors, interconnect systems and related accessories to the industrial equipment and military/avionics industries. Headquarters and primar y manufacturing facilities are located in Nor th America, with sales offices throughout the United States, and worldwide sales representation and distribution coverage. Division of Amphenol Corporation Worldwide Presence Amphenol Pcd is a Division of Amphenol Corporation, one of the world’s largest manufacturers of interconnect products. Amphenol provides Amphenol Pcd with the backing of a multinational organization that includes well over 50 manufacturing organizations in the Americas, Europe and Asia; and sales offices, represen tative and electronic distributors throughout the world. Amphenol sells to and services thousands of customers in over 60 countries, and employs close to 14,000 individuals. The experience, scope and capabilities of Amphenol Corporation greatly enhance Amphenol Pcd’s ability to work with customers on a global basis; providing service, support, distribution as required, and coordinated supply and development programs to other multinationals. Amphenol Pcd The Company is organized as two Business Units – Industrial and Mil Aero – that ser ve distinct market/ product segments which share the same basic electronic connector design and manufacturing technology. Both Units focus on discrete wiring interconnects, and develop and market a broad range of standard products, as well as custom connectors and systems. Industrial Business Unit The industrial equipment interconnects and interconnect systems set for th in this catalog are the products of the Industrial Business Unit. Amphenol Pcd is the leading Nor th American manufacturer of both printed cir cuit board terminal blocks and inter face modules. The primary markets we ser ve are Process Control, Factor y Automation, Instrumentation, HVAC, Security, Datacom, UPS and Audio/Video. Terminal blocks include a broad range of fixed-mount and pluggable European cage clamp, U.S.-style screw clamp and spring clamp style wire-to-board blocks and related headers in .100" to .375" centers, as well as a wide selection of IEC DIN style rail-mount blocks. This range of blocks, combined with engineering responsiveness, serve as the basic elements with which a broad series of creative application solutions ranging from interface modules to new I/O block developments are created. Interface modules are industrial interconnect devices which expand traditional terminal block I/O functions by incorporating the blocks, high density connectors and often additional components into a rail-mounted printed board assembly. Mil Aero Business Unit Amphenol Pcd is a leading Nor th American supplier of avionic junction modules, relay sockets, rectangular and circular rack and pannel connectors, fiber optic interconnects and aircraft and militar y system packages. The Mil Aero Business unit provides military, aerospace and related OEMs with an extremely broad range of high performance, high durability interconnect products and related accessories designed, manufactured and tested to rigid militar y and airframe customer specifications. In addition to sales offices and represen tatives throughout the Americas, Amphenol Pcd provides M&R inven- Amphenol Pcd 10 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Industrial Interconnections Amphenol Pcd Philosophy As a basic business philosophy, Amphenol Pcd is dedicated to concentrating on those advanced and challenging market segments which demand an extraordinar y level of supplier support and reaction. The approach to implement this strategy is based on the following key principles: Pluggable terminal blocks are available in a broad variety of sizes, configurations and marking variations; as well as customized variations. tory and support through leading Avionics distributors throughout the world. Introduction Contact Us Please contact Amphenol Pcd at 800 333 4723 or send an e-mail to info@amphenolpcd.com for further information, or for assistance with a standard or special intercon nect application. We look for ward to having the opportunity to work with you. FOCUS: Concentrate all resources on serving a limited number of tightly defined markets, and understanding the needs of those markets. INNOVATION: Provide these markets