Amphe-EX Series Mated Pair
Table of Contents
Page No.
Amphe-EXTM Connector Series
Introduction.......................................................................................... 1
Performance Criteria, Specifications .................................................. 2
How to Order ...................................................................................... 3
Shell Styles
EXM-A00 Flangeless Panel Mount Receptacle............................ 4
EXM-A01 Fix Inline Receptacle.................................................... 5
EXM-A02 Panel Mount Receptacle.............................................. 6
EXM-A03 Flangeless Inline Receptacle ....................................... 7
EXM-A06 Straight Plug................................................................. 8
Insert Availability and identification, contacts, sealing plugs............... 9
Insert Arrangements ...........................................................................10-11
Amphenol technology provides
innovation interconnect solutions
for the demanding environmental
requirements for equipment used
in power generation, geophysical
and oil and gas exploration.
Sophisticated in-house testing
facilities provide the qualification
and specialization required for
many of our connector products.
Capabilities for testing include
vibration and shock testing,
humidity, engagement/separation
force evaluation, durability
testing, as well as salt spray/
fog, optical and many other
performance requirements.
Standard insert alternate positioning...................................................12
RJ45 inserts .......................................................................................13
Cable Glands.......................................................................................14
Fiber Optic termini – MIL-PRF-29504/4 & /5 multi-mode, size 16.......15
Fiber Optic termini – multi-mode, size 20............................................16
Application tools .................................................................................17
Assembly instructions..........................................................................18-23
Please visit our Website at www.amphenol-industrial.com
2
Amphe-EXTM Series
Hazardous Rated Connectors EX Zone 1 & 2
smaller size and more contact options
Amphe-EX Shell Styles
INTRODUCTION
With the ever growing need for more power and
sig- nal in a smaller interface in ATEX rated areas,
Amphenol is pleased to introduce the Amphe-EX
circular connector series.
Designed for Hazardous Environments
AMPHE-EX Connector Series is designed for use in
ATEX and IECex rated areas. AMPHE-EX connectors
are equipped to handle signal, power, RF or fiber optic
requirements in the most harsh environments. AMPHEEX connectors offer a complete array of insert patterns,
ranging from 2 # 20 contacts, right up through 79
# 22D contacts, and everything in between.
EXM-A00. . . . Flangeless Panel Mount Receptacle (Resin)
In addition, AMPHE-EX is able to provide RJ45
connections and fiber optic termini into an ATEX and
IECex approved interconnect solution.
Chemical Manufacturing, Pharmaceutical
Manufacturing, Petrochemical Refineries, Land and
Offshore Drilling Platforms are just a few of the areas
that the new AMPHE-EX Series will provide
increased performance.
AMPHE-EX connectors are made from machined
aluminum components, and plated in a hard anodic
coating designed to withstand the most extreme
environments. Double-lead acme threads allow for a
self cleaning mating action that does not clog under
adverse conditions of ice, snow, mud or sand. The
specific materials and design features of the AMPHEEX series were originally selected to satisfy the
stringent requirements of the Military and Aerospace
industries. These connectors combine electrical and
mechanical capabilities that equal or exceed many of
the parameters established by the Military
specification MIL-5015.
Amphenol Industrial, one of the leading interconnect
suppliers to Industrial markets around the world,
welcomes this new product to it’s current offering of
harsh environment interconnect solutions.
EXM-A01 . . . .Fix Inline Receptacle
EXM-A02 . . . .Panel Mount Receptacle (Resin)
EXM-A03. . . . Flangeless Inline Receptacle
EXM-A06 . . . .Plug with EX Cable Gland
1
Amphe-EXTM Series
Specifications
Amphe-EX connectors are Certified for EX Zone 1 and 2 (T6, T5 & T4)
Gases, Vapours and Mists - Ex de IIC Gb Tamb between -40°c to +55°c
Fiber Optic OP PR - Ex op pr IIC Gb Tamb between -40°c to +55°c *
Fiber Optic OP IS - Ex op is IIC Gb Tamb between -40°c to +55°c *
Combustible Dusts - Ex tb IIIC Db (T80°c & T95°c) IP6X Tamb between -40°c to +55°c
ATEX Certified Zone 1 & 2- Cert. # SIRA 07ATEX1229X
IECEx Certified Zone 1 & 2- Cert # SIR 08.0029X
EAC Ex Zone 1 & 2- Cert #
Cenelec IP68
HIGH TENSILE STRENGTH ALUMINUM: Bar Stock components precision machined, with points of impact designed for
extra strength.
HARD ANODIC PLATING: All machined aluminum parts are finished with a hard, scratch resistant coating per Mil-A-8625,
Type III. (300 days salt spray performance)
EASILY ACCESSIBLE WIRE TERMINALS: Conductors are readily terminated to contacts. Cable housings are slipped
over conductors after terminating. Cumbersome handling and seating of inserts with conductors attached is eliminated.
LARGE WIRE SPACING: Ample wire space is provided in cable housings and hardware.
CABLE OPTIONS: Cable Gland terminations available to allow variety of cable types including unarmored, armored and
sheathed cable built to the IEEE-45, UL1309, IEC, BS, DIN and JIC standards. Flexible cables like SOOW-A, W, G-GC
and DLO constructions can also be used with the AMPHE-EX series connectors. For Cable Gland information, ask for
Amphenol Cable Glands and Cord Grips catalog # 12- 055.
INSERT VARIATIONS: A broad variety of inserts are offered ranging from 2 # 20 awg, up to 79 # 22D awg contacts.
Numerous hybrid inserts available that offer combination copper and Coax/Twinax. In addition, Fiber Optic and RJ45
options available.
RoHS COMPLIANT PRODUCT
CONTACT RATING
Contact Size
Test Current
Crimp
22D
20
16
12
10 (Power)
5
7.5
13
23
33
Maximum
Millivolt Drop
Crimp*
73
55
49
42
33
Crimp Well Data
Crimp Barrel
Cable Range
Diameter
AWG / SQMM
.0345” (.0876mm) 22-26 / 0.25-0.34
.047” (1.194mm) 20-24 / 0.5-0.75
.067” (1.701mm) 16-20 / 1.0-1.5
.100” (2.540mm) 12-14 / 2.5
.137” (3.480mm) 10-12 / 4.0-6.0
Measurements in inches ± .0010 size 22D to size 16 and ± .002 for size 12 and 10
Measurements in mm ± .0025 size 22D to size 16 and ± .050 for size 12 and 10
SERVICE RATING
Service Rating
M
N
I
II
Suggested Operating Voltage
(Sea Level)
AC (RMS)
DC
400
550
300
450
600
850
900
1250
Test Voltage
(Sea Level)
1300 VRMS
1000 VRMS
1800 VRMS
2300 VRMS
** Please note that the establishment of electrical factors is left entirely in the
designers hands, since they are in the best position to know what voltage,
switching surges, transients, etc. can be expected in a particular circuit.
2
Amphe-EXTM Series
how to order
Amphenol® Amphe-EX series Connectors can be ordered by coded part number.
Ordering procedure is illustrated by part number EXM-A06-9-35PA01 as shown below:
EXM-
A
06-
9-
35
P
A
01
(
)
Connector Series
Material
Connector Style
Shell Size
Insert Arrangement
Contact Type
Cable Gland Size
Alternate Positions
Special Deviations
Caps and cable glands come standard on all assemblies
Connector Series
EXM . .designates Amphe-EX Series
Material
A. . . . .designates Aluminum Alloy Black Hardcoat
S. . . . .designates Stainless Steel 316L
Connector Style
00. . . . Flangeless Panel Mount Receptacle (Resin)
01 . . . .Fix Inline Receptacle with EX Cable Gland
02 . . . .Panel Mount Receptacle (Resin)
03. . . . Flangeless Inline Receptacle with EX cable Gland
06 . . . .Plug with EX Cable Gland
Shell Size
9 thru 21 available
Insert Arrangement
See insert arrangement chart, page 9 and illustrated on pages 10-11
Copper Contacts included - FO termini are optionals and can replace AWG16 contacts
Contact Type
P. . . . . Pin contacts ( Standard 500 cycles)
S.. . . . Socket contacts ( Standard 500 cycles)
Cable Back End
IF 01, 03 or 06 See chart page 14 for appropriate cable O.D.
