HVSLS600022A1H6

AMPHENOL PCD SHENZHEN EXCEL|MATE High Voltage Safety Lock 30 www.amphenolpcd.com.cn TABLE OF CONTENT Excel|Mate Product introduction ….....…….. 2 Excel|Mate Eco (HVSL600/630/633/280/282/364) Excel|Mate Plus (HVSL1200)......................................... 3 2 PIN RECEPTACLE BOX MOUNTED .......................... 4 HVSL600 .............................……………………………… RECEPTACLE ...............………………………………….. PLUG .............................……………………..…………… HOW TO ORDER: HVSL600 .......................................... CHARTS: HVSL600 ........................................................ 51 52 54 55 56 HVSL630 ..............................……………………………... RECEPTACLE ...............………………………………….. PLUG .............................……………………..…………… HOW TO ORDER: HVSL630 .......................................... CHARTS: HVSL630 ........................................................ 57 58 60 61 62 HVSL633 .............................……………………………… RECEPTACLES ...............………………………………… PLUG .............................……………………..…………… HOW TO ORDER: HVSL633 .......................................... CHARTS: HVSL633 ........................................................ 63 64 68 69 70 HVSL280 …............................……………………………. RECEPTACLE ...............………………………………….. PLUG .............................……………………..…………… HOW TO ORDER: HVSL280 .......................................... CHARTS: HVSL280 ........................................................ 71 72 74 75 76 HVSL282 .....................................................................… RECEPTACLES ...............……………………..………….. PLUG .............................……………………..…………… HOW TO ORDER: HVSL282 .......................................... CHARTS: HVSL282 ........................................................ 77 78 83 84 85 HVSL362 .....................................................................… RECEPTACLE ...............………………………………….. PLUG .............................……………………..…………… HOW TO ORDER: HVSL362 .......................................... CHARTS: HVSL362 ........................................................ 86 87 89 90 91 HVSL364 .....................................................................… RECEPTACLE ...............………………………………….. PLUG .............................……………………..…………… HOW TO ORDER: HVSL364 .......................................... 92 93 95 96 2 PIN PLUG ..........……………................………………... 6 2 PIN PLUG RIGHT ANGLE ...........…...................……... 7 HOW TO ORDER: HVSL1200 ........................................ 8 CHARTS: HVSL1200 ...................................................... 9 Excel|Mate Plus (HVSL1000)......................................... 10 1 PIN RECEPTACLE ..............…..................................... 11 1 PIN PLUG .........................…………………………….... 1 PIN RECEPTACLE WITHOUT INTERLOCK ................ 1 PIN PLUG RIGHT ANGLE ...........…...................……... 2 PIN RECEPTACLE BOX MOUNTED ........................... 2 PIN PLUG ..........……………................………………... 2 PIN PLUG RIGHT ANGLE ...........…...................……... 3 PIN RECEPTACLE BOX MOUNTED …....…….………. 3 PIN PLUG ..........................………................................ 13 14 15 16 18 19 20 21 3 PIN PLUG RIGHT ANGLE ...........…...................……... 22 ATTACHMENT ...............…............................................. 23 PRODUCT SERIES OVERVIEW .................................... 25 HOW TO ORDER: HVSL1000 ........................................ 26 CHARTS: HVSL1000 ...................................................... 27 Excel|Mate S (HVSL800)................................................ 2 PIN RECEPTACLE .................………………………….. 2 PIN STRAIGHT PLUG ...............……………………….. 2 PIN RIGHT ANGLE PLUG ..............…………………..... 3 PIN RECEPTACLE .................………………………….. 3 PIN STRAIGHT PLUG ...............……………………….. 3 PIN RIGHT ANGLE PLUG ..............…………………..... HOW TO ORDER: HVSL800 .......................................... CHARTS: HVSL800 ........................................................ 28 29 30 31 32 33 34 35 36 Excel|Mate Metal (HVSLS600)....................................... 2 PIN RECEPTACLE ...............……………..…………….. 2 PIN STRAIGHT PLUG ..............….…………………….. 2 PIN RIGHT ANGLE PLUG ..............………………........ 3 PIN RECEPTACLE ...............……………..…………….. 3 PIN STRAIGHT PLUG ..............….…………………….. 3 PIN RIGHT ANGLE PLUG ..............………………........ HOW TO ORDER: HVSLS600 ........................................ CHARTS: HVSLS600 ...................................................... 37 38 39 40 41 42 43 44 45 Excel|Mate Metal (HVSLS800) ...................................... RECEPTACLE ...............………………………………….. STRAIGHT PLUG ..............……………………………….. RIGHT ANGLE PLUG ................…..…………….............. HOW TO ORDER: HVSLS800 ........................................ 46 47 48 49 50 Excel|Mate PT …................................………................. 97 1 POSITION .......................………….............................. 2 POSITION .......................………….............................. 3 POSITION .......................………….............................. HVPT B ................………................................................ 2 POSITION .......................………….............................. 3 POSITION .......................………….............................. HVPT B 2A..................………......................................... 98 101 103 105 106 107 108 HVPC ..........................………......................................... 109 HVPC 800 ..........................……….................................. 