JE19

ROHS COMPLIANT N & BZ RJF TV Ethernet connection system for harsh environment RJFTV allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT, 100 BaseTx or 1000 BaseT networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics Applications „ ata acquisition and transmission in harsh D environment „ R ailways „ R adars „ S helters „ B attlefield communication „ S ystems „ N avy Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 „ Sealed against fluids and dusts (IP68) „ Shock, vibration and traction resistant „ No cabling operation in field and no tools required „ Mechanical coding / Polarization (4 positions) „ Improved EMI protection „ Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device - Shell size 19 „ Robust metallic shells „ RJ45 cordset retention in the plug: 100 N in the axis „ Mating cycles: 500 min „ C ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in], for smaller diameters please consult us Environmental protection Amphenol „ Sealing: IP68 „ Salt spray: 48h with aluminium shell - Nickel, & black zinc cobalt plating > 500h with aluminium shell - Olive drab cadmium plating 500 h with marine bronze shell „ Fire retardant/Low smoke : UL94 V0 and NF F 16 101 & 16 102 „ Vibrations : 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. „ Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h) „ Shocks: IK06 Źweight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) „ Humidity: 21 days, 43°C, 98% humidity „ Thermal shock: 5 cycles at -40°C / +100°C „ Temperature range: -40°C / +85°C Part number code RJF TV 2 2 G Shell type 6: plug with plastic gland 6M: plug with metal gland 2: square flange receptacle 2PE: square flange receptacle, IP68 backshell, plastic gland 2PEM: square flange receptacle, IP68 backshell, metal gland 7: jam nut receptacle 7PE: jam nut receptacle, IP68 backshell, plastic gland 7PEM: jam nut receptacle, IP68 backshell, metal gland Nota: also available a transversally sealed receptacle (unmated) ŹSee page 36 Back terminations (receptacles only) 1: female RJ45 1RA: right angle female RJ45 2: RJ45 Cordset Shells material & Finish N: aluminium shell - nickel plating (receptacle inserts are metallized) - ROHS compliant G: aluminium shell - olive drab cadmium plating (receptacle inserts are metallized) BZ: marine bronze shell (receptacle inserts are metallized) - ROHS compliant BZC: aluminium shell - black zinc cobalt plating ZC: aluminium shell - green zinc cobalt plating - ROHS compliant ZN: aluminium shell - black zinc nickel plating - ROHS compliant Cordset length (type 2 back termination only) - Other lengths are available on demand 03 100 BTX: 0.3m [11.81 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable 05 100 BTX: 0.5m [19.68 inches] OPEN: open cable - with no plug at the end 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5mconfiguration [59.05 inches] Æ 100 BTX = 568B (Ethernet specification) Remark: cabling Examples: - Olive crab cadmium plug with plastic gland: RJF TV 6G - Olive drab cadmium jam nut receptacle, female RJ45 back termination: RJF TV 71G - Nickel jam nut receptacle, 1,5 m 100 BTX cordset back termination: RJF TV 72N 15 100BTX - Olive drab cadmium in line square flange recept., 0,3 m 100 BTX cordset back termination: RJF TV 2PE 2 G 03 100BTX - Nickel jam nut receptacle solder termination 8 tinned holes: RJF TV 22 N 00 26 03 100 BTX Plug „ Shell type 6 with plastic or metal gland RJF TV 6 X Receptacles „ Square flange receptacle - 4 mounting holes: shell type 2 Panel Drilling RJFTV 21 X (straight female RJ45) RJFTV 21 RA X (right angle female RJ45) „ Jam nut receptacle - Hexagonal nut mounting: shell type 7 Amphenol Panel drilling RJFTV 71 X (straight female RJ45) RJFTV 71 RA X (right angle female RJ45) „ Receptacles with IP68 backshell: Shell type 2PE and 7PE with plastic or metal gland 92 [3.622] [3.622] 92 RJF TV 2PE/2PEM/7PE/7PEM Back terminations ł Type 1 Female RJ45 Ņ Type 1RA Right angle female RJ45 Type 2 RJ45 cordset Type OPEN No plug at the end Type 2 - 00 Solder - 8 tinned holes 27 Assembly instructions Insert codings 4 codings possibilities (defined by the