Series III TV
Series II JT
Accessories, Contacts, and Tools
Series I LJT
SJT
Amphenol Aerospace is the leader in Interconnect solutions and provides companies with a product portfolio of connectors,
accessories, cable assemblies and system integration for most applications across various industries. With connectors conforming to Military, Aerospace and Industrial standards in US, Europe and Asia, Amphenol assumes the leadership in meeting the
interconnect needs of these market segments.
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
SJT
SJT
Series I LJT Series II JT Series III TV
MIL-DTL-38999 Series III, II, I
Amphenol
Aerospace
178
MIL-DTL-38999
Series III TV Tri-Start
MIL-DTL-38999
Series II JT
MIL-DTL-38999
Series I LJT
• Backshells Accessories
• Dummy Contacts
• Wire Combs
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
• Receptacle Protection Cap
• Plug Protection Cap
• Strain Relief (Solder/Crimp Type)
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
SJT
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
38999, Series III TV Breakaway Fail Safe
Amphenol
Aerospace
Series III TV
Amphenol offers a full range of accessories
that are designed to enhance the performance
of Amphenol Breakaway connectors.
Low Profile Backshells in shell size 25 with
the following features:
• Olive drab cadmium finish
• 90 degree termination
• Low profile design with three
heights ranging from 1.010 to 1.660
• Rear access covers to help ease
harness assembly and repairability
• Amphenol part numbers:
10-640000-XXX
Series III TV Series II JT Series I LJT
Backshells, Dummy Contacts, Wire Combs
TJS
SJT
Dummy Contacts
• Available in size 12 and size 8
• Provide a cost effective alternative for sealing
unused contact cavities
• Size 8 part number: T3-4008-59P
• Size 12 part number: T3-4012-59P
Wire Combs
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
For information on how to order these accessory
products for Breakaway Fail Safe connectors consult
Amphenol Aerospace.
Options
Accessory products for Breakaway Connectors:
Dummy Contacts and Wire Combs
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
Backshells are offered for use with Breakaway
Fail Safe Connectors in three heights.
179
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series I LJT Series II JT Series III TV
SJT
SJT
MIL-DTL-38999, Series III TV
Amphenol
Aerospace
Receptacle Protection Cap
Series III TV
.797 MAX
20.24 MAX
A
.167 +.010
–.005
4.24 +.25
–.13
6.000 APPROX
152.40 APPROX
B
.578 MAX
14.68 MAX
A
*10-552943-XXX
B
.797 MAX
20.24 MAX
A
*10-553310-XXX
D
*10-553970-XXX
6.000 APPROX
152.40 APPROX
B
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
*10-553120-XXX
3.500 APPROX
88.90 APPROX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552943-119
Shell
Size
9
11
13
15
17
19
21
23
25
A Thread Class 2B
0.1P-0.3L-TS
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
B Dia. Max.
.875
1.000
1.125
1.250
1.438
1.500
1.625
1.750
1.875
Inches
D Dia.
+.010 –.000
.703
.844
1.016
1.141
1.266
1.391
1.516
1.641
1.766
Millimeters
Finish
10-No Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
All dimensions for reference only.
For MS protection caps, see page 184.
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell Size Code
B Dia. Max.
D Dia. +.25
A
B
C
D
E
F
G
H
J
22.23
25.40
28.58
31.75
36.53
38.10
41.28
44.45
47.63
17.86
21.44
25.81
28.98
32.16
35.33
38.51
41.68
44.86
180
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
–.00
MIL-DTL-38999, Series III TV
Series III TV
1.166 MAX
29.62 MAX
B
*10-552944-XXX
.167 +.010
–.005
4.24 +.25
–.13
N
5.000 APPROX
127.00 APPROX
D
1.166 MAX
29.62 MAX
B
TJS
SJT
*10-553998-XXX
N
5.000 APPROX
127.00 APPROX
Shell
Size
9
11
13
15
17
19
21
23
25
A Thread Class 2B
0.1P-0.3L-TS
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
D Dia. +.010
–.000
.516
.641
.766
.891
1.016
1.141
1.266
1.343
1.516
Inches
N Dia.
Max.
