HVG1P402FC

Amphenol Amphenol PCD Shenzhen Excel|Mate Mono High Voltage with Inter-Lock AMPHENOL PCD SHENZHEN www.amphenolpcd.com.cn CONTENT ExcelMate Mono (HVBI) PRODUCT INTRODUCTION…….….….…........................…....…....................... 2 HOW TO ORDER: RECEPTACLE…….......................…….................................. 3 alternate KEYING positionS…….......………...........….....................…...... 4 RECEPTACLE .………...........................................................……….................... 5 HOW TO ORDER: PLUG .......….......................…………...….………................... 6 PLUG...…………………………….....…......……...............…................................. 7 EX series PRODUCT INTRODUCTION……........................……………..…………………… 8 RECEPTACLE (402)……………..............……………..................................…….. 9 PLUGS (402)………….........................………………..................................…….. 10 alternate KEYING positionS (402)……………….………............................ 11 RECEPTACLE (403)…………………………..................................……................ 12 PLUGS (403)…………………………...........................................................…….. 13 alternate KEYING positionS (403)……………….………............................ 14 HOW TO ORDER.................................…...……………….....................………..... 15 HVG PRODUCT INTRODUCTION……........................……………..…………………… 16 insert arrangement……........................……………..…………....………… 17 HOW TO ORDER: RECEPTACLE.......…...……………….....................………..... 18 HOW TO ORDER: PLUG………..………………..………….................................. 22 alternate KEYING positionS……………….………..................................... 26 RECEPTACLE & PLUG…………………………..................................………...… 27 HVS PRODUCT INTRODUCTION................…………………..……….......................... 30 RECEPTACLE & PLUG………………………………………….............................. 31 Contact ...…….........……..……………………………………............................. 32 TEMPERATURE RISE CURVE…………………………………............................. 33 1 ExcelMate Mono (HVBI) MECHANICAL Durability > 200 mating cycles Wire range 16 to 70mm2 Connection type Crimping ELECTRICAL Rated voltage 1000V DC Rated current 250A Max @ Ambient temperature 70°C Insulator resistance > 2000MΩ Dielectric withstand voltage 3000V AC ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Operating temperature -40°C to 125°C • High voltage with interlock Inflammability UL94V0 • Easy to install in a limited space Salt spray 48h, 96h KEY FEATURES MATERIAL • Push-pull locking system with audible "click" Shell Zinc alloy, zinc plating and anodic oxidation Contacts Copper alloy, silver plating • Touch-proof IP2X Insulator Flame-retardant thermoplastic composition • Sealing, IP67, IP6K9K (mated) Sealing Rubber • EMI shielding • No tool required for unmating • RoHS compliant • Multiple coding positions 2 Insert arrangement From front face of receptacle Contacts Insert arrangement HVBI R6 HVBI R8 HVBI R10 Rated voltage 1000V DC 1000V DC 1000V DC Rated