Amphenol
MIL-DTL-26500, Pyle
®
TABLE OF CONTENTS
MIL-DTL-26500, Pyle® Connectors
• Product Introduction and Options . . . . . . . . . . . . . . . . . . . . 396
• Class Descriptions, Features, Specifications. . . . . . . . . . . . . . 397, 398
• Insert Arrangements, Alternate Keying. . . . . . . . . . . . . . . . 399, 400
MIL-DTL-26500 Aluminum/Stainless Steel Shell Styles:
• Threaded Coupling & Bayonet Coupling Quick Reference Charts . . . . . . . 401
• Ratchet Lock Coupling Quick Reference Charts . . . . . . . . . . . . . . 402
• How to Order, Threaded/Bayonet, Military & Commercial. . . . . . . . . 403, 404
• Square Flange Mounted Receptacle, Threaded MS24264, Pyle ZZY . . . . . . 405
• Single Hole (D-hole) Mounted Receptacle,Threaded MS24265, Pyle ZZY . . . .406
• Straight Plug, Threaded MS24266, Pyle ZZY. . . . . . . . . . . . . . . .407
• Square Flange Mounted Receptacle Bayonet, MS24264, Pyle ZZW . . . . . . 408
• Single Hole (D-hole) Mounted Receptacle, Bayonet MS24265, Pyle ZZW. . . . 409
• Straight Plug, Bayonet MS24266, Pyle ZZW. . . . . . . . . . . . . . . . 410
• Ratchet Lock Plug/ Non-Decoupling Plug, Pyle ZZY. . . . . . . . . . . . . 411
• Ratchet Lock Plug/ Non-Decoupling Plug, Mating Flange
Mounted Receptacle Pyle ZZY . . . . . . . . . . . . . . . . . . . . . 412
MIL-DTL-26500 Firewall Class K Stainless Steel Shell Styles:
• Threaded Coupling & Bayonet Coupling Quick Reference Charts . . . . . . . 413
• How to Order Firewall Class K . . . . . . . . . . . . . . . . . . . . . 414
• How to Order Firewall Class K, Boeing Specifications. . . . . . . . . . . . 415
• Square Flange Mounted Receptacle, Firewall MS27613K, Pyle FPK Threaded
MS27613K, Pyle® FYL Bayonet. . . . . . . . . . . . . . . . . . . . . 416
• Single Hole (D-hole) Mounted Receptacle Firewall MS27614K, Pyle FPK Threaded
MS27614K , Pyle FYL, Bayonet. . . . . . . . . . . . . . . . . . . . . 417
• Straight Plug, Firewall MS27615K, Pyle FPK Threaded
MS27615K, Pyle FYL, Bayonet
Ratchet Lock Plug, Firewall MS27615K, Pyle FPK Threaded . . . . . . . . . 418
MIL-DTL-26500, 48 Series Interconnect Products:
• Receptacle Short Skirt and Commerical Design with PC Tail Contacts . . . . . 419
• Wire Splice Connectors. . . . . . . . . . . . . . . . . . . . . . . . 420
MIL-DTL-26500 Hermetic Receptacle Shell Styles:
• Pyle ZZL/ZZB Hermetic Receptacles (three styles) Threaded or Bayonet. . . . 421
Contacts & Accessories
• Shielded Coaxial Contacts, Contact Terminating Tools, Assembly Instructions,
Cable Supports, Dummy Receptacles, Protection Caps. . . . . . . . . 422-424
• Assembly Instructions/Accessories . . . . . . . . . . . . . . . . . 425-431
New/Featured
MIL-DTL-26500, Pyle® Typical Markets:
• Military & Commercial Aviation
• High Temperature Applications
• Meets Boeing Specifications
• Missiles & Ordnance
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
395
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Contacts
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
396
High quality and dependability are the earned reputations of the Amphenol/Pyle Series of connectors designed to meet the
specification requirements of MIL-DTL-26500. Serving such diverse fields as avionics, missile systems, aircraft
general-purpose applications, aircraft engines and firewalls.
Aluminum Connectors - Military Classes R and G; Proprietary (ZZY, ZZW)
• General purpose, environmentally resistant
High
Speed
Connectors
Product Introduction and Options
Amphenol /Pyle MIL-DTL-26500 Connectors are medium sized connectors with a rugged design, lightweight construction and
continuously dependable performance. This product family provides the following design features and options:
Accessories
Aquacon
Herm/Seal
PCB
Fiber
Optics
MIL-DTL-26500, Pyle® Connectors
•
•
•
•
•
Threaded or bayonet coupling
Square flange or single hole receptacles, and straight plug shell styles
Black anodize non-conductive finish for class R and a conductive finish in
class G that provides a minimum
resistance path through the shell for grounding purposes
Coupling nuts are hard coat treated for added protection against wear
Rear accessory threads accommodate standard MS27291 series
cable supports or related accessory hardware
Stainless Steel Connectors - Military Class E; Proprietary (ZZY, ZZW)
• Machined from 300-series stainless steel providing
•
•
•
•
•
superior strength and wear characteristics
Threaded or bayonet coupling
Shells experience a less than 10% loss in yield strength
at elevated temperatures, 204°C (399°F)
Shell hardware resists corrosion for the life of the connector
without the need of additional finishes
Same shell styles offered as in aluminum
Variety of stainless steel accessories are available
Firewall Connectors – Military Class K; Proprietary (FPK, FYL)
• Meets the fireproof requirements of MIL-DTL-5015, Class K
•
•
•
•
•
Threaded or bayonet coupling
FPL - threaded coupling; same as FPK; used on Lockheed Aircraft
FP5K - threaded coupling; same as FPK; qualified for General Electric
Non-magnetic stainless steel shells designed for superior strength and
elevated temperatures up to 460°F for extended periods
Same shell styles as stainless steel and aluminum versions
48 Series Receptacle Short Skirt Amphenol special application connector
• Low profile design for restricted installation requirements
• Wire Splice Connector
• Space saving, single contact, wire splice module
Hermetic Connectors - Military Class H; Proprietary (ZZL, ZZB)
• See page 421 for brief description
• See page 421 for hermetic insert availability
• Consult Amphenol Aerospace for availability and ordering information.
Contacts and Accessories for MIL-DTL-26500 connectors
• SAE AS39029 qualified contacts and special application contacts including thermocouple,
•
•
•
printed circuit board and shielded/coaxial types
Boeing specification contacts
Aluminum and stainless steel cable supports; aluminum dummy receptacles
Contact crimping/ installation/removal tools for Amphenol 48 series and
Pyle-National MIL-DTL-26500 series
Commercial Design with PC Tail Contacts
• Single piece insert construction
• PC Tail Contacts
• Special shell geometries
• For high volume cost sensitive applications
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-26500, Pyle® Connectors
Features and Class Descriptions
Amphenol
Aerospace
Amphenol®/Pyle MIL-DTL-26500 Connectors are qualified to Military
Specification MIL-DTL-26500, as well as numerous high performance
customer specifications. These connectors are available in aluminum or
stainless steel shells, with bayonet or threaded coupling, and are
qualified to meet the specifications of the following
MIL-DTL-26500 classes:
MIL-DTL-26500
Classes
Amphenol/
Pyle Series
Classes
Hardware
Description
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Finish
Class R:
(Environmental
Resistant)
A
Aluminum Alloy
Black
Anodize
Class G
M
Aluminum Alloy
Chromium
Class E
R
Stainless Steel
Passivated
Class K Firewall
FPK/FYL
Stainless Steel
Passivated
HC
CRS/Stainless
Steel
Various
Class H Hermetic
38999
High
Speed
Fiber
Optics
Crimp Contacts
Rear-insertable, front-releasable, crimp style contacts are machined
from a copper alloy material, plated gold over nickel, and are qualified
to specification SAE AS39029.
Contacts
Connectors
Cables
BackShells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Class L
Amphenol®/Pyle® Firewall, Class K, connectors have the inherent ability
to resist high temperatures up to 460°F (total temperature) for extended
periods of time and can resist short time exposures (20 minutes) to
prevent passage of a direct 2000°F flame.
22992
Connectors have the capability of resisting high ambient temperatures
up to 200°C (392°F) for long periods of time, thus contributing to an
extended connector life. Connectors will withstand a combined ambient
and internal temperature due to thermal rise of current carrying
capacity of 238°C (469°F).
5015
Back resilient insulators are designed with a triple sealing grip at each
wire hole to offer positive sealing and prevent wicking of moisture
through the connector without the use of external clamping rings
or adapters.
Pyle
A pressure seal at the connector interface is accomplished through the
aid of a coupling device which compresses the front resilient insulations
and thus offers a seal around each contact which prevents the passage
of air or moisture through the contact cavity.
26500
In Firewall Class K connectors, the resilient insert forms the primary
contact seal and is bonded to a molded ceramic rigid insert. The insert
assembly is physically bonded and mechanically retained to the inside
surface of the stainless steel shell, providing a void-less, mono-block
configuration impervious to adverse environments.
Amphenol/Pyle’s fluorosilicone compound offered in Class R, G, E and
K is capable of reliability resisting:
- MIL-H-5606 hydraulic fluid
- MIL-L-9236 lubricating oil
- MIL-L-7808 and MIL-L-23699 lubricating oils
- MIL-J-5624 (JP-5) jet fuel
- Glycol
- Alkaline cleaning solutions of pH 10 or higher.
Test methods are as defined in MIL-DTL-26500 specification. Alternate
compounds have been developed by Pyle-National to solve unique
user requirements not addressed by the specifications.
Matrix|Pyle
The insert design utilizes a combination of resilient and rigid insulators
to offer a connector with total sealing capabilities. Bonded interfaces
between the resilient and rigid dielectric components eliminate air voids
and thus protect the connector from potential degradation due to
moisture and altitude conditions.
The fluorosilicone compound elastomer, developed by Pyle-National,
exceeds all specification requirements and provides excellent resistance
to tear, compression set, fluids, and high temperatures.
Crimp Rear
Release
Matrix
Connector Sealing
Fluid/Temperature Resistance
83723 III
All MIL-DTL-26500 Series Connector shells can be furnished with
normal or any of five alternate key positions. (See page 400). Each plug
shell has a master key and four alternate keys. The position of the
alternate keys in relation to the fixed master key determines the key
identification. Inserts are bonded to the shell in relation to the master
key, thus allowing positive protection against mis-mating when differing
circuits exist side by side.
26482
Alternate Keying
In addition, a dynamic “O” ring seal engages the front of the plug shell
when connectors are mated and offers yet another barrier to moisture
and containments.
Matrix 2
An optional pencil-clip thermocouple socket design is also offered.
See page 422 for more information on thermocouple contacts.
EMI Filter
Transient
Contacts are crimp terminated outside the connector assembly and
inserted into the appropriate cavity by means of a hand tool. Socket
contacts utilize a multi-tined construction and feature a “C” spring
which grips the tines, and ensures consistent and repetitive insertion/
withdrawal forces. Contact tines are protected by a
stainless steel shroud.
397
Amphenol
Aerospace
MIL-DTL-26500, Pyle®
Specifications
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
TEST REQUIREMENTS
MILITARY SPECIFICATIONS
PYLE CONNECTOR CAPABILITIES
Air Leakage (Classes E, G, R & K)
1 cu. inch per hr. max. -55°C (-67°F)
Comply
Altitude Immersion
(Classes E, G, R & K)
Sea level 1 inch of mercury, 3 cycles
(IR 5000 megohms hi-pot 1500 volts-submerged)
Comply
Contact Retention
(Classes E, G, R & K)
Size 20 contact 20 lbs. min.
Size 16 contact 25 lbs. min.
Size 12 contact 30 lbs. min.
Exceeds specifications
Collet Retention
No requirement
Without damage to the collet or its
Size
20 – means:
75 lbs. min.
retention
Size 16 –
140 lbs. min
Size 12 –
160 lbs. min.
Contact Insertion Force
(Classes E, G, R & K)
All size contacts 10 lbs. max.
Comply
Coupling Forces
Torque required to couple and uncouple mating plugs
and receptacles is not to exceed the values listed:
Shell size Torque inch lbs.
8 10 12 14 16 18 20 22 24
9 10 14 17 23 26 31 38 46
Comply
Fluid Resistance
(Classes E, G, R & K)
20 hrs. immersion in MIL-H-5606 hydraulic fluid and MIL-L-9236
lubrication oil. Must meet hi-pot.
20 hrs. min., fully functional physically
and electrically after immersion. No
deterioration of resilient material.
Ground Resistance (Class G)
.250 ohms backshell of plug to rear of receptacle flange.
Comply
High Potential
(Classes E, G, R & K)
1500 VRMS mated & unmated at sea level
1000 VRMS mated to 110,000 ft. altitude
Exceed with ample margin of safety.
Insert Retention (Classes E, G, R & K)
75 psi. from either direction for 5 seconds.
Exceeds specifications.
Insulation Resistance
(Classes E, G, R & K)
21°C (70°F), 5000 megohms between adjacent contacts and any
contact and shell.
Exceeds specifications.