112 1 PRODUCT INTRODUCTION When high-performance and increased safety are required in xEV, Amphenol PCD's Excel|Mate connectors fulfil the challenge. HVSL Series is designed to meet AK standards for various xEV applications, including power and signal interconnect solutions. Different versions are available, from 1 position to 4 positions and a rated current from 23A to 350A. Product Position HVSL1200 HVSL1000 HVSL800 HVSLS800 HVSLS600 HVSL600 HVSL630 HVSL633 HVSL280 HVSL282 HVSL362 HVSL364 2 1, 2, 3 2, 3 2 2, 3 1 2 3 3 2 2 4 Rated Voltage 1000V 1000V 1000V 1000V 1000V 800V 800V 800V 800V 800V 800V 800V Rated Current 350A 250A 180A 180A 120A 120A 40A 40A 23A 32A 60A 46A HVIL √ √ √ √ √ √ √ √ √ √ √ √ Shielding √ √ √ √ √ √ √ √ √ √ √ √ Plastic Plastic Plastic Metal Metal Plastic Plastic Plastic Plastic Plastic Plastic Plastic IP67,IP6K9K √ √ √ √ √ √ √ √ √ √ √ √ Touch-Proof IP2XB √ √ √ √ √ √ √ √ √ √ √ √ 70 to 95 25 to 70 25 to 50 25 to 50 16 to 25 25 4 to 6 2.5 to 6 2.5 to 4 2.5 to 4 6 to 10 2.5 to 6 Multicore Individually Multicore Shell Cable size mm2 Cable type shielded wire 2 Individually Individually Individually Individually Individually Individually Individually Individually Individually Excel|Mate Max (HVSL 1200) Excel|Mate (HVSL1200) APPLICATIONS xEV Battery Inverters Junction boxes Power distribution boxes MECHANICAL High Voltage Safety Lock HVSL1200, which is the latest generation of the Excel|Mate series, has been specially designed for use in xEV applications. The RADSOK® Technology R4 version 12mm and an interlock solution ensure a safe and reliable connection. Durability ≥ 50 mating cycles Wire range 70mm2 to 95mm2 ELECTRICAL Rated voltage 1000V DC Rated current 350A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC ENVIRONMENTAL KEY FEATURES Sealing IP67, IP6K9K (mated) With interlock solution Touch-proof IP2XB RADSOK® Technology R4 version 12mm Temperature range -40°C to 125°C Inflammability UL94V0 Shielding performance: EMI/RFI 60DB Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB Multiple coding positions STANDARDS USCAR-2 USCAR37 LV-215 RoHS 3 Excel|Mate Max (HVSL 1200) 2 PIN RECEPTACLE BOX MOUNTED INSERT ORIENTATIONS P/N 4 A B C HVSL1200 02 2 A HVSL1200 02 2 B HVSL1200 02 2 C Excel|Mate Max (HVSL 1200) PANEL MOUNTING DIMENSIONS 5 Excel|Mate Max (HVSL 1200) 2 PIN PLUG INSERT ORIENTATIONS P/N A HVSL1200 06 2 A B HVSL1200 06 2 B C HVSL1200 06 2 C LEVER POSITION STANDARD LEVER INSTALLATION CLEARANCE 6 REVERSE LEVER Excel|Mate Max (HVSL 1200) 2 PIN PLUG RIGHT ANGLE INSERT ORIENTATIONS P/N A B C HVSL1200 08 2 A HVSL1200 08 2 B HVSL1200 08 2 C 7 HOW TO ORDER (HVSL 1200) HOW TO ORDER: PLUG HVSL1200 06 2 A 0 70 HVSL1200 02 2 A 0 H10 Product type: 06: Straight plug 08: Right angle plug Position: 2: 2 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C Interlock: 0: Without interlock 1: With interlock Cable size: 70: 70mm2 cable 95: 95mm2 cable HOW TO ORDER: RECEPTACLE Product type: 02: Box mounted receptacle Position: 2: 2 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C Interlock: 0: Without interlock 1: With interlock Cable size: H10: OT terminal EXTRACTION TOOL FOR RECEPTACLE HVIL-contact Extraction tool: HVTOOL10R 8 CHARTS (HVSL 1200) HVSL 1200 | Temperature Rise T EST REPORT Page No. 4 of 4 TR-20170830-001 1.8 Test result: The test result refer to the above graph. The test report is only responsible for samples 测试报告只对样品负责 HVSL 1200 |Generally, Derating Curve F-0227-B 1.8 Test result: The test result refer to the above graph. Remark: carried out on the connector. Generally, The test reporttests is only responsible forcomplete samples 测试报告只对样品负责 F-0227-B 9 Excel|Mate Plus (HVSL 1000) Excel|Mate Plus APPLICATIONS xEV Battery Inverters Junction boxes Power distribution boxes MECHANICAL Durability ≥ 50 mating cycles Wire range 25 to 70 mm2 High Voltage Safety Lock Excel|Mate Plus offers a max rated voltage up to 1000V and a max rated current of 250A. It can be used for power solutions in various xEV applications. External HVIL for 1 position and internal HVIL for 2 to 3 positions. KEY FEATURES With interlock solution RADSOK® Technology R4 version 10mm Shielding performance: EMI/RFI 60DB AK compliance LV215 Sealing, IP67 (mated), IP6K9K 1 to 3 positions available Touch-proof, IP2XB Multiple coding positions 10 ELECTRICAL Rated voltage 1000V DC Rated current 250A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C Inflammability UL94V0 STANDARDS USCAR-2 USCAR-37 LV-215 RoHS Excel|Mate Plus (HVSL 1000) RECEPTACLE IN-LINE MOUNTED GROOVE INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D HVSL1000 01 1 A HVSL1000 01 1 B HVSL1000 01 1 C HVSL1000 01 1 D 11 Excel|Mate Plus (HVSL 1000) RECEPTACLE BOX MOUNTED PANEL MOUNTING DIMENSIONS Coding A Coding B Coding C Coding D INSERT ORIENTATIONS 12 P/N Coding A Coding B Coding C Coding D HVSL1000 02 1 A HVSL1000 02 1 B HVSL1000 02 1 C HVSL1000 02 1 D Excel|Mate Plus (HVSL 1000) PLUG INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D HVSL1000 06 1 A HVSL1000 06 1 B HVSL1000 06 1 C HVSL1000 06 1 D 13 Excel|Mate Plus (HVSL 1000) RECEPTACLE BOX MOUNTED WITHOUT INTERLOCK INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D HVSL1000 04 1 A HVSL1000 04 1 B HVSL1000 04 1 C HVSL1000 04 1 D PANEL MOUNTING DIMENSIONS Coding A 14 Coding B Coding C Coding D Excel|Mate Plus (HVSL 1000) PLUG RIGHT ANGLE INSERT ORIENTATIONS P/N Coding A Coding B HVSL1000 08 1 A HVSL1000 08 1 B 15 Excel|Mate Plus (HVSL 1000) 2 PIN RECEPTACLE BOX MOUNTED Amphenol Pcd Shenzhen INSERT ORIENTATIONS Amp P/N 16 Coding A Coding B Coding C HVSL1000 02 2 A HVSL1000 02 2 B HVSL1000 02 2 C Excel|Mate Plus (HVSL 1000) PANEL MOUNTING DIMENSIONS Coding A Coding B Coding C 17 Excel|Mate Plus (HVSL 1000) 2 PIN PLUG INSERT ORIENTATIONS P/N Coding A HVSL1000 06 2 A Coding B HVSL1000 06 2 B Coding C HVSL1000 06 2 C LEVER POSITION STANDARD LEVER INSTALLATION CLEARANCE 18 REVERSE LEVER Excel|Mate Plus (HVSL 1000) 2 PIN PLUG RIGHT ANGLE INSERT ORIENTATIONS P/N Coding A Coding B HVSL1000 08 2 A HVSL1000 08 2 B 19 Excel|Mate Plus (HVSL 1000) 3 PIN RECEPTACLE BOX MOUNTED INSERT ORIENTATIONS Coding A P/N HVSL1000 02 3 A PANEL MOUNTING DIMENSIONS Coding A 20 Excel|Mate Plus (HVSL 1000) 3 PIN PLUG INSERT ORIENTATIONS Coding A P/N HVSL1000 06 3 A LEVER POSITION STANDARD LEVER REVERSE LEVER INSTALLATION CLEARANCE 21 Excel|Mate Plus (HVSL 1000) 3 PIN PLUG RIGHT ANGLE INSERT ORIENTATIONS Coding A P/N 22 HVSL1000 08 3 A CONTACTS FOR RECEPTACLE ATTACHMENT: CONTACTS FOR RECEPTACLE All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Name Contact P/N & Wire size Drawing 1 Pin Box mounted receptacle C42000400504G for Interlock 0.5mm2 max wire 2 or 3 pin C200003609 for Interlock 0.5mm2 max wire Power contact Thread for Bus-bar C4200036152 C42000361511 - 70mm2 wire Power contact C42000361512 - 50mm2 wire Crimp for wire C42000361513 - 35mm2 wire C42000361514 - 25mm2 wire AT60-16-0622 0.5mm2 max wire 1 Pin: In-line receptacle for Interlock AT04-2P-SR02BLK 0.5mm2 max wire AW2P 23 CONTACTS FOR RECEPTACLE ATTACHMENT:Contacts for plug All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Name 1 Pin HVIL plug 1 Pin (For In-line plug) Rope for Interlock 1 Pin (For R/A plug) Rope for Interlock Contact P/N & wire size C210003610 C210003608 （Order with HVIL plug) C210003611 （Order with HVIL plug) C4200036161 - 70mm2 wire Socket contact C4200036162 - 50mm2 wire C4200036163 - 35mm2 wire C4200036164 - 25mm2 wire C4220036011 - 70mm2 wire Kit of socket insert C4220036012 - 50mm2 wire For plug C4220036013 - 35mm2 wire C4220036014 - 25mm2 wire C4220036021 - 70mm2 wire Kit of socket insert C4220036022 - 50mm2 wire For receptacle in-line C4220036023 - 35mm2 wire C4220036024 - 25mm2 wire Power contact - rear Crimp for wire for right angle plug C4220036031 - 70mm2 wire C4220036032 - 50mm2 wire C4220036033 - 35mm2 wire C4220036034 - 25mm2 wire 24 Drawing PRODUCT SERIES OVERVIEW HVSL 1000 | PRODUCT SERIES OVERVIEW Single pin (HVIL External) In-line receptacle Single pin (Without HVIL) In-line plug N/A 2 pin (HVIL Integrated) 3 pin (HVIL Integrated) 25 HOW TO ORDER (HVSL 1000) HOW TO ORDER: PLUG HVSL1000 Product type: 06: Straight plug Position: 1: 1 position 1 A 0 35 08: Right angle plug | | 06 2: 2 position | 3: 3 position Coding / Alternate position: A: Coding A B: Coding B (Only for 2 & 3 positions) C: Coding C (Only for 2 & 3 positions) D: Coding D (Only for 1 position) Interlock: 0: Without interlock | Cable size: 25: 25mm2 cable 35: 35mm2 cable | 1: With interlock | 50: 50mm2 cable | 01 A 70: 70mm2 cable HOW TO ORDER: RECEPTACLE HVSL1000 Product type: 01: In-line receptacle 02: Box mounted receptacle 04: Box mounted receptacle without Interlock Position: 1: 1 position | 2: 2 position | 3: 3 position Coding / Alternate position: A: Coding A B: Coding B (Only for 2 & 3 positions) C: Coding C (Only for 2 & 3 positions) D: Coding D (Only for 1 position) Interlock: 0: Without interlock | 1: With interlock Cable size: H8: OT terminal EXTRACTION TOOL FOR RECEPTACLE HVIL-contact Extraction tool: HVTOOL10R 26 1 0 H8 CHARTS (HVSL 1000) HVSL 1000 | Temperature Rise HVSL 1000 | Derating Curve 40 A 30 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL282 Remark: tests carried out on the complete connector. 27 Excel|Mate S (HVSL 800) Excel|Mate S MECHANICAL Durability ≥ 50 mating cycles Wire range 25 to 50 mm2 shielded wire Insertion and extraction force < 100N Connection type Copper bar HVIL Integrated CPA CPA ELECTRICAL Excel|Mate S Rated voltage 1000V DC Excel|Mate S is a 2 pin and 3 pin connector with a current carrying capacity from 120 to 180A and 25 to 50 mm2 crimping cable. Rated current Max 180A @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device Specially designed for battery, inverters, junction boxes, power distribution boxes and others xEV devices' equipment. KEY FEATURES Integrated internal HVIL Current rating up to 180A No tool required to unmate Sealing, IP67 , IP6K9K Touch-proof, IP2XB Multiple coding positions CPA available 28 ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C Excel|Mate S (HVSL 800) 2 PIN RECEPTACLE INSERT ORIENTATIONS P/N Coding A Coding B Coding C HVSL800 02 2 A HVSL800 02 2 B HVSL800 02 2 C 29 Excel|Mate S (HVSL 800) 2 PIN STRAIGHT PLUG INSERT ORIENTATIONS P/N 30 Coding A Coding B Coding C HVSL800 06 2 A HVSL800 06 2 B HVSL800 06 2 C Excel|Mate S (HVSL 800) 2 PIN RIGHT ANGLE PLUG INSERT ORIENTATIONS P/N Coding A Coding B Coding C HVSL800 08 2 A HVSL800 08 2 B HVSL800 08 2 C 31 Excel|Mate S (HVSL 800) 3 PIN RECEPTACLE INSERT ORIENTATIONS Amphenol Pcd Shenzhen P/N Coding A Coding B HVSL800 02 3 A HVSL800 02 3 B Ampheno 32 Excel|Mate S (HVSL 800) 3 PIN STRAIGHT PLUG INSERT ORIENTATIONS Amphenol Pcd Shenzhen P/N Coding A Coding B HVSL800 06 3 A HVSL800 06 3 B 33 Excel|Mate S (HVSL 800) 3 PIN RIGHT ANGLE PLUG INSERT ORIENTATIONS Amphenol Pcd Shenzhen P/N 34 A B HVSL800 08 3 A HVSL800 08 3 B Excel|Mate S (HVSL 800) EXTRACTION TOOL FOR RECEPTACLE INSTALLATION CLEARANCE HVIL-contact Extraction tool: HVTOOL10R HOW TO ORDER: PLUG HVSL800 Product type: 06: Straight plug | Position: 2: 2 position 3: 3 position | 06 2 A 0 50 A 0 H6 08: Right angle plug Coding / Alternate position: A: Coding A | B: Coding B | C: Coding C (Only for 2 position) Interlock: 0: Without interlock | Cable size: 25: 25mm2 cable 35: 35mm2 cable | 1: With interlock | 50: 50mm2 cable HOW TO ORDER: RECEPTACLE HVSL800 02 2 Product type: 02: Box mounted receptacle Position: 2: 2 position | 3: 3 position Coding / Alternate position: A: Coding A | B: Coding B Interlock: 0: Without interlock | | C: Coding C (Only for 2 positions) 1: With interlock Cable size: H6: Copper bar, OT terminal | D6: Screw (Internal), OT terminal 35 CHARTS (HVSL 800) HVSL 800 | Temperature Rise HVSL 800 | Derating Curve 240 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL800 elbow 200 A Current 160 A 120 A 80 A 40 A 0A 0℃ 25 ℃ 50 ℃ 75 ℃ Ambient Temperature HVSL 50mm² Crimp 280 A 36 240 A 200 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL800 straight Remark: tests carried out on the complete connector. 