IF 00 or 02 Connector comes with Resin (Epoxy / Potting Compound)
Alternate Positions
Rotation of minor keys on page 12. Omit for standard Keyway “N”
Specials Deviations
Omit for cable gland for Unarmored cable
BS. . . . EX cable gland for universal armored cable
BSR . . EX reduced cable gland for universal armored cable
RoHS COMPLIANT
PRODUCT AVAILABLE Consult Amphenol Industrial Operations.
3
Amphe-EXTM Series
EXM-A00 Flangeless Panel Mount Receptacle
EXM-A00*
Amphe-EX
EXM-A00 Flangeless Panel Mount Receptacle
ADAPTER
1.850 in.
(47mm)
2.44 in.
(62mm)
A
C THREAD
B
* To complete PN see how to order in page 3.
Assembly includes contacts, resin, metal cap and lanyard.
Inches (Millimeters)
Shell Size
9
11
13
15
17
19
21
A
Flange Dimension
1.658
1.786
1.900
2.025
2.150
2.256
2.381
(42,11)
(45,36)
(48,26)
(51,43)
(54,61)
(57,30)
(60,47)
B
Mounting Dimension
2.058
2.180
2.366
2.454
2.576
2.698
2.819
(52,27)
(55,37)
(60,09)
(62,33)
(65,43)
(68,52)
(71,60)
All dimensions for reference only.
4
C
Thread Adapter
.750 NPT
.750 NPT
1.00 NPT
1.00 NPT
1.25 NPT
1.25 NPT
1.25 NPT
(M25)
(M25)
(M32)
(M32)
(M40)
(M40)
(M40)
Amphe-EXTM Series
EXM-A01 Fix Inline Receptacle
EXM-A01*
Amphe-EX
EXM-A01 Fix Inline Receptacle
4.56 in. REF.
116mm REF.
2.44 in.
62mm
A
DEPENDENT
ON EMPLOYED
GLAND
B
.199 in. DIA.
5mm
(4 Places)
* To complete PN see how to order in page 3.
* To complete PN see how to order in page 3.
Assembly includes
contacts,
metal
cap, cap,
lanyard
and EXand
gland
14)
Assembly
includes
contacts,
metal
lanyard
EX(page
gland
(page 14)
Inches (Millimeters)
Shell Size
9
11
13
15
17
19
21
A
Flange Dimension
1.772
1.772
2.008
2.008
2.126
2.126
2.126
B
Mounting Dimension
(45)
(45)
(51)
(51)
(54)
(54)
(54)
1.299
1.299
1.535
1.535
1.693
1.693
1.693
All dimensions for reference only.
5
(33)
(33)
(39)
(39)
(43)
(43)
(43)
F
Metric Cable Gland
Entry Thread
M16X1.5mm
M16X1.5mm
M20X1.5mm
M25X1.5mm
M25X1.5mm
M32X1.5mm
M32X1.5mm
Amphe-EXTM Series
EXM-A02 Panel Mount Receptacle
EXM-A02*
Amphe-EX
EXM-A02 Panel Mount Receptacle
ADAPTER
1.850 in.
(47mm)
2.44 in.
62mm
A
B
C THREAD
0.199 in. DIA.
5mm
(4 Places)
* To complete PN see how to order in page 3.
* To complete
PN see how
order
inand
page
3.
Assembly
includes contacts,
resin,tometal
cap
lanyard.
Assembly includes contacts, resin, metal cap and lanyard.
Inches (Millimeters)
Shell Size
9
11
13
15
17
19
21
A
Flange Dimension
1.772
1.772
2.008
2.008
2.126
2.126
2.126
(45)
(45)
(51)
(51)
(54)
(54)
(54)
B
Mounting Dimension
1.299
1.299
1.535
1.535
1.693
1.693
1.693
(33)
(33)
(39)
(39)
(43)
(43)
(43)
All dimensions for reference only.
6
C
Thread Adapter
.750 NPT
.750 NPT
1.00 NPT
1.00 NPT
1.25 NPT
1.25 NPT
1.25 NPT
(M25)
(M25)
(M32)
(M32)
(M40)
(M40)
(M40)
Amphe-EXTM Series
EXM-A03 Flangeless Inline Receptacle
EXM-A03*
Amphe-EX
EXM-A03 Flangeless Inline Receptacle
4.56 in. REF.
116mm REF.
2.44 in. REF.
62mm REF.
A
DEPENDENT
ON EMPLOYED
GLAND
B
* To complete PN see how to order in page 3.
* To complete
PNcontacts,
see how
to order
in page
3.EX gland (page 14)
Assembly
includes
metal
cap, lanyard
and
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
Inches (Millimeters)
Shell Size
9
11
13
15
17
19
21
A
Flange Dimension
1.658
1.786
1.900
2.025
2.150
2.256
2.381
(42,11)
(45,36)
(48,26)
(51,43)
(54,61)
(57,30)
(60,47)
B
Mounting Dimension
2.058
2.180
2.366
2.454
2.576
2.698
2.819
All dimensions for reference only.
7
(52,27)
(55,37)
(60,09)
(62,33)
(65,43)
(68,52)
(71,60)
F
Metric Cable Gland
Entry Thread
M16X1.5mm
M16X1.5mm
M20X1.5mm
M25X1.5mm
M25X1.5mm
M32X1.5mm
M32X1.5mm
Amphe-EXTM Series
EXM-A06 Straight Plug
EXM-A06*
Amphe-EX
EXM-A06 straight plug
4.21 in. REF.
107mm REF.
2.44 in. REF.
62mm REF.
DEPENDENT
ON EMPLOYED
GLAND
D
DIA.
F
THREAD
* To complete PN see how to order in page 3.
Assembly
includesPN
contacts,
metal
lanyard
and3.
EX gland (page 14)
* To complete
see how
tocap,
order
in page
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
Inches (Millimeters)
Shell Size
9
11
13
15
17
19
21
D
Diameter
±.0625 ±1.5875
1.3125 (33,33)
1.4375 (36,51)
1.5625 (39,68)
1.6875 (42,86)
1.8125 (46,03)
1.9375 (49,21)
2.0625 (52,38)
All dimensions for reference only.
8
F
Metric Cable Gland
Entry Thread
M16X1.5mm
M16X1.5mm
M20X1.5mm
M25X1.5mm
M25X1.5mm
M32X1.5mm
M32X1.5mm
Amphe-EXTM Series
insert availability and identification, contacts,
sealing plugs
Shell
Size/Arrg.
Service
Rating
Total
Conatcts
9-35
9-94
9-98
11-2
11-5
11-35
11-98
11-99
13-4
13-8
13-13
13-35
13-98
13-71
15-2
15-5
15-15
15-18
15-19
15-35
15-97
15-AC
17-2
17-6
17-8
17-22
17-26
17-31
17-35
17-99
19-11
19-31
19-32
19-35
19-RJ
21-11
21-16
21-35
21-39
21-41
21-75
M
M
I
I
I
M
I
I
I
I
I, Fiber Optic
M
I
I
I
II
I
I
I
M
I
M
M
I
II
NA
I
M
M
I
II
M
I
M
CAT 5/6
I
II
M
I
I
M
6
2
3
2
5
13
6
7
4
8
4
22
10
2
2
5
15
18
19
37
12
26
39
6
8
4
26
19
55
23
11
15
32
66
22D
11
16
79
39
41
4
6
13
20
2
3
37
24
38
6
7
2*
10
12
66
79
8††
(Twinax)
2
2
2
5
1
14
18
19
8
4
2
26
11
21
8
(coax)
4
8
4
55
10
(power)
2
5
8
22
16
Contact Size
12
12
(coax)
1
6
2
2
4
2
11
32
16
37
41
1
2
11
2
2
STANDARD CONTACTS AND SEALING PLUGS FOR AMPHE-EX SERIES
CONTACTS
SEALING PLUGS
Conatct
Size
8 (Coax)
8 (Twinax)
10 (Power)
12
Pin
Part Number
21-33102-21
21-33190-529
10-597448-105
10-597448-125
Socket
Part Number
21-33101-21
21-33191-530
10-597449-105
10-597449-125
Contact
Size
8 (Coax)
8 (Twinax)
10 (Power)
12
20
10-597448-205
10-597449-205
20
16
22D
10-597448-165
10-597448-725
10-597449-165
10-597449-452
16
22D
Proprietary
No.
10-482099-8
T3-4008-59P
10-576225
10-405996-121
10-405996-161
10-405996-201
10-405996-221
Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029.