current 120A +2 x 7.5A 180A +2 x 7.5A 250A +2 x 7.5A Contact number Power: 1 / Signal: 2 Power: 1 / Signal: 2 Power: 1 / Signal: 2 Withstanding voltage 3000V AC 3000V AC 3000V AC HOW TO ORDER: RECEPTACLE HVBI 0 02R6 Shell type: 0: Receptacle Insert size: 02R6: 6mm Male contact (Rated current 120A) 03R8: 8mm Male contact (Rated current 180A) 05R10: 10mm Male contact (Rated current 250A) HVIL: A: With HVIL B: Without HVIL Insert type: M: Male contact Termination: H: Copper bar T: Screw Alternate keying positions & Color of locking nut: ARD: 30°, Red BBK: 60°, Black CYL: 90°, Yellow DGR: 120°, Green EBL: 150°, Blue FPU: 180°, Purple 3 A M H BBK ALTERNATE KEYING POSITIONS RECEPTACLE STRAIGHT PLUG RIGHT ANGLE PLUG REMARK To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate keying positions are available. The shell key is rotated counter-clockwise. The plug would be rotated clockwise the same number of degrees in respect to the shell key. 4 RECEPTACLE WITH Copper bar Gasket 1mm 5 Part number A B C D E L1 L2 L3 L4 L5 TH HVBI-0-02R6-XMHX-XX 21.0 27.0 3.5 21.0 6.5 62.7 37.7 30.7 12.7 3.8 5.0 HVBI-0-03R8-XMHX-XX 23.0 31.0 4.5 23.0 8.5 76.7 43.7 35.7 15.9 / 5.0 HVBI-0-05R10-XMHX-XX 24.6 33.0 4.5 26.0 10.5 85.9 52.6 40.6 18.4 0.8 6.0 HOW TO ORDER: PLUG HVBI 9 02R6 A F C ARD FG 25 LXXXX Shell type: 7: Straight plug 9: Right angle plug Insert size: 02R6: 6mm Radsok (Rated current 120A) 03R8: 8mm Radsok (Rated current 180A) 05R10: 10mm Radsok (Rated current 250A) HVIL: A: With HVIL B: Without HVIL Insert type: F: Female contact Contact type: C: Crimp Alternate keying positions: ARD: 30°, Red BBK: 60°, Black CYL: 90°, Yellow DGR: 120°, Green EBL: 150°, Blue FPU: 180°, Purple FG: Shielded PC: Unshielded Cable section: 16: 16mm2 cable 25: 25mm2 cable 35: 35mm2 cable 50: 50mm2 cable 70: 70mm2 cable Cable length: LXXXX: Cable length (Unit in mm) 6 STRAIGHT PLUG Part number D L1 L2 26.0 2.0 70 HVBI-7-03R8-XFC-X-XX-FG / PC-XX.... 27.5 2.0 82 HVBI-7-05R10-XFC-X-XX-FG / PC-XX.... 32.5 1.5 92 HVBI-7-02R6-XFC-X-XX-FG / PC-XX.... LXXXX Cable length (mm), custom orders are available Cable section(mm2) 16mm2 to 25mm2 35mm2 to 50mm2 50mm2 to 70mm2 Notes: FG: Shielded type PC: Unshielded type RIGHT ANGLE PLUG Part number D L1 L2 L3 L4 L5 LXXXX HVBI-9-02R6-XFC-X-XX-FG / PC-XX.... 26.0 1.8 53.0 12.5 49.3 25.0 Cable length (mm), custom HVBI-9-03R8-XFC-X-XX-FG / PC-XX.... 27.5 2.0 62.0 13.9 58.5 27.3 orders are HVBI-9-05R10-XFC-X-XX-FG / PC-XX. 32.5 1.5 69.5 16.0 64.0 31.5 available Notes: FG: Shielded type PC: Unshielded type 7 Cable section (mm2) 16mm2 to 25mm2 35mm2 to 50mm2 50mm2 to 70mm2 EX series APPLICATIONS EV air-conditioner DCDC PTC Power distribution boxes MECHANICAL Durability 50 mating cycles Wire range 2.5 to 6mm2 (RA plug: 2.5 to 4mm2) Connection type Crimping ELECTRICAL Rated voltage 800V DC Rated current 6.0mm2 cable shield: 40A Max @ Ambient temperature 70°C 4.0mm2 cable shield: 32A Max @ Ambient temperature 70°C 2.5mm2 cable shield: 23A Max @ Ambient temperature 70°C Insulator resistance > 2000MΩ Dielectric withstand voltage 3000V AC KEY FEATURES ENVIRONMENTAL • Easy to install in a limited space Sealing IP68, IP6K9K (mated) • Push-pull locking system with audible "click" Operating temperature -40°C to 125°C • EMI shielding Inflammability UL94V0 • No tool required to unmate Salt spray 96h MATERIAL • Sealing, IP68, IP6K9K (mated) • Multiple coding positions Shell Aluminum alloy with zinc, nickel plating and anodic oxidation • RoHS compliant Contacts Copper alloy, silver plating Insulator Flame-retardant thermoplastic composition Sealing Rubber 8 RECEPTACLE EX 402 All connectors do not include contacts. Please order them separately (ref: P/N below) Socket contact (Ø 3.0): crimping P/N: EX30F4 (for 2.5 to 4 mm2) P/N: EX30F6 (for 6 mm2) Socket signal contact (Ø 1.6) P/N: EX16F1 Amphenol Pcd Shenzhen Amphenol Pcd Shenzhen 9 STRAIGHT PLUG EX 402 All connectors do not include contacts. Please order them separately (ref: P/N below) Pin contact (Ø 3.0): crimping Pin signal contact (Ø 1.6) P/N: EX30M4 (for 2.5 to 4 mm2) P/N: EX30M6 (for 6 mm2) P/N: EX16M1 Amphenol Pcd Shenzhen RIGHT-ANGLE PLUG EX 402 Amphenol Pcd Shenzhen All connectors do not include contacts. Please order them separately (ref: P/N below) Pin contact (Ø 3.0): crimping Pin signal contact (Ø 1.6) P/N: EX30M4 (for 2.5 to 4 mm2) P/N: EX16M1 Amphenol Pcd Shenzhen 10 EX 402: ALTERNATE KEYING POSITIONS RECEPTACLE STRAIGHT PLUG A: 45° B: 90° C: 180° D: 270° E: 315° REMARK To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate keying positions are available. The shell key is rotated counter-clockwise. The plug would be rotated clockwise the same number of degrees in respect to the shell key. 11 RECEPTACLE EX 403 All connectors do not include contacts. Please order them separately (ref: P/N below) Socket contact (Ø 3.0): crimping 2 P/N: EX30F4 (for 2.5 to 4 mm ) P/N: EX30F6 (for 6 mm2) Socket signal contact (Ø 1.6) P/N: EX16F1 Amphenol Pcd Shenzhen Amphenol Pcd Shenzhen 12 STRAIGHT PLUG EX 403 All connectors do not include contacts. Please order them separately (ref: P/N below) Pin contact (Ø 3.0): crimping Pin signal contact (Ø 1.6) P/N: EX30M4 (for 2.5 to 4 mm2) P/N: EX30M6 (for 6 mm2) P/N: EX16M1 Amphenol Pcd Shenzhen RIGHT-ANGLE PLUG EX 403 Amphenol Pcd Shenzhen All connectors do not include contacts. Please order them separately (ref: P/N below) Pin contact (Ø 3.0): crimping P/N: EX30M4 (for 2.5 to 4 mm2) 13 Pin signal contact (Ø 1.6) P/N: EX16M1 Amphenol Pcd Shenzhen EX 403: ALTERNATE KEYING POSITIONS RECEPTACLE STRAIGHT PLUG A: 45° B: 90° C: 180° D: 270° E: 315° REMARK To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate keying positions are available. The shell key is rotated counter-clockwise. The plug would be rotated clockwise the same number of degrees in respect to the shell key. 14 HOW TO ORDER PLUG EX 402 06 A 1 Product series: 402 (2 pin) 403 ((3 pin) Product type: 06: Straight plug 08: Right-angle plug Alternate keying positions & Locking nut color: A: Coding A, Red B: Coding B, Black C: Coding C, Yellow D: Coding D, Green E: Coding E, Blue Interlock 0: Without interlock 1: With internal interlock 2: With external interlock Cable section: 2: 2.5mm2 (23A) 4: 4.0mm2 (32A) 6: 6.0mm2 (40A) Cable type: I: Individually RECEPTACLE EX 402 Product series: 402 (2 pin) 403 ((3 pin) Product type: 02: Flange receptacle Alternate keying positions & Locking nut color: A: Coding A, Red B: Coding B, Black C: Coding C, Yellow D: Coding D, Green E: Coding E, Blue 15 02 A 2 I HVG Series APPLICATIONS EV air-conditioner DCDC PTC Power distribution boxes MECHANICAL Durability > 200 mating cycles Connection type Crimping ELECTRICAL Rated voltage 800V DC Rated current 2.5mm2: 23A 4mm2: 32A 6mm2: 40A 10mm2: 50A Insulator resistance > 2000MΩ Dielectric withstand voltage 3000V AC Shielding Yes @Ambient temp. 70°C @Ambient temp. 70°C @Ambient temp. 70°C @Ambient temp. 70°C ENVIRONMENTAL KEY FEATURES • Easy to install in a limited space • Push-pull locking system with audible "click" Sealing IP67, IP6K9K (mated) Temperature range -40°C to 125°C, short term to 150°C Inflammability UL94V0 Salt spray 96h MATERIAL • EMI shielding • No tool required to unmate Shell Aluminum alloy with zinc, nickel plating and anodic oxidation • Sealing, IP67, IP6K9K (mated) Contacts Copper alloy, silver plating Insulator Flame-retardant thermoplastic composition Sealing Rubber • Multiple coding positions • RoHS compliant 16 INSERT ARRANGEMENT From front face of receptacle 17 Contacts Insert arrangement HVS203 HVG402 HVG492 Rated voltage 800V DC 800V DC 800V DC Rated current 3 x 32A 2 x 32A + 2 x 7.5A 2 x 50A + 2 x 7.5A Contact number Power: 3 Power: 2 / Signal: 2 Power: 2 / Signal: 2 Withstanding voltage 2500V 3000V 3000V Insert arrangement HVG403 HVG404 HVG406 Rated voltage 800V DC 800V DC 800V DC Rated current 3 x 32A + 2 x 7.5A 4 x 32A + 2 x 7.5A 6 x 32A + 2 x 7.5A Contact number Power: 3 / Signal: 2 Power: 4 / Signal: 2 Power: 6 / Signal: 2 Withstanding voltage 3000V 3000V 3000V HOW TO ORDER: 402,403,492 RECEPTACLE HVG 1S 402 M C XRD HVG series Product type: 1S: Flange receptacle Insert arrangement: (HVG Series not include contact, order seperately, P/N please refer to page 30) 402: 2 X (23A to 32A) + 2 X 7.5A 403: 3 X (23A to 32A) + 2 X 7.5A 492: 2 X (40A to 50A) + 2 X 7.5A Contact type: M: Male contact F: Female contact C: Crimp version Alternate keying positions & Shell color: BK: Without, Black XRD: 270°，Red YY: 315°，Yellow ZBL: 90°，Blue WGR: 45°，Green 18 HOW TO ORDER: 203 RECEPTACLE HVS 1S 203 HVS series Product type: 1S: Flange receptacle Insert arrangement: 203: 3 X 32A Contact type: M: Male contact F: Female contact C: Crimp version Alternate keying positions & Locking nut color: Omit: Without, Black X: 270°, Red Y: 315°, Yellow Z: 90°, Blue W: 45°, Green 19 M C X HOW TO ORDER: 404 RECEPTACLE HVG 1S 404 M C XRD 4 D 4 L0000 HVG series Product type: 1S: Flange receptacle Insert arrangement: (HVG Series not include contact, order seperately, P/N please refer to page P30) 404: 4 X (23A to 32A) + 2 X 7.5A Contact type: M: Male contact