MP16M23F

Featuring Radsok® Technology eco | mate rm ® Rugged Metal Shielded Connectors RELIABLE SIGNAL AND POWER SOLUTIONS www.amphenol-sine.com | +1 800 394 7732 © 2015 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or information stated in this document are subject to change without notice. www.amphenol-sine.com +1 800 394 7732 2 Global Interconnect Solution Supplier For over 80 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry leading companies around the world. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, Information Technology and Data Communications Equipment, Mobile Devices, Mobile Networks, Broadband Communication, Military and Commercial Aerospace, Industrial, Automotive and Chip Card Readers - enabling smarter, faster and better technologies to connect products to customer solutions. ABOUT AMPHENOL We Are Amphenol Our engineers design innovative combinations of industry standard connectors and application specific shielding components to create assembly systems that set the standards for performance, reliability, and cost effectiveness. Our engineering, materials, and manufacturing organizations meet the high standards imposed by ISO 9001:2008 as well as many customer specific quality systems. Our performance has earned us ship to stock and world class performance awards from many major OEMs. We are one of the largest interconnect solution suppliers in the world and supply a wide range of product solutions globally. The industrial market footprint of Amphenol covers more than 30 countries. 3 eco | mate® rm Rugged Metal Shielded Connectors Table of Contents We Are Amphenol Global Interconnect Solution Supplier _________________________________________________________________ 3 Connector Guide Introduction to eco|mate® rm  _______________________________________________________________________ 6 Typical Applications __________________________________________________________________________________ 7 Series Overview ______________________________________________________________________________________ 8 Connector Configurations ___________________________________________________________________________ 10 Insert Arrangements _________________________________________________________________________________ 12 General Technical Characteristics ___________________________________________________________________ 14 GuardSafe™ Locking Clips __________________________________________________________________________ 16 Connector Kits ______________________________________________________________________________________ 17 Connector Solutions 1 POSITION 86A / 630V ______________________________________________________________________________ 179 1 POSITION 120A / 630V _____________________________________________________________________________ 183 1 POSITION 120A - 180A / 630V ______________________________________________________________________ 187 1 POSITION 120A - 300A / 630V ______________________________________________________________________ 191 3 POSITIONS 13A / 300V ______________________________________________________________________________ 21 3 POSITIONS 86A / 630V _____________________________________________________________________________ 197 4 POSITIONS 13A / 300V ______________________________________________________________________________ 29 4 POSITIONS 23A / 350V ______________________________________________________________________________ 55 4 POSITIONS 45A / 500V ______________________________________________________________________________ 63 4 POSITIONS MIX 13A & 5A / 350V ____________________________________________________________________ 37 4 POSITIONS MIX 23A &13A / 350V ____________________________________________________________________ 47 6 POSITIONS 5A, 7.5A/ 150V __________________________________________________________________________ 71 8 POSITIONS 13A / 250V______________________________________________________________________________ 79 8 POSITIONS 13A / 300V______________________________________________________________________________ 87 8 POSITIONS 23A / 375V ______________________________________________________________________________ 95 9 POSITIONS MIX 23A & 13A / 250V __________________________________________________________________ 103 10 POSITIONS 5A, 7.5A / 150V _______________________________________________________________________ 111 12 POSITIONS 13A / 300V ____________________________________________________________________________ 119 19 POSITIONS 5A, 7.5A / 150V _______________________________________________________________________ 127 19 POSITIONS 13A / 300V ____________________________________________________________________________ 135 23 POSITIONS 13A / 300V ____________________________________________________________________________ 143 26 POSITIONS 5A, 7.5A / 150V _______________________________________________________________________ 151 28 POSITIONS 13A / 300V ____________________________________________________________________________ 159 32 POSITIONS 5A,7.5A / 150V ________________________________________________________________________ 167 48 POSITIONS 13A / 300V ____________________________________________________________________________ 175 Contacts Contact Overview _________________________________________________________________________________ 200 Plating and Bulk Order Options ______________________________________________________________________ 201 Stamped & Formed Crimped Contact Part Numbers_________________________________________________ 202 PCB Contacts ______________________________________________________________________________________ 204 PCB Contacts Dimensions __________________________________________________________________________ 206 Machined Standard Crimp Contact Part Numbers___________________________________________________ 207 RADSOK® Contacts ________________________________________________________________________________ 209 4 Tooling Machined _________________________________________________________________________________________ 212 Stamped & Formed ________________________________________________________________________________ 212 Contact Extraction Tool ____________________________________________________________________________ 212 Contact Extraction Tool Table _______________________________________________________________________ 213 Contact Extraction Tool Instruction __________________________________________________________________ 214 Assembly Instructions Table of Contents Table of Contents (con’t) Jam Nut Assembly and Installation Instructions _______________________________________________________ 215 Flange Assembly and Installation Instructions ________________________________________________________ 216 eco|mate® rm Standard Product Straight Plug and Receptacle Cable Assembly _____________________ 217 eco|mate® rm Standard Product Straight Plug and Receptacle with End Cap ________________________ 219 eco|mate® rm Standard Product Right Angle Plug and Receptacle Cable Assembly __________________ 220 eco|mate® rm with RADSOK® Straight Plug Cable Assembly _________________________________________ 222 eco|mate® rm with RADSOK® Straight Plug - Shell Size 12 Cable Assembly ____________________________ 223 eco|mate® rm with RADSOK® 90° Plug Cable Assembly _____________________________________________ 224 Technical Data RADSOK® Product Overview ________________________________________________________________________ 226 RADSOK® Advantages and Custom Developed Solutions ____________________________________________ 227 RADSOK® Series Rated Current and Working Voltage  _______________________________________________ 228 RADSOK® Series Dynamic Overload Tests at Different Temperatures  __________________________________ 229 eco|mate® rm Rated Current and Working Voltage  ________________________________________________ 230 UL94 + UL1977 Industry Standards ___________________________________________________________________ 231 IP Codes ___________________________________________________________________________________________ 232 Crimp Connection _________________________________________________________________________________ 233 Composition and Dimensions of Copper Wires _______________________________________________________ 234 Reduction Values __________________________________________________________________________________ 235 Voltage Grading of Connectors ____________________________________________________________________ 236 Creepage Distance ________________________________________________________________________________ 237 Appendix Glossary of Terms ___________________________________________________________________________________ 239 Part Number Index _________________________________________________________________________________ 241 5 Connector Guide Introduction to eco | mate® rm Quick Reliable