For other contact options available for use in Amphe-EX connectors, (thermocouple) consult Amphenol, Sidney, NY.
9
Amphe-EX
TM
insert arrangements
Amphe-EX
Series
insert arrangements
front face of pin inserts illustrated
5 1
46 2
3
Insert Arrangement
Service Rating
Number of Contacts
Contact Size AWG
9-94
M
2
20
A
F
B
D
E
C
Insert Arrangement
Service Rating
Number of Contacts
Contact Size AWG
13-4
I
4
16
L
N
K U
J
H
Insert Arrangement
Service Rating
Number of Contacts
Contact Size AWG
V
H
R
S
F
E
Contact Size AWG
B
D
8
16
N
M
D
C
2
17-22
Coax
12 Coax
B
C
D
2
8 Coax
Z
L
A
b
T
Y
K
J
H
J
E
11
10
U
V
c
E
W
X
G F
2
20
D
17
25
26
22
D
K
J
H
21
2
18
4
L A
M B
C
N
J
H
C
14
20
G
P
F
E
L
A
M N B
T U P
K
R
J
D
H
G
15-15
I
4
19 5
20
7
8
M
B
F
D
C
30
9
11
17-2
M
38
22D
N
17-31
M
4
B
17-6
I
6
12
1
8 Twinax
10
17
32
25
40
1
R
47
P
53
N
C
D
9
16
24
31
39
4
46
4
A
UC
Z
K
J
20
H
D
V
W
21
16
B
T
S
X
L
17-35
M
16
Y
M
55
52
3
E
G
17-99
I
E
F
2
16
CONTACT LEGEND
Note: Size 8 cavities can be supplied with either
twinax or coax per customer requirement.
8
10
12
16
20
22D
*please check crimp well diameter on page 2
10
C
A
6
F
20
E
17
R
11
F
D
15-18
I
18
20
1
16
6
T
S
S R
E
P
22D
B
C
3
U
G
A
1
16
V
F
G
11-99
I
7
20
K
15-5
II
5
16
L
C
D
C
C
D
E
B
B
15-AC
M
24
2
22D 16
B
17-26
I
D
A
E
14
13 24
12 23
E
R
Pa S
K
15
A
M
F
B
F
11-98
I
6
20
13-98
I
10
20
15-97
I
8
4
20
16
C
17-8
II
L
G
A
F
E
13-35
M
22
22D
15-35
M
37
22D
H
G
H
G
B
22
K
A
H
A
E
11-35
M
13
22D
F
J
D
15-19
I
19
20
G
21
13-13
I, Fiber Optic
2
2
16
12
Dedicated to
Fiber Optics
21
C
11-5
I
5
20
D
31
C
B
1
A
1
A
Insert Arrangement
Service Rating
Number of Contacts
B
B
C
D
11-2
I
2
16
C
A
G
B
P
T
9-98
I
3
20
13-8
I
8
20
A
M
B
B A
9-35
M
6
22D
D
10 1
9 11 2
3
8 13 12
4
7
6 5
A
E
CA
Amphe-EX
TM
insert arrangements
Amphe-EX
Series
insert arrangements
front face of pin inserts illustrated
5 1
46 2
3
H
K
G
CA
A
B A
J
B
D
Insert Arrangement
Service Rating
Number of Contacts
Contact Size AWG
19-11
II
11
16
A
B
D
K
D
S
R
E
19-32
I
32
20
12
22D1
A
21
22
G
F
E
J
E
L
N
K U
J
H
A
M
P
V
C
R
T
S
F
E
D
G
S
T
P
A
B
F
Insert Arrangement
Service Rating
Number of Contacts
Contact Size AWG
N
g
r
f
e
31
A
X
q
n
D
K
J
C
Z
a
m
d
p
L
Y
k
B
cA
H
b
G
21
D
T
E
B
D
37
20
21-39
I
C
2
16
i
h
R
F
C
E
S
P
W
V
U
j
s
r
J
H
P
G
F
E
L
A
M N B
T U P
K
R
A
S
J
D
H
G
S R
F
D
E
C
G
15
A
B
14
13 24
12 23
C
D
11
10
E
A
X
k
t
B
Y
m
n
C
Z
a
21-41
I
41
20
22
79
21
71
61
D
E
F
16
C
P
31
51
B
N
R
H
41
1
2
21-16
17
3
18
II 4
25
19 5
26 16
20
6
21
7
8 16 9
11
A
21-35
M
6
79
22D
17
30
11
E
B
F
D
C
D
D
E
F
pA
qR
Bb G
c
T
S
C
fPa e
d
U
H
b
N
D
N
J
M Z L
V
K c
E
M
W
Y
X
L
G F
K
J H
g
L A
M B
C
N
K
B
C
M
J
D
K
21-11
J
L
I
H
11 M
G
12 F
1
W
j
i
M
H
V
U
h
R
G
19-68
I
18
16
B
D
B
C
19-RJ
CAT5-CAT6
ETHERNET
C
D
K
E
Insert Arrangement
Service Rating
Number of Contacts
Contact Size AWG
19-35
M
66
22D
D
A
1
C
L
A
E
L
F
F
K
B
K
G
D
B
A
H
C
A
H
D
P
G
M
J
N
U
H
K
R
B
M
T
J
C
A
L
C
B
B
H
E
C
N
19-31
M
2
1
8 Coax 12
A
G
F
B
F
G
E
D
R
g
S
E
10 1
25 34 A
9 11 2
A
A
T
43
17
E
F
10
B
51 B
3
S
58
4
8 13 12
B U
Ce
C
V
4
D
7
C 64
1
f
6 5
P d
W D
j
2
g
X E
N c
b
h
66
3
Y F
M
63
a
9
Z
J
57
L
16
G
50
24
K
H
33 42
E
C
h
C
L
F
B U
A
f
V
W
LC
K
J
H
V
A
M
B
N
U
P
T
R
G
S
4
B
17
25
32
40
R
47
P
53
N
C
D
9
E
16
24
31
39
Y
L
46
A
B
T
S
UC
Z
X
M
55
52
3
21-75
M
4
8 Coax
F
10
1
K
J
H
D
V
W
G
E
F
CONTACT LEGEND
Note: Size 8 cavities can be supplied with either
twinax or coax per customer requirement.
8
10
12
16
20
22D
*please check crimp well diameter on page 2
11
Amphe-EXTM Series
standard insert alternate positioning
MASTER KEY/KEYWAY POSITION
Shell
Size
Key & keyway
arrangement
identification
letter
AR°
or
AP°
BSC
BR°
or
BP°
BSC
CR°
or
CP°
BSC
DR°
or
DP°
BSC
9
N
01
02
03
04
05
105
102
80
35
64
91
140
132
118
140
155
131
215
248
230
205
234
197
265
320
312
275
304
240
11,
13,
and
15
N
01
02
03
04
05
95
113
90
53
119
51
141
156
145
156
146
141
208
182
195
220
176
184
236
292
252
255
298
242
17
and
19
N
01
02
03
04
05
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
N
01
02
03
04
05
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
21,
23,
and
25
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter. The angles for a given connector
are the same whether it contains pins or sockets. Inserts are
not rotated in conjunction with the master key/keyway.
MAIN
KEYWAY
RECEPTACLE
(front face shown)
AR ˚
BSC
BR˚
BSC
DR˚
BSC
CR ˚
BSC
PLUG
(front face shown)
MAIN
KEYWAY
AP ˚
BSC
BP ˚
BSC
CP ˚
BSC
12
DP˚
BSC
Amphe-EXTM Series
with RJ45
In addition to a complete line of power and signal inserts, the Amphe-EX also offers
RJ45 ethernet connection systems. The Amphe-EX RJ45 assemblies offer all the same
performance characteristics as the standard Amphe-EX hardware.
Material
A= Aluminum (Standard)
S= Stainless Steel
Insert Type
RJ2= Picture 1 or 4
RJ1= Picture 2
RJF-00=Picture 3
RJF= Picture 5
Cable Type
Blank for unarmored
BS for armored cable
EXM A06 19 RJF A BS LXX
EXM–A06–19–RJF–A–BS–LXX
Product Series
Connector Style
00=Flangeless Panel Mount Receptacle
01=Fix Inline Receptacle
02=Panel Mount Receptacle (standard)
03=Flangeless Inline Receptacle
06=Plug
RJ2 for 06
Picture 1
RJ1 for 06
Picture 2
RJF-00 for 02/00
Picture 4
EX Gland size
RJ2 for 01/03
Picture 4
Cable length
L05=0.5 meter
L15=1.5 meter
RJF for 02/00
Picture 5
The Amphe-EX with RJ45 allows you to use an Ethernet Class 5/
Cat. 5e connection for 10Base T, 100 BaseTX or 1000 BaseT
networks in hazardous environments. With the patented RJStop®
system, you can use the standard RJ45 cordset in our Amphe-EX
connector sets which will provide a flame-proof protection system.