.895
1.000
1.171
1.299
1.436
1.543
1.670
1.787
1.914
Millimeters
Finish
10-No Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
MS Shell Size Code
A
B
C
D
E
F
G
H
J
D Dia.
+.25 –.00
13.11
16.28
19.46
22.63
25.81
28.98
32.16
34.11
38.51
N Dia.
Max.
22.73
25.40
29.74
32.99
36.47
39.19
42.42
45.39
48.62
Options
All dimensions for reference only.
For MS protection caps, see page 184.
Shell
Size
9
11
13
15
17
19
21
23
25
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552944-119
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Plug Protection Cap
181
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Series I LJT Series II JT Series III TV
Dummy Receptacle
Series III TV
Part number reference.
See note below to complete.
* 10-553974-XXX
S
2 PLACES
R1
2 PLACES
M
R2
2 PLACES
SJT
SJT
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
Options
MIL-DTL-38999, Series III TV
Amphenol
Aerospace
TT
4 PLACES
W
T
4 PLACES
.005 M
B THREAD
.13 M
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-553974-119
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
B Thread
Size Coded 0.1P-0.3L-TS
(Plated)
A
.6250
B
.7500
C
.8750
D
1.0000
E
1.1875
F
1.2500
G
1.3750
H
1.5000
J
1.6250
Finish
10-No
Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel
-XXG
M
+.020
–.000
.822
.822
.822
.822
.822
.822
.791
.791
.791
Inches
R1
R2
S
±.010
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
Shell
Size
MS Shell
Size Coded
9
11
13
15
17
19
21
23
25
A
B
C
D
E
F
G
H
J
M
+.51
–.00
20.88
20.88
20.88
20.88
20.88
20.88
20.09
20.09
20.09
All dimensions for reference only
T
±.008
W
±.010
.128
.128
.128
.128
.128
.128
.128
.154
.154
.098
.098
.098
.098
.098
.098
.125
.125
.125
–.006
TT
±.008
–.006
.216
.194
.194
.173
.194
.194
.194
.242
.242
R1
R2
S
±.25
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
23.83
26.19
28.58
30.96
33.32
36.53
39.67
42.88
46.02
T
+.20
W
±.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
2.49
2.49
2.49
2.49
2.49
2.49
3.18
3.18
3.18
–.15
Millimeters
TT
+.20
–.15
5.49
4.93
4.93
4.93
4.93
4.93
4.93
6.15
6.15
Designates true position dimensioning
182
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Series III TV
L
Straight Style
*10-552681-XXX metal coupling
KK
FF
V THREAD
.270 +.010
–.020
6.86 +.25
–.51
F1
F2
U
KK
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Cable Clamps
V THREAD
LL
.270 +.010
–.020
6.86 +.25
–.51
F1
F2
TJS
SJT
90 Degree Elbow Style
*10-552682-XXX metal coupling
VIEW AT A
FF
* To complete order number, see suffix chart below. Examples:
Clamp with metal coupling nut for shell size 11 with olive drab
cadmium nickel base, 10-552681-119.
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
Finish
Olive Drab,
Cadmium Nickel
Base
Inches
FF Dia. KK Dia. LL Max.
Max.
Max.
F2 Max.
Dia.
Cable
L Max.
U Max.
.094
.141
.172
.203
.234
.265
.297
.328
.359
.203
.250
.323
.422
.500
.562
.625
.703
.765
1.431
1.431
1.431
1.431
1.431
1.431
1.492
1.492
1.492
.656
.688
.750
.859
.937
1.000
1.062
1.141
1.203
.347
.394
.467
.566
.644
.706
.769
.847
.909
.629
.756
.883
1.011
1.138
1.265
1.393
1.488
1.616
1.015
1.062
1.125
1.328
1.392
1.453
1.609
1.656
1.719
Shell
Size
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
F1 Min.
Dia.
Cable
F2 Max.
Dia.
Cable
L Max.
U Max.