Low Temperature
(Classes E, G, R & K)
-55°C (-67°F)
Comply
Magnetic Permeability
(Classes E, G, R & K)
2 mu. maximum
Comply
Moisture Resistance
(Classes E, G, R & K)
1000 megohms min. per MIL-STD. 202 method 106
Comply
Ozone Exposure (Classes E, G, R & K)
0.10 to .015% ozone exposure
Comply
Physical Shock
(Classes E, G, R & K)
50 G’s, 3 axis, per MIL-STD-202, method 213, test condition C,
wired to monitor 1 microsecond discontinuity.
Comply
Sand & Dust Exposure
(Classes E, G, R & K)
No requirement.
Meet MIL-E-5272 condition “B”
Temperature Life
(Classes E, G, R & K)
Connector fully functional for 1000 hours at 200°C (392°F)
ambient internal temperature 238°C (460°F)
Comply
Thermal Shock (Mated)
(Classes E, G, R & K)
Cycled five times from -55°C to 260°C, held for 30 minutes at each
temperature and transferred to the other in 2 minutes or less, with
no evidence of damage.
Comply
Vibration
(Classes E, G, R & K)
MIL-Std. 202 method 204 condition “D” at R. T.,
-55°C (-67°F) and +200°C (+392°F).
Comply - monitored for a max. of 1
microsecond discontinuity.
Flame Resistance (Class K)
Performance requirements of Paragraph 4.5.18
Fireproof (Class K of MIL-DTL-5015D)
Exceeds specifications
Contacts
Connectors
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
398
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, Pyle®
Insert Arrangements
Front Face of Pin Insert or Rear Face of Socket Insert Illustrated
38999
Contact cavities are identified with a spiral guide line
indicating cavity sequence. The first and last cavities are
numbered and every tenth cavity is bracketed.
Symmetrical about center line.
2
Insert Arrangement
1
3
1
1
5
1
2
2
2
1
1
4
3
1
2
3
12
2
1
1
08-02
08-03 H
10-02**
10-05H
10-20H
12-03KH
12-12H
14-03
14-04K
Service Rating
I
I
I
I
I
I
I
I
I
Number of Contacts
2
3
2
5
2
3
12
2
1
4
Contact Size
20
20
20
20
16
16
20
16
12
Shielded
Coaxial
12
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
14
11
EMI Filter
Transient
8
7
15
1
10
1
1
12
24
16-10KH
16-24KH
18-08KH
18-11
18-14KH
Service Rating
I
I
I
I
I
I
1
I
Number of Contacts
7
9
3
15
10
24
8
10
Contact Size
16
20
16
20
16
20
12
16
1
14
12
16
Shielded
Coaxial
Matrix|Pyle
14-15KH
83723 III
14-12
26482
14-07KH
Matrix 2
Insert Arrangement
1
1
1
1
Pyle
1
1
1
1
Class L
20-16
20-25
20-28**
20-39
20-41
I
I
I
I
I
I
Number of Contacts
31
16
19
6
24
4
37
2
41
Contact Size
20
16
20
12
20
12
20
16
20
Service Rating
BackShells
18-31KH
22992
Insert Arrangement
5015
39
1
26500
25
1
Crimp Rear
Release
Matrix
41
28
16
31
Options
Others
† Designates Non-MS Configurations.
K designates Firewall Class K inserts.
H designates Hermetic inserts.
CONTACT LEGEND
20
16
12
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
399
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MIL-DTL-26500, Pyle®
Insert Arrangements Alternate Keying
Front Face of Pin Insert or Rear Face of Socket Insert Illustrated
Contact cavities are identified with a spiral guide line indicating cavity sequence. The first and
last cavities are numbered and every tenth cavity is bracketed.
Symmetrical about centerline.
19
12
32
1
1
1
27
Accessories
Aquacon
Herm/Seal
PCB
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
22-12K
I
12
12
1
22-19KH
I
19
16
22-27†
I
27
16
22-32
I
26
20
6
12
High
Speed
Fiber
Optics
43
57
55
30
Contacts
1
Connectors
1
1
1
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
5015
24-30† K
I
30
16
22-55KH
I
55
20
1
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
24-57
I
55
20
2
12
42
1
24-61
I
61
20
1
28-40†K
I
36
16
28-42†K
I
42
16
4
12
† Designates Non-MS Configurations.
K designates Firewall Class K inserts.
H designates Hermetic inserts.
Alternate
Keying
Positions of
Shells
CONTACT LEGEND
20
16
12
Keying Positions
Position
Normal
For Connectors Size 8 and 10
For Connectors Size
12, 14, 16, 18, 20, 22, 24 and 28
A
B
C
D
A
B
C
D
105°
140°
215°
265°
105°
140°
215°
265°
ALTERNATE POLARITY
6
102°
132°
248°
320°
18°
149°
192°
259°
KEYWAY ARRANGEMENTS
7
80°
118°
230°
312°
92°
152°
222°
342°
(Shell sizes 12, 14, 16, 18, 20,
8
35°
140°
205°
275°
84°
152°
204°
334°
22, 24, 28) View of front face of
receptacle shell. Angles are
9
64°
155°
234°
304°
24°
135°
199°
240°
counter-clockwise from “N”
Y or 10*
25°
115°
220°
270°
98°
152°
268°
338°
keyway. For plug shell, the key
*
Y
is
used
for
all
Military
part
number
call-outs
aluminum/stainless
steel
and
firewall;
locations are clockwise when
10 is used for Amphenol/Pyle part number call-outs - aluminum/stainless steel only.
viewed from front of plug.
(See how to order pages 403, 404 and 414).
400
24-43**
I
23
20
20
16
40
61
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
Master Polarizing
Keyway
A°
B°
C°
D°
Shown is Engaging Face View of
Receptacle Shell with Keyways
(Plug Shell Keys would be Opposite)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, Pyle®
Quick Reference Charts
THREADED COUPLING
PYLE ZZY
MS2426X( )TXX
38999
Shell Style
(Stainless Steel pictured)
Basic
Performance Level
Square Flange
Mounted
Receptacle
Threaded
Coupling
Single Hole
(D-Hole)
Mounted
Receptacle
Threaded
Coupling
Straight Plug
Threaded
Coupling
Hardware
Description*
Aluminum
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel
General Purpose,
Environmental
Resistant
Aluminum
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel
General Purpose,
Environmental
Resistant
Aluminum
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel
Basic Part Number**
Military Class R or G
MS24264(R or G)XXTXX
Pyle A or M Series
ZZY-(A or M)X-17XX
Military Class E
MS24264EXXTXX
Pyle R Series
ZZY-RX-17XX
Military Class R or G
MS24265(R or G)XXTXX
Pyle A or M Series
ZZY-(A or M)X-15XX
Military Class E
MS24265EXXTXX
Pyle R Series
ZZY-RX-15XX
Military Class R or G
MS24266(R or G)XXTXX
Fiber
Optics
Pyle A or M Series
ZZY-(A or M)X-10XX
Contacts
Military Class E
MS24266EXXTXX
Cables
Pyle R Series
ZZY-RX-10XX
High
Speed
Connectors
EMI Filter
Transient
General Purpose,
Environmental
Resistant
Class*
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Stainless Steel
General Purpose,
Environmental Resistant
Aluminum
Superior Strength,
Corrosion Resistance up
to 204°C (399°F)
Stainless Steel
MS24264EXXTXX
Pyle R Series
ZZW-RX-17XX
Military Class R or G
MS24265(R or G)XXBXX
Pyle A or M Series
ZZW-(A or M)X-15XX
Military Class E
MS24265EXXTXX
Pyle R Series
ZZW-RX-15XX
Military Class R or G
MS24266(R or G)XXBXX
Pyle A or M Series
ZZW-(A or M)X-10XX
Military Class E
MS24266EXXTXX
Pyle R Series
ZZW-RX-10XX
NA designates not available
* See how to order, page 403, for further description of hardware classes.
** See how to order, page 403, to complete part numbers.
BackShells
Superior Strength,
Corrosion Resistance up
to 204°C (399°F)
Military Class E
Class L
Aluminum
ZZW-(A or M)X-17XX
22992
General Purpose,
Environmental Resistant
Pyle A or M Series
5015
Stainless Steel
MS24264(R or G)XXBXX
Pyle
Superior Strength,
Corrosion Resistance up
to 204°C (399°F)
Military Class R or G
26500
Straight Plug
Bayonet
Coupling
Aluminum
Basic Part Number**
Crimp Rear
Release
Matrix
Single Hole
(D-Hole)
Mounted
Receptacle
Bayonet
Coupling
General Purpose,
Environmental Resistant
Class*
Matrix|Pyle
Square Flange
Mounted
Receptacle
Bayonet
Coupling
Hardware
Description*
83723 III
Basic
Performance Level
26482
Shell Style
(Stainless Steel pictured)
Matrix 2
BAYONET COUPLING
PYLE ZZW
MS2426X( )BXX
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
401
Amphenol
Aerospace
MIL-DTL-26500, Pyle®
Quick Reference Charts
38999
RATCHET LOCK PLUG, BAYONET
III
PYLE ZZY
HD
Shell Style
Basic
Dualok
(Stainless steel only)
Performance Level
II
I
Ratchet Lock
Superior Strength, Corrosion Resistance
SJT
Plug
Non-Decoupling
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
NNDC
Plug
New Non-Decoupling
up to 204°C (399°F)
Employs ratchet feature in last 120° of
rotation to eliminate need for safety-wiring
Superior Strength, Corrosion Resistance
up to 204°C (399°F)
Hardware
Description*
Class*
Basic Part Number**
Stainless
Steel only
Pyle R Series
(Commercial only)
ZZY-RX-12XX
Stainless
Steel only
Pyle R Series
(Commercial only)
ZZY-RX-13XX
Fiber
Optics
Contacts
Connectors
* See how to order, page 403, for further description of hardware classes.
** See how to order, page 403, to complete part numbers.
5015
Matrix|Pyle
RATCHET LOCK PLUG & MATING FLANGE MOUNTED, THREADED RECEPTACLE
PYLE ZZY
Shell Style
(Stainless steel pictured)
Ratchet Lock
Plug
Non-Decoupling
Square Flange
Mounted
Receptacle
Threaded Coupling
Basic
Performance Level
Hardware
Description*
Designed to meet high vibration
requirements beyond
MIL-DTL-26500.
Aluminum
Pyle A Series
ZZY (A, D, F, M)
X-12 (D, E or F) XX
Stainless Steel
Pyle R Series
ZZY-RX-12 (D, E or F)XX
Aluminum
Pyle A Series
ZZY (A or F) X-17(D, E or F) XX
Stainless Steel
Pyle R Series
ZZY-RX-17 (D, E or F) XX
Designed to meet high vibration
requirements beyond
MIL-DTL-26500.
Class*
* See how to order, page 404, for further description of hardware classes.
** See how to order, page 404, to complete part numbers.
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
402
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Pyle Basic Part Number**
Amphenol
Aerospace
MIL-DTL-26500, Pyle® – How to Order
Threaded/Bayonet Military & Commercial
38999
Easy steps to build a part number... Military
1.
2.
3.
4.
5.
6.
7.
Shell Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
Contact
Type
Alternate
Keying
MS24266
R
22
T
55
P
6
Step 1. Select a Shell Style
Step 5. Select an Insert Arrangement
from page 399 & 400
Designates
MS24264 Square Flange Mounted Receptacle
MS24265 Single D-Hole Mounted Receptacle
MS24266 Straight Plug
Arrangements. First number represents Shell Size, second
number is the Insert Arrangement.
Step 2. Select a Service Class
Step 6. Select a Contact Type
R
G
E
High
Speed
Designates
Designates
Aluminum, non-conductive (black anodize finish)
P
S
Aluminum, conductive (chromium finish)
Fiber
Optics
Pin Contacts
Socket Contacts
Stainless steel, Passivated
Contacts
14 16 18 20 22 24
Cables
EMI Filter
Transient
10 12
Connectors
Step 7. Select an Alternate
Keying Position of Shell
Step 3. Select a Shell Size
8
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
6, 7, 8, 9, Y (N for Normal) See page 400.
Step 4. Select a Coupling Type
Designates
1.
2.
Shell
Style
A
4.
5.
Shell
Style
Shell
Size
10
22
C
55
8.
9.
Alternate Contact
Keying
Plating
P
6
10.
Deviations/
Specials
D
XXX
Step 4. Select a Shell Style
Designates
Designates
Aluminum, Clear Cadmium plated
Aluminum, conductive (chromium finish)
15
17
Single Hole Mounting Receptacle
06, 07, 08, 09, 10 (Omit for
Normal) See page 400.
Square Flange Receptacle
Step 5. Select a Shell Size
8 10 12 14 16 18
20 22 24 28
Step 9. Select a
Contact Plating
Designates
No Digit
without cable support, with contacts
C
Without contacts, with cable support
D
Without contacts or cable support
O
Accessory threads for aluminum and stainless steel hardware differ,
and care should be taken in selection of alternate accessory
hardware that will conform to the threads noted in the dimensional
tables within this catalog.
Gold
Rhodium
Arrangements. First number represents Shell Size,
second number is the Insert Arrangement.