13
Amphe-EXTM Series
cable glands
EEx d Cable
Gland Size
A1
A2
A
B
C
Unarmored Cable
No deviation if Unarmored
Min
.1575 (4.0)
.2835 (7.2)
.3780 (9.6)
.5315 (13.5)
.7677 (19.5)
Max
.3307 (8.4)
.4606 (11.7)
.5512 (14.0)
.7874 (20.0)
1.035 (26.3)
Inches (Millimeters)
Armored & Sheathed Cable-BS
Under Armor
Min
Max
.1339 (3.4)
.3307 (8.4)
.2835 (7.2)
.4606 (11.7)
.3701 (9.4)
.5512 (14.0)
.5315 (13.5)
.7874 (20.0)
.7677 (19.5)
1.035 (26.3)
Standard Outer Diameter
Min
Max
.3543 (9.0)
.5315 (13.5)
.4528 (11.5)
.6299 (16.0)
.6102 (15.5)
.8307 (21.1)
.7992 (20.3)
1.079 (27.4)
1.051 (26.7)
1.339 (34.0)
Armored & Sheathed
with reduced bore
OD-Reduced
Min
Max
.2638 (6.7)
.4055 (10.3)
.3701 (9.4)
.4921 (12.5)
.4724 (12.0)
.6929 (17.6)
.6614 (16.8)
.9409 (23.9)
.9134 (23.2)
1.201 (30.5)
Shell size 9 and 11 can only accept A1 gland type
Shell size 13 can only accept A1 A2 and A gland type
EX-35 glands provide a single pull resistant seal on the
outer sheath of unarmored cable.
EX-20 provide a seal on the inner and outer sheath,
an entry thread seal with a universal armor clamp.
Fiber Optic Custom Cable Assembly
Design and Fabrication
Amphenol offers an extensive line of explosion proof and general
duty cable glands. Consult Amphenol Industrial Operations and ask
for new catalog 12-055, Amphenol Cable Glands and Cord Grips.
Amphenol’s cable assembly expertise dates back to the first
industry standard fiber optic connector, over 25 years ago.
Our depth of understanding of connector and termini design,
and the complete control of connector materials, make
Amphenol Fiber Optic cable assemblies one of the best in
the industry. Amphenol offers a comprehensive line of single
mode and multi-mode cable assemblies in a variety of cable
configurations. From simplex jumpers to multi-fiber custom
assemblies, Amphenol can design and supply all of your
cable needs.
High quality polishing processes have been developed
to meet and exceed industry standard specifications
for insertion loss, return loss and endface geometry. All
assemblies are designed to intermateability standards for
optical and physical performance criteria.
Amphenol can assemble, polish and test many harsh
environment and commercial grade connectors including:
MIL-PRF-29504 standard
MTC/MP0 (for availability, consult Amphenol Industrial)
14
Amphe-EXTM Series
fiber optic termini – MIL-PRF-29504/4 & /5
multi-mode, size 16
Amphenol® Multi-mode, Size 16 Termini Features:
• Precision ceramic ferrules which precisely position the fiber within the termini.
• Precision ceramic alignment sleeves insure accurate fiber to fiber alignment.
• Socket has threaded protective shroud with anti-rotation key, manufactured from rugged
PEEKTM material, provides protection for the ceramic alignment sleeve.
• Stainless steel termini bodies and springs.
• Laser welded components for stronger construction.
• Allows for multiple fiber accommodations
Order multi-mode termini by Amphenol part number designation or MIL-PRF-29504 designation
as shown in the charts below. Consult Amphenol, Sidney, NY for further availability.
Size 16 Multi-mode
Pin Terminus
+.002
.128 –.001
1.176 MAX.*
A DIA.
REF.
CERAMIC FERRULE
Size 16 Multi-mode
Socket Terminus ***
.102 ±.001
DIA.
+.003
.297 –.002
.06248 ±.00002 DIA.
.080 MAX.
CABLE DIA.
.525 REF.
TERMINUS
STRENGTH
MEMBER
SHRINK TUBE
.040 MAX.
BUFFER
CABLE DIA.
1.500 MAX*
1.093 ±.020
.080 MAX
CABLE DIA.
.537 ±.008
.525 REF.
.040 MAX
BUFFER
CABLE DIA.
TERMINUS
SHRINK
TUBE
STRENGTH
MEMBER
.128 +.002 DIA.
–.001
.06248 ±.0002 DIA.
CERAMIC FERRULE
A DIA. REF.
SHROUD
ALIGNMENT
SLEEVE**
* Indicated dimension when fully assembled.
** Alignment sleeve shipped unassembled.
*** FO Socket Termini its not suitable for Resin (Potting)
Do not install FO Sockets terminus on EXM-A00 or EXM-A02
Fiber Optic Pins Ordering Information
Amphenol Part
Number
CF-198142-009
CF-198036-010
Fiber Size†
Core/
Cladding
50/125 &
62.5/125
50/125 &
62.5/125
A Dia.
Ferrule
Ref.
Hole
(Microns) Tolerance
Fiber Optic Sockets Ordering Information
Reference Only
M29504/4*-XXXX
Amphenol Part
Number
126
+2,–0
M29504/4-4210
CF-198143-009
127
+2,–0
superseded by
MIL-PRF
CF-198035-010
Fiber Size†
Core/
Cladding
50/125 &
62.5/125
50/125 &
62.5/125
A Dia.
Ferrule
Ref.
Hole
(Microns) Tolerance
Reference Only
M29504/4*-XXXX
126
+2,–0
M29504/4-4210
127
+2,–0
superseded by
MIL-PRF
CF-198142-010
50/125 &
62.5/125
127
+2,–0
M29504/4-4040
CF-198143-010
127
+2,–0
M29504/4-4040
CF-198036-017
100/140
145
+3,–0
CF-198035-017
100/140
145
+3,–0
100/140
145
+3,–0
superseded by
MIL-PRF
50/125 &
62.5/125
100/140
145
+3,–0
superseded by
MIL-PRF
173.5
173.5
+1,–0
superseded by
MIL-PRF
CF-198142-017
CF-198036-29A
100/140/172
(Polyimide)
M29504/4-4044
CF-198143-017
+1,–0
superseded by
MIL-PRF
CF-198035-29A
100/140/172
(Polyimide)
M29504/4-4044
CF-198142-29A
100/140/172
(Polyimide)
173
+1,–0
M29504/4-4293
CF-198143-29A
173
+1,–0
M29504/4-4293
CF-198036-053
200/230
236
+4,–0
CF-198035-053
200/230
236
+4,–0
CF-198142-053
200/230
236
+4,–0
superseded by
MIL-PRF
100/140/172
(Polyimide)
CF-198143-053
200/230
236
+4,–0
superseded by
MIL-PRF
M29504/4-4214
15
M29504/4-4214
Amphe-EXTM Series
fiber optic termini – multi-mode, size 20
Amphenol® Multi-mode, Size 20 Termini Features:
•
•
•
•
•
Offers increased termini density
Designed with similar high performance components as the proven size 16 termini
Maintains fiber optic/electrical hybrid capabilities
Allows for multiple fiber accommodations
Termination accomplished using the industry proven epoxy/polish method. Can be
polished Air Gap (AG) or Physical contact (PC).
Order multi-mode termini by Amphenol part number designation as shown in the chart
below. Consult Amphenol, Sidney, NY for further availability.
Size 20 Multi-mode
Pin Terminus
.069 ±.001
DIA.
A DIA.
REF.
.297 +.003
–.002
.03937 +.00012 DIA.
–.00000
Size 20 Multi-mode
Socket Terminus
1.176 MAX.*
CERAMIC
FERRULE
STRENGTH
MEMBER
1.093 ±.020
.063 MAX.
CABLE DIA.
.037 MAX. BUFFER
CABLE DIA.
SHRINK TUBE
.037 MAX BUFFER
CABLE DIA.