customer during the assembling). Assembling Assemb ng of o the plug plug. MAIN KEY Assembling ng of o the receptacle. receptacle IMPORTANT NOTE: to remove the insert, use the „ Insert In rt removal al tool t l for fo receptacle recept ptacle le and nd plu plug lug P/N: RJF ODE Amphenol Accessories „ Metallic Caps RJFTVC 2 Shell material & finish N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell - ROHS compliant ZC: aluminium shell - green zinc cobalt plating - ROHS compliant ZN: aluminium shell - black zinc nickel plating - ROHS compliant „ Panel gasket for square flange receptacle Thickness: 0,8 mm [.031]): P/n: JE19 28 G Connector type 6: plug 2: square flange receptacle 7: jam nut receptacle Plug Cap Receptacle Cap RJFTV Self Closing Cap (SCC series) This Self Closing cap automatically protects the RJF TV square flange receptacle (MIL-DTL-38999 type), protecting your system from dust and water projection. A spring automatically closes the upper part of the cap when the RJF TV plug is removed from the receptacle. ≈ 48,7 29,4 Ø 31,5 ≈ 49,5 ≈ 29,4 4- Ø 3,2 [ 0,128 ] ≈ 28,1 Amphenol 39 IMPORTANT NOTE Metal Self Closing cap are sold separately (without receptacle). Green Nickel Plating Part number Black Part number Black coating - ROHS compliant RJF TV SCC B Nickel - ROHS compliant RJF TV SCC N Olive drab cadmium RJFTV SCC G Remark: compatible with RJFTV square flange receptacle type RJFTV2xxx only (see page 26). 29 RJF TV Receptacles & plugs with 360° EMI backshells RJFTV series receptacles and plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-38999 series III connectors. With those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, or Ca6A cable. Źsee pages 41-42-43 Square flange receptacle - Straight backshell Square flange receptacle - Right angle backshell Panel Drilling Plating Part number P/N Plating P/N Nickel - ROHS compliant Kit38082NI Olive drab cadmium Kit38082 Green zinc cobalt - ROHS compliant Kit38082ZC Green zinc cobalt - ROHS compliant Kit40791ZC Black zinc cobalt - ROHS compliant Kit38082ZN Black zinc cobalt - ROHS compliant Kit40791ZN Nickel - ROHS compliant Part Olive drab cadmium number Kit40791 Amphenol „ Panel gasket for square flange receptacle (thickness: 0,8 mm [.031]) Kit38082 and Kit40791 include: Heat shrink sleeve Rj45 receptacle Receptacle body Kit40791NI Backshell body P/n: JE19 Band 2 metallized inserts Jam nut receptacle - Straight backshell Jam nut receptacle - Right angle backshell Panel drilling Plating Nickel - ROHS compliant Part Olive drab cadmium number 30 P/N Kit38204NI Kit38204 Plating Nickel - ROHS compliant Part Olive drab cadmium number P/N Kit40771NI Kit40771 Green zinc cobalt - ROHS compliant Kit38204ZC Green zinc cobalt - ROHS compliant Kit40771ZC Black zinc cobalt - ROHS compliant Kit38204ZN Black zinc cobalt - ROHS compliant Kit40771ZN Kit38204 and Kit40771 include: IMPORTANT NOTE Heat shrink sleeve Receptacle body WIRE POSITION TO BE DEFINED BY CUSTOMER ACCORDING TO NETWORK Backshell body Rj45 receptacle Band Plug - Straight backshell Plug - Right angle backshell Plating Part number With these receptacles, you will have to solder your own cable on the PCB. So the wire positions have to be defined according to your network. P/N Plating P/N Nickel - ROHS compliant Kit38081NI Olive drab cadmium Kit38081 Green zinc cobalt - ROHS compliant Kit38081ZC Green zinc cobalt - ROHS compliant Kit40792ZC Black zinc cobalt - ROHS compliant Kit38081ZN Black zinc cobalt - ROHS compliant Kit40792ZN Nickel - ROHS compliant Part Olive drab cadmium number Kit40792NI Kit40792 Plug body Inserts Backshell body Band Heat shrink sleeve Amphenol Kit38081 and Kit40792 include: IMPORTANT NOTE With these plugs, the standard RJ45 plug is not provided. Customer will have to crimp a standard RJ45 on the cable by himself. Re rk we advise Remark: dvis using in our double shielded, hielded, reinforced einf d Cat5E, Cat6, Cat or Cat6A cables (see pages 41-42-43) with these RJFTV series EMI connectors. If customer wants to use his own cable, please check with us regarding compatibility with our backshells: contact@rjfield.com. We also provide assembled cordsets (see examples below). For this type of solution please provide the configuration needed: length, description of second end… Example of assembled cordset: GROUNDING FINGERS (BAND-IT) 31 ROHS COMPLIANT N RJF TV Through bulkhead receptacles Our RJFTV through bulkhead receptacles can be connected on each side with rugged RJFTV plugs. This system allows mechanical protection and a sealing (IP68 when mated) inside and outside the equipement, and keeps the flexibility offered by panel mount and plug connectors. They can be connected with RJFTV series plugs. Square flange receptacle Plating Part number Metallized insert For coding A Nickel - ROHS compliant No RJF TV B 2 N ISO BRUT * Nickel - ROHS compliant Yes RJF TV B 2 N ISO NI * Olive drab cadmium No RJF TV B 2 G ISO BRUT * Olive drab cadmium Yes RJF TV B 2 G ISO NI * Amphenol * ISO BRUT = non conductive insert ISO NI = conductive insert IMPORTANT NOTE Possibility of other codings - Please consult us Jam nut receptacle Plating Part number Part number Nickel - ROHS compliant No RJF TV B 7 N ISO BRUT * Nickel - ROHS compliant Yes RJF TV B 7 N ISO NI * Olive drab cadmium No RJF TV B 7 G ISO BRUT * Olive drab cadmium Yes RJF TV B 7 G ISO NI * * ISO BRUT = non conductive insert ISO NI = conductive insert 32 Metallized insert ROHS COMPLIANT RJF TV Stand off receptacles These receptacles can be sold directly to your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of those receptacles are in the “Stand Off” style. They can be connected with RJFTV series plugs. Square flange receptacle Olive drab cadmium Part number RJF TV 2S X 5N F459 Amphenol Plating available Part number * Nickel - ROHS compliant RJF TV 2S X 5G F459 * new p/n - before it was RJFTV25GF459 or RJFTV25NF459 X to be replaced by the letter of the coding position you need (A, B, C, or D) PCB LAYOUT Panel drilling 3. 24 Solder face view 33 NE W Now available with same distance between flange and PCB than the 38999 stand off one. So you can use a 38999 stand off and a RJ45 stand off in the same implementation. Part number: 36542 Plating: olive drab cadmium Amphenol Jam nut receptacle Plating Part number Part number Nickel - ROHS compliant RJF TV 7S X 5N F459 Olive drab cadmium RJF TV 7S X 5G F459 X to be replaced by the letter of the coding position you need (A, B, C, or D) 34 PCB LAYOUT Solder side view Panel Drilling Now available with same distance between flange and PCB than the 38999 stand off one. So you can use a 38999 stand off and a RJ45 stand off in the same implementation. Part number: 36540 Jam nut receptacle, olive drab cadmium plating. Amphenol NEW PCB LAYOUT Solder side view 35 ROHS COMPLIANT N, B & BZ RJF TV Environmentaly sealed receptacles, transversally sealed receptacles In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV has been successfully tested in very high vibration corresponding to airplane applications. Main characteristics Applications „ S ame as the RJF and RJF TV series. „ A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. „ O utside dimensions are the same as the standard RJF and RJF TV series. „ V ibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements. „ Outdoor equipment „ Airplanes equipment „ Tactical radios „ Shelters „ Rugged computers „ Data acquisition and transmission in harsh environments Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory : use the codes A, B, C or D in the part number: see below. Amphenol MAIN KEY Example : RJFTV 2S A2 G 15 100BTX Part number code Series RJFTV: MIL-DTL-38999 Series III RJF TV 7S A 2 G 03 100BTX Shell type 2S: sealed square flange receptacle 7S: sealed jam nut receptacle Coding A,B,C,D Back terminations (for receptacles only) 1: female RJ45 1RA: right angle female RJ45 2: RJ45 Cordset Shell material & finish N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell - ROHS compliant Nota: receptacle inserts are metallized Cordset length (For Receptacles with “2” Back Termination only) - Other lengths are available on demand 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] OPEN: open cable - with no