Step 7. Select a Contact Type
Designates
P
S
Pin Contacts
Socket Contacts
Step 10. Deviation/
Specials
Options
Others
Designates
with contacts and cable support
D
T
BackShells
Stainless steel, Passivated
Step 6. Select an Insert Arrangement
Step 3. Select Contacts & Accessories from page 399 & 400
Class L
Aluminum, O.D. CAD/Ni
13
New Non-Decoupling Plug (NNDC) (SS
only)
Non-Decoupling Plug(Ratchet Lock)
22992
Designates
Aluminum, non-conductive (black anodize finish)
Straight Plug
5015
Step 2. Select a Service Class
10
12
Step 8. Select an
Alternate Keying
Position of Shell
Crimp Rear
Release
Matrix
ZZY Threaded Coupling
ZZW Bayonet Coupling
A
D
F
M
R
7.
Pyle
Step 1. Select a Shell Style
6.
Insert
Contact
Arrangement
Type
26500
ZZY
3.
Service Contacts/
Class Accessories
Matrix|Pyle
Easy steps to build a part number... Pyle Commercial
83723 III
Bayonet
26482
Threaded
Matrix 2
T
B
Consult Amphenol for
more information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
403
Amphenol
Aerospace
MIL-DTL-26500, Pyle® – How to Order
Ratchet Lock Plug, Mating Flange Receptacle
38999
III
HD
Dualok
II
I
SJT
Amphenol®/Pyle® connectors are specifically designed to meet high vibration
requirements above and beyond the specification requirements of MIL-DTL-26500. The
plug connector features a unique non-decoupling device which offers a ratchet
mechanism designed to engage as the threaded connectors approach a bottomed condi
tion. Connector coupling assembly continues to ratchet for approximately 120 degrees
until the mated connectors reach a complete metal-to-metal bottomed condition. The
ratchet device maintains the connectors in a fully coupled condition, thus eliminating the
need for safety wiring.
Accessories
Aquacon
Herm/Seal
PCB
Additional features include:
• Modified accessory thread to accommodate
High
Speed
Fiber
Optics
•
•
MIL-DTL-83723 backshell hardware.
Rear accessory teeth are featured on both the plug and receptacle shell to
assure non-rotation of accessory hardware
Intermateable with all MIL-DTL-26500 threaded connectors of like insert
arrangement and key position
Easy steps to build a part number... Pyle Commercial
Contacts
Connectors
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
1.
2.
3.
4.
Shell
Style
Service
Class
Contacts &
Accessories
Shell
Style
ZZY
A
C
12
5.
Designates
Step 2. Select a Service Class
Designates
Aluminum, non-conductive (black anodize finish)
A
D
F
M
R
7.
14
8.
9.
Alternate Contact
Keying
Plating
04
P
10.
Deviations/
Specials
06
D
Step 5. Select a Shell Size
10 12 14 16 18 20
22 24 28
Threaded Coupling
Aluminum, O.D. CAD/Ni
Step 6. Select an Insert Arrangement
from Page 399 & 400
First number represents Shell Size, second number
is the Insert Arrangement.
Aluminum, Clear Cadmium plated
Aluminum, conductive (chromium finish)
Stainless steel, Passivated
Step 3. Select Contact & Accessory
Step 7. Select a Contact Type
Designates
Designates
With contacts and clamp
No Digit
With contacts
C
Without contacts
O
Step 4. Select a Shell Style
12
13
17
Designates
Non-Decoupling Plug, (Ratchet Lock)
E
F
Pin Contacts
Socket Contacts
Step 8. Select an
Alternate Keying Position of Shell
06, 07, 08, 09, 10 (Omit for Normal) See page 400
Square Flange Mounted Receptacle
Step 5. Select Accessory Style
D
P
S
New Non-Decoupling Plug (NNDC) (SS only)
Designates
Rear accessories per MIL-DTL-83723,
3 Accessory Serrations.
Rear accessories per MS 3155
(360° Accessory Serrations)
Rear accessories per MS 3155 with EMI Band
(360° Accessory Serrations)
Accessory threads for aluminum and stainless steel hardware
differ, and care should be taken in selection of alternate accessory
hardware that will conform to the threads noted in the dimensional
tables within this catalog.
404
D
Step 1. Select a Shell Style
ZZY
6.
Accessory
Insert
Contact
Style
Arrangement
Type
Step 9. Select a
Contact Plating
Designates
D
T
Gold plate per MIL-DTL-39029
Rhodium plate per MIL-DTL-26636
Step 10. Deviations/Specials
Consult Amphenol for more information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS24264, Pyle® ZZY, MIL-DTL-26500
Square Flange Mounted Receptacle, Threaded
Part #
Military
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24264
E, R, G
XX
T
XX
To complete see how to
order page 403.
Commercial
Contact Alternate
Type
Keying
X
Shell Style
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
17
XX
XX
X
X
X
XXX
R THREAD
S
1.375 MAX.
T
1.075 ±.010
T
X
S
Z
Y
M THREAD
.125
MAX. PANEL THICKNESS
.718
+.010
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
STAINLESS STEEL
Pyle ZZY-RX-17XX Series
MS24264EXXTXX
Military Class E
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
.062 ±.010
EMI Filter
Transient
R THREAD
S
Z
Y
Socket
Insert
S
Flange
Width ±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
.443
.437-28
.025
.026
.562-24
.812
.594
.606
10
.563-36
.562-24
.042
.044
.687-24
.937
.719
.748
.572
12
.733-36
.750-20
.061
.062
.875-20
1.031
.812
.913
.760
.803-36
.812-20
.072
.074
.937-20
1.125
.906
.980
.822
.930-36
.937-20
.087
.090
1.062-18
1.250
.969
1.107
.948
1.036-36
1.062-18
.110
.112
1.187-18
1.343
1.062
1.209
1.072
1.161-36
1.187-18
.130
.134
1.312-18
1.437
1.156
1.325
1.197
22
1.286-36
1.312-18
.152
.159
1.437-18
1.562
1.250
1.452
1.322
24
1.411-36
1.437-18
.181
.188
1.562-18
1.703
1.375
1.577
1.448
28†
1.661-36
NA
NA
1.812-16
2.000
1.562
1.827
1.700
NA
Options
Others
18
20
BackShells
14
16
Class L
NA
Pin
Insert
R
Coupling
Thread
22992
08**
Steel
NS-2A
Aluminum Connector
Weight (lbs.) max
including Contacts
5015
Shell
Size
Alum.
UNEF-2A
Modified
.062 +.010
Crimp Rear
Release
Matrix
M
Cable Support
Thread
Pyle
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
M THREAD
.125
MAX. PANEL THICKNESS
26500
.718
±.010
Matrix|Pyle
T
ALUMINUM
Pyle ZZY-XX-17XX Series
MS24264RXXTXX
Military Class R and G
83723 III
1.285 ±.010
26482
1.375 MAX.
T
Matrix 2
S
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum. All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
405
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Part #
MS24265, Pyle® ZZY, MIL-DTL-26500
Single Hole (D-Hole) Mounted Receptacle, Threaded
Military
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24265
E or R
XX
T
XX
To complete see how to
order page 403.
Commercial
Contact Alternate
Type
Keying
X
X
Shell Style
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
15
XX
XX
X
X
X
XXX
Accessories
Aquacon
Herm/Seal
PCB
1.375 MAX.
1.075 ±.010
High
Speed
STAINLESS STEEL
Pyle ZZY-RX-15XX Series
MS24265EXXTXX
Military Class E
S
Fiber
Optics
T
Connectors
Cables
.771
+.010
Z
EMI Filter
Transient
S
Y
D FLAT
26482
Matrix 2
Matrix|Pyle
1.285 ±.010
ALUMINUM
Pyle ZZY-XX-15XX Series
MS24265RXXTXX
Military Class R
S
Pyle
26500
83723 III
1.375 MAX.
PANEL
CUT-OUT
T
5015
Crimp Rear
Release
Matrix
Class L
22992
BackShells
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
R THREAD
.771
+.010
S
Options
Others
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
R THREAD
Contacts
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts
T
Lock Nut Flats
S
Flange
Width
±.005
Steel
Pin
Insert
Socket
Insert
R
Coupling
Thread
NA
NA
NA
NA
NA
Shell
Size
Steel
NS-2A
08
NA
NA
NA
NA
NA
NA
10
.563-36
.562-24
.049
.050
1.171-24
1.104
.937
.937
.760
.730
36
12**
NA
.750-20
.069
.070
.875-20
1.291
1.125
1.125
.947
.917
56
14
.803-36
.812-20
.087
.089
.937-20
1.391
1.062
1.187
1.010
.980
65
16
.930-36
.937-20
.104
.106
1.062-18
1.516
1.187
1.312
1.135
1.105
69
1.062-18
Alum.
Y Dia
Mounting
Hole
18
1.036-36
.131
.133
1.187-18
1.614
1.312
1.437
1.260
1.225
81
20
NA
NA
.152
.157
NA
NA
NA
NA
NA
NA
100
22
1.286-36
1.312-18
.181
.187
1.312-18
1.954
1.562
1.687
1.510
1.475
123
24
1.411-36
1.437-18
.208
.212
NA
NA
NA
NA
NA
NA
133
28
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
406
Z Flat
Mounting
Hole
Rec. min.
Torque
Jam Nut
Inch/Lbs.
Alum.
UNEF-2A
Modified
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS24266, Pyle® ZZY, MIL-DTL-26500
Straight Plug, Threaded
38999
Military
Part #
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24266
E or R
XX
T
XX
To complete see how to
order page 403.
Commercial
Contact Alternate
Type
Keying
X
X
Shell Style
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
10
XX
XX
X
X
X
XXX
1.375 MAX.
R COUPLING THREAD
1.075 ±.010
S
STAINLESS STEEL
Pyle ZZY-RX-10XX Series
MS24266EXXTXX
Military Class E
T
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
M THREAD
EMI Filter
Transient
0.032 SAFETY WIRE HOLE
(3 LOCATIONS)
Matrix|Pyle
T
83723 III
S
ALUMINUM
Pyle ZZY-XX-10XX Series
MS24266RXXTXX
Military Class R
26482
1.155 ±.010
Matrix 2
1.375 MAX.
R COUPLING THREAD
Pyle
26500
M THREAD
0.032 SAFETY WIRE HOLE
(3 LOCATIONS)
Pin
Insert
Socket
Insert
Steel
Alum.
T
Shell Dia.
+.000
–.005
.437-28
.030
.031
.562-24
NA
.776
.424
Alum.
UNEF-2A
Modified
R
Coupling
Thread
.562-24
.044
.045
.687-24
.826
.906
.526
12
.733-36
.750-20
.063
.064
.875-20
.996
1.078
.696
14
.803-36
.812-20
.074
.076
.937-20
1.066
1.141
.765
16
.930-36
.937-20
.091
.094
1.062-18
1.193
1.266
.892
18
1.036-36
1.062-18
.110
.112
1.187-18
1.299
1.375
.998
20
1.161-36
1.187-18
.133
.136
1.312-18
1.424
1.510
1.123
22
1.286-36
1.286-18
.154
.160
1.437-18
1.549
1.625
1.248
24
1.411-36
1.437-18
.184
.188
1.562-18
1.674
1.760
1.373
28†
1.661-36
NA
NA
1.812-16
1.912
NA
1.623
NA
Options
Others
.563-36
BackShells
10
Class L
NA
S Dia. Max
Coupling Nut
22992
08**
Steel
NS-2A
Aluminum Connector
Weight (lbs.) max
including Contacts
5015
Shell
Size
Crimp Rear
Release
Matrix
M
Cable Support
Thread
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum. All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
407
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Part #
MS24264, Pyle ZZW, MIL-DTL-26500
Square Flange Mounted Receptacle, Bayonet
Military
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24264
E or R
XX
B
XX
To complete see how to
order page 403.
Commercial
Contact Alternate
Type
Keying
X
X
Shell Style
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZW
X
X
17
XX
XX
X
X
X
XXX
Accessories
Aquacon
Herm/Seal
PCB
1.375 MAX.
S
1.075 ±.010
T
High
Speed
T
Z
Y
S
STAINLESS STEEL
Pyle ZZW-RX-17XX Series
MS24264EXXBXX
Military Class E
Fiber
Optics
Contacts
Connectors
3 PINS 120° APART
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
26482
Matrix|Pyle
83723 III
1.375 MAX.
1.075 ±.010
T
T
Pyle
26500
Crimp Rear
Release
Matrix
Options
Others
BackShells
Class L
22992
5015
.062 +.010
S
Matrix 2
EMI Filter
Transient
Cables
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
08**
NA
M THREAD
.125
MAX. PANEL THICKNESS
.718
±.010
.062 +.010
M
Cable Support
Thread
Steel
NS-2A
ALUMINUM
Pyle ZZW-XX-17XX Series
MS24264RXXBXX
Military Class R
Z
Y
S
3 PINS 120° APART
Shell
Size
M THREAD
.125
MAX. PANEL THICKNESS
.718
±.010
Alum.