V Thread
Metric
2.39
3.58
4.37
5.16
5.94
6.73
7.54
8.83
9.12
5.16
6.35
8.20
10.72
12.70
14.27
15.88
17.86
19.43
36.35
36.35
36.35
36.35
36.35
36.35
37.90
37.90
37.90
16.66
17.48
19.05
21.82
23.80
25.40
26.97
28.98
30.56
M12X1-6H
M15X1-6H
M18X1-6H
M22X1-6H
M25X1-6H
M28X1-6H
M31X1-6H
M34X1-6H
M37X1-6H
10-No Suffix
-XX9
Electroless Nickel -XXG
9
11
13
15
17
19
21
23
25
Millimeters
FF Dia. KK Dia. LL Max.
Max.
Max.
8.81
10.01
11.86
14.38
16.36
17.93
19.53
21.51
23.09
15.98
19.20
22.43
25.68
28.91
32.13
35.38
37.80
41.05
25.78
26.97
28.58
33.73
35.36
36.91
40.87
42.06
43.66
All dimensions for reference only.
Options
F1 Min.
Dia.
Cable
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
A
183
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Series I LJT Series II JT Series III TV
SJT
SJT
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
Options
MIL-DTL-38999, Series III TV
Amphenol
Aerospace
Contacts, Sealing Plugs, Protective Caps
Series III TV
STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S
Contact Size
8 (Coax)*
8 (Power)
8 (Twinax)
10 (Power)
12
16
20
22D
4
0
TV/CTV Pins
Military No.
Supersedes
M39029/60-367
MS27536
Contact Factory
“
M39029/90-529**
N/A
M39029/58-528
N/A
M39029/58-365
MS27493-12
M39029/58-364
MS27493-16
M39029/58-363
MS27493-20
M39029/58-360
MS27493-22D
N/A
N/A
N/A
N/A
TV/CTV Sockets
Military No.
Supersedes
M39029/59-366
MS27535
“
“
M39029/91-530
N/A
M39029/56-527
N/A
M39029/56-353
MS27490-12
M39029/56-352
MS27490-16
M39029/56-351
MS27490-20
M39029/56-348
MS27490-22D
N/A
N/A
N/A
N/A
Above part numbers include standard 500 cycle finish designation - gold plating over suitable
underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY.
* For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12
and 16 coax contacts available for use in MIL-DTL-38999 Series III connectors, see catalog
12-130 or consult Amphenol, Sidney, NY
** For use with M17/M176-00002 cable.
† Optional design - see slash sheet MS39029.
For other contact options available for use in Tri-Start
connectors, (wire wrap, thermocouple, fiber optic) consult
Amphenol. Wire wrap data given on next page.
1500 CYCLE CONTACTS FOR CTV, CLASSES H & J
Contact Size
Commercial No.
10-597072-2X
10-597068-2X
10-597064-2X
10-597058-3X
12
16
20
22D
CTV Pins
Military No.
M39029/107-623
M39029/107-622
M39029/107-621
M39029/107-620
Supersedes
–
–
–
–
PLASTIC PROTECTION CAPS
Plug
Receptacle
Commercial No.
10-597073-2X
10-597069-2X
10-597065-2X
10-597061-2X
CTV Sockets
Military No.
M39029/106-617
M39029/106-616
M39029/106-615
M39029/106-614
Supersedes
–
–
–
–
MS METAL PROTECTION CAPS
Shell
Size
9
11
13
15
17
19
10-70506-14
10-70506-16
10-70500-18
10-70500-20
10-70500-22
10-70500-24
10-70500-10
10-70500-12
10-70500-14
10-70500-16
10-70500-19
10-70500-20
21
10-70524-1
10-70500-22
21
G
D38999/32W21X*
D38999/33W21X*
23
H
D38999/32W23X*
D38999/33W23X*
25
J
D38999/32W25X*
D38999/33W25X*
23
10-70506-28
10-70500-24
25
10-70500-28
10-70524-1
SEALING PLUGS
Contact Size
8 (Coax)
8 (Twinax)
8 (Power)
10 (Power)
12
16
20
22D
4
0
Commercial No.
10-482099-8
T3-4008-59P
10-405996-83
T3-4010-59P
10-405996-122
10-405996-162
10-405996-202
10-405996-222
10-405996-43
10-405996-03
Military No.