new, creative solutions in both products and ser vices. RESPONSIVENESS: Identify and respond to the market and pr oduct needs more rapidly than any other supplier Customized Interconnect Packages Amphenol Corporation’s broad technical, product and manufacturing resources enable Amphenol Pcd to provide exceptional performance in the area of customized system development – application specific packag ing which blends both Corporate and Amphenol Pcd products and knowhow to provide customers with rapid, well-engineered and cost-effective custom solutions to interconnect prob lems. User inquiries are welcome. Performance is the sum of these principles. It is the measur e of how well we continually and consistently implement basic strategy and key principles. At Amphenol Pcd our primar y goal is to provide our customers and markets with a steady record of outstanding performance. New avionic junction modules incorporate electronic components in housing and circuitry. Interface modules simplify connections between system I/O cards and field equipment, reduce installed cost and enhance reliability. “FlexiPlug” is a registered trademark of Amphenol Pcd Inc. Application-specific I/O interconnects are developed in close conjuction with our customers. Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 11 3.5mm ( .138" ) .150" (3.81mm) ELV/ELX Terminal Block System Accessories and special features include a color choice of green or black, tin or gold plated contacts, locking/mounting ears and a variety of marking options. Intermateability The ELV and ELX are inter mateable and interchangeable with industr y standard .150" and 3.5mm competitive plugs and headers, but offer significant advantages in material, design, performance and flexibility. SMT Compatibility ELV/ELX headers are suitable for SMT reflow solder PCB manufacturing processes as well as wave solder, providing users with added application flexibility. Headers are molded of ultra-high-temperature glass-filled polyamide, which will withstand extremes of 260°C for three minutes during PCB production. Unique Plug Stacking Amphenol Pcd plugs can be stacked side-by-side in Amphenol Pcd headers without losing a contact position. For example, two 6-position plugs are stackable in a 12-position header, allowing multiple system configuration in one I/O area on the PC board. Competition does not offer this feature. SYSTEM FEATURES The Amphenol Pcd ELV and ELX are a family of high-density, high temperature pluggable terminal blocks on .150" and 3.5mm spacing respectively, featuring a moving vise clamp wire termination system, keying capability at individual contact positions and many optional mounting and application features. Blocks are available in 2 through 20 positions (24 in some configurations), molded to size. This family features unique plug stackability for further system flexibility. The family is UL, CSA and TÜV approved. Variations Amphenol Pcd offers a wide selection of ELV and ELX variations and accessories. Headers are provided in straight and right angle (ver tical and horizontal) designs, as well as 2-tier “stacked” designs for increased density. Plugs are available in numer ous wire entry configurations, including vertical and horizontal, and the recently-introduced ELVF “front-front” design, in which both wire inser tion and screw actuation are enabled from the front face of the connector, facilitating installation conditions. Current Rating Because of superior contact element design and material selection, the ELV/ELX line has been given a UL current rating of 12A (300V)—the highest in the industr y. ELV/ELX blocks will run cooler—a critical basis for reliable, long-term performance. Fixed Wire-to-Board Connections Related ELVM/ELXM high-density, high-temperature, wire-to-board screw terminal blocks for direct connection of wire to PCB are designed and built with the same principles and components as the pluggable connectors described above. See pages 60-61. Amphenol Pcd 12 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com ELV/ELX Terminal Block System OPTIONS Optional accessories and variations greatly expand the application range and flexibility of the ELV/ELX line. Please refer to the table below for guidance in building par t numbers to reflect desired variations. Contact Amphenol Pcd for