UNEF-2A
Modified
Aluminum Connector
Weight (lbs.) max
including Contacts
Pin
Insert
Socket
Insert
S
Flange
Width
±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
.437-28
.025
.026
.812
.594
.606
.443
10
.563-36
.562-24
.042
.044
.937
.719
.748
.572
12
.733-36
.750-20
.061
.062
1.031
.812
.913
.760
14
.803-36
.812-20
.072
.074
1.125
.906
.980
.822
16
.930-36
.937-20
.087
.090
1.250
.969
1.107
.948
18
1.036-36
1.062-18
.110
.112
1.343
1.062
1.209
1.072
20
1.161-36
1.187-18
.130
.134
1.437
1.156
1.325
1.197
22
1.286-36
1.312-18
.152
.159
1.562
1.250
1.452
1.322
1.437-18
.181
.188
1.703
1.375
1.577
1.447
NA
NA
NA
NA
NA
NA
24**
NA
28
NA
NA
NA designates not available.** Not available in Stainless Steel. All dimensions for reference only.
408
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS24265, Pyle® (ZZW), MIL-DTL-26500
Single Hole (D-Hole) Mounted Receptacle, Bayonet
Part #
38999
Military
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24265
E or R
XX
B
XX
To complete see how to
order page 403.
Commercial
Contact Alternate
Type
Keying
X
X
Shell Style
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZW
X
X
15
XX
XX
X
X
X
XXX
1.375 MAX.
3 PINS 120° APART
1.075 ±.010
STAINLESS STEEL
Pyle ZZW-RX-15XX Series
MS24265EXXBXX
Military Class E
S
T
.771
+.010
Z
S
M THREAD
.062 MIN./125 MAX.
PANEL THICKNESS
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
EMI Filter
Transient
Y
S
Pyle
T
Lock Nut Flats
Alum.
NA
.437-28
.029
.030
.979
NA
.812
.635
.605
10
.563-36
.562-24
.049
.050
1.104
.937
.937
.760
.730
36
12**
NA
.750-20
.069
.070
1.291
1.125
1.125
.947
.917
56
14
.803-36
.812-20
.087
.089
1.391
1.062
1.187
1.010
.980
65
16
.930-36
.937-20
.104
.106
1.561
1.187
1.312
1.135
1.105
69
18
1.036-36
1.062-18
.131
.133
1.641
1.312
1.437
1.260
1.225
81
20
1.161-36
1.187-18
.152
.157
1.766
1.562
NA
1.385
1.350
100
22
1.286-36
1.312-18
.181
.187
1.954
1.585
1.687
1.510
1.475
123
24
1.411-36
1.437-18
.208
.212
2.079
1.687
1.812
1.635
1.600
133
28
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Options
Others
Steel
08**
BackShells
Steel
NS-2A
Class L
33
Shell
Size
22992
Socket
Insert
Recom. min.
Torque
Jam Nut
Lb. - inches
Y Dia
Mounting
Hole
Pin
Insert
S
Flange
Width ±.005
Z Flat
Mounting
Hole
Alum.
UNEF-2A
Modified
5015
Aluminum Connector
Weight (lbs.) max
including Contacts
Crimp Rear
Release
Matrix
.771
+.010
S
M
Cable Support
Thread
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
26500
T
Matrix|Pyle
ALUMINUM
Pyle ZZW-XX-15XX Series
MS24265RXXBXX
Military Class R
83723 III
1.285 ±.010
26482
1.375 MAX.
PANEL
CUT-OUT
Matrix 2
D FLAT
3 PINS 120° APART
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
409
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MS24266, Pyle® (ZZW), MIL-DTL-26500
Straight Plug, Bayonet
Military
Part #
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24266
E or R
XX
B
XX
To complete see how to
order page 403.
Commercial
Contact Alternate
Type
Keying
X
X
Shell Style
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZW
X
X
10
XX
XX
X
X
X
XXX
Accessories
Aquacon
Herm/Seal
PCB
1.375 MAX.
High
Speed
S
STAINLESS STEEL
Pyle ZZW-RX-10XX Series
MS24266EXXBXX
Military Class E
T
Fiber
Optics
Contacts
M THREAD
Connectors
EMI Filter
Transient
Cables
1.375 MAX.
Matrix|Pyle
S
ALUMINUM
Pyle ZZW-XX-10XX Series
MS24266RXXBXX
Military Class R
T
M THREAD
5015
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
1.155±.010
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts
S Dia Max.
Coupling Nut
Shell
Size
Steel
NS-2A
Alum.
UNEF-2A
Modified
Steel
Alum.
T
Shell Dia.
+.000
–.005
08**
NA
.437-28
.030
.031
NA
.762
.424
10
.563-36
.562-24
.044
.045
.848
.904
.526
12
.733-36
.750-20
.063
.064
1.018
1.076
.696
14
.803-36
.812-20
.074
.076
1.087
1.122
.765
16
.930-36
.937-20
.091
.094
1.214
1.264
.892
18
1.036-36
1.062-18
.110
.112
1.320
1.373
.998
20
1.161-36
1.187-18
.133
.136
1.445
1.503
1.123
22
1.286-36
1.312-18
.154
.160
1.570
1.623
1.248
24
1.411-36
1.437-18
.184
.188
1.695
1.752
1.373
28
NA
NA
NA
NA
NA
NA
NA
Pin
Insert
Socket
Insert
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
410
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Pyle® (ZZY), MIL-DTL-26500
Ratchet Lock Plug, Non-Decoupling Plug
Part #
Shell Style
Commercial
To complete see how to order page 404.
Service
Class
Contacts &
Accessories*
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
12
XX
XX
X
X
X
XXX
ZZY
X
X
13
XX
XX
X
X
X
XXX
R COUPLING THREAD
1.375 MAX.
1.015 ± 010
S
RATCHET LOCK PLUG
STAINLESS STEEL/
ALUMINUM
Pyle ZZY-XX-12XX
Series
T
M THREAD
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
0.032 SAFETY WIRE HOLE
(6 LOCATIONS)
Cables
EMI Filter
Transient
26482
Matrix|Pyle
83723 III
S1
Matrix 2
NEW NON-DECOUPLING
PLUG
STAINLESS STEEL
Pyle ZZY-RX-13XX Series
Pyle
1.160 MAX
R Thread
Coupling
S Dia
Coupling Nut
S1 Dia
Coupling Nut
T
Shell Dia.
.562-24
.800
.820
.424
.687-24
.934
.946
.526
.875-20
1.114
1.088
.696
.937-20
1.178
1.191
.765
16
.930-36
1.062-18
1.305
1.314
.892
18
1.036-36
1.312-18
1.411
1.420
.998
20
1.161-36
1.312-18
1.550
1.545
1.123
22
1.286-36
1.437-18
1.661
1.670
1.248
24
1.411-36
1.562-18
1.786
1.805
1.373
28
1.661-36
1.812-16
2.041
2.110
1.623
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
.733-36
.803-36
BackShells
12
14
Class L
.434-36
.563-36
22992
08
10
5015
M Thread
Cable Support
Crimp Rear
Release
Matrix
Shell
Size
26500
M THREAD
411
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Part #
Pyle® ZZY, Ratchet Lock Plug
Non-Decoupling Plug Mating Sq. Flange
Commercial
To complete see how to order page 404.
Shell Style
Service
Class
Contacts &
Accessories*
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
ZZY
X
X
12 or 13
XX
XX
X
X
Contact Deviations/
Plating
Specials
X
XXX
MIN. FULL THREAD
Size 8-24 .290
Size 28 .452
Accessories
Aquacon
Herm/Seal
PCB
New Non-Decoupling Plug Mating
Serrations per MS3155
Stainless Steel/Aluminum
Pyle ZZY- XX-13XXX Series
S1
M THREAD
Size 8-24 1.310 MAX
Size 28 1.430 MAX
High
Speed
Fiber
Optics
1.375 MAX.
1.375 MAX.
Contacts
Connectors
EMI Filter
Transient
Cables
S
T
S
T
M THREAD
26482
Matrix 2
Matrix|Pyle
83723 III
.310 MIN.
S
1.421 MAX.
TS
1.421 MAX.
T
Pyle
26500
5015
M THREAD
.310 MIN.
Crimp Rear
Release
Matrix
Class L
22992
BackShells
Options
Others
RATCHET LOCK PLUG
With MIL-DTL-83723 Accessory
Serrations per MS3155
Stainless Steel/Aluminum
Pyle ZZY- XX-12XXX Series
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4
HOLES)SIZES 8 TO 22
.125/.116
.154/.145 SIZES 24 & 28
(4 HOLES)
Shell
Size
M Thread
Cable
Support
T
S
Y
Z
T
S
Y
Z
MATING SQUARE FLANGE
MOUNTED, THREADED RECEPTACLE
Stainless Steel/Aluminum
Pyle ZZY-XX-17XX Series
M THREAD
R THREAD
M THREAD
R THREAD
Plug
Receptacle
S Dia Max.
Coupling
Nut
T
Shell Dia.
+.000
–.005
NA
R
Coupling
Thread
S
Flange Width
±.005
NA
NA
08
NA
NA
10
.6250-24
.945
.526
.6875-24
.937
12
.7500-20
1.165
.696
.8750-20
1.031
S1 Dia
Coupling Nut
.820
T
Mounting Hole
Centers ±.005
Y
Back Mount
Hole (min.)
Z
Front Mount
Hole (min.)
NA
NA
NA
.946
.719
.706
.635
1.088
.812
.885
.760
14
.8750-20
1.230
.765
.9375-20
1.125
1.191
.906
.947
.885
16
1.0000-20
1.353
.892
1.0625-18
1.250
1.314
.969
1.072
1.010
18
1.0625-18
1.468
.998
1.1875-18
1.343
1.420
1.062
1.197
1.072
20
1.1875-18
1.607
1.123
1.3125-18
1.437
1.545
1.156
1.322
1.197
22
1.3125-18
1.733
1.248
1.4375-18
1.562
1.670
1.250
1.447
1.322
24
1.4375-18
1.858
1.373
1.5625-18
1.703
1.805
1.375
1.572
1.448
28
1.7500-18
2.113
1.623
1.8120-16
2.000
2.110
1.562
1.822
1.760
NA designates not available. All dimensions for reference only.
412
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, Pyle® – Firewall Class K
Stainless Steel Threaded and Bayonet
38999
THREADED COUPLING, FIREWALL, PYLE FPK, FPL, FP5K, MS2761X-KXXTXX
Shell Style
(Firewall stainless steel only)
Basic
Performance Level
Hardware
Description*
Class K
Firewall
Stainless Steel
Straight Plug
Threaded Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Ratchet Locking
Plug
Threaded Coupling
Pyle FPK or FPL or
FP5K Series
FPK-17( ) or
FPL-17( ) or
FP5K-17( )
Military Class K
MS27614-KXXTXX
Pyle FPK or FPL or
FP5K Series
FPK-19( ) or
FPL-19( ) or
FP5K-19( )
Military Class K
MS27615-KXXTXX
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
Pyle FPK or FPL
FPK-11( ) or
FPL-11( )
Meets Military Class K
Consult Amphenol
Pyle FPK or FPL or
FP5K Series
FPK-12( ) or
FPL-12( ) or
FP5K-12( )
BAYONET COUPLING, FIREWALL, PYLE FYL, MS2761X-KXXBXX
Hardware
Description*
Straight Plug
Bayonet Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
FYL-17 ( )
Military Class K
MS27614-KXXBXX
Pyle FYL Series
FYL-19 ( )
Military Class K
MS27615-KXXBXX
Pyle FYL Series
FYL-11 ( )
Options
Others
Class K
Firewall
Stainless Steel
Pyle FYL Series
BackShells
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
MS27613-KXXBXX
Class L
Single Hole (D-Hole)
Mounted
Receptacle
Bayonet Coupling
Military Class K
22992
Class K
Firewall
Stainless Steel
5015
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Basic Part Number**
Crimp Rear
Release
Matrix
Square Flange
Mounted
Receptacle
Bayonet Coupling
Class*
Pyle
Basic
Performance Level
26500
Shell Style
(Firewall stainless steel only)
Matrix|Pyle
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
MS27613-KXXTXX
83723 III
Single Hole (D-Hole)
Mounted
Receptacle
Threaded Coupling
Military Class K
26482
Class K
Firewall
Stainless Steel
Matrix 2
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Basic Part Number**
EMI Filter
Transient
Square Flange
Mounted
Receptacle
Threaded Coupling
Class*
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
* See how to order, page 414, for further description of hardware classes.
** See how to order, page 414, to complete part numbers.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
413
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
How to Order - Stainless Steel, Threaded or Bayonet
Easy Steps to build a part number... Military
1.
2.
3.
4.
5015
Insert
Arrangement
Contact
Type
Alternate
Keying
Cable
Support
MS27613
K
14
T
7
P
6
D
Step 2. Select a Service Class
Designates
Firewall - Stainless steel, passivated
12 14 16
BackShells
Options
Others
Step 6. Select a
Contact Type
Designates
Designates
T
B
P
S
Threaded
Bayonet
For Ratchet Lock Plug and New
Non-Decoupling Consult Amphenol
Pin Contacts
Socket Contacts
Step 7. Select an Alternate
Keying Position
Step 5. Select an Insert
Arrangement on pages
399 & 400
6, 7, 8, 9, Y (N for Normal) See page 400.