SHRINK TUBE
1.500 MAX.*
STRENGTH
MEMBER
.123 MIN.
.063 MAX.
CABLE DIA.
+.00012
.03937
DIA.
–.00000
.162 ±.002
CERAMIC
.069 ±.001 FERRULE
DIA.
A DIA.
REF
ALIGNMENT
SLEEVE**
.263 ±.004
* Indicated dimension when fully assembled.
** Alignment sleeve shipped unassembled.
Ordering Information
Multi-mode Termini (Size 20) for MIL-DTL-38999 Connectors
Fiber Size†
Core/Cladding
Dia (Microns)
50/125
62.5/125
100/140
Amphenol Part Numbers
A Dia Ref
Size 20 Socket
Size 20 Pin
Inches
Microns
Ferrule Hole
Tolerance
CF-198080-010
CF-198081-010
0.0050
127
+3,–0
CF-198080-017
CF-198081-017
0.0057
145
+3,–0
† Additional sizes available upon request: consult Sidney, NY for availability.
16
Amphe-EXTM Series
application tools
The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing
contacts incorporated in the Amphe-Lite Series connectors. For additional information on coaxial contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type.
There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application.
RECOMMENDED CRIMPING TOOLS
Contact
Size/Type
12 Pin and Socket
16 Pin and Socket
20 Pin and Socket
22D Pin
22D Socket
8 Twinax Center
Pin and Socket
8 Twinax
Intermediate Outer Pin
& Socket
M22520/1-01
M22520/1-01
M22520/7-01
M22520/1-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
Turret Die
or Positioner
M22520/1-04
M22520/1-04
M22520/7-04
M22520/1-04
M22520/2-10
M22520/7-08
M22520/2-09
M22520/7-07
M22520/2-07
M22520/7-05
M22520/2-01
M22520/2-37
M22520/5-01
M22520/5-200
Crimping Tool
Contact
Size/Type
8 Coaxial Inner
Pin and Socket
Crimping Tool
Turret Die
or Positioner
M22520/2-01
M22520/2-31
M22520/5-01
8 Coaxial Outer
Pin and Socket
M22520/5-01
M22520/10-01
16 Coaxial Inner
Pin and Socket
16 Coaxial Outer Pin
and Socket
12 Coaxial Inner
Pin and Socket
12 Coaxial Outer Pin
and Socket
10 (Power)
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact.
M22520/5-05
Die Closure B
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-01
M22520/2-35
M22520/4-01
M22520/4-02
M22520/2-01
M22520/2-34
M22520/31-01
M22520/31-02
TP201423
1716P-1
The above crimping tools and positioners are available from the approved
tool manufacturer.
INSERTION TOOLS
Plastic Tools
Use with Contact
MS
Part Number
Color
10 (Power)
12
16
20
22/22D
22D
8 Coaxial
8 Twinax
M81969/14-05*
M81969/14-04*
M81969/14-03*
M81969/14-10*
N/A
M81969/14-01*
Gray / (White)
Yellow / (White)
Blue / (White)
Red / (Orange)
N/A
Green / (White)
Metal Tools
Angle Type
Straight Type
Proprietary Part
MS
Proprietary Part
Number
Part Number
Number
N/A
N/A
†
N/A
N/A
11-8794-12
N/A
N/A
11-8794-16
N/A
N/A
11-8794-20
N/A
N/A
TP-201465
N/A
N/A
11-8794-24
None Required
None
None
Color
Green
Yellow
Blue
Red
Brown
Black
Red
REMOVAL TOOLS
Plastic Tools
Use with
MS
Part Number
Color
10 (Power)
12
16
20
22D
8 Coaxial
8 Twinax
M81969/14-05*
M81969/14-04*
M81969/14-03*
M81969/14-10*
M81969/14-01*
M81969/14-12
M81969/14-12
(Gray) / White
(Yellow) / White
(Blue) / White
(Orange) / Red
(Green) / White
Green
Green
For Unwired
Contacts
Proprietary Part
†
11-10050-11
11-10050-10
11-10050-9
11-10050-7
None
None
Metal Tools
Angle Type
Straight Type
MS
Proprietary Part Proprietary Part
Number
Part Number
Number
N/A
N/A
†
N/A
N/A
11-8795-12
N/A
N/A
11-8795-16
N/A
N/A
11-8795-20
N/A
N/A
11-8795-24
N/A
N/A
DRK264-8††
N/A
N/A
N/A
Color
Green / White
Yellow / White
Blue / White
Red / White
Green / White
N/A
N/A
The M81969/8, 11-8674, 11-8675,and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12–.155, 16–.109, 20–.077, 22D–.050. When wire diameters exceed those specified, the plastic tools must be used.
17
Amphe-EXTM Series
assembly instructions
L-2124
1. Read manufacturer’s assembly instructions before actually
starting to assemble connectors. Besides the matter of
instruction on correct procedures, there are two important
reasons for this preliminary step: To identify the various
component parts, and to check for any missing parts.
9. Be sure that any ground contacts (when applicable) are
correctly located.
2. Cut cable jacket and sheathing squarely and sheathing
squarely and to correct length, using only wire strippers
that have been approved for the operation. In preparing the
individual wires in cables and harnesses for assembly, make
allowances in length for reaching the outer most circle of
contacts cavities in the conductors. The insulation should be
cut progressively longer as they extend out from the center
of the cable or harness to assure sufficient length.
11. Use only the proper insertion tools and be sure that they are
aligned axially when pushing contact into their fully seated
position.
10. Seat all contacts properly so that they will not be damaged or
become disengaged during connectors mating operation.
12. When inserts have more cavities than the conductors, plug
unused cavities with furnished contacts.
13. After all terminated contacts are inserted in their respective
cavities and inspected (detailed on page 5), the cable
adapter should be installed and tightened with a strap
wrench (detailed on page 8).
3. Follow chart on Page 5 covering maximum cable stripping
lengths for effective cable gland sealing. All conductors
should be fit into contact wire wells correctly. A practice
layout should be done so that an assembler can oversee
what the finished will look like when finished.
14. When handling cables, use adequate support to prevent
damage to the internal wires. Exd glands are intended for
sealing purposes and should not be used as a cable grip.
4. Before starting actual termination of wires, it is essential
that cables and harnesses be laid out in a specific order
in accordance with the wiring diagram. Proper layout will
eliminate the need for twisting and crossover of conductors.
If the wiring layout is not correct, the termination operation
will be difficult or even impossible and the chances for
making errors will be increased. Cable and harness
assemblies having a spiral layout must also be matched
carefully to the correct contacts in both the male and female
inserts.
15. If for any reason, terminated conductors have to be removed
from an insert because of an assembly error or change in
circuitry, be sure to remove the cable gland or cable adapter
first before extracting the contact and re-inserting it.
16. If one of the connector poles is a ground wire, make sure
that it is grounded properly before the connector actually is
engaged.
17. When connectors have the same configuration are to
be mounted closer together, different or alternate key
arrangements should be used to prevent mismatching and
possible damage to the electrical system.
5. Some cables that will be used will have a “basket weave”
type of armor under the outer jacket (sheath) and over the
inner jacket. Since many regulatory entities require that the
armor be grounded at least at the source end, it is beneficial
to ground the armor via a spare contact within the connector.
Follow the removal of sufficient amount of outer jacket (see
chart on Page 5) ample amount of armor can be clipped
away, but not all. An adequate amount should remain in
order that a small cross-section conductor, short in length,
be woven into the remaining armor weave and either
soldered or covered with mastic impregnated heat shrink,
creating an intimate bond to the armor. At the opposite end
of the short piece of wire a contact should be crimped and
inserted into the insert.
18. Always inspect all aspects of connector assembly operations
before putting connector into actual operation.
19. Crimping and terminating of conductors to contacts must be
done carefully. Make certain that all wire strands are fully
bottomed in contact wells by checking through inspection
hole provided (detailed on page 5).
20. Never try to straighten bent contacts. Straightening cannot
be done properly and the plating on contacts very likely will
be marred. This will result in a high resistance connection
and will expose the base material to possible corrosion.
21. Each assembly operator should be his own inspector. Worn,
damaged, or defective tolls should be reported immediately
to foreman and supervisors. Assembly operators should
be indoctrinated with this attitude and made to understand
the importance of always guarding quality. Assembly
workmanship is significant factor in terminating the quality of
multiple contact connectors. Quality cannot be “inspected”
into connectors; it must be “built-in” during each and every
assembly operation.