100 ℃ 125 ℃ Excel|Mate Metal (HVSLS 600) Excel|Mate Metal: 2 pin & 3 PIN connector MECHANICAL Durability ≥ 50 mating cycles Wire range 16 to 25 mm2 shielded wire Insertion and extraction force < 100N Connection type Copper bar HVIL Integrated CPA Available ELECTRICAL Excel|Mate Metal Excel|Mate Metal is a 2 pin and 3 pin connector with current carrying capacity from 80 to 120A and 16 to 25mm2 crimping cable. Specially designed for battery, inverters, junction boxes, power distribution boxes and others xEV devices' equipment. Rated voltage 1000V DC Rated current 120A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Current rating up to 120A Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C Salt spray 96 hours No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB Multiple coding positions MATERIAL Terminals Copper/copper alloy with silver plating Housing Zinc alloy CPA available 37 Excel|Mate Metal (HVSLS 600) 2 PIN RECEPTACLE INSERT ORIENTATIONS Coding A P/N HVSLS600 02 2 A Coding B Amphenol Pcd Shenzhen HVSLS600 02 2 B PANEL MOUNTING DIMENSIONS INSERT ORIENTATIONS Coding A 38 Coding B Excel|Mate Metal (HVSLS 600) 2 PIN STRAIGHT PLUG INSERT ORIENTATIONS P/N Coding A Coding B HVSLS600 06 2 A HVSLS600 06 2 B 39 Excel|Mate Metal (HVSLS 600) 2 PIN RIGHT ANGLE PLUG INSERT ORIENTATIONS P/N 40 Coding A Coding B HVSLS600 08 2 A HVSLS600 08 2 B Excel|Mate Metal (HVSLS 600) 3 PIN RECEPTACLE INSERT ORIENTATIONS Amphenol Pcd Shenzhen P/N Coding A Coding B HVSLS600 02 3 A HVSLS600 02 3 B PANEL MOUNTING DIMENSIONS INSERT ORIENTATIONS Coding A Coding B 41 Excel|Mate Metal (HVSLS 600) 3 PIN STRAIGHT PLUG INSERT ORIENTATIONS Amphenol Pcd Shenzhen P/N 42 Coding A Coding B HVSLS600 06 3 A HVSLS600 06 3 B Excel|Mate Metal (HVSLS 600) 3 PIN RIGHT ANGLE PLUG INSERT ORIENTATIONS Amphenol Pcd Shenzhen P/N Coding A Coding B HVSLS600 08 2 A HVSLS600 08 2 B 43 Excel|Mate Metal (HVSLS 600) TOOL FOR RIGHT ANGLE PLUGS INSTALLATION CLEARANCE Tool for locking contacts: HVSLP033002 Remark: Customer needs to use fixture HVSLP033002 with Stanley torque wrench sleeve (purchased by the customer) for assembling the finish product HVSLS600082. HOW TO ORDER: PLUG HVSLS600 Product type: 06: Straight plug | Position: 2: 2 position 3: 3 position | 06 2 A 0 16 02 2 A 0 H6 08: Right angle plug Coding / Alternate position: A: Coding A | B: Coding B Interlock: 0: Without interlock Cable size: 16: 16mm2 cable | | 1: With interlock 25: 25mm2 cable HOW TO ORDER: RECEPTACLE HVSLS600 Product type: 02: Box mounted receptacle Position: 2: 2 position | 3: 3 position Coding / Alternate position: A: Coding A | B: Coding B Interlock: 0: Without interlock Cable size: H6: OT terminal 44 | 1: With interlock CHARTS (HVSLS 600) HVSLS 600 | Temperature Rise HVSLS 600 | Derating Curve 180 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSLS600 160 A 140 A Current 120 A 100 A 80 A 60 A 40 A 20 A 0A 0℃ 25 ℃ 50 ℃ HVSL 25mm² Crimp 30 A 25 A 75 ℃ Ambient Temperature 100 ℃ 125 ℃ HVSL 16mm² Crimp Derating acc.DIN EN 60512-5-2:2003-01 Connector: Remark:HVSL280 tests carried out on the complete connector. 45 Excel|Mate Metal (HVSLS 800) Excel|Mate Metal (HVSLS800) MECHANICAL Durability ≥ 50 mating cycles Wire range 35 to 50 mm2 shielded wire Insertion and extraction force < 100N Connection type Copper bar HVIL Integrated CPA Available ELECTRICAL Excel|Mate Metal Rated voltage 1000V DC Excel|Mate Metal is a 2 pin connector with a current carrying capacity of 180A and 35 to 50mm2 crimping cable. Rated current 180A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Specially designed for battery, inverters, junction boxes, power distribution boxes and others xEV devices' equipment. Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Current rating up to 180A Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C Salt spray 96 hours No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB Multiple coding positions CPA available 46 MATERIAL Terminals Copper/copper alloy with silver plating Housing Zinc alloy Excel|Mate Metal (HVSLS 800) RECEPTACLE INSERT ORIENTATIONS P/N Coding A Coding B HVSLS800 02 2 A HVSLS800 02 2 B PANEL MOUNTED DIMENSIONS 47 Excel|Mate Metal (HVSLS 800) STRAIGHT PLUG INSERT ORIENTATIONS P/N 48 Coding A Coding B HVSLS800 06 2 A HVSLS800 06 2 B Excel|Mate Metal (HVSLS 800) RIGHT ANGLE PLUG INSERT ORIENTATIONS P/N Coding A Coding B HVSLS800 08 2 A HVSLS800 08 2 B 49 Excel|Mate Metal (HVSLS 800) INSTALLATION CLEARANCE HOW TO ORDER: PLUG HVSLS800 Product type: 06: Straight plug | 06 2 A 0 35 02 2 A 0 H6 08: Right angle plug Position: 2: 2 position Coding / Alternate position: A: Coding A | B: Coding B Interlock: 0: Without interlock Cable size: 35: 35mm2 cable | | 1: With interlock 50: 50mm2 cable HOW TO ORDER: RECEPTACLE HVSLS800 Product type: 02: Box mounted receptacle Position: 2: 2 position Coding / Alternate position: A: Coding A | B: Coding B Interlock: 0: Without interlock Cable size: H6: OT terminal 50 | 1: With interlock Excel|Mate Eco (HVSL 600) Excel|Mate Eco (HVSL600 1 pOSITION connector) MECHANICAL HVSL600 HVSL600 is a single pin connector with a current carrying capacity of 120A and 25mm 2 crimping cable. It can be utilized with multi-core or individually shielded wire. An integrated internal HVIL with multiple routing options allows package size optimization and flexibility. Durability ≥ 50 mating cycles Wire range 25mm2 shielded wire Insertion and extraction force < 100N Connection type Crimping or bus-bar Latching style Two stage, finger actuated HVIL Integrated CPA Available ELECTRICAL Rated voltage 800V DC Rated current 120A @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device KEY FEATURES ENVIRONMENTAL Integrated internal HVIL Sealing IP67, IP6K9K (mated) Current rating up to 120A Touch-proof IP2XB Two-stage, tool or thumb activated latching Temperature range -40°C to 125°C No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB MATERIAL Terminals Copper/copper alloy with silver plating Housing PA66 + GF Multiple coding positions CPA available 51 Excel|Mate Eco (HVSL 600) RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) 52 For HVSL600021XX25 For HVSL600021XXH6 For HVSL600021XX25 Pin contact: crimp for wire Pin contact: end with bus-bar Pin signal contact (HVIL) P/N: C420003621 P/N: C420003625 P/N: C310003613 25mm2 unshielded wire — 0.5mm2 unshielded wire Excel|Mate Eco (HVSL 600) PANEL MOUNTING DIMENSIONS CODING A B C D E L1 (Receptacle) 0 3 6 -3 -6 L1 (Panel mount) 0 -3 -6 3 6 INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D Coding E HVSL600 02 1 A HVSL600 02 1 B HVSL600 02 1 C HVSL600 02 1 D HVSL600 02 1 E 53 