Mating Bayonet Coupling With a quick twist of the bayonet coupling system, these connectors provide positive tactile feedback to insure confident mating. This feature also reduces time and labor during installation. Economical and Flexible Mixed Power & Signal Layouts Power and signal contacts can be combined in a variety of inserts providing a highly flexible interconnect solution to reduce system complexity and minimize installation costs. Waterproof IP67 Ideal for temporary submersion, (acheiving IP67) where water and dust protection are needed. Corrosion Resistant Salt Spray Standard Nickel 48 Hours, Black or Green Zinc 96 Hours Designed to withstand climate ingress and exposure to salt spray or a corrosive atmosphere while still maintaining mechanical and electrical functionality. Wide Ranging Contact System Flexible Contact Solutions Our contact system offers the flexibility of using a wide variety of contact styles and wire gauges within various connectors, shell sizes and insert layouts, providing customers with a total solution. 6 eco | mate® rm Connector Guides Rugged Metal Shielded Connectors Typical Applications Instrumentation Measurement Robotics - Machine Tools Building Automation & Control Telecom -Data Infrastructure Welding Medical Aerospace Energy - Power Military Automotive Off Road - Mining - Railway Electric Vehicles 7 eco|mate® rm Rugged Metal Shielded Connectors High Performance Cost Effective Rugged Metal Shielded Connectors Series Overview The eco|mate® rm series is the connector of choice wherever there are demanding interconnect architectures. The multiway connectors are available in 7 shell sizes and 25 insert arrangements with a variety of wire gauge options. It is the high performance, cost effective solution of choice for our customers. nickel plated aluminum outer shells and bayonet locking systems that require only a 1/3 turn. An audible locking “click” indicates proper installation. The    series includes  two  kinds   of connectors: Standard Products and High Amperage. Standard Products are widely used, standardized connectors, while the High Amperage connectors are designed to endure large currents and high voltage. Typically used within hybrid electric vehicles, High Amperage connectors are available in single pole, high power arrangements featuring RADSOK® technology. RADSOK® products are offered exclusively by Amphenol. Custom developed solutions are available in both styles. • Machined • Stamped & Formed • Power Our  eco|mate® rm    products     are designed to  be  a competitive   alternative  to other i n d u s t r y   s t a n d a r d    p r o d u c t s    w h i l e maintaining the best possible mechanical and environmental quality on the market. Our eco|mate® rm products feature IP67 environmental sealing qualities, rugged 8 The versatility of having three available contact styles allows for a broad variety of insert arrangements. The eco|mate® rm Standard Product is our standard rugged metal shielded circular connector series available in 7 shell sizes and multiple insert arrangements. The high amperage eco|mate® rm with RADSOK® technology is our single pole power connector series ranging from 86A to 300A. eco|mate ® rm  industrial grade circular connectors  are  manufactured  to be intermateable with other industry standard connectors. All connectors are RoHS compliant. The eco|mate® rm Series meets the standards of UL1977. The file number is E491265. eco|mate® rm Standard Products • Suitable For Indoor and Outdoor Applications • EMI/RMI Shielding Capability with Appropriate Backshell Connector Guide High Performance Cost Effective Rugged Metal Shielded Connectors • Operating Temperature: -40°C to +105°C Operating Temperature: -40°C to +125°C (for parts with a silicone seal, ending in 03) • 500 Mating Cycles • Contacts and Cord Grips Ordered Separately eco|mate® rm Standard Products starting on page 21 • High-Density Contact Arrangements Available • UL ECBT2 Certified High Amperage eco|mate® rm with RADSOK® Technology • Single Pole High Power Arrangements • 3.6mm-10mm Contact Sizes • Operating Temperature: -40°C to +125°C • RoHS Compliant • 4 Shell Sizes • Operating Voltage: 630V eco|mate® rm High Amperage Products starting on page 179 • Current Rating at 25°C: 86A-300A • Flammability Rating: UL94-V0 • High Reliability • Low Contact Engagement / Separation Forces • Low Contact Resistance • High Mating Cycle Durability 9 