6. Use only correctly sized and ingress protected certified
glands provided to assure resistance to moisture and other
contaminates.
7. Use only the proper crimping tools that have been set or
calibrated with precision gages.
8. Make certain that all contacts are the correct size before
attempting to assemble in insert cavities. This point is
particularly important when both power and control types of
contacts are used in the same connector.
18
Amphe-EXTM Series
assembly instructions
The following instructions apply to equipment covered by
certificate number: SIRA 07ATEX1229X
The product compliances with the following standards:
EN 60079-0:2006 General requirements for electrical
apparatus for explosive gas atmospheres
The equipment may be used with flammable gases and vapors
with apparatus group(s) IIA, IIB, & IIC and with temperature
classes T6, T5 & T4
EN 60079-1:2007
The equipment is only certified for use in ambient temperatures
in the range -40°C to +55°C and should not be used outside
this range.
Electrical apparatus for explosive gas
atmospheres - Part 1: Flameproof
enclosures“d” (Plus Cor 1)
(IEC 60079-1:2003)
EN 60079-7:2007 Electrical apparatus for explosive gas
atmospheres - Part 7: Increased safety
“e” (IEC 60079-7:2001)
EN 61241-0:2006 General requirements for electrical
apparatus for use in the presence of
combustible dust
EN 61241-1:2004 Electrical apparatus for use in the presence
of combustible dust. Protection by
enclosures “tD”
EN 60079-28:2007 Explosive atmospheres. Protection of
equipment and tranmission systems using
optical radiation.
Installation shall be carried out by suitably-trained personnel in
accordance with the applicable code of practice e.g. EN 6007914. It is the end user’s responsibility to ensure that the product,
as specified and confirmed by the product label, is suitable for
it’s intended application.
Inspection and maintenance of this equipment shall be carried
out by suitably trained personnel in accordance with the
applicable code of practice e.g. EN 60079-17.
Repair of this equipment shall be carried out by suitably trained
personnel in accordance with the applicable code of practice
e.g. EN 60079-19.
19
Amphe-EXTM Series
assembly instructions
The certification of this equipment relies upon the following
materials used in its construction:
Contact Preparation Instructions
Crimp Tools:
M22520 Series is recommended. See Tool Table for choice of
turret head and selection setting according to contact size, part
number and wire gage size.
Connector Material: ASTM B211 or B221 6061-T6 Aluminum
O-ring Seal Material: Buna Rubber w/ Durometer of 70 SHORE A
Viton O-ring (Available under request)
Potting Compound: Epoxy Resin Part 50-3150RFR BK
Setting Up and Operation: Consult Tool Manufacturer
If the equipment is likely to come into contact with aggressive
substances, then it is the responsibility of the user to take
suitable precautions that prevent it from being adversely affected,
thus ensuring that the type of protection provided by the
equipment is not compromised.
Wire Preparation and Crimping
Strip wire to required length. (See Figure 1). When using hot
wire stripping do not wipe melted insulation material on wire
strands; with mechanical strippers do no cut or nick strands. See
Table 1 for proper finished outside wire dimensions.
Aggressive substances: e.g. acidic liquids or gases that may
attack metals, or solvents that may affect polymeric materials.
Figure 1
SIZE 22, 22M, 22D
Suitable precautions: e.g. regular checks as part of routine
inspections or establishing from the material’s data sheets that it
is resistant to specific chemicals.
1/8 INCH – 5/32 INCH
SPECIAL CONDITIONS FOR SAFE USE:
The “X” suffix to the certificate number relates to the following
special conditions(s) for safe use:
1.
2.
3.
4.
5.
6.
7.
SIZE 12, 16, 20
7/32 INCH – 1/4 INCH
The plugs and receptacles shall only be used with suitable
certified cable glands capable of a temperature
range at their point of mounting between -20°C to 90.°C.
Cables fitted to the plugs and receptacles shell be suitable
for continuous operating temperature of at least 90°C.
Plugs are not permitted to remain energized when not
engaged to the receptacles as per EN 60079-0; clause 20.2
The plugs and receptacles are not to be energized when
fitted with the environmental blanking caps.
An explosion proof receptacle cap must be fitted to the
receptacles to be re-energized when they are not mated
to a plug.
The connector does not incorporate an external earth
facility. It is the responsibility of the user or installer to
ensure adequate internal earth continuity by means of
terminating ground wire to spare contact within the insert
patterns for both plug and receptacles to allow for continuity.
The panel mount receptacles shall only be used where
the temperature at the point of entry in service on the
associated enclosure is between -20°C to +105°C.
Table 1: Conductor Diameters
Contact Size
Wire Diameters in. (mm)
Min.
10
0.135 (3.43)
16
0.065 (1.65)
12
20
22
22M, 22D
Max.
0.162 (4.11)
0.097 (2.46)
0.142 (3.60)
0.040 (1.01)
0.077 (1.95)
0.034 (0.86)
0.030 (0.76)
0.109 (2.76)
0.060 (1.52)
0.050 (1.27)
**Min. diameters to insure moisture proof assembly; max
diameters to permit use of metal removal tools. Twist
Strands together to form a form bundle.
Insert stripped wire into contact applying slight pressure until
wire insulation butts against wire well. Check inspection hole to
see that wire strands are visible. If there are strayed wire
strands, entire wire end should be re-twisted.
Insert wire and contact into crimping tool as far as possible.
Crimp contact wire well.
20
Amphe-EXTM Series
assembly instructions
Contact Insertion and Removal
When inserting or removing contacts, first remove securing
devices and slide devices over wires in proper sequence
Tools: Using applicable removal tool, insert and carefully work
tool tips over wire well. When tips bottom, contact will release
from internal retention clip. Push contact from connector front
face out connector rear with round ended non-metallic rod. Rod
will follow contact. (See page 14 for applicable removal tool and
correct rod diameter). Unwired Removal Tool (11-10050-XX):
Removal procedure is same as with standard tools with the
exception that tool will withdraw contact without pushing from
front. Push plunger to remove contact from tool. (See page 15).
Consult page 14 for correct insertion or removal tool (metal or
plastic) according to contact size
Insertion:
Slip correct size tool (with plastic tool, use colored end) over wire
insulation and slide forward until tool bottoms against rear contact
shoulder. Contact must be aligned with grommet hole and not
inserted at an angle. Push forward until contact is felt to snap into
position within insert. Remove tool, holding forward on the wire
in order to prevent contact from being dragged back with tool.
Gently pull each wire to ensure contact is properly seated.
Connector Assembly Instructions
Assembling an Inline Plug and Inline Receptacle Connectors
1. Slide the EX gland onto the cable about 12”, threaded
end last.
2. Slide the Cable Adapter onto the cable, up to the EX Gland,
large diameter first.
3. Slide the Coupling nut onto the cable, up to the Cable
Adapter, Grub Screw end first.
4. Group all conductors according to size to facilitate
orderly termination.
5. Working on one conductor at a time, strip the insulation off
per the wire stripping length given in Figure 1 and terminate
a contact to it, using a properly adjusted crimp tool, following
crimp instruction found in section II of Contact Preparation
Instructions. Repeat the process for each conductor.
6. Make sure the Grub Screws are fully retracted, then slide
the Coupling Nut up onto the plug shell, until seated against
it’s mating shoulder.
7. Thread the Cable Adapter onto the plug shell, and
hand tighten.
8. Thread the EX Gland onto the Cable adapter, and
hand tighten.
9. Using a strap wrench, fully tighten the cable adapter onto
the plug shell.
10. Position the cable correctly. Using a hex wrench, tighten
the EX Gland The seal must grip the outer jacket of the
cable when the cable gland is tightened. Tighten Back Nut
(or Conduit Receptor) to Entry Body. Ensure seal makes full
contact with cable sheath. Tighten an extra 1½ turns (up to
2½ turns for minimum cable).
Uncrimped Contacts and Sealing Plugs: Fill in unused holes with
an uncrimped contact. Follow with a teflon sealing plug, small
diameter first, so that one end protrudes out the rear of grommet.
See Table 2 for sealing plug application data. (Optional insertion
of large end first is possible, but not recommended).
Contact Size
10
12
16
20
22, 22M, 22D
Table 2: Sealing Plugs
Color Code
MS Part Number
Yellow
MS27488-12
Green
Blue
Red
Black
M85049/81-10
MS27488-16
MS27488-20
MS27488-22
Slide securing devices forward and tighten using connector
pliers. Connector holding tools are recommended while tightening
back accessories.