additional details or application assistance. Colors Standard product color is black. However, all ELV/ELX products shown on pages 12--20 are also available in green—with the same deliver y commitment—if compatibility with blocks previously installed on a system is required. Catalog numbers for both colors are shown in all tables Consult factory for other colors and color matching. Contact Plating Standard contact plating is tin-lead. Additionally, all ELV/ELX products are also available with selectively gold plated contacts—.000030" gold over .000050" nickel—for critical applications involving low-level circuits or more severe operating conditions. To specify gold plating, the eighth digit of the ELV or ELX catalog number, as shown in the table below, is indicated as either “1” for black/gold par ts or “2” for green/gold par ts 3.5mm ( .138" ) .150" (3.81mm) trimming off the plastic tabs on the corresponding keyed contact pins. For handling convenience, keys are supplied in rings of eight. See page 25 for catalog number and ordering guidance. Mounting Ears—Headers only Header locking ears can also function as mounting ears to secure ver ticalmount headers to printed boards or bulkheads with provisions for threaded fasteners. Keying Headers are designed to accept tabs which lock into keyways in the molded plastic, and can be configured to ensure correct mating of physically similar, but electrically unique plugs. The bright yellow tabs provide a visual and physical confirmation of correct mating. In order to key a mated pair of connectors, the header is configur ed with the appropriate combination of keys, and the plug is modified to suit by Marking Plugs are available with a variety of standard and custom position marking options. Catalog number designations for the most popular marking styles are indicated on the accompanying Part Numbering Guide. Please contact Amphenol Pcd to discuss requirements for special plug marking, or for header marking. Also see page 13 for details regarding stick-on marking labels. Special Variations Amphenol Pcd is the industr y leader in providing custom PCB block config urations, tailored to meet special application or unusual system demands, and unique product identification or capability requirements. Please contact us to discuss individual needs. Locking Ears—Plugs and Headers Integrally molded locking ears ar e available with all plug and header (except 2-tier and ELVF) configurations for use in high-stress or high-vibration applications, or where unintentional disconnect must be prevented. The integrally molded ear design provides a more secure and reliable alter nate to competing “snap-on” versions. Plug ears hold a captive floating slothead locking screw that engages a threaded insert on the header ear. The mounting screw is tightened after plug and header are mated, fir mly securing the connection. Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 13 ELXH MINI-HEADERS Vertical and Horizontal 3.5mm ( .138" ) ELXH Horizontal HEADERS PLUGS ELXH headers are molded of ultra-high-temperature polyamide, which will withstand temperatures to 260°C during the PCB production process, and are compatible with SMT reflow soldering as well as wave soldering processes. The headers are available in vertical and horizontal versions. A shrouded design and keying capability prevent mismating. Headers mate with PCD and competitive 3.5mm pluggable terminal blocks. Multiple PCD ELX plugs can be stacked end-to-end in a header without loss of a contact position. All ELX pluggable ter minal blocks incorporate moving vise clamp wire ter mination and mate with PCD ELX headers. ELXP blocks feature wire entry parallel to contact. ELXT blocks offer wire entr y perpendicular to contact— top or bottom entr y is available. VARIATIONS See pages 12 and 13 for additional information on plug and header variations and Part Numbering Guide for ordering specifics. ACCESSORIES Polarizing keys and marking labels. See page 13. Pos Catalog # Black Catalog # Green 2 ELXH02100 ELXH021G0 ELXH Vertical L (mm) Pos 7.72 Catalog # Black Catalog # Green L (mm) 2 ELXH02500 ELXH025G0 7.72 3 ELXH03100 ELXH031G0 11.22 3 ELXH03500 ELXH035G0 11.22 4 ELXH04100 ELXH041G0 14.72 4 ELXH04500 ELXH045G0 14.72 5 ELXH05100 ELXH051G0 18.22 5 ELXH05500 ELXH055G0 18.22 6 ELXH06100 