Excel|Mate Eco (HVSL 600) PLUG CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) For HVSL600061XX25XX For HVSL600061XX25XX Socket contact Socket signal contact (HVIL) P/N: C420003620 P/N: C310003614 25mm2 shielded wire 0.5mm2 unshielded wire Sealing gasket for HVSL600061XX25XX: 12 11 10 P/N: C270003607 P/N: C2700036071 P/N: C2700036072 12 ± 0.2 mm (Wire OD) 11 ± 0.2 mm (Wire OD) 10 ± 0.2 mm (Wire OD) INSERT ORIENTATIONS P/N 54 Coding A Coding B Coding C Coding D Coding E HVSL600 06 1 A HVSL600 06 1 B HVSL600 06 1 C HVSL600 06 1 D HVSL600 06 1 E HOW TO ORDER (HVSL 600) HOW TO ORDER: PLUG HVSL600 Product type: Position: 06 1 A 0 25 10 06: Straight plug 1: 1 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Interlock: 0: Without interlock 1: With interlock Cable size: 25: 25mm2 Sealing gasket: 10: 10mm (Wire OD) 11: 11mm (Wire OD) 12: 12mm (Wire OD) HOW TO ORDER: RECEPTACLE HVSL600 Product type: Position: 02 1 A 25 02: Box mounted receptacle 1: 1 position A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D E: Coding E Cable size: 25: 25mm2 H6: OT terminal 55 CHARTS (HVSL 600) HVSL 600 | Temperature Rise 60 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL630 50 A Current 40 A 30 A 20 A 10 A 0A 0℃ HVSL 600 | Derating Curve 180 A 25 ℃ 50 ℃ 75 ℃ Ambient Temperature 100 ℃ 125 ℃ 100 ℃ 125 ℃ HVSL 6mm² Crimp Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL600 150 A Current 120 A 90 A 60 A 30 A 0A 0℃ 25 ℃ 50 ℃ 75 ℃ Ambient Temperature HVSL 25mm² Crimp Remark: tests carried out on the complete connector. 56 Excel|Mate Eco (HVSL 630) Excel|Mate Eco (HVSL630 2 position connector) MECHANICAL HVSL630 HVSL630 is a 2 position connector with a current carrying capacity from 23 to 40A and 4 to 6mm2 crimping cable. Specially designed for DC-DC, airconditioner, and others xEV devices' equipment. Durability ≥ 50 mating cycles Wire range 4 to 6 mm2 shielded wire Insertion and extraction force < 100N Connection type Crimping Latching style Two stage, finger actuated HVIL Integrated CPA Available ELECTRICAL Rated voltage 800V DC Rated current 40A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device KEY FEATURES ENVIRONMENTAL Integrated internal HVIL Sealing IP67, IP6K9K (mated) Current rating up to 40A Touch-proof IP2XB Two-stage, tool or thumb activated latching Temperature range -40°C to 125°C No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB MATERIAL Terminals Copper/copper alloy with tin plating Housing PA66 + GF Multiple coding positions CPA available 57 Excel|Mate Eco (HVSL 630) RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) 58 For HVSL630022XX06 For HVSL630022XX06 Pin contact: crimping Pin signal contact (HVIL) P/N: C310003622 P/N: C310003613 4 to 6mm2 unshielded wire 0.5mm2 unshielded wire Excel|Mate Eco (HVSL 630) PANEL MOUNTING DIMENSIONS CODING A B C D E L1 (Receptacle) 0 3 6 -3 -6 L1 (Panel mount) 0 -3 -6 3 6 INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D Coding E HVSL630 02 2 A HVSL630 02 2 B HVSL630 02 2 C HVSL630 02 2 D HVSL630 02 2 E 59 Excel|Mate Eco (HVSL 630) PLUG CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) For HVSL630062XX06XX For HVSL630062XX06XX Socket contact Socket signal contact (HVIL) P/N: C310003623 P/N: C310003614 4 to 6mm2 shielded wire 0.5mm2 unshielded wire Sealing gasket for HVSL630062XX06XX: 12 11 10 P/N: C270003607 P/N: C2700036071 P/N: C2700036072 12 ± 0.2 mm (Wire OD) 11 ± 0.2 mm (Wire OD) 10 ± 0.2 mm (Wire OD) INSERT ORIENTATIONS P/N 60 Coding A Coding B Coding C Coding D Coding E HVSL630 06 2 A HVSL630 06 2 B HVSL630 06 2 C HVSL630 06 2 D HVSL630 06 2 E HOW TO ORDER (HVSL 630) HOW TO ORDER: PLUG HVSL630 Product type: 06 2 A 0 04 10 06: Straight plug Position: 2: 2 positions Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Interlock: 0: Without interlock 1: With interlock Cable size: 04: 4mm2 06: 6mm2 25: 25mm2 Sealing gasket: 10: 10mm (Wire OD) 11: 11mm (Wire OD) 12: 12mm (Wire OD) HOW TO ORDER: RECEPTACLE HVSL630 Product type: Position: 02 2 A 04 02: Box mounted receptacle 2: 2 positions Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Cable size: 04: 4mm2 06: 6mm2 61 CHARTS (HVSL 630) HVSL 630 | Temperature Rise HVSL 630 | Derating Curve 60 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL630 50 A Current 40 A 30 A 20 A 10 A 0A 0℃ 25 ℃ 50 ℃ 75 ℃ Ambient Temperature 100 ℃ HVSL 6mm² Crimp 180 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL600 Remark: tests carried out on the complete connector. 150 A 62 nt 120 A 125 ℃ Excel|Mate Eco (HVSL 633) Excel|Mate (HVSL633 3 pin connector) MECHANICAL Durability ≥ 50 mating cycles Wire range 2.5 to 6 mm2 shielded wire (2.5mm2 only for plug) Insertion and extraction force < 100N Connection type Crimping Latching style Two stage, finger actuated HVSL633 HVIL Integrated HVSL633 is a 3 position connector with a current carrying capacity from 23 to 40A and 2.5 to 6mm2 crimping cable. CPA Available Rated voltage 800V DC Specially designed for DC-DC, airconditioner, and others xEV devices' equipment. Rated current 40A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device KEY FEATURES ELECTRICAL Integrated internal HVIL ENVIRONMENTAL Current rating up to 40A Sealing IP67, IP6K9K (mated) Two-stage, tool or thumb activated latching Touch-proof IP2XB Temperature range -40°C to 125°C No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB Multiple coding positions MATERIAL Terminals Copper/copper alloy with tin plating Housing PA66 + GF CPA available 63 Excel|Mate Eco (HVSL 633) RECEPTACLE HVSL633 CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) 64 Pin contact: crimping Socket signal contact (HVIL) P/N: C310003622 P/N: C310003614 4 to 6mm2 unshielded wire 0.5mm2 unshielded wire Excel|Mate Eco (HVSL 633) PANEL MOUNTING DIMENSION Part number Insert orientation PANEL MOUNTED DIMENSION HVSL633 023 A HVSL633 023 B HVSL633 023 C HVSL633 023 D HVSL633 023 E 65 Excel|Mate Eco (HVSL C 633) RECEPTACLE HVSLC633 CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) 66 Pin contact: crimping Socket signal contact (HVIL) P/N: C310003622 P/N: C310003614 4 to 6mm2 unshielded wire 