C: Crimp version Alternate keying positions & Shell color: BK: Without, Black XRD: 270°，Red YY: 315°，Yellow ZBL: 90°，Blue WGR: 45°，Green Cable cores: 4 Cable gland type: D: Unshielded wire Cable section: 2: 2.5mm2 (rated voltage of 23A) 4: 4mm2 (rated voltage of 32A) Cable length: L0000: Cable length (Unit in mm) 20 HOW TO ORDER: 406 RECEPTACLE HVG 1S 406 HVG series Product type: 1S: Flange receptacle Insert arrangement (HVG series not include contact, order seperately, P/N please refer to page P30) 406: 6 X (23A to 32A) + 2 X 7.5A Contact type: M: Male contact C: Crimp version Alternate keying positions & Locking nut color: BK: Without, Black XRD: 270°，Red YY: 315°，Yellow ZBL: 90°，Blue WGR: 45°，Green 21 M C XRD HOW TO ORDER: 402, 403, 492 - Shielded cable PLUG - shielded cable HVG 1P 402 M C XRD HVG series Product type: 1P: 1-PIN Plug Insert arrangement: (HVG Series not include contact, order seperately, P/N please refer to page 30) 402: 2 X (23A to 32A) + 2 X 7.5A 403: 3 X (23A to 32A) + 2 X 7.5A 492: 2 X (40A to 50A) + 2 X 7.5A Contact type: M: Male contact F: Female contact C: Crimp version Alternate keying positions & Shell color: Omit: Without, Black XR: 270°, Red YY: 315°, Yellow ZB: 90°, Blue WG: 45°, Green 22 HOW TO ORDER: 402, 403, 492 - unshielded cable PLUG - unshielded cable HVG 1P 402 HVG series Product type: 1P: 1-PIN Plug Insert arrangement (HVG series not include contact, order seperately, P/N please refer to page 30) 402: 2 X (23A to 32A) + 2 X 7.5A 403: 3 X (23A to 32A) + 2 X 7.5A 492: 2 X (40A to 50A) + 2 X 7.5A Contact type: M: Male contact F: Female contact C: Crimp version Alternate keying positions & Locking nut color: Omit: Without, Black XR: 270°, Red YY: 315°, Yellow ZB: 90°, Blue WG: 45°, Green Cable cores: 2, 3 Cable gland type: D: Unshielded wire Cable section: 2: 2.5mm2 (rated voltage of 23A) 4: 4mm2 (rated voltage of 32A) 6: 6mm2 (rated voltage of 40A) A: 10mm2 (rated voltage of 50A) Cable length: L0000: Cable length (Unit in mm) 23 M C XRD 2 D 4 L0000 HOW TO ORDER : 203 PLUG HVS 1P 203 M C X HVS series Product type: 1P: 1-PIN Plug Insert arrangement: 203: 3 X 32A Contact type: M: Male contact F: Female contact C: Crimp version Alternate keying positions & Shell color: Omit: Without, Black X: 270°, Red Y: 315°, Yellow Z: 90°, Blue W: 45°, Green 24 HOW TO ORDER: 404, 406 PLUG HVG 1P 404 HVG series Product type: 1P: 1-PIN Plug Insert arrangement (HVG series not include contact, order seperately, P/N please refer to page 32) 404: 4 X (23A to 32A) + 2 X 7.5A 406: 6 X (23A to 32A) + 2 X 7.5A Contact type: F: Female contact C: Crimp version Alternate keying positions & Locking nut color: NBK: Without, Black XRD: 270°，Red YGR: 315°，Green ZBL: 90°，Blue WYL: 45°，Yellow Cable cores: 4, 6 Cable gland type: A: Shielded cable D: Unshielded wire Cable section: 2: 2.5mm2 (rated voltage of 23A) 4: 4mm2 (rated voltage of 2A) Cable length: L0000: Cable length (Unit in mm) 25 F C XRD 4 D 4 L0000 ALTERNATE KEYING POSITIONS RECEPTACLE STRAIGHT PLUG X: 270° 270o 270o Y: 315° 315o