ELXH061G0 21.72 6 ELXH06500 ELXH065G0 21.72 7 ELXH07100 ELXH071G0 25.22 7 ELXH07500 ELXH075G0 25.22 8 ELXH08100 ELXH081G0 28.72 8 ELXH08500 ELXH085G0 28.72 9 ELXH09100 ELXH091G0 32.22 9 ELXH09500 ELXH095G0 32.22 10 ELXH10100 ELXH101G0 35.72 10 ELXH10500 ELXH105G0 35.72 11 ELXH11100 ELXH111G0 39.22 11 ELXH11500 ELXH115G0 39.22 12 ELXH12100 ELXH121G0 42.72 12 ELXH12500 ELXH125G0 42.72 13 ELXH13100 ELXH131G0 46.22 13 ELXH13500 ELXH135G0 46.22 14 ELXH14100 ELXH141G0 49.72 14 ELXH14500 ELXH145G0 49.72 15 ELXH15100 ELXH151G0 53.22 15 ELXH15500 ELXH155G0 53.22 16 ELXH16100 ELXH161G0 56.72 16 ELXH16500 ELXH165G0 56.72 17 ELXH17100 ELXH171G0 60.22 17 ELXH17500 ELXH175G0 60.22 18 ELXH18100 ELXH181G0 63.72 18 ELXH18500 ELXH185G0 63.72 19 ELXH19100 ELXH191G0 67.22 19 ELXH19500 ELXH195G0 67.22 20 ELXH20100 ELXH201G0 70.72 20 ELXH20500 ELXH205G0 70.72 21 ELXH21100 ELXH201G0 74.22 21 ELXH21500 ELXH205G0 74.22 22 ELXH22100 ELXH201G0 77.72 22 ELXH22500 ELXH205G0 77.72 23 ELXH23100 ELXH201G0 81.22 23 ELXH23500 ELXH205G0 81.22 24 ELXH24100 ELXH201G0 84.72 24 ELXH24500 ELXH205G0 84.72 See page 13 for gold plating and marking options APPROVALS: Consult factory for specific product recognitions SPECIFICA TIONS: MATERIALS: Current Rating: 12A Operating Voltage: 300V Insulation Resistance: >103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 103 Megohms Housing (Plug/Header): Polyamide 6/6, UL 94V-0,Color: Black Header Pin: Copper alloy, Tin-lead finish Plug Contact: Phos bronze, Tin-lead finish Wire Clamp: Copper Alloy, Nickel finish Clamp Screw: Copper Alloy, Nickel finish Hole Diameter: .055" min. height off the board can range from .45" to .55", depending on wire exit angle. The ESZP plug features a high reliability moving cage clamp wire termination. Variable Wire Entr y Modes An innovative plug design permits wire entry parallel or perpendicular to the board all with the same plug, depending on how the plug is connected to the header. See schematic drawings at below. APPROVALS: WIRE INST ALLATION: Strip Length: .160--.240" Wire Range: 14-30 AWG Recommended Tightening Torque: 4.4 lb-in. (0.5N-m) Consult factory for specific product recognitions Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 37 ELFP/T PLUGS Right Angle/Straight .200" (5.08mm) ELFP Right Angle ELFT Top Entry ELFT Bottom Entry E WIR WIRE E WIR PLUGS ELF Series plugs mate with ELF Series headers, and accommodate competitive headers as well. Precision molded housings allow wire termination while the connector is either plugged or unplugged. Catalog # Black Catalog # Green 2 ELFP02210 ELFP0221G 0.40 2 ELFT02250 ELFT0225G 0.40 3 ELFP03210 ELFP0321G 0.60 3 ELFT03250 ELFT0325G 0.60 Pos L (In.) Pos Catalog # Black Catalog # Green L (In.) Pos Catalog # Black Catalog # Green L (In.) 2 ELFT02260 ELFT0226G 0.40 3 ELFT03260 ELFT0326G 0.60 ELFP blocks feature wire entry parallel to contact and mating direction. 4 ELFP04210 ELFP0421G 0.80 4 ELFT04250 ELFT0425G 0.80 4 ELFT04260 ELFT0426G 0.80 5 ELFP05210 ELFP0521G 1.00 5 ELFT05250 ELFT0525G 1.00 5 ELFT05260 ELFT0526G 1.00 6 ELFP06210 ELFP0621G 1.20 6 ELFT06250 ELFT0625G 1.20 6 ELFT06260 ELFT0626G 1.20 ELFT blocks offer top or bottom wire entr y perpendicular to contact and mating direction. 7 ELFP07210 ELFP0721G 1.40 7 ELFT07250 ELFT0725G 1.40 7 ELFT07260 ELFT0726G 1.40 8 ELFP08210 ELFP0821G 1.60 8 ELFT08250 ELFT0825G 1.60 8 ELFT08260 ELFT0826G 1.60 9 ELFP09210 ELFP0921G 1.80 9 ELFT09250 ELFT0925G 1.80 9 ELFT09260 ELFT0926G 1.80 10 ELFP10210 ELFP1021G 2.00 10 ELFT10250 ELFT1025G 2.00 10 ELFT10260 ELFT1026G 2.00 11 ELFP11210 ELFP1121G 2.20 11 ELFT11250 ELFT1125G 2.20 11 ELFT11260 ELFT1126G 2.20 ELFF “front-front” blocks feature wire insertion and screw actuation from the front of the plug—plus a top or bottom wire entry option. The 45° ELFK offers additional installation flexibility by angling both wire and screw access. Locking Ears: See pages 36--37 Gold Plating: Indicate “1” as the last digit of catalog no. for black parts; “1G” in the last position for green parts. Marking: See page 25 12 ELFP12210 ELFP1221G 2.40 12 ELFT12250 ELFT1225G 2.40 12 ELFT12260 ELFT1226G 2.40 13 ELFP13210 ELFP1321G 2.60 13 ELFT13250 ELFT1325G 2.60 13 ELFT13260 ELFT1326G 2.60 14 ELFP14210 ELFP1421G 2.80 14 ELFT14250 ELFT1425G 2.80 14 ELFT14260 ELFT1426G 2.80 15 ELFP15210 ELFP1521G 3.00 