Step 6. Select a
Cable Support
P
Designates
Long Straight
(MS27658)
Standard Straight
(MS27657)
J
Right Angle (MS27659)
D
18 22 24 28
(Omit for normal)
See page 429
Easy Steps to build a part number... Commercial
1.
2.
3.
6.
7.
8.
9.
Shell
Size
Insert
Arrangement
Contact
Type
Less Contact/
Contact Plating
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK
11
28
42
S
T
06
D
XXX
Designates (Firewall, Class K Styles)
FPL
Threaded coupling, qualified to MILDTL-26500 and BACC63 Series
Threaded coupling, same as FPK,
but used on Lockheed Aircraft
FP5K
Threaded Coupling, qualified for
General Electric
FYL
Bayonet Coupling, qualified to
MIL-DTL-26500
11
12
13
17
19
5.
Shell
Style
Step 1. Select a Shell Style
FPK
4.
Connector
Type
Step 2. Select a Shell Type
Designates
Straight Plug
Ratchet Locking Threaded Plug
Improved Non-Decoupling Plug
Square Flange Receptacle
Step 4. Select an Insert
Arrangement on pages
399 & 400
First number represents Shell Size,
second number is the Insert Arrangement.
Step 3. Select a Shell Size
18 22 24 28
Step 7. Select an Alternate
Keying Position
6, 7, 8, 9, Y (N for Normal) See page 400.
Step 8. Select a
Cable Support
Designates
Step 5. Select a
Contact Type
Designates
P
S
Pin Contacts
Designates
E
T
D
D
P
J
Long Straight
Standard Straight
Right Angle
(Omit for normal)
See page 429
Socket Contacts
Step 6. Select a
Contact/Contact Plating
D-Hole Mounting Receptacle
12 14 16
414
Step 4. Select a
Coupling Type
First number represents Shell Size,
second number is the Insert Arrangement.
Step 3. Select a Shell Size
Matrix|Pyle
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
8.
Coupling
Type
Contacts
Connectors
7.
Shell
Size
MS27613 Square Flange Receptacle
MS27614 Single Hole Mounting Receptacle
MS27615 Straight Plug
K
6.
Service
Class
Designates
High
Speed
5.
Shell Style
Step 1. Select a Shell Style
Accessories
Aquacon
Herm/Seal
PCB
Fiber
Optics
MIL-DTL-26500, Pyle® Firewall, Class K
No Contacts
Step 9. Deviations/
Specials
Please consult Amphenol for more
information.
Rhodium
Gold Contacts
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, BACC63 Firewall, Class K
How to Order- Boeing Specifications
Easy Steps to build a part number... Per Boeing Company
1.
2.
3.
7.
8.
Shell Size
Accessories
Insert
Arrangement
Contact
Type
Alternate
Keying
BAC
C
63X
14
S
T
06
D
Step 4. Select a Shell Size
12 14 16
18 22 24 28
Step 7. Select a
Contact Type
Designates
Boeing Aircraft Company
Step 2. Electrical Connector
Designates
Electrical Connector
Step 5. Accessories
C
Step 3. Select a
Shell Type
Designates
63X
63Y
6.
Shell
Type
Designates
E
5.
Electrical
Connector
Step 1. Boeing Aircraft
BAC
4.
Boeing
Aircraft
Plug, Threaded, Fire Barrier
Receptacle, Threaded Fire Barrier
Step 6. Select an Insert
Arrangement on pages
399 & 400
Pin Contacts
Socket Contacts
Step 8. Select an
Alternate Keying
Position
6, 7, 8, 9, Y (N for Normal) See page 400
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
First number represents Shell Size,
second number is the Insert Arrangement.
EMI Filter
Transient
Plug, Threaded, for use with No. 20
63AE Wire Fire Barrier
Designates
To order with D
Cable Clamp replace
– with Letter C
P
S
38999
Receptacle, Flange Mount, Thread-
63AF ed, Fire Barrier, For use with No. 20
Wire Fire Barrier.
Matrix 2
26482
Matrix|Pyle
83723 III
Note: AE & AF require W11 variation on Pyle
Number.
Pyle
26500
5015
Crimp Rear
Release
Matrix
Class L
22992
BackShells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
415
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MS27613, Pyle® FPK/FYL, Firewall Class K
Square Flange Mounted Receptacle,
Threaded or Bayonet
Military
Part #
To complete see how to
order page 414.
Commercial
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS27613
K
XX
B or T
XX
Contacts
Shell
Style
Insert
Arrangement
Contact Type
Contact
Style
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK or FYL
17
X
XX
XX
X
X
X
XXX
R THREAD
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-17XX Series
MS27613KXXTXX
Military Class K
T
26482
5015
.062 ±.010
1.375 MAX.
1.075 ±.010
T
BAYONET COUPLING
Class K Stainless Steel
Pyle FYL-17XX Series
MS27613KXXBXX
Military Class K
T
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
Shell
Size
Z
Y
S
3 PINS 120˚ APART
R
Coupling
Thread
M THREAD
.125
MAX. PANEL THICKNESS
.718
+.010
S
M
Cable
Support
Thread
Z
Y
S
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
Matrix 2
Matrix|Pyle
83723 III
1.075 ±.010
Pyle
26500
1.375 MAX.
T
Crimp Rear
Release
Matrix
Class L
22992
BackShells
Options
Others
X
Shell
Style
EMI Filter
Transient
Cables
X
S
High
Speed
Connectors
X
Cable
Support
Connector
Type
Accessories
Aquacon
Herm/Seal
PCB
Fiber
Optics
Contact Alternate
Type
Keying
.718
±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 +.010
S
Flange
Width
±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
08
NA
NA
NA
NA
NA
NA
10
NA
NA
NA
NA
NA
NA
12**
.733-36
.875-20
1.031
.812
.913
.760
14
.803-36
.937-20
1.125
.906
.980
.822
16
.930-36
1.062-18
1.250
.969
1.107
.948
18
1.036-36
1.187-18
1.343
1.062
1.209
1.072
20
NA
NA
NA
NA
NA
NA
22
1.286-36
1.437-18
1.562
1.250
1.452
1.322
24**
1.411-36
1.562-18
1.703
1.375
1.577
1.422
28**
1.661-36
1.812-16
2.000
1.562
1.827
1.700
NA designates not available. ** Available in Threaded Coupling only. All dimensions for reference only.
416
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS27614, Pyle® FPK or FYL, Firewall Class K
Single Hole (D-Hole) Mounted Receptacle
Threaded or Bayonet
38999
Military
Part #
*To complete see how
to order page 414.
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS27614
K
XX
B or T
XX
Contact Alternate
Type
Keying
X
X
Cable
Support
X
Commercial
Connector
Type
Shell
Style
Shell
Style
Insert
Arrangement
Contact Type
Contact
Style
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK or FYL
19
X
XX
XX
X
X
X
XXX
1.375 MAX.
1.075 ±.010
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-19XX Series
MS27614KXXTXX
Military Class K
S
High
Speed
Fiber
Optics
Contacts
Connectors
M THREAD
.771
+.010
Z
Cables
M THREAD
.062 MIN/.125 MAX.
PANEL THICKNESS
EMI Filter
Transient
T
S
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Y
Y
Mounting
Hole Dia.
Z
Mounting
Hole Flat
Recom. min.
Torque
Jam Nut
NA
NA
NA
NA
NA
NA
33
NA
NA
NA
NA
NA
NA
36
.733-36
.875-20
1.291
1.215
.947
.917
56
14
.803-36
.937-20
1.391
1.062
1.010
.980
65
16
.930-36
1.062-18
1.516
1.187
1.135
1.105
69
18
1.036-36
1.187-18
1.614
1.312
1.260
1.225
81
NA
NA
NA
NA
100
20
22**
NA
1.286-36
NA
1.954
1.562
1.510
1.475
123
24
NA
1.437-18
NA
NA
NA
NA
NA
133
28
NA
NA
NA
NA
NA
NA
NA
Options
Others
12**
BackShells
08
10
Class L
T
Lock Nut
Flats
22992
S
Flange
Width
5015
R
Coupling
Thread
Pyle
Shell
Size
M
Cable
Support
Thread
26500
.771
+.010
S
Crimp Rear
Release
Matrix
T
M THREAD
.062 MIN./125 MAX.
PANEL THICKNESS
Matrix|Pyle
S
83723 III
BAYONET COUPLING
Class K Stainless Steel
Pyle FYL-19XX Series
MS27614KXXBXX
Military Class K
26482
PANEL
CUT-OUT
1.075 ±.010
Matrix 2
1.375 MAX.
D FLAT
3 PINS 120˚ APART
NA designates not available. ** Available in Threaded Coupling only. All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
417
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MS27615, Pyle® FPK/PYL Firewall Class K
Straight Plug, Threaded or Bayonet
Military
Part #
To complete see how to
order page 414.
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
Contact Alternate
Type
Keying
MS27615
K
XX
B or S
XX
X
Shell
Style
Shell
Style
Insert
Arrangement
Contact Type
Contact
Style
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK or FYL
11 or 12
X
XX
XX
X
X
X
XXX
1.250 MAX.1.250 MAX.
1.250 MAX.
WITHOUT WITHOUT
1.250 MAX. WITHOUT
CABLE CLAMP
CABLE CLAMP
1.014±.0101.014±.010
WITHOUT CABLE CLAMP
1.014±.010
CABLE CLAMP
1.014±.010
S1
Fiber
Optics
Contacts
EMI Filter
Transient
Cables
Shell
Size
08
5015
Matrix|Pyle
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
10
Class L
22992
S1
T
S1
T
S1
T
T
M THREADM THREAD
M THREAD
.035
DIA. .035 DIA.
M
THREAD
.035 DIA.
SAFETY WIRE
SAFETY
HOLES
WIRE HOLES
.035 DIA.
SAFETY WIRE HOLES(6 LOCATIONS)
(6 LOCATIONS)
SAFETY WIRE
HOLES
(6 LOCATIONS)
(6 LOCATIONS)
Connectors
12
R
Coupling
Thread
S1
Dia.
S2
Dia.
T
Shell Dia.
NA
NA
NA
NA
NA
NA
NA
.733-36
.875-20
1.375 MAX.
NA
NA
NA
.984
1.018
.696
14
.803-36
.937-20
1.054
1.087
.765
.930-36
1.062-18
1.181
1.214
.892
18
1.036-36
1.187-18
1.287
1.320
.998
NA
NA
NA
20
BAYONET COUPLING Class K Stainless Steel
Pyle FYL-11XX Series MS27615KXXBXX
Military Class K
Coupling Nut
M
Cable
Support
Thread
16
NA
NA
22
1.286-36
1.437-18
1.537
1.570
1.248
24
1.411-36
1.562-18
1.662
1.695
1.373
28**
1.661-36
1.812-16
1.912
NA
1.623
S2
T
S2
1.375 MAX.1.375 MAX.
1.375 MAX.
T
** Available in Threaded Coupling only.
S2
S2
T
M THREAD
T
M THREADM THREAD
M THREAD
MS27615, Pyle® FPK, Firewall Class K
Ratchet Lock Plug, Threaded
RATCHET LOCK PLUG
Threaded Coupling
Class K Stainless Steel Pyle FPK-12XX Series
MS27615KXXSXX
Military Class K
Shell
Size
BackShells
X
Connector
Type
High
Speed
Options
Others
X
Commercial
Accessories
Aquacon THREADED COUPLING
Herm/Seal Class K Stainless Steel
PCB Pyle FPK-11XX Series
MS27615KXXTXX
Military Class K
418
Cable
Support
08
M
Cable Support
Thread
R
Coupling
Thread
S
Coupling Nut
Dia
T
Shell Dia.
NA
NA
NA
NA
10
.563-36
.687-24
.931
.526
12
.733-36
.875-20
1.111
.696
14
.803-36
.937-20
1.175
.765
16
.930-36
1.062-18
1.302
.892
18
1.036-36
1.187-18
20
NA
NA
1.408
NA
R COUPLING
R COUPLING
THREAD THREAD
1.375 MAX.1.375 MAX.
1.024± .0101.024± .010
S
T
S
M THREADM THREAD
0.032
SAFETY
WIRE HOLES
0.032 SAFETY
WIRE
HOLES
(6 LOCATIONS)
(6 LOCATIONS)
.998
NA
22
1.286-36
1.437-18
1.658
1.248
24
1.411-36
1.562-18
1.783
1.373
28
1.661-36
1.812-16
2.038
1.623
T
NA designates not available.
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500 Type – 48 Series
Receptacle Short Skirt
38999
Receptacle Short Skirt – Aluminum – Bayonet Coupling
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Shorter, lighter, and more economical than the standard MIL-DTL-26500 connector
receptacles, the 48 Series receptacle short skirt comes in two versions: with standard flange
and with reduced flange. Both versions are 1.100” long which is .275” shorter than the
length of the standard MIL-DTL-26500 connector.
They have molded epoxy fiberglass inserts and can operate continuously up to 125°C
(257°F), but otherwise they offer the same environmental sealing, from the panel out, as
standard MIL-DTL-26500 connectors. They have bayonet coupling and mate with standard
MIL-DTL-26500 plugs. The hard dielectric inserts, with resilient face seal and molded-in
gold plated solder cup pin contacts, are available in insert arrangements shown in the
chart below.