CAUTION: WHEN INSERTING OR REMOVING CONTACTS,
DO NOT SPREAD OR ROTATE TOOL TIPS.
Removal:
Slip correct sized tool (with plastic tool, use white end) over
wire insulation and slide forward on wire until tool tip enters rear
grommet and comes to a positive stop on contact shoulder.
Grip wire, and simultaneously remove tool, contact and wire.
(On occasion, it may be necessary to remove tool, rotate 90°
and reinsert).
Unwired Contacts: Remove sealing plugs. Standard Removal
21
Amphe-EXTM Series
assembly instructions
Preparing a Bulkhead Receptacle Connector
for Enclosure Mounting.
More information is available by contacting the following
authorized suppliers:
All receptacle shells have, contained within them, contact
positioning inserts that are permanently installed by the factory.
Amphenol Industrial Operations
191 Delaware Avenue Sidney, New York 13838 USA Phone
888-364-9011
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Slide the Bulkhead Adapter up onto the cable, or conductor
group; knurled end first.
Terminate each conductor with it’s proper contact.
Populate the insert with contacts by poking each of the wired
contacts into it’s respective insert cavity, following an
electrical schematic for the system you are wiring.
Slide the bulkhead adapter back down the conductors, and
screw it onto the panel mount receptacle.
Use a strap wrench to tighten the bulkhead adapter until fully
tightened to shoulder.
Referring to Amphe-EX potting instructions, stand the
assembly vertical, conductors pointing up, and fill the
adapter with cement to a level 1/16” below the top of the
adapter. After curing, this assembly is now permanently
cemented, non-separable and non-repairable, and can be
mounted to the bulkhead.
It is best to fit the connector to the bulkhead at a time
when the free end of the cable is not terminated to the
electrical system. If this is not possible, then it is necessary
to rotate the connector assembly counter-clockwise to wind
the cable/ conductors so that when the assembly is threaded
into a bulkhead in the subsequent instruction, the cable/
conductors regain their most natural lay, once the connector
is mounted to the bulkhead. (Rotations required to be
determined by end-user).
Thread the receptacle assembly into the bulkhead until the
seal touches down, then tighten it by the smallest fraction of
a revolution to the first instance that the mounting holes line
up with the threaded enclosure holes.
Position the protective covers’ lanyard tab over one of
the mounting holes and screw a fastener through it. Apply
the remaining fasteners to the other three holes with torque
suitable for screw size used.
Install the protective cover and tighten fully.
Secure both grub screws to prevent unauthorized removal.
Amphenol Industrial Operations Optimize Nogales
180 N Freeport Drive
Nogales, AZ 85621
Phone: 520-397-7053
Bulkhead Adapter
Bulkhead adapters should be filled to a maximum of 1/16” below
the top of the adapter. Care must be exercised so that the potting
compound does not contaminate the bulkhead threads, or spill
onto the outer surfaces of the receptacle flange.
In preparation for potting, the receptacle is to be mated to it’s
corresponding plug, so that all contacts are mated and in their
optimal post-potted position. When potting, the receptacle flange
should be rigidly fixtured in a horizontal position. This fixture must
be capable of holding the mated connector pair in that position
for a minimum of 2 hours at room temperature. The exiting
conductor/cable should be fixtured inline above the connector
pair, during the entire curing process.
AMPHE-EXTM Potting Instructions
All cable adapters, other than ones suited for mating with an
EX- certified gland, must be filled with epoxy (potted).
The material certified for use in filling this connector line is
Epoxies Etc., 503150FR/Cat190. The user or installer shall
consider the performance of these materials with regard to attack
by aggressive substances that may be present in the hazardous
area. This material is a two-component casting system with a
100:5 volume.
22
Amphe-EXTM Series
assembly instructions
Mixing/Potting Instructions
SIRA Product Labeling Information
1.
2.
3.
4.
5.
6.
7.
8.
9.
Information below must be attached to connectors via nonremovable label.
CAUTION: Wear goggles or other eye protection during
all operations.
The potting compound is premeasured in “burst bag”
packaging. This packaging consists of a single plastic bag
that is compartmentalized into two chambers, each
containing one part of the two part compound. The
segregating feature is called a ‘burst seal’.
Lay the bag on a flat surface. Choosing either end of the
bag that is parallel to the burst seal, start coiling/rolling
the bag so that the compound in that half of the bag is
pushed up against the burst seal.
Squeeze and apply pressure to the rolled side of the bag so
that the compound bursts through the burst seal and joins
the compound on the other side of the bag. Unroll the bag.
Mix the entire contents of the bag, by alternately squeezing
the bag, and working the bag across the edge of a table, to
fully move the entire contents of the bag, back and forth,
between chambers. Work the material in this manner,
constantly, for a minimum of 4 minutes.
Once mixed, squeeze all the contents away from one
corner of the bag. fully clearing that corner of the bag of
all compound.
Make a 3/16” pouring spout by snipping off the bags
cleared corner.
To minimize air entrapment, slowly pour the compound
into the back end of the bulkhead adapter, to a level shown
in Figure Z.
Set the bag containing the remaining compound aside,
so that it may cure. After cure, the bag may be disposed of
safely, along with common consumer refuse. CAUTION:
As the remaining compound cures, the bag will become hot.
Amphenol Industrial
Sidney NY 13838 USA
Part Number, Size Ref
Work Order Number; Date Code
0518
II 2 GD
EEx dIIC T6 / Ex tD A21 IP68
(Plug and Receptacles)
EEx de IIC T6 / Ex tD A21 IP68
(Panel mount receptacles filled with cement)
Sira 07ATEX1229X
IECEx SIR 08.0029X
EAC No. RU C-US.ΓЂ08.B.01483
“max volts, max amp. Current rating per pin”
Do not separate when energized.
Do not open when an explosive gas or dust atmosphere
is present.
Hysol Volume Per Bulkhead Adapter
Shell
Size
Fill Length
Inside Adapter
(inches)
Adapter
Diameter
(inches)
Internal
Volume
(in ^ 2)
Internal
Volume
(ounces
9
11
13
15
17
19
21
1.3
1.3
1.3
1.3
1.3
1.3
1.3
0.652
0.652
0.927
0.927
1.242
1.242
1.242
0.434
0.434
0.877
0.877
1.575
1.575
1.575
0.24
0.24
0.49
0.49
0.87
0.87
0.87
Note: This is the maximum volume of cement needed, without
considering volume claimed by the conductors
23
DIVISION HEADQUARTERS
AMPHENOL OIL
OIL &
&
AMPHENOL
GAS TECHNOLOGIES
TECHNOLOGIES
GAS
Amphenol
Nelson-Dunn
Technologies
4300 N.
N. Sam
Sam
Houston Parkway
Parkway
West Inc
4300
Houston
West
17707
Valley
View
Ave
Suite
400
Suite 400
Cerritos,
90703
Houston, CA
TX 77086
77086
Houston,
TX
Phone:
1-714-249-7700
Phone: 1-281-866-0588
1-281-866-0588
Phone:
Email:
aogt@amphenol-aio.com
Fax: 1-281-866-0597
1-281-866-0597
Fax:
www.amphenol-industrial.com
www.amphenol-industrial.com
www.amphenol-industrial.com
INTERNATIONAL SALES OFFICES
ASIA –– AMPHENOL
AMPHENOL TECHNOLOGY
TECHNOLOGY
ASIA
SHENZHEN, CHINA
CHINA
SHENZHEN,
Block C,
C, Aoda
Aoda Technology
Technology Park,
Park, XiaShiJia
XiaShiJia
Block
2nd Industrial
Industrial Zone,
Zone, Gongming
Gongming Street
Street
2nd
Shenzhen, PRC
PRC 518106
518106
Shenzhen,
Tel: +86-755-29918389
+86-755-29918389 ext.
ext. 244
244
Tel:
Fax: +86-755-29918310
+86-755-29918310
Fax:
www.amphenol-industrial.com
www.amphenol-industrial.com
AUSTRALIA AMPHENOL
AMPHENOL AUSTRALIA
AUSTRALIA PTY
PTY LTD
LTD
AUSTRALIA
2
Fiveways
Blvd.