15 ELFT15250 ELFT1525G 3.00 15 ELFT15260 ELFT1526G 3.00 16 ELFP16210 ELFP1621G 3.20 16 ELFT16250 ELFT1625G 3.20 16 ELFT16260 ELFT1626G 3.20 17 ELFP17210 ELFP1721G 3.40 17 ELFT17250 ELFT1725G 3.40 17 ELFT17260 ELFT1726G 3.40 18 ELFP18210 ELFP1821G 3.60 18 ELFT18250 ELFT1825G 3.60 18 ELFT18260 ELFT1826G 3.60 19 ELFP19210 ELFP1921G 3.80 19 ELFT19250 ELFT1925G 3.80 19 ELFT19260 ELFT1926G 3.80 20 ELFP20210 ELFP2021G 4.00 20 ELFT20250 ELFT2025G 4.00 20 ELFT20260 ELFT2026G 4.00 21 ELFP21210 ELFP2121G 4.20 21 ELFT21250 ELFT2125G 4.20 21 ELFT21260 ELFT2126G 4.20 22 ELFP22210 ELFP2221G 4.40 22 ELFT22250 ELFT2225G 4.40 22 ELFT22260 ELFT2226G 4.40 23 ELFP23210 ELFP2321G 4.60 23 ELFT23250 ELFT2325G 4.60 23 ELFT23260 ELFT2326G 4.60 24 ELFP24210 ELFP2421G 4.80 24 ELFT24250 ELFT2425G 4.80 24 ELFT24260 ELFT2426G 4.80 See page 25 for gold plating and marking options Accessories: See page 29 APPROVALS: SPECIFICA TIONS: MATERIALS: INSTALLATION: Consult factory for specific product recognitions Current Rating: 15A Operating Voltage: 300V Insulation Resistance: >105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Dielectric Withstanding: 103 Megohms Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com EL3V 3-Tier, High-Density Terminal Block .150" (3.81mm) .150" EL3V Terminal Block Pos 6 Catalog # Black Catalog # Green L (In.) EL3V061B00 EL3V061G00 .375 9 EL3V091B00 EL3V091G00 .525 12 EL3V121B00 EL3V121G00 .675 15 EL3V151B00 EL3V151G00 .825 18 EL3V181B00 EL3V181G00 .975 21 EL3V211B00 EL3V211G00 1.125 24 EL3V241B00 EL3V241G00 1.275 27 EL3V271B00 EL3V271G00 1.425 30 EL3V301B00 EL3V301B00 1.575 High-density, 3-tier version of the .150" ELV terminal block shown on page 60. Molded to size in 3-tier configurations ranging from a total of 6 to 30 contacts. Blocks can be stacked adjacent to each other on a board without the loss of a position. Moving cage clamp wire ter minations ensure reliability and repeated reusability. Options and Variations Available in black or green. Please contact Amphenol Pcd regarding marking and custom configuration. MATERIALS: SPECIFICA TIONS: APPROVALS: Housing: Polyamide 4/6, UL 94V-0, black or green Contact: Brass, tin-lead finish Wire Clamp/Screw: Copper alloy, nickel finish Current Rating: 12A Operating Voltage: 300V Insulation Resistance: >103 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 103 Megohms Contact Resistance: 103 Megohms Contact Resistance: 103 Megohms Contact Resistance: 103 Megohms Contact Resistance: 103 Megohms Contact Resistance: 103 Megohms Contact Resistance: 103 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Dielectric Withstanding: 105 Megohms Wire Range: 14-26 AWG Wire Pullout Force: Per UL 486 Board Thickness Range: .054-.070" C D APPROVALS: Amphenol Pcd 88 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com ELECTROCON ELE Screw-Barrier/Edgecard Connector .375" The rugged .375" ELE wire-to-board screw-barrier terminal block offers gang disconnect capability in a popular screw clamp-style ter minal block configuration. Selectively gold-plated, bifurcated cantilever beam contacts eliminate the board damage possible with the stamped tuning fork contacts commonly utilized in this application. Pos Catalog # A B C D 2 ELE022110 .50 .66 1.125 1.50 4 ELE042110 1.25 1.41 1.875 2.25 6 ELE062110 2.00 2.16 2.625 3.00 8 ELE082110 2.75 2.91 3.375 3.75 10 ELE102110 3.50 3.66 4.125 4.50 12 ELE122110 4.25 4.41 4.875 5.25 16 ELE162110 5.75 5.91 6.375 6.75 18 ELE182110 6.50 6.66 7.125 7.50 20 ELE202110 7.25 7.41 7.875 8.25 24 ELE242110 8.75 8.91 9.375 9.75 Additionally, the ELE assures a high reliability wire termination through use of a #6-32 SEM nickel-plated steel screw and clamp, retained by a separate steel nut. This design overcomes the thread stripping problems inherent in blocks that thread the thin contact material to retain the clamping screw. Connectors are available with special marking and configuration adaptations, and in sizes not indicated in the table. Please contact Amphenol Pcd for details. APPROVALS: 28 ELE282110 10.25 10.41 10.875 11.25 SPECIFICA TIONS: MATERIALS Current Rating: 10A Insulation Resistance: >105 Megohms Wire Range: 12-22 AWG Wire Pullout Force: Per UL 486 Board Thickness Range: .054-.070" Housing: Phenylene oxide, black, UL 94-V0 Contact: Phosphor bronze, .000030" selective gold