.125
DIA. 4 HOLES
.116
SOLDER CUP, PIN TYPE CONTACTS,
GOLD PLATED
HARD DIELECTRIC INSERT WITH
MOLDED-IN CONTACTS
C
D
DIA DIA
High
Speed
48 Series
Fiber
Optics
E
DIA
Contacts
Connectors
Cables
.067 MAX.
B
.728 MAX.
EMI Filter
Transient
.870 MAX.
A
1.100 MAX.
AVAILABLE WITH PIN CONTACTS ONLY
B
±.005
C
Max.
D
+.000
–.005
E
Max.
Insert
Amphenol
Arrangement Part Number*
A
Max.
B
±.005
C
Max.
D
+.000
–.005
E
Max.
48-7115-XX
.937
.719
.696
.659
.562
10-5
48-7132-XX
.870
.647
.696
.659
.562
48-7116-XX
1.031
.812
.875
.829
.750
12-3
48-7133-XX
.996
.773
.875
.829
.750
12-12
48-7117-XX
1.031
.812
.875
.829
.750
12-12
48-7134-XX
.996
.773
.875
.829
.750
48-7118-XX
1.125
.906
.935
.898
.812
48-7119-XX
1.125
.906
.935
.898
.812
14-15
48-7120-XX
1.125
.906
.935
.898
.812
1.025
.938
1.187
1.131
1.062
18-14
48-7123-XX
1.343
1.062
1.187
1.131
1.062
18-31
48-7124-XX
1.343
1.062
1.187
1.131
1.062
20-25
48-7251-XX
1.437
1.156
1.312
1.256
1.182
20-28
48-7175-XX
1.437
1.156
1.312
1.256
1.182
22-12
48-7125-XX
1.562
1.250
1.437
1.381
1.312
22-19
48-7126-XX
1.562
1.250
1.437
1.381
1.312
22-55
48-7127-XX
1.562
1.250
1.437
1.381
1.312
•
•
•
•
Non-removable PC tail contacts
Special shell geometries and clinch nut available
Single piece insert
Ideal for high volume cost sensitive applications
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
Commercial Design with PCB Contacts:
• Intermateable with standard 26500 plugs
BackShells
1.062
1.062
Class L
.969
1.343
22992
1.250
48-7122-XX
For more information on other Amphenol®/Pyle® 48 Series products consult
Amphenol Aerospace.
5015
48-7121-XX
18-8
* To complete part number: Replace XX with alternate keying positions
(omit for normal position). See page 400.
Crimp Rear
Release
Matrix
16-24
Pyle
14-4
14-7
26500
10-5
12-3
Matrix|Pyle
A
±.005
83723 III
Amphenol
Part Number*
26482
Insert
Arrangement
Receptacle Short Skirt with Reduced Flange
Matrix 2
Receptacle Short Skirt with Standard Flange
419
Amphenol
Aerospace
MIL-DTL-26500 Type – 48 Series
Wire Splice Connector
38999
III
HD
Dualok
II
I
SJT
Special Application Wire Splice Connector
The Amphenol® 48 Series Wire Splice Connector is a low cost,
space-saving connector design that can be used for various
applications. The push-mating/twist-pull-unmating feature provides a
simple solution to many design requirements without sacrificing
performance. This wire splice connector utilizes a metal retention clip
for a single size 16 pin and socket contact.
Accessories
Aquacon
Herm/Seal
PCB
Features and benefits include:
High
Speed
Fiber
Optics
Contacts
Connectors
• Push-mating/twist-pull-unmating
• Uses standard M39029/31-229 pin and M39029/32-248
socket contacts
• Incorporates environmental sealing grommet
• Metal collet retention
• Uses standard MIL-DTL-26500 contact removable tools
• Low cost
• Weight savings design
• Space savings design
• Color coded connector halves - red or blue
Receptacle Wire Splice
Amphenol
48 Series
Part Number
RECEPTACLE
1.170 MAX.
.492 REF.
.300
MAX. DIA.
.658 REF.
26482
Matrix 2
EMI Filter
Transient
Cables
Amphenol
10- Part
Number
Size 16 Contact
Part Number
Color
48-7191
10-804342
Blue
48-7191-1
10-804342-1
Red
Pin ZZL-4016-36LD
Socket ZZL-4116-36LD
Matrix|Pyle
Pyle
26500
83723 III
“B”
“B”
ROTATE 45° TO UNLOCK
UNLOCK
ARROWS
(2 PLACES)
FOR MATING ALIGNMENT
VIEW “B”– “B”
5015
PLUG
ARROWS (2 PLACES)
FOR MATING ALIGNMENT
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Plug Wire Splice
420
.300
MAX. DIA.
.658 REF.
Amphenol
48 Series
Part Number
Amphenol
10- Part
Number
Color
48-7190
10-804341
Blue
48-7190-1
10-804341-1
Red
.492 REF.
1.170 MAX.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Size 16 Contact
Part Number
Pin ZZL-4016-36LD
Socket ZZL-4116-36LD
Amphenol
Aerospace
Pyle® ZZL/ZZB, MIL-DTL-26500 Type
Hermetic (three styles), Threaded or Bayonet
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Amphenol®/Pyle® is an experienced supplier of highly reliable hermetic connectors for the
aircraft industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to
the requirements of MIL-DTL-26500, they are available in stainless steel shells with
gold-plated, nickel-iron alloy contacts.
Hermetic receptacles are available in shell sizes 8, 10, 12, 14, 16, 18, 22, 24 and 28.
The hermetic series is offered in a variety of receptacle shell styles, which include
solder mount, square flange and “D” hole mount. These connectors can be ordered
with either eyelet, solder-well or printed circuit tail pin contacts.
Consult Amphenol Aerospace for more information on hermetic connectors, and for
optional connector designs.
High
Speed
Fiber
Optics
Easy Steps to build a part number for Hermetic Connectors... Commercial
2.
3.
4.
Series
Service
Class
Shell Style
Shell
Size
ZZY
A
C
T
Insert
Contact
Arrangement
Type
55
6
D
H45
P
Designates
Solder Mount Receptacle
Single Hole Mounting Receptacle
Square Flange Receptacle
Step 5. Select a Shell Size
22 24 28
H181
Tin Plated Contacts
Step 8. Select an
Alternate Keying Position
06, 07, 08, 09, 10 (Omit for Normal)
See page 400
Step 9. Select a Contact Plating
Designates
E
W
Eyelet
Solderwell
Consult Amphenol Aerospace for ordering information of
printed circuit tail contacts.
H77
H127
H146
H152
Class L
H177
Same as standard; gold
contacts
304L Stainless Steel
Shell, Inconel Contacts
Same as H125 except
304L Stainless Steel
Shell
303 Stainless Steel
Shell, 100 Micro-inch
Gold
304L Stainless Steel
Shell with Individual
Beads, Loose Seals
303 Stainless Steel
Shell, Loose Seals
22992
H56
5015
Tinned Termination Tails
Pyle
H52
Male Pin Contacts with standard
gold plate
26500
Designates
Crimp Rear
Release
Matrix
H45
Designates
304L Stainless Steel
Shell
Step 7. Select a Contact Type
Designates
Hermetic Class
Step 10. Select a
Variation
Matrix|Pyle
Step 6. Select an
Insert Arrangement
83723 III
Bayonet Coupling
8 10 12 14 16 18
9.
See inserts labeled with an “H” on page 399 & 400
Threaded Coupling
Step 3. Select a Shell Style
14
15
17
8.
Alternate Contact Variations
Keying
Plating
P
Step 2. Service Class
HC
7.
26482
Designates
ZZL
ZZB
6.
Cables
Matrix 2
Step 1. Select a Series
5.
Connectors
EMI Filter
Transient
1.
Contacts
BackShells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
421
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Contacts and Accessories
For MIL-DTL-26500 Connectors
Crimp Contacts per MIL-DTL-39029 – Copper Alloy, Gold Plating
PIN CONTACTS
Contact
Size
Bin
Code
MS Number
Amphenol/Pyle No.
Contact
Size
M39029/31
627
MS24254-20P
ZZL-4020-36LD*
20
16
M39029/31
229
MS24254-16P
ZZL-4016-36LD*
12
M39029/31
235
MS24254-12P
ZZL-4012-36LD*
20
Spec.
Number
SOCKET CONTACTS
Spec.
Number
Bin
Code
MS Number
Amphenol/Pyle No.
M39029/32
260
MS24255-20S
ZZL-4120-36LD*
16
M39029/32
248
MS24255-16S
ZZL-4116-36LD*
12
M39029/32
254
MS24255-12S
ZZL-4112-36LD*
* Add – H139 for Boeing Marking for Pin/Socket, Standard Plating.
Add – H148 for Boeing Marking for Pin/Socket, Select Plate.
Accessories
Aquacon
Herm/Seal
PCB
Amphenol®/Pyle® Special Application Contacts
Thermocouple Contacts
Copper Alloy, Rhodium plated Contacts†
High
Speed
Contact
Size
Description
Fiber
Optics
20
Contacts
Connectors
16
12
Amphenol/Pyle
Socket No.
Copper Alloy/
Rhodium plated
ZZL-4020-36LT
ZZL-4120-36LT
Copper Alloy/
Rhodium plated
ZZL-4016-36LT
Copper Alloy/
Rhodium plated
ZZL-4012-36LT
Matrix|Pyle
83723 III
Pyle
26500
5015
Crimp Rear
Release
Matrix
Class L
22992
BackShells
Options
Others
422
Amphenol/Pyle Socket No.
Contact
Size
Material
Amphenol/Pyle
Pin No.
Pencil Clip
Design*
Split Tine
Design**
Color
Code
20
Alumel
Chromel
Constantan
ZZL-4020-10R
ZZL-4020-10P
ZZL-4020-10N
ZZL-4120-10R
ZZL-4120-10P
ZZL-4120-10N
ZZY-4120-10R
ZZY-4120-10P
ZZY-4120-10N
Green
White
Yellow
16
Alumel
Chromel
Constantan
ZZL-4016-10R
ZZL-4016-10P
ZZL-4016-10N
ZZL-4116-10R
ZZL-4116-10P
ZZL-4116-10N
ZZY-4116-10R
ZZY-4116-10P
ZZY-4116-10N
Green
White
Yellow
12
Alumel
Chromel
Constantan
ZZL-4012-10R
ZZL-4012-10P
ZZL-4012-10N
ZZL-4112-10R
ZZL-4112-10P
ZZL-4112-10N
ZZY-4112-10P
ZZY-4112-10P
ZZY-4112-10N
Green
White
Yellow
ZZL-4116-36LT
ZZL-4112-36LT
† Contacts qualified to Boeing BACC47CN/CP.
* Pencil clip socket design - see page 397 for description.
** Split tine socket with napkin ring design - see page 397 for description.
26482
Matrix 2
EMI Filter
Transient
Cables
Amphenol/Pyle
Pin No.
Printed Circuit Board/Wire-Wrap Contacts
Sealing Gaskets
A variety of different designs are available; please consult
Amphenol Aerospace for more information.
For use with square flange mounted receptacles. Provide waterproofing
and pressure sealing features.
Reel Contacts
2000 contacts per reel (gold or rhodium plated) are available.
Consult Amphenol Aerospace for more information.
Sealing Plugs
For sealing spare contact holes.
Same sealing plug is used in both
plug and receptacle.
Contact
Size
Amphenol/Pyle
No.
MS Number
Color
Code
20
10-405996-20
MS-27488-20
Red
16
10-405996-16
MS-27488-16
Blue
12 &
#1 Shielded
10-405996-12
MS-27488-12
Yellow
# 2 Shielded
10-405996-8
MS27187-4
White
Contact
Size
Amphenol/Pyle
No.
08
ZZL-6508-10D
10
ZZL-6510-10D
12
ZZL-6512-10D
14
ZZL-6514-10D
16
ZZL-6516-10D
18
ZZL-6518-10D
20
ZZL-6520-10D
22
ZZL-6522-10D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Shielded/Coaxial Contacts
For MIL-DTL-26500 Connectors
38999
Drawing
(See below
and on
next page)
Type 1
#1 Shielded
Shielded
Contact Part No./
Contact Type
48-1226-02 Pin
48-1227-02 Socket
48-1227-50 Socket
Cable Stripping Dim.***
+.0156
–.0000
A
B
Amphenol Crimp Tools
(Center Contact)
C
Tool
Nest Bushing
.2189 .0781 .1094
294-268*
294-289**
294-1631
Outer
Ferrule
Crimping
Tool††
Cable Application
#3
294-529
#22 AWG per MIL-C-7078
Type II and MIL-C-27500-22
KING RG-174/U, -188/U
#1
294-529
RG-161/U, -179/U, -179A/U, -187/U
Crimp
Setting
.2189 .0781 .1094
294-268*
294-289**
294-1631
#1
294-528
Raychem 9530A11
Type 2
48-1226-51, -54 Pin
48-1227-51, -54, -56 Socket
.2189 .0313 .1563
294-268*
294-289**
294-1631
#1
294-528
RG-180/U, -180A/U, -180B/U, -195/U
Type 3
48-1226-55 Pin
48-1227-55 Socket
.2344 .0313 .1563
294-268*
294-289**
294-1631
#1
294-529
RG-178/U, -178A/U, -178B/U, -196-U
48-2187-02 Pin
48-2188-02 Socket
.2189 .1094 .1406
294-126**
294-243**
294-1166**†
294-358**
294-268*
294-1014
Turret Head
294-1014
294-1015
299-1630
.030
-.040
294-528
#18, 20, 22 AWG per MIL-C-7078, Type II
and MIL-C-27500-18, -20, -22 KING
Extruded Jacket
48-2187-50, -51 Pin
48-2188-50, -51, -53, -54
Socket
.2189 .1094 .1406
294-1166**†
294-358**
294-268*
294-1014
294-1015
294-1630
.030
.040
#3
294-528
RG-180/U, -180A/U, -180B/U, -195/U
48-2187-52 Pin
48-2188-52 Socket
.3125 .1094 .1406
294-358**
294-268*
294-1015
294-1630
.037
-.041
294-530
RG-59/U and 21-541
48-1226-57 Pin
48-1227-57 Socket
#1 Shielded
#1 Shielded
Type 4
#2 Shielded
Type 5
#2 Shielded
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
† Same as 294-126, less positioners.