eco | mate® rm Rugged Metal Shielded Connectors Connector Configurations End Cap for Individual Wire Sealing Short Cable Gland Choice of Contacts • Machined • Stamped and Formed Long Cable Gland Right Angle Cable Gland Overmolded eco|mate® rm Series Custom Solutions Available For: • Various Applications • Extreme Environments • Reducing the Number of Suppliers • Molded Strain Relief • Minimize Stress on Conductors • 360 ° Shielding Available • Custom Logo • Enhanced Sealing Properties Contact the Factory to learn more 10 Plug Kit includes Connector, Backshell and Contacts Plug Connector Guides Connector Guide Connector Solutions: see page 19 for parts grouped by insert arrangement Receptacle Choices Choice of Contacts • Machined • Stamped and Formed End Cap for Individual Wire Sealing Wall Mounted Faceview Jam Nut eco|mate® rm Series Receptacle Kit includes Receptacle, Gasket & Contacts 11 eco | mate® rm Rugged Metal Shielded Connectors Insert Arrangements RT0 Shell Size 10 Contact #16 (Ø 1.6) Mixed Power & Signal Contact 2.5mm 4 positions Contact #16 (Ø 1.6) 13A 300V see page 29 4 positions Contact #16 (Ø 1.6) & #20 (Ø 1.0) 13A & 20# 5A 350V AC/DC see page 37 Consult factory Consult factory Consult factory 12 3 positions Contact #16 (Ø 1.6) 13A 300V see page 21 14 8 positions Contact #16 (Ø 1.6) 13A 300V see page 79 Consult factory 8 positions Contact #16 (Ø 1.6) 13A 300V AC/DC page 87 12 positions Contact #16 (Ø 1.6) 13A 300V see page 119 4 positions Contact 2.5mm #16 (Ø 1.6) 23A &13A 350V AC/DC see page 47 Consult factory 4 positions Contact 2.5mm 23A 350V AC/DC see page 55 Contact #20 (Ø 1.0) Single Pin Power RADSOK® 6 positions Contact #20 (Ø 1.0) 5A, 7A(machined) 150V see page 71 Consult factory 10 positions Contact #20 (Ø 1.0) 5A, 7.5A(machined) 150V see page 111 1 position Contact 3.6mm 86A 630V AC/DC see page 179 19 positions Contact #20 (Ø 1.0) 5A, 7.5A(machined) 150V see page 127 1 position Contact 6mm 120A 630V AC/DC see page 183 26 positions Contact #20 (Ø 1.0) 5A, 7.5A(machined) 150V see page 151 1 position Contact 8mm 120A - 180A 630V AC/DC see page 187 Consult factory 16 19 positions Contact # 16 (Ø 1.6) 13A 300V see page 135 12 RTHP 4 positions Contact #8 (Ø 3.6) 45A 500V AC/DC see page 63 9 positions Contact 2.5mm & # 16 (Ø 1.6) 23A & 13A 350V AC/DC see page 103 RT0 Shell Size Contact #16 (Ø 1.6) 18 Mixed Power & Signal RTHP Contact 2.5mm Contact #20 (Ø 1.0) or Contact 3.6mm Single Pin Power RADSOK® Consult factory 23 positions Contact #16 (Ø 1.6) 13A 300V see page 143 Connector Guides Connector Guide Consult factory 8 positions Contact 2.5mm 23A 375V AC/DC see page 95 32 positions Contact #20 (Ø 1.0) 5A, 7.5A 150V see page 167 RTHP 20 Consult factory Consult factory 28 positions Contact #16 (Ø 1.6) 13A 300V see page 159 24 Consult factory Consult factory 3 positions Contact 3.6mm 86A 630V see page 197 1 position Contact 10mm 120A - 300A 630V see page 191 Consult factory Consult factory 48 positions Contact #16 (Ø 1.6) 13A 300V see page 177 Insert Arrangements are Pin Faceview 13 eco | mate® rm Rugged Metal Shielded Connectors General Technical Characteristics Materials • Zinc Alloy Shells • Metal Alloy Backshells and Cable Glands • Aluminum Alloy, Nickel Plated Coupling Ring • Stainless Steel Coupling Spring • Contacts Plating Options Gold Flash over Tin Tin Silver 5µ, 10µ, 15µ, 30µ Gold Flash Other platings on request • Insulation Resistance 5000 megohms minimum of 25° C • Insulation Inserts Thermoplastic, UL94 V-0 14 Environmental • IP67 • Operating Temperature -40° to 105° C - Standard Products with NBR Seal -40° to 125° C -Standard Products with Silicone Seal -40° to 125° C -High Amperage Products with RADSOK® technology • Flammability Rating UL94 V-0 • Salt Spray Per MIL-STD-202 method 101 -48 h ( standard version) -96 h (black anodized coupling ring) Higher salt spray resistance (200/500h) upon request • Sealing In mated condition and in combination with sealed backshell • Fluid Resistance Gas, oil, mineral oil, acid bath, basic bath Connector Guides Connector Guide Electrical Mechanical • In Accordance With UL 1977: Certificate ECBT2 File number: E491265 • Durability RT Series : >500 mating cycles RTHP Series: >100 mating cycles • More information see “Technical Section” starting on page 228 • Vibration 10-2000 Hz, level of 20 G’s • Thermal Shock No cracking, chipping or leaking after 20 test cycles from -55°C to 125°C • Contact Resistance #16