HVG20M1

Amphenol Amphenol PCD Shenzhen Excel|Mate Mono High Voltage with Inter-Lock AMPHENOL PCD SHENZHEN www.amphenolpcd.com.cn CONTENT ExcelMate Mono (HVBI) PRODUCT INTRODUCTION…….….….…........................…....…....................... 2 HOW TO ORDER: RECEPTACLE…….......................…….................................. 3 alternate KEYING positionS…….......………...........….....................…...... 4 RECEPTACLE .………...........................................................……….................... 5 HOW TO ORDER: PLUG .......….......................…………...….………................... 6 PLUG...…………………………….....…......……...............…................................. 7 HVG PRODUCT INTRODUCTION……........................……………..…………………… 8 insert arrangement……........................……………..…………....………… 9 HOW TO ORDER: RECEPTACLE.......…...……………….....................………..... 10 HOW TO ORDER: PLUG………..………………..………….................................. 11 alternate KEYING positionS……………….………..................................... 12 RECEPTACLE & PLUG…………………………..................................………...… 13 HVS PRODUCT INTRODUCTION................…………………..……….......................... 16 RECEPTACLE & PLUG………………………………………….............................. 17 Contact ...…….........……..……………………………………............................. 18 TEMPERATURE RISE CURVE…………………………………............................. 19 1 ExcelMate Mono (HVBI) MECHANICAL Durability > 200 mating cycles Wire range 16 to 70mm2 Connection type Crimping ELECTRICAL Rated voltage 1000V DC Rated current 250A Max @ Ambient temperature 70°C Insulator resistance > 2000MΩ Dielectric withstand voltage 3000V AC ENVIRONMENTAL KEY FEATURES • High voltage with interlock • Easy to install in a limited space Sealing IP67 (mated) Operating temperature -40°C to 125°C Inflammability UL94V0 Salt spray 48h, 96h • Push-pull locking system with audible "click" • EMI shielding Shell Zinc alloy, zinc plating and anodic oxidation • No tool required for unmating Contacts Copper alloy, silver plating • Touch-proof IP2X Insulator Flame-retardant thermoplastic composition Sealing Rubber • Sealing, IP67 (mated), IP6K9K • RoHS compliant • Multiple coding positions 2 MATERIAL Insert arrangement From front face of receptacle Contacts Insert arrangement HVBI R6 HVBI R8 HVBI R10 Rated voltage 1000V DC 1000V DC 1000V DC Rated current 120A +2 x 7.5A 180A +2 x 7.5A 250A +2 x 7.5A Contact number Power: 1 / Signal: 2 Power: 1 / Signal: 2 Power: 1 / Signal: 2 Withstanding voltage 3000V AC 3000V AC 3000V AC HOW TO ORDER: RECEPTACLE HVBI 0 02R6 A M H BBK Shell type: 0: Receptacle Insert size: 02R6: 6mm Male contact (Rated current 120A) 03R8: 8mm Male contact (Rated current 180A) 05R10: 10mm Male contact (Rated current 250A) HVIL: A: With HVIL B: Without HVIL Insert type: M: Male contact Termination: H: Copper bar T: Screw Alternate keying positions & Color of locking nut: ARD: 30°, Red BBK: 60°, Black CYL: 90°, Yellow DGR: 120°, Green EBL: 150°, Blue FPU: 180°, Purple 3 ALTERNATE KEYING POSITIONS RECEPTACLE STRAIGHT PLUG RIGHT ANGLE PLUG REMARK To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate keying positions are available. The shell key is rotated counter-clockwise. The plug would be rotated clockwise the same number of degrees in respect to the shell key. 4 RECEPTACLE WITH Copper bar Gasket 1mm Part number A B C D E L1 L2 L3 L4 L5 TH HVBI-0-02R6-XMHX-XX 21.0 27.0 3.5 21.0 6.5 62.7 37.7 30.7 12.7 3.8 5.0 HVBI-0-03R8-XMHX-XX 23.0 31.0 4.5 23.0 8.5 76.7 43.7 35.7 15.9 / 5.0 HVBI-0-05R10-XMHX-XX 24.6 33.0 4.5 26.0 10.5 85.9 52.6 