0.5mm2 unshielded wire Excel|Mate Eco (HVSL 633) PANEL MOUNTING DIMENSION Part number Insert orientation PANEL MOUNTED DIMENSION HVSLC633 023 A HVSLC633 023 B HVSLC633 023 C HVSLC633 023 D 67 Excel|Mate Eco (HVSL 633) PLUG INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D Coding E HVSL633 06 3 A HVSL633 06 3 B HVSL633 06 3 C HVSL633 06 3 D HVSL633 06 3 E CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) Socket contact: crimping P/N: C310023506 Socket contact: crimping HVIL contacts P/N: C310003623 Integrated, no need to buy. 2.5mm2 shielded wire 68 Amphenol Pcd Shenzhen 4 to 6mm2 shielded wire HOW TO ORDER (HVSL 633) HOW TO ORDER: PLUG HVSL633 Product type: Position: 06 3 A 0 04 I 06: Straight plug 3: 3 positions A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D E: Coding E Interlock: Cable size: Wire type: 0: Without interlock 1: With interlock 03: 2.5mm2 04: 4mm2 06: 6mm2 I: Individually shielded wire HOW TO ORDER: RECEPTACLES Product type: Position: HVSL633 02 3 A HVSLC633 02 3 A 02: Box mounted receptacle 3: 3 positions A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D E: Coding E Product type: Position: 02: Box mounted receptacle 3: 3 positions A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D 69 CHARTS (HVSL 633) HVSL 633 | Temperature Rise Basic acc.DIN EN 60512-5-2:2003-01 Connector: HVSL633 125 K Temperature Rise 100 K 75 K 50 K 25 K 0K 0A 10 A 20 A 30 A 40 A 50 A Current 6mm2 Crimp 4mm2 Crimp 60 A 70 A HVSL 633 | Derating Curve Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL633 60 A 50 A Current 40 A 30 A 20 A 10 A 0A 0C 25 C 50 C 75 C Ambient Temperature 6mm² Crimp 100 C 4mm² Crimp Remark: tests carried out on the complete connector. 70 125 C Excel|Mate Eco (HVSL 280) Excel|Mate Eco (HVSL280 3 position connector) MECHANICAL HVSL280 HVSL280 is a 3 position connector with plastic housing, high voltage , integrated HVIL. It provides a current carrying capacity from 16 to 23A and 2.5 to 4mm 2 crimping cable. Specially designed for DC-DC, airconditioner, and other equipment in xEV device applications. Durability ≥ 50 mating cycles Wire range 2.5 to 4 mm2 shielded wire Insertion and extraction force < 100N Connection type Crimping Latching style Two stage, finger actuated HVIL Integrated CPA Available ELECTRICAL Rated voltage 800V DC Rated current 23A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device KEY FEATURES Integrated internal HVIL Current rating up to 23A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C MATERIAL Terminals Copper/copper alloy with tin plating Housing PA66 + GF Touch-proof, IP2XB Multiple coding positions CPA available 71 Excel|Mate Eco (HVSL 280) RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) 72 For HVSL280023XX04 For HVSL280023XX04 Pin contact: crimping Pin signal contact (HVIL) P/N: C310003611 P/N: C310003613 2.5 to 4mm2 unshielded wire 0.5mm2 unshielded wire Excel|Mate Eco (HVSL 280) PANEL MOUNTING DIMENSIONS CODING A B C D E L1 (Receptacle) 0 3 6 -3 -6 L1 (Panel mount) 0 -3 -6 3 6 INSERT ORIENTATIONS P/N Coding A Coding B Coding C Coding D Coding E HVSL280 02 3 A HVSL280 02 3 B HVSL280 02 3 C HVSL280 02 3 D HVSL280 02 3 E 73 Excel|Mate Eco (HVSL 280) PLUG CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) For HVSL280063XX04XX For HVSL280063XX04XX Socket contact Socket signal contact (HVIL) P/N: C310003612 P/N: C310003614 2.5 to 4mm2 shielded wire 0.5mm2 unshielded wire Sealing gasket for HVSL280063XX04XX: 12 11 10 P/N: C270003607 P/N: C2700036071 P/N: C2700036072 12 ± 0.2 mm (Wire OD) 11 ± 0.2 mm (Wire OD) 10 ± 0.2 mm (Wire OD) INSERT ORIENTATIONS P/N 74 Coding A Coding B Coding C Coding D Coding E HVSL280 06 3 A HVSL280 06 3 B HVSL280 06 3 C HVSL280 06 3 D HVSL280 06 3 E HOW TO ORDER (HVSL 280) HOW TO ORDER: PLUG HVSL280 Product type: Position: 06 3 A 0 03 10 06: Straight plug 3: 3 positions Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Interlock: 0: Without interlock 1: With interlock Cable size: 03: 2.5mm2 04: 4mm2 Sealing gasket: 10: 10mm (Wire OD) 11: 11mm (Wire OD) 12: 12mm (Wire OD) HOW TO ORDER: RECEPTACLE HVSL280 Product type: Position: 02 3 A 02: Box mounted receptacle 3: 3 positions A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D E: Coding E 75 CHARTS (HVSL 280) HVSL 280 | Temperature Rise 180 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSLS600 160 A 140 A Current 120 A 100 A 80 A 60 A 40 A 20 A 0A 0℃ 25 ℃ HVSL 280 | Derating Curve 30 A 50 ℃ 75 ℃ Ambient Temperature HVSL 25mm² Crimp 100 ℃ 125 ℃ HVSL 16mm² Crimp Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL280 25 A Current 20 A 15 A 10 A 5A 0A 0℃ 25 ℃ 50 ℃ 75 ℃ Ambient Temperature 100 ℃ HVSL 4mm² Crimp Remark: tests carried out on the complete connector. 76 125 ℃ Excel|Mate Eco (HVSL 282) Excel|Mate Eco (HVSL282 2 PIN connector) MECHANICAL HVSL282 HVSL282 is a 2 position connector with plastic housing, high voltage, integrated HVIL. It provides a current carrying capacity from 16 to 32A and 2.5 to 4mm 2 crimping cable. Specially designed for DC-DC, airconditioner, and other equipment in xEV device applications. Durability ≥ 50 mating cycles Wire range 2.5 to 4 mm2 shielded wire Insertion and extraction force < 100N Connection type Crimping Latching style Two stage, finger actuated HVIL Integrated CPA Available ELECTRICAL Rated voltage 800V DC Rated current 32A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Current rating up to 32A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C MATERIAL Terminals Copper/copper alloy with tin plating Housing PA66 + GF Touch-proof, IP2XB Multiple coding positions CPA available 77 Excel|Mate Eco (HVSL 282) RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) Pin contact: crimping Socket signal contact (HVIL) P/N: C310003611 P/N: C310003614 2.5 to 4mm2 unshielded wire 0.5mm2 unshielded wire PANEL MOUNTING DIMENSION Coding A 78 Excel|Mate Eco (HVSL 282) PANEL MOUNTING HOLES POSITIONS Part number Insert orientation PANEL MOUNTING DIMENSION HVSL282 02 2 A HVSL282 02 2 B HVSL282 02 2 C HVSL282 02 2 D HVSL282 02 2 E HVSL282 02 2 F 79 Excel|Mate Eco (HVSL 282) RIGHT-ANGLE RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) Socket contact: crimping Socket signal contact (HVIL) P/N: C310003612 P/N: C310003614 Amphenol Pcd Shenzhen 2.5 to 4mm2 shielded wire PANEL MOUNTING DIMENSION 80 0.5mm2 unshielded wire Excel|Mate Eco (HVSL 282) PANEL MOUNTING HOLES POSITIONS Part number Insert orientation PANEL MOUNTING DIMENSION HVSL282 04 2 AX HVSL282 04 2 BX HVSL282 04 2 CX HVSL282 04 2 DX HVSL282 04 2 EX HVSL282 04 2 FX 81 Excel|Mate Eco (HVSL M 282) RECEPTACLE: METAL SHELL PANEL MOUNTING DIMENSION 82 Excel|Mate Eco (HVSL 282) PLUG CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) Socket contact: crimping HVIL contacts P/N: C310003612 Integrated, no need to buy. 2.5 to 4mm2 shielded wire INSERT ORIENTATIONS Coding A P/N Coding B Coding C Coding D Coding E Coding F HVSL282 06 2 A HVSL282 06 2 B HVSL282 06 2 C HVSL282 06 2 D HVSL282 06 2 E HVSL282 06 2 F 83 HOW TO ORDER (HVSL 282) HOW TO ORDER: PLUG HVSL282 Product type: 2 A 0 03 I 06: Straight plug Position: 2: 2 positions A: Coding A Coding / Alternate position: B: Coding B C: Coding C D: Coding D E: Coding E F: Coding F 0: Without HVIL 1: With HVIL HVIL: Cable size: 06 03: 2.5mm2 04: 4mm2 Wire type: I: Individually shielded wire HOW TO ORDER: RECEPTACLES HVSL282 Product type: A 04 2 A 02 2 A 2: 2 positions A: Coding A Coding / Alternate position: B: Coding B C: Coding C D: Coding D E: Coding E F: Coding F HVSL282 04: Right-angle receptacle Position: 2: 2 positions A: Coding A Coding / Alternate position: B: Coding B C: Coding C HVIL 2 02: Box mounted receptacle Position: Product type: 02 D: Coding D E: Coding E F: Coding F 0: without HVIL 1: with HVIL RECEPTACLE: METAL SHELL HVSLM282 Product type: Position: 02: Box mounted receptacle 2: 2 positions A: Coding A Coding / Alternate position: B: Coding B C: Coding C 84 D: Coding D E: Coding E F: Coding F X CHARTS (HVSL 282) HVSL 282 | Temperature Rise Basic acc.DIN EN 60512-5-2:2003-01 Connector: HVSL282 125 K Temperature Rise 100 K 75 K 50 K 25 K 0K 0A 10 A 20 A 30 A 40 A Current 4mm2 Crimp 50 A 60 A 70 A HVSL 282 | Derating Curve 40 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL282 Current 30 A 20 A 10 A 0A 0C 25 C 50 C 75 C 100 C 125 C Ambient Temperature 2 2.5mm² Crimp 4mm Crimp Remark: tests carried out on the complete connector. 85 Excel|Mate Eco (HVSL 362) Excel|Mate Eco (HVSL362 2 PIN connector) MECHANICAL HVSL362 Durability ≥ 50 mating cycles Wire range 6 to 10mm2 shielded wire Insertion and extraction force < 100N Connection type Crimping Latching style Two stage, finger actuated HVIL Integrated CPA Available ELECTRICAL HVSL362 is a 2 position connector with plastic housing, high voltage, integrated HVIL. It provides a current carrying capacity up to 60A and a 6 to 10mm2 crimping cable. Specially designed for DC-DC, airconditioner, and other equipment in xEV device applications. Rated voltage 800V DC Rated current 60A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Current rating up to 60A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB Multiple coding positions CPA available 86 Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C MATERIAL Terminals Copper/copper alloy with silver plating Housing PA66 + GF 9 Excel|Mate Eco (HVSL 362) RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below)         CONTACTS HVIL contacts 6 to 10mm2 P/N: C310003614 P/N: C3100235011 PANEL MOUNTING DIMENSION Amphenol Pcd Shenzhen 87 Excel|Mate Eco (HVSL 362) PANEL MOUNTING HOLES POSITIONS Part number HVSL362 022 A HVSL362 022 B HVSL362 022 C HVSL362 022 D HVSL362 022 E 88 Insert orientation 9 Excel|Mate Eco (HVSL 362) PLUG CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below)         CONTACTS HVIL contacts 6 to 10mm2 Integrated, no need to buy. P/N: C3100235021 INSERT ORIENTATIONS Amphenol Pcd Shenzhen Coding A P/N HVSL362 062 A Coding B Coding C Coding D Coding E HVSL362 062 B HVSL362 062 C HVSL362 062 D HVSL362 062 E 89 HOW TO ORDER (HVSL 362) HOW TO ORDER: PLUG HVSL362 Product type: 06: Straight plug Position: 2: 2 positions Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Interlock: 0: Without interlock 1: With interlock Cable size: Wire type: 06 2 A 0 06 06: 6mm2 10: 10mm2 I: Individually shielded wire HOW TO ORDER: RECEPTACLE HVSL362 Product type: Position: 02: Box mounted receptacle 2: 2 positions A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D E: Coding E 90 02 2 A I CHARTS (HVSL 362) HVSL 362 | Temperature Rise The locations of thermalcouples 125 K Basic acc.DIN EN 60512-5-2:2003-01 Connector: HVSL362 Temperature Rise 100 K 75 K 50 K 25 K 0K 0A 20 A T EST REPORT 40 A 60 A Current 10mm2 Crimp Page 80 A 100 A 120 A 6mm2 Crimp No. 5 of 5 TR-20180321-001 F-0227-B Generally, The test report is only responsible for samples HVSL 362 | Derating Curve 100 A Derating acc.DIN EN 60512-5-2:2003-01 Connector: HVSL362 Current 80 A 60 A 40 A 20 A 0A 0C 25 C 50 C 75 C 100 C Ambient Temperature 10mm2 Crimp 6mm2 Crimp 125 C 1.8 Test result: The test result refer to the above graph. Remark: tests carried out on the complete connector. 91 Excel|Mate Eco (HVSL 364) Excel|Mate Eco (HVSL364 4 PIN connector) MECHANICAL HVSL364 Durability ≥ 50 mating cycles Wire range 2.5 to 6mm2 shielded wire Insertion and extraction force < 100N Connection type Crimping Latching style Two stage, finger actuated HVIL Integrated CPA Available ELECTRICAL HVSL364 is a 4 position connector with plastic housing, high voltage, integrated HVIL. It provides a current carrying capacity up to 46A and 2.5 to 6mm2 crimping cable. Specially designed for DC-DC, airconditioner, and other equipment in xEV device applications. Rated voltage 800V DC Rated current 46A Max @ ambient temperature 70°C Insulator resistance > 200MΩ Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Current rating up to 46A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof, IP2XB Multiple coding positions CPA available 92 Sealing IP67, IP6K9K (mated) Touch-proof IP2XB Temperature range -40°C to 125°C MATERIAL Terminals Copper/copper alloy with silver plating Housing PA66 + GF Excel|Mate Eco (HVSL 364) RECEPTACLE CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) CONTACTS HVIL contacts 4 to 6mm2 2.5mm2 P/N: C310003614 P/N: C310026000 P/N: C310026002 PANEL MOUNTING DIMENSION 93 Excel|Mate Eco (HVSL 364) PANEL MOUNTING HOLES POSITIONS Part number HVSL364 024 A HVSL364 024 B HVSL364 024 C HVSL364 024 D HVSL364 024 E 94 Insert orientation Excel|Mate Eco (HVSL 364) PLUG CONTACTS All connectors do not include contacts. Please order them separately (ref: P/N below) CONTACTS HVIL contacts 4 to 6mm2 2.5mm2 Integrated, no need to buy. P/N: C310026001 P/N: C310026003 INSERT ORIENTATIONS Coding A P/N HVSL364 064 A Coding B Coding C Coding D Coding E HVSL364 064 B HVSL364 064 C HVSL364 064 D HVSL364 064 E 95 HOW TO ORDER (HVSL 364) HOW TO ORDER: PLUG HVSL364 Product type: 06: Straight plug Position: 4: 4 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Interlock: 0: Without interlock 1: With interlock Cable size: Wire type: 06 4 A 0 03 03: 2.5mm2 04: 4mm2 06: 6mm2 I: Individually shielded wire HOW TO ORDER: RECEPTACLE HVSL364 Product type: Position: 02: Box mounted receptacle 4: 4 positions A: Coding A B: Coding B Coding / Alternate position: C: Coding C D: Coding D E: Coding E 96 02 4 A I Excel|Mate PT (HVPT) Excel|Mate PT (HVPT - Pass-Through with cable gland) MECHANICAL Wire range 25 to 70 mm2 shielded wires Connection type Crimping ELECTRICAL Rated voltage 1000V DC Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Temperature range -40°C to 125°C MATERIAL Housing PA66 + GF KEY FEATURES 1 to 3 positions available Light in weight with plastic shell Easy to install, reliable connection Sealing, IP67 (mated), IP6K9K Multiple coding positions 360° shielded from wire to device Economical 97 Excel|Mate PT (HVPT) 1 POSITION PASS-THROUGH CONTACTS Part number Condutor cross section (mm2) Cable OD HVPT 1 X 70 70 19.0±0.3 HVPT 1 X 50 50 16.5±0.3 HVPT 1 X 35 35 14.2±0.3 HVPT 1 X 25 25 11.9±0.3 INSERT ORIENTATIONS 98 Excel|Mate PT (HVPT) PANEL MOUNTING DIMENSIONS 99 Excel|Mate PT (HVPT) PANEL MOUNTING DIMENSIONS RECOMMENDED LAYOUT FOR 2 UNITS RECOMMENDED LAYOUT FOR 3 UNITS 100 Excel|Mate PT (HVPT) 2 POSITION PASS-THROUGH CONTACTS Part number Condutor cross section (mm2) Cable OD HVPT 2 X 70 70 19.0±0.3 HVPT 2 X 50 50 16.5±0.3 HVPT 2 X 35 35 14.2±0.3 HVPT 2 X 25 25 11.9±0.3 INSERT ORIENTATIONS HVPT 2 A 101 Excel|Mate PT (HVPT) PANEL MOUNTING DIMENSIONS 102 Excel|Mate PT (HVPT) 3 POSITION PASS-THROUGH CONTACTS Part number Conductor cross section (mm2) Cable OD HVPT 3 X 70 70 19.0±0.3 HVPT 3 X 50 50 16.5±0.3 HVPT 3 X 35 35 14.2±0.3 HVPT 3 X 25 25 11.9±0.3 INSERT ORIENTATIONS HVPT 3 A 103 Excel|Mate PT (HVPT) PANEL MOUNTING DIMENSIONS 104 Excel|Mate PT (HVPT B) HVPT B PASS-THROUGH MECHANICAL Wire range 25 to 70 mm2 shielded wires Connection type Crimping ELECTRICAL Rated voltage 1000V DC Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Temperature range -40°C to 125°C MATERIAL Housing PA66 + GF KEY FEATURES 2 & 3 positions available Light in weight with plastic shell Easy to install, reliable connection Sealing, IP67 (mated), IP6K9K Multiple coding positions 360° shielded from wire to device Economical 105 Excel|Mate PT (HVPT B) HVPTB 2 POSITION PASS-THROUGH Part number Part number Condutor cross section (mm2) Cable OD HVPTB 2 B 70 70 19.0±0.3 HVPTB 2 B 50 50 16.5±0.3 HVPTB 2 B 35 35 14.2±0.3 HVPTB 2 B 25 25 11.9±0.3 PANEL MOUNTING DIMENSIONS 106 Excel|Mate PT (HVPT B) HVPTB 3 POSITION PASS-THROUGH Part number Part number Conductor cross section (mm2) Cable OD HVPTB 3 N 70 70 19.0±0.3 HVPTB 3 N 50 50 16.5±0.3 HVPTB 3 N 35 35 14.2±0.3 HVPTB 3 N 25 25 11.9±0.3 PANEL MOUNTING DIMENSIONS 107 Excel|Mate PT (HVPT B 2A) HVPTB 2A POSITION PASS-THROUGH Part number Part number Conductor cross section (mm2) Cable OD (mm) HVPTB 2 A 03 2.5 / 3.0 5.2 ± 0.2 PANEL MOUNTING DIMENSIONS 108 Excel|Mate PT (HVPC) HVPC PASS-THROUGH MECHANICAL Wire range 35 to 50mm2 shielded wires Connection type Crimping ELECTRICAL Rated voltage 1000V DC Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Temperature range -40°C to 125°C Salt spray 96 hours MATERIAL Housing Metal KEY FEATURES Easy to install, reliable connection Sealing, IP67 (mated), IP6K9K Multiple coding positions 360° shielded from wire to device Economical 109 Excel|Mate PT (HVPC) HVPC 1 POSITION PASS-THROUGH HVPC 1 POSITION RIGHT-ANGLE Amphenol Pcd PANEL MOUNTING DIMENSIONS Amphenol Pcd Shenzhen 110 HOW TO ORDER (HVPC) HOW TO ORDER HVPC 7 R8 1 A 35 Product type: 7: Straight 9: Right angle Insert size: R8: 8mm pin contact Position: 1: 1 position Coding: A: Coding A B: Coding B C: Coding C D: Coding D (Right-Angle only) E: Coding E (Right-Angle only) N: Coding N (Straight only) Wire type: 35: 35mm2 shielded wire 50: 50mm2 shielded wire 111 Excel|Mate PT (HVPC 800) HVPC 800 MECHANICAL Wire range 35 to 50mm2 shielded wires Connection type Crimping ELECTRICAL Rated voltage 1000V DC Dielectric withstand voltage 3000V AC Shielding 360° from wire to device ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Temperature range -40°C to 125°C Salt spray 96 hours MATERIAL Housing KEY FEATURES Easy to install, reliable connection Sealing, IP67 (mated), IP6K9K Multiple coding positions 360° shielded from wire to device Economical 112 Metal Excel|Mate PT (HVPC 800) HVPC 800 PLUG HVPC 800 RECEPTACLE Amphenol Pcd Shenzhen PANEL MOUNTING DIMENSIONS Amphenol Pcd Shenzhen 113 HOW TO ORDER (HVPC 800) HOW TO ORDER HVPC 800 Product type: 02: Receptacle 06: Plug Position: 2: 2 positions Coding: A: Coding A B: Coding B HVIL: 0: Without HVIL 1: With HVIL Wire type: 35: 35mm2 shielded wire 50: 50mm2 shielded wire 114 02 2 A 1 35 Amphenol PCD Shenzhen Building 21 1st  Liao Keng Industrial Zone Shi Yan Street, Bao An District Shenzhen 518108 China Tel.: +86 755-8173-8000 Fax: +86 755-8173-8180 Email: inquiry@amphenolpcd.com.cn www.amphenolpcd.com.cn Notes: Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog is accurate at the time of publication. Specifications or information stated in this publication are subject to change without notice. Amphenol PCD Shenzhen reserves the right to clarify this catalog. 115