Z: 90° 315o Amphenol Pcd Shenzhen Amphenol Pcd Shenzhen Amphenol Pcd Shenzhen Amphenol Pcd Shenzhen REMARK W: 45° N: NORMAL To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate keying positions are available. The shell key is rotated counter-clockwise. The plug would be rotated clockwise the same number of degrees in respect to the shell key. 26 RECEPTACLE AND PLUG: 402 RECEPTACLE AND PLUG: 403 27 RECEPTACLE AND PLUG: 404 RECEPTACLE AND PLUG: 406 28 RECEPTACLE AND PLUG: 492 29 HVS Series APPLICATIONS EV air-conditioner DCDC PTC Power distribution boxes MECHANICAL Durability > 200 mating cycles Connection type Crimping ELECTRICAL Rated voltage 230V AC / 400V DC Rated current 32A Max @ Ambient temperature 70°C Insulator resistance > 2000MΩ Dielectric withstand voltage 2500V AC Shielding Yes ENVIRONMENTAL KEY FEATURES • Easy to install in a limited space Sealing IP67, IP6K9K (mated) Temperature range -40°C to 125°C, short term to 150°C Inflammability UL94V0 Salt spray 48h, 96h • Push-pull locking system with audible "click" • EMI shielding • No tool required for unmating • Sealing, IP67, IP6K9K (mated) • Multiple coding positions • RoHS compliant MATERIAL Shell Aluminum alloy with zinc, nickel plating and anodic oxidation Contacts Copper alloy, silver plating Insulator Flame-retardant thermoplastic composition Sealing Rubber 30 RECEPTACLE P/N: HVS1S-203FC (socket) / HVS1S-203MC (pin) PLUG P/N: HVS1P-203MC (pin) / HVS1P-203FC (socket) 31 Contacts Notice: HVG series connectors are not include contact, please order seperately. HVG20M1 HVG20F1 ASRC16P001AU ASRC16SC001AU HVG30M2 HVG30F2 HVG30M4 HVG30F4 HVG30M6 HVG30F6 HVG30M10 HVG30F10  PART NUMBER Part number Contact type for connector Contact size Signal: HVG402/403/492 1.0mm HVG20M1 Signal: HVG404/406 1.6mm ASRC16PC001AU ASRC16SC001AU Power: HVS, HVG402/403/404/406 3.0mm HVG30M2 HVG30F2 / HVG30FS2 23A max 2.5 mm2 HV-TOOL-30R Power: HVS HVG402/403/404/406 3.0mm HVG30M4 HVG30F4 / HVG30FS4 40A max 4.0 mm2 HV-TOOL-30R Power: HVG492 3.6mm Pin HVG30M6 HVG30M10 Socket HVG20F1 HVG30F6 HVG30F10 Rated Current For cable section Extraction tool 7.5A max 0.5 to 1.0 mm2 13A max 0.75 to 1.5 mm2 ASGTC-R-16S 50A max 2 6.0 mm 10.0 mm2 HV-TOOL-20R HV-TOOL-36R 32 TEMPERATURE RISE CURVE HVBI R6 Current (A) Basic curve Ambient Temperature (°C) HVBI R8 Basic curve 320 280 240 Current (A) 200 160 120 80 40 0 0 25 50 75 Ambient Temperature (°C) 33 100 125 TEMPERATURE RISE CURVE HVBI R10 Basic curve 400 320 280 Current (A) 240 180 120 60 0 0 25 50 75 100 125 Ambient Temperature (°C) 34 Amphenol PCD Shenzhen Building 21 1st  Liao Keng Industrial Zone Shi Yan Street, Bao An District Shenzhen 518108 China Tel.: +86 755-8173-8000 Fax: +86 755-8173-8180 Email: inquiry@amphenolpcd.com.cn www.amphenolpcd.com.cn Notes: Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog is accurate at the time of publication. Specifications or information stated in this publication are subject to change without notice. Amphenol PCD Shenzhen reserves the right to clarify this catalog.