40.6 18.4 0.8 6.0 5 HOW TO ORDER: PLUG HVBI 9 Shell type: 7: Straight plug 9: Right angle plug Insert size: 02R6: 6mm Radsok (Rated current 120A) 03R8: 8mm Radsok (Rated current 180A) 05R10: 10mm Radsok (Rated current 250A) HVIL: A: With HVIL B: Without HVIL Insert type: F: Female contact Contact type: C: Crimp Alternate keying positions: ARD: 30°, Red BBK: 60°, Black CYL: 90°, Yellow DGR: 120°, Green EBL: 150°, Blue FPU: 180°, Purple FG: Shielded PC: Unshielded Cable section: 16: 16mm2 cable 25: 25mm2 cable 35: 35mm2 cable 50: 50mm2 cable 70: 70mm2 cable Cable length: LXXXX: Cable length (Unit in mm) 6 02R6 A F C ARD FG 25 LXXXX STRAIGHT PLUG Part number D L1 L2 26.0 2.0 70 HVBI-7-03R8-XFC-X-XX-FG / PC-XX.... 27.5 2.0 82 HVBI-7-05R10-XFC-X-XX-FG / PC-XX.... 32.5 1.5 92 HVBI-7-02R6-XFC-X-XX-FG / PC-XX.... LXXXX Cable length (mm), custom orders are available Cable section(mm2) 16mm2 to 25mm2 35mm2 to 50mm2 50mm2 to 70mm2 Notes: FG: Shielded type PC: Unshielded type RIGHT ANGLE PLUG Part number D L1 L2 L3 L4 L5 LXXXX HVBI-9-02R6-XFC-X-XX-FG / PC-XX.... 26.0 1.8 53.0 12.5 49.3 25.0 Cable length (mm), custom HVBI-9-03R8-XFC-X-XX-FG / PC-XX.... 27.5 2.0 62.0 13.9 58.5 27.3 orders are HVBI-9-05R10-XFC-X-XX-FG / PC-XX. 32.5 1.5 69.5 16.0 64.0 31.5 available Cable section (mm2) 16mm2 to 25mm2 35mm2 to 50mm2 50mm2 to 70mm2 Notes: FG: Shielded type PC: Unshielded type 7 HVG Series APPLICATIONS xEV air-conditioner DCDC PTC Power distribution boxes MECHANICAL Durability > 200 mating cycles Connection type Crimping ELECTRICAL Rated voltage 690V to 800V DC Rated current 50A Max @ Ambient temperature 70°C Insulator resistance > 2000MΩ Dielectric withstand voltage 3000V AC Shielding Yes ENVIRONMENTAL KEY FEATURES • Easy to install in a limited space • Push-pull locking system with audible "click" • EMI shielding IP67 (mated) Temperature range -40°C to 125°C, short term to 150°C Inflammability UL94V0 Salt spray 48h, 96h MATERIAL Shell Aluminum alloy with zinc, nickel plating and anodic oxidation • Sealing, IP67 (mated) Contacts Copper alloy, silver plating • Multiple coding positions Insulator Flame-retardant thermoplastic composition Sealing Rubber • No tool required to unmate • RoHS compliant 8 Sealing INSERT ARRANGEMENT From front face of receptacle Contacts Insert arrangement HVS203 HVG402 HVG492 Rated voltage 400V 690V 690V Rated current 3 x 32A 2 x 40A +2 x 7.5A 2 x 50A +2 x 7.5A Contact number Power: 3 Power: 2 / Signal: 2 Power: 2 / Signal: 2 Withstanding voltage 3000V 3000V 3000V Insert arrangement HVG403 HVG404 HVG406 Rated voltage 690V 800V 800V Rated current 3 x 40A +2 x 7.5A 4 x 40A +2 x 7.5A 6 x 40A +2 x 7.5A Contact number Power: 3 / Signal: 2 Power: 4 / Signal: 2 Power: 6 / Signal: 2 Withstanding voltage 3000V 3000V 3000V 9 HOW TO ORDER RECEPTACLE HVG 1S 402 Product series: HVG series HVS series Product type: 1S: Flange receptacle Insert arrangement: (HVG Series not include contact, oder seperately, P/N please refer to page 18): 203: 3 X 32A 402: 2 X (23A to 40A) + 2 X 7.5A 403: 3 X (23A to 40A) + 2 X 7.5A 404: 4 X (23A to 40A) + 2 X 7.5A 406: 6 X (23A to 40A) + 2 X 7.5A 492: 2 X (40A to 50A) + 2 X 7.5A Contact type: M: Male contact F: Female contact C: Crimp version Alternate keying positions & Shell color: NBK: Without, Black XRD: 270°, Red YGR: 315°, Green ZBL: 90°, Blue WYL: 45°, Yellow Cable section: 2: 2.5mm2 4: 4mm2 6: 6mm2 10 M C XRD 2 HOW TO ORDER PLUG HVG 1P 402 M C XRD D 2 A 2 Product series: HVG series HVS series Product type: 1P: Plug Insert arrangement (HVG series not include contact, oder seperately, P/N please refer to