plug at the end Remark: cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: 36 - series III, sealed jam nut receptacle, A coding, with female RJ45 back termination, olive drab cadmium plating: RJF TV 7SA 1 G - series III, sealed square flange receptacle, A coding, with female RJ45 back termination, nickel plating: RJF TV 2SA 1 N - series III, sealed jam nut receptacle, A coding, 1.5m [59.05”] 100 BTX cordset, olive drab cadmium plating: RJF TV 7SA 2 G15 100BTX ROHS COMPLIANT N, B & BZ RJF TV Hermetic receptacles In some applications, a transversal hermiticity for the receptacle is a « must ». This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. The hermetic solution (version "H") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential. Main characteristics Applications „ S ame as the RJF and RJF TV series. „ A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. „ O utside dimensions are the same as the standard RJF and RJF TV series. „ V ibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements. „ Outdoor equipment „ Airplanes equipment „ Tactical radios „ Shelters „ Rugged computers „ Data acquisition and transmission in harsh environments Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 IMPORTANT NOTE Amphenol Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below. MAIN KEY Example : RJFTV 2H A2 N 15 100BTX Part number code Series RJFTV: MIL-DTL-38999 series III RJF TV 7H A 2 G 03 100BTX Shell type 2H: transversally sealed and hermetic square flange receptacle 7H: transversally sealed and hermetic jam nut receptacle Coding A,B,C,D Back terminations (for receptacles only) 1: female RJ45 1RA: right angle female RJ45 2: RJ45 Cordset Shell material & finish N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell - ROHS compliant Nota: receptacle inserts are metallized Cordset length (for receptacles with “2” back termination only) - Other lengths are available on demand 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] OPEN: open cable - with no plug at the end Remark: cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: - Series III, sealed jam nut receptacle, A coding, with female RJ45 Back termination, olive drab cadmium plating: RJF TV 7HA 1 G - Series III, sealed square flange receptacle, A coding, with female RJ45 back termination, nickel plating: RJF TV 2HA 1 N - Series III, sealed jam nut receptacle, A coding, 1.5m [59.05”] 100 BTX cordset, olive drab cadmium plating : RJF TV 7HA 2 G15 100BTX 37 NEW RJF TV For big insulation wire up to 1.6 mm Spec RJF TV plug dedicated to Ethernet cable with Special insulation wire from 1,1 to 1,6 mm. insu Remark: Rema - co compatible with any RJF TV receptacle for cables which are not compatible with standard RJ45 - fo plug Main characteristics Applications „ Sealed against fluids and dusts (IP68) „ Shock, vibration and traction resistant „ No cabling operation in field and no tools required „ Mechanical coding / Polarization (4 positions) „ Improved EMI protection „ Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device - Shell size 19 „ Robust metallic shells „ RJ45 cordset retention in the plug: 100 N in the axis „ Mating cycles: 500 min „ C ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in], for smaller diameters please consult us „ Robotics „ Industrial process control „ CNC machines „ Special machines „ Oil & Gas „ Motion control „ Data acquisition and transmission in harsh environment „ Tele-maintenance Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Environmental protection Amphenol „ Sealing: IP68 „ Salt spray: 48 h with nickel plating > 96 h with black coating > 500 h with olive drab cadmium „ Fire retardant/Low smoke: UL94 V0 and NF F 16 101 & 16 102 „ Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. „ Shocks: IK06 Źweight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) „ Humidity: 21 days, 43°C, 98% humidity „ Thermal shock: 5 cycles at - 40°C / +100°C „ Temperature range: - 40°C / +85°C SPECIAL RJ45 PLUG FOR ISOLATION WIRE UP TO 1,6 MM 56 [2.2] Plating 41 [1.61] Part number 38 P/N Nickel - ROHS compliant 35660 Olive drab cadmium 35660G