finish Terminal Screw: Steel, nickel finish Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 89 .375" ELECTROCON ELI Screw-Barrier/Edgecard with C over The .375" spacing ELI screw-barrier/ edgecard connector features preloaded, selectively gold-plated cantilever beam contacts. The pre-loaded contact will consistently and dependably exer t a high normal force and reliable connection over a high range of boar d thicknesses and warping conditions, while the cantilever beam design eliminates board wear encountered with tuning fork contact designs. A steel #6-32 screw and separate steel nut provide high reliability wire termination. The ELI also features integral mounting hardware and a swiveling snapdown, screw-terminal cover that provides insulation, protection and ease of marking. APPROVALS: Pos Catalog # 2 A B C ELI020100 1.50 1.218 .750 .510 3 ELI030100 1.87 1.593 1.125 .885 4 ELI040100 2.25 1.968 1.500 1.260 5 ELI050100 2.62 2.343 1.875 1.635 6 ELI106100 3.00 2.718 2.250 2.010 7 ELI107100 3.37 3.093 2.625 2.385 8 ELI080100 3.75 3.468 3.000 2.760 10 ELI100100 4.50 4.218 3.750 3.510 12 ELI120100 5.25 4.968 4.500 4.260 15 ELI150100 6.37 6.093 5.625 5.385 18 ELI180100 7.50 7.218 6.750 6.510 MATERIALS SPECIFICA TIONS: Housing: Glass-filled polyester, UL 94-V0, Black Contact: Phosphor bronze, .000030" selective gold finish Terminal Screw: Steel, nickel finish Current Rating: 10A Insulation Resistance: >105 Megohms Wire Range: 12-22 AWG Wire Pullout Force: Per UL 486 Minimum Torque Withstanding: 12 lb-in. Board Thickness Range: .054-.070" D Amphenol Pcd 90 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Options/Modifications and Custom Interconnect Systems Modifications and Custom Since industrial terminal blocks are frequently used for control and equipment I/O purposes, it is par ticularly important to many equipment manufacturers to provide their end users with I/O terminal blocks tailored to their specific application and per formance criteria, or with a distinctive appearance. A B F Amphenol Pcd is dedicated to responding to unique customer needs for tailored or custom blocks more rapidly than any other supplier. Additionally, rapid deliver y on a broad range of both standard prod ucts and standard options provides the capability to customize even smaller projects without delay or expense. STANDARD OPTIONS A. Color: Most blocks and connectors are available in green or black. C G B. Plating: Tin-lead or gold C. Mounting: Optional plug and header mounting, locking and ejector ears. D. Marking: Three standard marking options for plugs and headers. MINOR MODIFICATIONS D Typical of the minor connector or terminal block modifications made to meet specific application needs. E. Custom colors for error-proof H mating. F. Custom mounting ears for high vibration or cable stress applications G. Special tails for multi-layer boards. H. Custom marking for clearer ID. I. Dealer packaging: Terminal block, E accessories, information, packaged in customer box for direct resale by customer dealer. I Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 91 Modifications and Custom Options/Modifications and Custom Interconnect Systems MAJOR MODIFICATIONS A A. Custom I/O mounting enclosure accepts a variety of standard Amphenol Pcd terminal blocks and provides wire trough, clear plastic cover, wiring designations and customer corporate identity. Custom connector colors provide distinctive appearance and allow user to offer different ter mination alternates in line with customer or local wiring practices and codes. C B. Headers incorporate selectively recessed contacts for make first/break last mating. C. ELFH headers with extra long tails, integrally molded standoffs and board retention clips for stability during the soldering process. D D. Wire--to--board terminal blocks fea- ture custom mounting ears to provide a secure screw-down mechanical connection to the board for severe stress conditions. Special marking. B E E. 3--tier .150" spacing wire-to-board block configured as high density I/O interconnect. Custom marking. F. Finger--guard screw termination covers provide electrical protection. F Amphenol Pcd 92 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Options/Modifications and Custom Interconnect Systems A Modifications and Custom NEW SYSTEMS AND APPLICATION-SPECIFIC