page 18): 203: 3 X 32A 402: 2 X (23A to 40A) + 2 X 7.5A 403: 3 X (23A to 40A) + 2 X 7.5A 404: 4 X (23A to 40A) + 2 X 7.5A 406: 6 X (23A to 40A) + 2 X 7.5A 492: 2 X (40A to 50A) + 2 X 7.5A Contact type: M: Male contact F: Female contact Contact type: C: Crimp version Alternate keying positions & Locking nut color: NBK: Without, Black XRD: 270°, Red YGR: 315°, Green ZBL: 90°, Blue WYL: 45°, Yellow Gland type: /: Straight metal gland D: Straight plastic gland Cable quantity: 2/3/4/6 Cable type: A: Core shielded cable B: Core unshielded cable D: Single unshielded wire Cable section: 2: 2.5mm2 4: 4mm2 6: 6mm2 11 ALTERNATE KEYING POSITIONS RECEPTACLE STRAIGHT PLUG X: 270° Y: 315° Z: 90° REMARK W: 45° N: NORMAL 12 To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate keying positions are available. The shell key is rotated counter-clockwise. The plug would be rotated clockwise the same number of degrees in respect to the shell key. RECEPTACLE AND PLUG: 402 RECEPTACLE AND PLUG: 403 13 RECEPTACLE AND PLUG: 404 RECEPTACLE AND PLUG: 406 14 RECEPTACLE AND PLUG: 492 15 HVS Series APPLICATIONS xEV air-conditioner DCDC PTC Power distribution boxes MECHANICAL Durability > 200 mating cycles Connection type Crimping ELECTRICAL Rated voltage 230V AC / 400V DC Rated current 32A Max @ Ambient temperature 70°C Insulator resistance > 2000MΩ Dielectric withstand voltage 2500V AC Shielding Yes ENVIRONMENTAL KEY FEATURES • Easy to install in a limited space Sealing IP67 (mated) Temperature range -40°C to 125°C, short term to 150°C Inflammability UL94V0 Salt spray 48h, 96h • Push-pull locking system with audible "click" • EMI shielding • No tool required for unmating MATERIAL Shell Aluminum alloy with zinc, nickel plating and anodic oxidation Contacts Copper alloy, silver plating Insulator Flame-retardant thermoplastic composition Sealing Rubber • Sealing, IP67 (mated) • Multiple coding positions • RoHS compliant 16 RECEPTACLE P/N: HVS1S-203FC (socket) / HVS1S-203MC (pin) PLUG P/N: HVS1P-203MC (pin) / HVS1P-203FC (socket) 17 Contacts Notice: HVG series connectors are not include contact, please order seperately. HVG20M1 HVG20F1 ASRC16P001AU ASRC16SC001AU HVG30M2 HVG30F2 HVG30M4 HVG30F4 HVG30M6 HVG30F6  PART NUMBER Part number Contact type for connector Contact size Signal: HVG402/403/492 1.0mm HVG20M1 Signal: HVG404/406 1.6mm ASRC16PC001AU ASRC16SC001AU Power: HVS, HVG402/403/404/406 3.0mm HVG30M2 HVG30F2 / HVG30FS2 23A max 2.5 mm2 HV-TOOL-30R Power: HVS HVG402/403/404/406 3.0mm HVG30M4 HVG30F4 / HVG30FS4 40A max 4.0 mm2 HV-TOOL-30R Power: HVG492 18 3.6mm Pin HVG30M6 HVG30M10 Socket HVG20F1 HVG30F6 HVG30F10 Rated Current For cable section Extraction tool 7.5A max 0.5 to 1.0 mm2 13A max 0.75 to 1.5 mm2 ASGTC-R-16S 50A max 2 6.0 mm 10.0 mm2 HV-TOOL-20R HV-TOOL-36R TEMPERATURE RISE CURVE HVBI R6 Current (A) Basic curve Ambient Temperature (°C) HVBI R8 Basic curve 320 280 240 Current (A) 200 160 120 80 40 0 0 25 50 75 100 125 Ambient Temperature (°C) 19 TEMPERATURE RISE CURVE HVBI R10 Basic curve 400 320 280 Current (A) 240 180 120 60 0 0 25 50 75 Ambient Temperature (°C) 20 100 125 Amphenol PCD Shenzhen Building 21 1st  Liao Keng Industrial Zone Shi Yan Street, Bao An District Shenzhen 518108 China Tel.: +86 755-8173-8000 Fax: +86 755-8173-8180 Email: inquiry@amphenolpcd.com.cn www.amphenolpcd.com.cn Notes: Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog is accurate at the time of publication. Specifications or information stated in this publication are subject to change without notice. Amphenol PCD Shenzhen reserves the right to clarify this catalog.