†† Including Hex Die Set
EMI Filter
Transient
* Conforms to MIL-C-22520/2 specification.
** MS3191 tools are inactive for new procurement, but can be used if available.
*** Refer to illustration on page 424
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Type 1
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
OUTER
CENTER SOCKET
PIN BODY
OUTER
OUTER CENTER
CENTER
SOCKET
SOCKETPIN PIN
BODY
BODY
FERRULE
CONTACT PIN BODY ASSEMBLY
OUTERFERRULE
CENTER
SOCKET
SEALING
SLEEVE
FERRULE
CONTACT
CONTACT
ASSEMBLY
ASSEMBLY
FERRULE CONTACT
ASSEMBLY
Install center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push center
contact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact is
securely locked in place.
Step 5
Slide outer ferrule over braid and up against body as shown. There should be no slack in the wire braid.
Crimp the outer ferrule with proper tool from table above. Then for Type 1, Type 3 and Type 5 slide sealing
sleeve toward contact until sleeve touches outer ferrule.
Step 6
Insert the assembled shielded contact into the connector in the same way as the standard contact using
applicable insertion tool (see page 427). This completes assembly for Type 1, Type 2, Type 3 and Type 5.
Step 7
To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snaps
into place and seals the assembly.
Pyle
Crimp Rear
Release
Matrix
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
Step 4
BackShells
Slightly flair out ends of wire braid to facilitate insertion of inner ferrule of body assembly.
Do not comb braid.
Class L
Step 3
OUTER FERRULE
OUTER
OUTER
FERRULE
FERRULE
OUTER FERRULE
22992
Step 2
Insert stripped center conductor into contact until wire shows through inspection hole and dielectric (Type 1,
Type 4 and Type 5) or spacer (Type 2 and Type 3) butts against contact. Fully seat contact in nest bushing of
crimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimping
tool from table above).
SEALING SLEEVE
SEALING
SEALING
SLEEVE
SLEEVE
SEALING SLEEVE
OUTER FERRULE
5015
Slide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right.
After stripping, slide spacer over center conductor as shown for Type 2 and Type 3.
For Type 3 slide spacer under wire braid.
26500
Step 1
Matrix|Pyle
SEALING
CENTER PIN
SOCKET BODY
SEALING
SEALING
CENTER
CENTER
PIN PIN SOCKET
SOCKET
BODY
BODY
SLEEVE
CONTACT
ASSEMBLY
SEALING
CENTER
PIN
SOCKET
BODY
SLEEVE
SLEEVE
CONTACT
CONTACT
ASSEMBLY
ASSEMBLY
SLEEVE
CONTACT
ASSEMBLY
83723 III
SOCKET BODY
ASSEMBLY
26482
Shielded Contact Assembly Procedure
CENTER PIN
CONTACT
Matrix 2
SEALING
SLEEVE
423
Amphenol
Aerospace
Shielded/Coaxial Contacts, cont.
For MIL-DTL-26500 Connectors
38999
III
HD
Dualok
II
I
SJT
Cable Stripping
Strip cable jacket, braid and dielectric to the dimensions shown in the
table on page 423. Make all cuts square and sharp, being careful not
to nick braid, dielectric, or center conductor when cutting. If conductor
ends fray, twist them to their normal lay.
Accessories
Aquacon
Herm/Seal
PCB
Shielded Contacts
after Crimping
High
Speed
Fiber
Optics
A
B
C
(Refer to stripping dimensions in chart on page 423)
Contacts
Connectors
Matrix|Pyle
Shielded Contact Assembly Procedure, cont.
Type 2
Type 3
SEALING
SLEEVE
SPACER
OUTER
FERRULE
SPACER
OUTER FERRULE
SEALING SLEEVE
OUTER FERRULE
SEALING
SLEEVE
SEALING BOOT
SEALING SLEEVE
OUTER FERRULE
SEALING SLEEVE
OUTER FERRULE
5015
Crimp Rear
Release
Matrix
Class L
22992
BackShells
Options
Others
424
Type 5
OUTER
FERRULE
OUTER
FERRULE
OUTER
FERRULE
SPACER BEAD
Type 4
SEALING
BOOT
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
OUTER FERRULE
Assembly Instructions for MIL-DTL-26500
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Contact Termination
Contacts should be crimped to the wire with MS Standard hand
crimping tools or specification automatic crimping machines.
When stripping the wire, avoid nicking wires or damaging the
insulation as it is a functional part of the sealing system.
Contact
Size
Wire Size
Stripping Length
20
20 to 24
.170” – .201”
16
16 to 18
.207” – .238”
12
12 to 14
.207” – .238”
High
Speed
Follow steps 1 – 4, as shown below, for proper contact crimping:
Fiber
Optics
Contacts
Connectors
Cables
EMI Filter
Transient
Matrix|Pyle
Pyle
26500
Crimp Rear
Release
Matrix
5015
4. Inspect crimp for wire visibility through
inspection hole.
83723 III
3. Crimp in one full stroke. (The ratchet will not
release jaws until tool has completed stroke).
26482
2. Carefully seat contact in crimp tool positioner.
Matrix 2
1. Insert stripped wire into contact pocket until it
is visible through inspection hole.
Class L
22992
BackShells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
425
Amphenol
Aerospace
Assembly Instructions for MIL-DTL-26500
38999
III
HD
Dualok
II
I
SJT
Contact Insertion into the Connector
The following steps are recommended for assembly.
NOTE:
The Pyle Miniature Connector is designed with a unique sealing principle.
Assembly of contacts into the connector must be made with reasonable care to
avoid damage to the silicone rubber insert.
Accessories
Aquacon
Herm/Seal
PCB
1. Lubricate wire cavities in back face of insert with a very thin film of DC-200
Silicone Oil or equal before inserting contacts.
2. Locate contact in insertion tool (as shown in illustration).
3. Align contact with hole in rear face of insert. The alignment of insertion tool
with contact must be coaxial with the axis of the connector. When contact
has entered rear seal portion of insert, maintain alignment of contact and
tool parallel to, and in line with hole. Insert contact to full depth. Seating of the
contact in the retention collet is audible. The contact insertion force is less
than five pounds.
High
Speed
Fiber
Optics
4. Extract insertion tool, keeping it aligned with hole.
Contacts
Connectors
Contact Removal from the Connector
A contact is removed from the connector insert with the extraction tool as follows:
1. Set the spacer sleeve in the proper position for removal of male or female
contact.
Matrix|Pyle
2. Place tool over the contact and insert into front face of cavity. The alignment
of removal tool with contact must be coaxial with axis of connector.
3. Exert a nominal force axially (from 5 to 10 lbs.) to release retention collet.
Spacer sleeve will shoulder at front face of insulation when tool is inserted
to proper depth.
4. Push extraction plunger to force the contact out of the rear of the insert.
5. Grasp contact or wire at rear face of insert and complete the extraction.
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
6. Remove extraction tool axially.
Panel Mounting
Two receptacle shell styles, flange mount and D-hole mount, are available for
panel mounting. See the applicable drawings for mounting hole dimensions. The
square flange receptacle, sizes 10 through 22, is fastened to the panel with four
size #4-40 machine screws. The 24 and 28 size shells are fastened with #6-32
machine screws.
5015
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
7. After using extraction tool the spacer sleeve should be set forward in last
notch to protect the end of the plunger guide.
426
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Accessories – Contact Terminating Tools
For MIL-DTL-26500 Connectors
38999
Contact Insertion Tools
Insertion Tool Replacement Tip
& Pin
Insertion Tool
Contact
Size
Amphenol/
Pyle No.
Mil. No.
Color
Code
Amphenol/
Pyle No.
Mil. No.
20
ZZL-R-9510-A-20
MIL-I-81969/17-9
Red
ZZL-R-9531-A-20
–
16
ZZL-R-9510-16
MIL-I-81969/17-4
Blue
ZZL-R-9531-16
–
12
ZZL-R-9510-12
MIL-I-81969/17-5
Yellow
ZZL-R-9531-12
–
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Contact Removal Tools
Removal Tool
Replacement Tip
Removal Tool
Contact
Size
Fiber
Optics
Mil. No.
20
ZZL-R-9511-20
MS-24256-R-20
16
ZZL-R-9511-16
MS-24256-R-16
12
ZZL-R-9511-12
MS-24256-R-12
Yellow
Color
Code
Contacts
Amphenol/
Pyle No.
Mil. No.
Red
ZZL-R-9557-20
–
Blue
ZZL-R-9557-16
–
ZZL-R-9557-12
–
Connectors
Cables
EMI Filter
Transient
Amphenol/
Pyle No.
Amphenol/
Pyle No.
TP-201354
M22520/1-01
(Class 1)
TP-201355
Mil. No.
Amphenol/
Pyle No.
Mil. No.
Pyle
Mil. No.
20
16
M22520/3
Stripping Length
20
20 to 24
.170” – .201”
16
16 to 18
.207” – .238”
12
12 to 14
.207” – .238”
Options
Others
Wire Size
BackShells
Contact
Size
Class L
Use table below to determine correct wire stripping length for your
wire sizes. When stripping the wire, avoid nicking wires or damaging
insulation, as it is a functional part of the sealing system.
22992
Contact Termination
5015
Crimp Rear
Release
Matrix
12
M22520/1-02
TP-201356
(Class 1)
26500
Amphenol/
Pyle No.
Checking Gage for
Crimping Tool
Matrix|Pyle
Adjustable Turret
83723 III
Crimping Tool with Indenters
26482
Contact
Size
Matrix 2
Contact Crimping Tools
See pages 425 and 426 for assembly instructions for proper contact
termination and contact insertion/removal.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
427
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Accessories – Contact Terminating Tools
For 48 Series MIL-DTL-26500 Connectors
Crimping Tools for Shielded Contacts
For Crimping
Center Contact
Shielded
Contact
Size
Amphenol Tool 357-100
Basic Crimp
Tool
# 1 Shielded
357-100
# 2 Shielded
Accessories
Aquacon
Herm/Seal
PCB
For Crimping
Outer Ferrule
Contact
Positioner
Basic Crimp Tool
Hex Dimension
(Hex dies included)
294-1631
294-529
.128 Hex
294-1630
294-528
.160 Hex
High
Speed
Fiber
Optics
Amphenol Tool 294-529 or
294-528
Contacts
Connectors
Contact Insertion Tools
MS2456A20
294-96
MS2456A16
294-72
MS24256R12
#2 Shielded
294-128
–
Contact Size
Amphenol Part No.
Military Part No.
20
294-89
MS2456R20
26482
Matrix|Pyle
83723 III
Military Part No.
294-88
Contact Removal Tools
Pyle
26500
5015
Crimp Rear
Release
Matrix
Amphenol Part No.
20
16
16
294-97
MS2456R16
#12, # 1 Shielded
294-73
MS2456R12
#2 Shielded
294-127
–
For more information on other tools available
consult Amphenol Aerospace. NOTE: Amphenol and Pyle tools are
interchangeable.
Standard Crimping Tool for Power Contacts
Basic Crimp Tool
Amphenol Part No.
Military Part No.
Use with
Turret Head
294-542
M22520/1-01
M22520/1-02
BackShells
Class L
22992
Contact Size
#12, # 1 Shielded
Matrix 2
EMI Filter
Transient
Cables
Options
Others
Contact
Size
428
Color
Code
Wire
Size
20
Red
20–22–24
16
Blue
16–18–20
12
Yellow
12–14
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Accessories - Cable Supports
For MIL-DTL-26500 Connectors
38999
Cable Supports - Aluminum
Cable clamps support cable or wire at the plug or
receptacle and prevent twisting and pulling.
Non-Conductive,
Black Anodize Finish
Shell
Size
A
MAX.
DIA.
B
X
I.D.
PM
AX.
MS. No.
Conductive,
Chromium Finish
Amphenol/Pyle
No.
MS No.
Amphenol/Pyle
No.
A
Max.
Dia.
B
±.015
X
I.D.
±.38
Thread
UNEF-2B
P
Max.