CONNECTORS C A. 7-- and 40--position edgecard I/O terminal blocks, developed to customer requirements, provide custom package configurations, custom keying, color and hot-swap capability. D C—G. B Custom surface mount headers designed for pick-andplace equipment utilize tapeand-reel packaging to facilitate auto-assembly. Headers are provided in a range of sizes and configurations. E F B. 30--position edgecard I/O ter minal block features internally pre-loaded contact and jack-screw mating G Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 93 Interface Modules INTERFACE MODULES Introduction and Application FIELD EQUIPMENT INTERCONNECTIONS Interface modules are industrial interconnect devices which expand traditional terminal block I/O functions by incorporating the blocks, high-density electronic connectors, and often additional electronic components into a railmounted printed board assembly. The modules simplify interconnections between system I/O cards and field equipment while reducing installed cost and upgrading installation reliability. They are available in standard configurations, or can be readily built-to-order by Amphenol Pcd to customer requirements. Basic Construction The interface module consists of four key elements: 1) A standard board-mount ter minal block, similar to those presented on pages 10---70 of this catalog, which serves as the termination for discrete control wires emanating from operating equipment. Depending on the application, blocks may be onepiece or separable plugs and head ers. 2) An multiple pin electronic connector—D-Sub, ribbon cable, RJ style, Centronic or DIN—which links the module to the controller, drive or other host device. In some applications a relay ser ves as the controller, and plugs directly into a socket integral to the module. 3) Electronic components—typically diodes, LEDs, resistors or capacitors—which perform signal modification and monitoring functions may be included. 4) The structural platform, consisting of a multi-layer printed circuit board that includes all circuitry, to which the components are precision soldered, and a mounting system which houses the board and secures to a standard DIN track. Alter nate mounting systems are available. Advantages and Benefits By replacing discrete terminations with a single pluggable connection, and providing an alter nate to DIN style terminal blocks in many applications, custom and standard interface modules offer users a variety of benefits. • Reduced wiring time • Reduced wiring errors • Faster troubleshooting and easier maintenance • Increased volume and productivity • Reduced wire preparation and routing. • Simplified panel layout • Reduced space needs • Fewer parts, lower inventory Custom Modules Amphenol Pcd welcomes the oppor tunity to coordinate with customers in developing and supplying customized interface modules tailored to specific applications. Since Amphenol Pcd supplies the bulk of the ter minal blocks utilized as a key module element, prompt delivery and economical cost are assured. Modules can be built entire ly to customer specifications, or based on Amphenol Pcd engineering input and recommendations on mechanical or electronic design requirements. Standard delivery, including review of customer requirements and an Amphenol Pcd proposal, is six weeks from inquir y time, assuming no customer delay in proposal review. In emergencies, Amphenol Pcd has demonstrated the ability to turn around and deliver customized interface modules in less than two weeks. Amphenol Pcd 94 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com INTERFACE MODULES D-Sub and Ribbon Cable Termination Interface Modules IDS D-SUB MODULE { IDS Ordering Information —— — — 0 0 F= fixed terminals P= pluggable terminals M= male D-SUB F= female D-SUB IDS Interface Modules feature highdensity D-Sub connectors in 9 through 50 positions and fixed or pluggable terminals. The D-Sub connectors are compatible with desktop and laptop I/O ports, and these modules are frequently utilized to facilitate communications between laptops and factor y automation equipment for equipment programming purposes. Cable assemblies can be supplied as par t of a complete package. Two digits indicate number of pins on D-SUB connetor: i.e. 09 = 9 pin Signal Testing Application In this