Keysborough
Melbourne,
2 Fiveways Blvd. Keysborough Melbourne,
Victoria 31733,
31733, Australia
Australia
Victoria
Phone: 613
613 8796
8796 8888
8888
Phone:
Fax: 613
613 8796
8796 8801
8801
Fax:
E-mail: infor@amphenolaust.com.au
infor@amphenolaust.com.au
E-mail:
BRAZIL AMPHENOL
AMPHENOL do
do
BRAZIL
BRASIL LTDA
LTDA
BRASIL
Rua Diogo
Diogo Moreira
Moreira 132
132 CEP
CEP 05423-010
05423-010
Rua
Sao Paulo
Paulo -- SP,
SP, Brazil
Brazil
Sao
Phone: (55-11)
(55-11) 3815.1003
3815.1003
Phone:
Fax: (55-11)
(55-11) 3815.1629
3815.1629
Fax:
E-mail: vendas@amphenol.com.br
vendas@amphenol.com.br
E-mail:
ITALY AMPHENOL
AMPHENOL ITALIA
ITALIA S.p.A.
S.p.A.
ITALY
Via Barbaiana
Barbaiana 55 20020
20020 Lainate
Lainate (Milano),
(Milano), Italy
Italy
Via
Phone: 39-02-932541
39-02-932541
Phone:
Fax: 39-02-93254444
39-02-93254444
Fax:
JAPAN AMPHENOL
AMPHENOL JAPAN
JAPAN
JAPAN
471-1, Deba,
Deba, Ritto-city
Ritto-city Shiga
Shiga 520-3041,
520-3041, Japan
Japan
471-1,
Phone:
81-77553-8501
Phone: 81-77553-8501
Fax: 81-77551-2200
81-77551-2200
Fax:
MEXICO –– AMPHENOL
AMPHENOL MEXICO
MEXICO
MEXICO
Prolongacion Reforma
Reforma 61-6
61-6 B2
B2
Prolongacion
Col. Paseo
Paseo de
de las
las Lomas
Lomas C.P.
C.P. 01330
01330 Mexico
Mexico
Col.
D.F., Mexico
Mexico
D.F.,
Phone: (52-55)
(52-55) 5258.9984
5258.9984
Phone:
Fax: (52-55)
(52-55) 5081.6890
5081.6890
Fax:
E-mail: info@amphenolmexico.com
info@amphenolmexico.com
E-mail:
MIDDLE EAST
EAST –– AMPHENOL
AMPHENOL MIDDLE
MIDDLE
MIDDLE
EAST ENT.
ENT. FZE
FZE
EAST
P.O.Box 21107,
21107, Office
Office No
No C1-16
C1-16
P.O.Box
Ajman
Free
ZoneUAE
Ajman Free Zone- UAE
Tel: +9716-7422494
+9716-7422494
Tel:
SOUTH AFRICA
AFRICA –– AMPHENOL
AMPHENOL SOUTH
SOUTH
SOUTH
AFRICA
AFRICA
30 Impapa
Impapa Road
Road 2196
2196 Sandton
Sandton -30
Chislehurston South
South Africa
Africa
Chislehurston
Tel: (27-11)
(27-11) 783-9517
783-9517
Tel:
Fax:
(27-11)
783-9519
Fax: (27-11) 783-9519
E-mail:
amphenol_africa@csi.com
E-mail: amphenol_africa@csi.com
SINGAPORE AMPHENOL
AMPHENOL EAST
EAST ASIA
ASIA LTD.
LTD.
SINGAPORE
300 Beach
Beach Road
Road #34-06
#34-06
300
The Concourse
Concourse Singapore
Singapore 199555
199555
The
Phone: 65-6294-2128
65-6294-2128
Phone:
Fax: 65-6294-3522
65-6294-3522
Fax:
OIL & GAS DISTRIBUTORS
BARTEC-TECHNOR ASA
ASA –– NORWAY
NORWAY
BARTEC-TECHNOR
Stavanger, Norway
Norway
Stavanger,
Phone: 47
47 51
51 84
84 4100
4100
Phone:
Fax:
47
51
84
4103
Fax: 47 51 84 4103
www.bartec-technor.no
www.bartec-technor.no
CRAWFORD ELECTRIC
ELECTRIC SUPPLY
SUPPLY –– USA
USA
CRAWFORD
10051 Porter
Porter Rd.
Rd.
10051
Laporte, TX
TX 77571
77571
Laporte,
Phone:
281-417-7540
Phone: 281-417-7540
Fax: 281-470-2659
281-470-2659
Fax:
www.cescoltd.com
www.cescoltd.com
GAFFNEY-KROESE SUPPLY
SUPPLY –– USA
USA
GAFFNEY-KROESE
Kennedy Greens
Greens Business
Business Park
Park
Kennedy
14000 Vickery
Vickery Dr.
Dr.
14000
Houston,
TX
77032
Houston, TX 77032
Main: 281-449-5000
281-449-5000
Main:
Fax:
281-449-5007
Fax: 281-449-5007
gksales@gaffney-kroese.com
gksales@gaffney-kroese.com
www.gaffney-kroese.com
www.gaffney-kroese.com
GEOPHYSICAL ELECTRIC
ELECTRIC SUPPLY
SUPPLY
GEOPHYSICAL
(GESCO) –– USA
USA
(GESCO)
Houston, TX
TX
Houston,
Phone: 713-645-5999
713-645-5999
Phone:
Fax: 713-645-4999
713-645-4999
Fax:
E-mail: duggan@gesco-e.com
duggan@gesco-e.com
E-mail:
www.gesco-e.com
www.gesco-e.com
HILLCREST ENTERPRISES
ENTERPRISES –– USA
USA
HILLCREST
Ashland, VA
VA
Ashland,
Phone: 800-848-3106
800-848-3106 or
or 804-798-8390
804-798-8390
Phone:
Fax:
804-752-7830
Fax: 804-752-7830
E-mail: cordgrip@aol.com
cordgrip@aol.com
E-mail:
www.plugs.cc
www.plugs.cc
JACKSON POWER
POWER –– CANADA
CANADA
JACKSON
Edmonton, Alberta
Alberta Canada
Canada
Edmonton,
Phone: 780-435-9275
780-435-9275
Phone:
Fax:
780-436-0308
Fax: 780-436-0308
E-mail: ljackson@jacksonpower.com
ljackson@jacksonpower.com
E-mail:
www.jacksonpower.com
www.jacksonpower.com
PEI GENESIS,
GENESIS, UK
UK –– UNITED
UNITED KINGDOM
KINGDOM
PEI
George Curl
Curl Way
Way
George
Southampton, SO182RZ
SO182RZ
Southampton,
Phone: +44(0)2380621260
+44(0)2380621260
Phone:
Phone: +44(0)8448716060
+44(0)8448716060
Phone:
Fax:
+44
(0)8448716070
Fax: +44 (0)8448716070
Email:
peiuk@peigenesis.con
Email: peiuk@peigenesis.con
www.peigenesis.com
www.peigenesis.com
STECK CONNECTIONS
CONNECTIONS –– CANADA
CANADA
STECK
Mississauga, Ontario,
Ontario, Canada
Canada
Mississauga,
Phone: 905-608-2444
905-608-2444
Phone:
Fax: 905-608-2895
905-608-2895
Fax:
E-mail: steck@ican.net
steck@ican.net
E-mail:
www.steckconnections.com
www.steckconnections.com
STEINER ELECTRIC
ELECTRIC –– USA
USA
STEINER
Elk
Grove
Village,
IL
Elk Grove Village, IL
Phone: 847-228-0400
847-228-0400
Phone:
Fax: 847-228-1352
847-228-1352
Fax:
E-mail: infor@stnr.com
infor@stnr.com www.steinerelectric.com
www.steinerelectric.com
E-mail:
WHOLESALE ELECTRIC
ELECTRIC –– USA
USA
WHOLESALE
Houston, TX
TX
Houston,
Phone: 800-486-8563
800-486-8563 or
or 713-748-6100
713-748-6100
Phone:
Fax: 713-749-8415
713-749-8415
Fax:
E-mail: donniejr@wholesaleelectric.com
donniejr@wholesaleelectric.com
E-mail:
www.wholesaleelectric.com
www.wholesaleelectric.com
2524
AMPHENOL CORPORATION
Amphenol Industrial
Email: aogt@amphenol-aio.com
191 Delaware Avenue
Sidney, NY 13838-1395
www.amphenol-industrial.com
25