08
*MS27291-13 *ZZL-R-5308-A *MS27291-701
*ZZL-M-5308
.582
.935
.180 .4375-28 .785
10
*MS27291-1 *ZZL-R-5310-A *MS27291-101
*ZZL-M-5310
.731
.935
.270 .5625-24 .914
12
MS27291-2
ZZL-R-5312-A *MS27291-201
*ZZL-M-5312
.919
.935
.400 .7500-20 1.026
14
MS27291-3
ZZL-R-5314-A *MS27291-301
*ZZL-M-5314
.981
1.170
.460 .8125-20 1.090
ZZL-R-5316-A
MS27291-401 10-804941-16E 1.106
16
MS27291-4
1.170
.610 .9375-20 1.250
18
*MS27291-5 *ZZL-R-5318-A *MS27291-501
*ZZL-M-5318
1.231
1.170
.690 1.0625-18 1.358
20
*MS27291-14 *ZZL-R-5320-A *MS27291-801
*ZZL-M-5320
1.356
1.170
.830 1.1875-18 1.496
22
*MS27291-6 *ZZL-R-5322-A *MS27291-601
*ZZL-M-5322
1.481
1.170
.940 1.3125-18 1.604
24
MS27291-15
*ZZL-M-5324
1.606
1.170
1.040 1.4375-18 1.740
ZZL-R-5324-A *MS27291-901
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
EMI Filter
Transient
Cable Supports -
Stainless Steel, Straight
Standard Straight Support
(L = .781)
L
Shell
Size
MS No.
Amphenol/
Pyle No.
A
Dia.
Similar to
MS No.
Amphenol/
Pyle No.
A
Dia.
L Max
Overall
Length
Thread
NA
NA
NA
NA
NA
NA
NA
*FPL-R-5310L
NA
NA
.563-36
12
NA
NA
NA
NA
NA
NA
MS27658-12
FPL-R-5312L .435
1.070
.753-36
14
MS27657-14
ZZL-R-5314
.230
MS27657-1
FPL-R-5314
.382
MS27658-14
FPL-R-5314L .504
1.170
.803-36
16
*MS27657-16 *ZZL-R-5316 .292 *MS27657-2
*FPL-R-5316
.462
MS27658-16
FPL-R-5316L .686
1.270
.930-36
18
MS27657-18
FPL-R-5318
.556 *MS27658-18 *FPL-R-5318L .794
1.370
1.036-36
ZZL-R-5318
.392
MS27657-3
NA
NA
NA
NA
NA
NA
NA
NA
MS27657-22
ZZL-R-5322
.516
MS27657-4
FPL-R-5322
.608
MS27658-22
FPL-R-5322L 1.038
1.570
1.286-36
24
NA
NA
NA
NA
NA
NA
MS27658-24
FPL-R-5324L 1.162
1.670
1.411-36
28
NA
NA
NA
NA
NA
NA
MS27658-28
FPL-R-5328L 1.412
1.870
1.661-36
Thread
10
NA
*FPL-R-5210
NA
NA
.563-36
12
MS27659-12
FPL-R-5212
.435
1.298
.753-36
14
MS27659-14
FPL-R-5214
.504
1.388
.803-36
16
*MS27659-16
*FPL-R-5216
.686
1.523
.930-36
18
MS27659-18
FPL-R-5218
.794
1.622
1.036-36
22
MS27659-22
FPL-R-5222
1.038
1.878
1.286-36
24
*MS27659-24
*FPL-R-5224
1.162
2.000
1.411-36
28
*MS27659-28
*FPL-R-5228
1.412
2.250
1.661-36
Options
Others
L Max
Overall Length
BackShells
A
Dia.
Class L
Amphenol/Pyle
No.
22992
A
Cable Support, Right Angle
Similar to
MS No.
5015
Shell
Size
NA
Crimp Rear
Release
Matrix
Cable Supports - Stainless Steel, Right Angle
L
*FPL-R-5320L
Pyle
NA
22
26500
20
Matrix|Pyle
A
Dia.
83723 III
Amphenol/
Pyle No.
26482
10
MS No.
Matrix 2
A
Long Straight Support
*Consult Amphenol Aerospace for availability
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
429
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
Accessories - Cable Supports, cont.
For MIL-DTL-26500 Connectors
Additional right angle conduit adapters and cable support clamps are available which
provide added protection for the cable or wiring. Closed back cable support clamps have
a removable cover; while open back cable support clamps have a strap to protect the
wires at the right angle bend.
Cable Supports - Aluminum, Closed Right Angle
Accessories
Aquacon
Herm/Seal
PCB
.335
MAX.
A
C
HIGH
SPEED
E THREAD
Cable Support - Closed Right Angle
Shell
Size
B
D
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
8
MS27558-1
48-2222-08100
.672
1.200
.938
.245
.4375-28
10
MS27558-2
48-2222-10100
.797
1.320
1.049
.370
.5625-24
12
MS27558-3
48-2222-12100
1.016
1.320
1.248
.370
.7500-20
14
MS27558-4
48-2222-14100
1.110
1.487
1.330
.520
.8125-20
16
MS27558-5
48-2222-16100
1.234
1.470
1.447
.520
.9375-20
18
MS27558-6
48-2222-18100
1.360
1.588
1.577
.645
1.0625-18
Fiber
Optics
20
MS27558-7
48-2222-20100
1.485
1.759
1.698
.780
1.1875-18
Contacts
22
MS27558-8
48-2222-22100
1.610
1.759
1.820
.780
1.3125-18
24
MS27558-9
48-2222-24100
1.735
2.027
1.945
1.065
1.4375-18
D
Max
E Thread
UNEF-2B
Connectors
26482
Matrix 2
EMI Filter
Transient
Cables
Cable Supports - Aluminum, Open Right Angle
Shell
Size
B
.335
MAX.
Matrix|Pyle
C
E THREAD
D
Pyle
26500
83723 III
A
Cable Support - Open Right Angle
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
8
MS27559-1
48-2222-08200
.672
1.173
.938
.201
.4375-28
10
MS27559-2
48-2222-10200
.797
1.293
1.049
.328
.5625-24
12
MS27559-3
48-2222-12200
1.016
1.293
1.248
.328
.7500-20
14
MS27559-4
48-2222-14200
1.110
1.460
1.330
.452
.8125-20
16
MS27559-5
48-2222-16200
1.234
1.443
1.447
.508
.9375-20
18
MS27559-6
48-2222-18200
1.360
1.561
1.577
.571
1.0625-18
20
MS27559-7
48-2222-20200
1.485
1.732
1.698
.748
1.1875-18
22
MS27559-8
48-2222-22200
1.610
1.732
1.819
.748
1.3125-18
24
MS27559-9
48-2222-24200
1.735
2.000
1.945
.996
1.4375-18
5015
Class L
22992
Crimp Rear
Release
Matrix
Conduit Adapter- Aluminum, Right Angle
Shell
Size
B
.335
MAX.
A
Options
Others
BackShells
C
430
E THREAD
F THREAD
D
Conduit Adapter - Right Angle
Equivalent
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
F Thread
UNEF-2A
.672
1.300
1.403
.245
.4375-28
.6250-24
8
MS27557-1 48-2222-08000
10
MS27557-2 48-2222-10000
.797
1.420
1.514
.370
.5625-24
.7500-20
12
MS27557-3 48-2222-12000
1.016
1.420
1.713
.370
.7500-20
.7500-20
14
MS27557-4 48-2222-14000
1.110
1.575
1.795
.520
.8125-20
.8750-20
16
MS27557-5 48-2222-16000
1.234
1.558
1.912
.520
.9375-20
.8750-20
18
MS27557-6 48-2222-18000
1.360
1.675
2.042
.645
1.0625-18
1.0000-20
20
MS27557-7 48-2222-20000
1.485
1.863
2.163
.780
1.1875-18
1.1875-18
22
MS27557-8 48-2222-22000
1.610
1.863
2.285
.780
1.3125-18
1.1875-18
24
MS27557-9 48-2222-24000
1.735
2.118
2.410
1.065
1.4375-18
1.4375-18
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Accessories - Dummy Receptacles
Protection Caps
Threaded Style pictured
Dummy Receptacles - Aluminum
Threaded or Bayonet
.125/.116 DIA. FOR
SIZES 10 THRU 22
.154/.145 DIA.
FOR SIZE 24
.067
MAX.
A SQUARE
Used as an anchoring place for disconnected plugs, dummy
receptacles eliminate the problems involved in letting plugs
swing freely. They also provide a limited air seal and prevent
accumulation of foreign material on the face of the plug. Order
by part numbers in chart below.
RECOMMENDED PANEL CUT-OUT
.132/.122 DIA. FOR SIZES 10 THRU 22
.159/.149 DIA. FOR SIZE 24
C
MAX. DIA.
.728
MAX.
B
Dimensional Data
Size
A
Square
±.005
Thread Size
UNEF-2A
How to Order
B
±.005
C
Max.
Dia.
D
Min.
Dia.
Bayonet
Amphenol
Equivalent MS
Part No.
Part No.
Amphenol
Part No.
Threaded
Equivalent MS Part
No.
10
.6875-24
.719
.937
.696
.748
48-149-10000
MS27297-1
48-172-10000
MS27296-1
12
.8750-20
.812
1.031
.875
.913
48-149-12000
MS27297-2
48-172-12000
MS27296-2
14
.9375-20
.906
1.125
.935
.980
48-149-14000
MS27297-3
48-172-14000
MS27296-3
16
1.0625-18
.969
1.250
1.062
1.107
48-149-16000
MS27297-4
48-172-16008
MS27296-4
18
1.1875-18
1.062
1.343
1.187
1.209
48-149-18000
MS27297-5
48-172-18000
MS27296-5
20
1.3125-18
1.156
1.437
1.312
1.337
48-149-20000
MS27297-8
48-172-20000
MS27296-8
22
1.4375-18
1.250
1.562
1.437
1.452
48-149-22000
MS27297-6
48-172-22000
MS27296-6
24
1.5625-18
1.375
1.703
1.562
1.577
48-149-24000
MS27297-9
48-172-24000
MS27296-9
Size
Threaded Cap
Receptacle
Plug
Receptacle
C1 +.005
–.000
.662
.832
.901
1.028
1.134
1.263
1.384
1.511
C Thread
UNEF-2A
.6875-24
.8750-20
.9375-20
1.0625-18
1.1875-18
1.3125-18
1.4375-18
1.5625-18
C1 Thread
UNEF-2B
.6875-24
.8750-20
.9375-20
1.0625-18
1.1875-18
1.3125-18
1.4375-18
1.5625-18
How to Order Bayonet Cap & Chain
Plug
Receptacle Cap
Class L
Plug Cap
B
22992
B
5015
Receptacle Cap
A
MAX
A
MAX
B
Pyle
Plug Cap
C
Crimp Rear
Release
Matrix
B
A
MAX
C1 Coupling Thread
26500
C Coupling Thread
C
Cables
THREADED
BAYONET
A
MAX
Connectors
Matrix|Pyle
3.00
3.00
5.00
5.00
5.00
5.00
5.00
5.00
C +.000
–.005
.659
.829
.898
1.025
1.131
1.256
1.381
1.506
Contacts
83723 III
.906
1.078
1.141
1.266
1.375
1.510
1.625
1.760
Plug
Fiber
Optics
26482
10
12
14
16
18
20
22
24
B
±.250
Chain Length
High
Speed
Matrix 2
Protective metal caps provide an environmental seal
for the connector face. They exclude dirt, dust,
moisture and other foreign materials from the face of
unmated plugs and receptacles. The caps have a
woven steel strap so they can be easily attached.
A
Max.
Dia.
Dimensional Data
Bayonet Cap
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
EMI Filter
Transient
Protection Caps and Chains Threaded or Bayonet
38999
How to Order Threaded Cap & Chain
Receptacle
Receptacle
Amphenol
Equivalent MS
Part No.
Part No.
Equivalent MS
Part No.
Amphenol
Part No.
Equivalent MS
Part No.
Size
Amphenol
Part No.
10
48-2144
MS27293-1
48-2150
MS27295-1
10
48-2340-10
MS27292-1
48-2301-10
MS27294-1
12
48-2143
MS27293-2
48-2149
MS27295-2
14
48-2142
MS27293-3
48-2148
MS27295-3
12
14
48-2340-12
48-2340-14
MS27292-2
MS27292-3
48-2301-12
48-2301-14
MS27294-2
MS27294-3
16
48-2141
MS27293-4
48-2147
MS27295-4
16
48-2340-16
MS27292-4
48-2301-16
MS27294-4
18
20
48-2140
48-2773
MS27293-5
MS27293-8
48-2146
48-2774
MS27295-5
MS27295-8
18
48-2340-18
MS27292-5
48-2301-18
MS27294-5
20
48-2340-20
MS27292-8
48-2301-20
MS27294-8
22
48-2139
MS27293-6
48-2145
MS27295-6
22
48-2340-22
MS27292-6
48-2301-22
MS27294-6
24
48-2767
MS27293-9
48-2768
MS27295-9
24
48-2340-24
MS27292-9
48-2301-24
MS27294-9
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
Amphenol
Part No.
BackShells
Plug
Equivalent MS
Part No.
Size
431
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