application, a customized D-Sub interface module with springclamp wire terminations can be quickly mounted in-line with equipment for signal testing purposes. Test probe provisions on the spring-clamp terminations facilitate signal “tapping”. IRC RIBBON CABLE MODULE Ribbon cable connector inter face modules are available in 10 through 64 positions with fixed or pluggable terminals. { IRC Ordering Information —— — 0 0 0 F= fixed terminals P= pluggable terminals Two digits indicate number of pins on ribbon connector: i.e. 16 = 16 pin Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 95 Interface Modules INTERFACE MODULES Modular Jack, DIN, Relay, Centronics IRJ MODULAR JACK { { IRJ Ordering Information —— —— — 0 F= fixed terminals P= pluggable terminals Indicates connector type 11 = RL-11 45 = RJ-45 IRJ modular jacks facilitate the increasingly popular use of CAT5 cable in low-cost networking systems. The rail-mounted modules provide one or more RJ-11 or RJ-45 connections, necessary screw or spring clamp terminations, and other components as specified by the user. Two digits indicate number of pins on modular jack connector: 06 or 08 IDN DIN CONNECTOR IDN modules with DIN connector interfaces provide for the highest available interface module I/O density, with as many as 96 contacts available. { IDN Ordering Information —— — — 0 0 F= fixed terminals P= pluggable terminals indicates DIN connector style C, D, E or F Two digits indicate number of pins on DIN connector: i.e. 32 = 32 pin { IRL Ordering Information — — — — —0 Indicate total number of relay poles: 1, 2 or 4 Indicate type relay package F = fixed P = pluggable B = base only Indicate relay coil voltage 000 = no indication 005 = 5 VDC 012 = 12 VDC others available (see below) IRL RELAY MODULE IRL modules house a br oad range of industrial style relays in both solid state and electromechanical forms, with 1, 2, and 4 pole configurations. Options include inductive kick-back protection and LED indication. These modules provide remote switching capability for host equipment. 024 = 24 VDC 120 = 120AC 230 = 230 AC ICN CENTRONICS MODULE ICN modules provide a high-density interface option in a popular Centronics connector format. Typically used in parallel (36 pin) and SCSI (50 pin) inter face applications. Amphenol Pcd 96 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com Interface Modules INTERFACE MODULES Custom Variations FIELD SIMULATOR BOARDS These boards are designed to simulate the I/Os that an equipment controller will see, and are utilized in field applications—prior to per manently connecting to the system—to program and check out the controller. Boards plug directly into the controller, and are set to simulate the field system by setting circuit switches on the board. FUSING MODULE The fusing module provides in-line fusing and blown fuse indication for every circuit in a distributed I/O system. A pre-wired plug harness is supplied as an integral element of the module, and plugs directly into the system. Amphenol Pcd Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com 97 Interface Modules INTERFACE MODULES Custom Variations INTEGRATED CHASSIS WIRING SYSTEM Amphenol Pcd worked with this navigation systems supplier to develop a series of five daughter boards and one mother board, installed within the constraints of the existing equipment chassis, which replaced hundreds of discrete wires and inter nal connections with ribbon cable, and reduced a forty-hour wiring and inspection job to less than six hours. The development entailed engineering visits and constant engineer-to-engineer communication between Amphenol Pcd and customer, and the preparation and electronic interchange of Pro/ENGINEER solid models to review concepts and, ultimately, fits and interferences. BREAKOUT BOARD ASSEMBLY RESALE PACKAGE Custom designed 2-tier headers accommodate discrete control and monitoring field wiring. A D-Sub provides interconnection to the controller. This interface module is supplied as a boxed and packaged kit, complete with the D-Sub cable assembly, customer logo identification and labels, sales-channel-ready for resale by the customer’s dealers and systems integrators. Amphenol Pcd 98 Amphenol Pcd • 2 Technology Drive • Peabody, MA 01960 • www.amphenolpcd.com • 800.333.4723 • info@amphenolpcd.com