N/A
N/A
MS27488-8-3
M85049/81-10
MS27488-12-2
MS27488-16-2
MS27488-20-2
MS27488-22-2
MS27488-4-3
MS27488-0-3
Shell
Size
9
11
13
15
17
19
MS Shell MS Plug Protection Cap
Size Code
A
D38999/32W9X*
B
D38999/32W11X*
C
D38999/32W13X*
D
D38999/32W15X*
E
D38999/32W17X*
F
D38999/32W19X*
MS Receptacle
Protection Cap
D38999/33W9X*
D38999/33W11X*
D38999/33W13X*
D38999/33W15X*
D38999/33W17X*
D38999/33W19X*
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol, Sidney, NY for more detailed information on ordering
MS Metal protection caps.
184
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MIL-DTL-38999, Series II JT
Series II JT
.812 MAX
A
N
B
C
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Plug Protection Cap
+.010
.167 –.005
DIA.
TJS
SJT
* 10-547138-XXX (MS27510XXXC)
.562 MAX
* 10-241853-XXX (MS27510XXXA)
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
* To complete order number, add shell size and suffix number.
For example, shell size 10 with cadmium plate, nickel base would be 10-241801-107, MS27510A10C or MS27510A10A).
A1 Dia.
Max.
B
+.000
–.016
C
Approx.
N Dia.
+.001
–.005
.719
.703
.563
3.000
.473
10
.844
.828
.680
3.000
.590
Anodic coating
12
1.000
.984
.859
3.500
.750
Cadmium Plate Nickel base
14
1.125
1.109
.984
3.500
.875
Olive Drab, Cadmium, Nickel base
16
1.250
1.234
1.108
3.500
1.000
Electroless Nickel
18
1.375
1.359
1.233
3.500
1.125
20
1.500
1.484
1.358
4.000
1.250
22
1.625
1.609
1.483
4.000
1.375
24
1.750
1.734
1.610
4.000
1.500
8
Finish
Chromate treat
MS Number
Suffix with
chain
MS Number
Suffix without
chain
-XX5
CXXC
CXXA
-XX7
AXXC
AXXA
-XX9
BXXC
BXXA
-XXG
FXXC
FXXA
10-Number
Suffix
-XX0
Options
A Dia.
Max.
Shell
Size
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
A1
N
All dimensions for reference only.
185
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series I LJT Series II JT Series III TV
MIL-DTL-38999, Series II JT
Amphenol
Aerospace
Receptacle Protection Cap
Series II JT
.812 MAX
.531 MAX
A
A
C
D
SJT
SJT
* 10-241856-XXX (MS27511XXXA)
+.010
–.005
* 10-547136-XXX (MS27511XXXC)
.167
DIA.
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
.781 MAX
A
C
* 10-241802-XXX
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
* To complete order number, add shell size and suffix number.
For example, shell size 10 with cadmium plate, nickel base would be 10-241800-107, MS27511A10C, MS27511A10A
Shell
Size
A Dia.
Max.
C
Approx.
D +.010
–.000
8
.719
3.000
.891
10
.844
3.000
1.016
12
1.000
3.500†
1.141
14
1.125
3.500
1.266
16
1.250
3.500
1.391
18
1.375
3.500
1.516
20
1.500
4.000
1.641
22
1.625
4.000
1.766
24
1.750
4.000
1.891
Finish
Chromate treat
10-Number
Suffix
MS Number
Suffix with
chain
MS Number Suffix
without chain
-XX0
Anodic Coating
-XX5
CXXC
CXXA
Cadmium Plate Nickel Base
-XX7
AXXC
AXXA
Olive Drab, Cadmium, Nickel base
-XX9
BXXC
BXXA
Electroless nickel
-XXG
FXXC
FXXA
†3.000 for MS27511
All dimensions for reference only.
186
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MIL-DTL-38999, Series I LJT, II JT
Series I LJT
Series II JT
Series I LJT
L
B
G
BB
Y
GROMMET
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Strain relief (crimp type)
* 10-405982-XXX (MS27506XXX-2 reference M85049/49)
TJS
SJT
For MS stamping identification, accessories must be ordered by
MS part number.
If ordered by 10-part number, they will be stamped with said number.
*To complete order number, add shell size and suffix number.
Chromate treat
MS27506
Suffix
M85049/49
Suffix
-XX0
NA
Anodic coating
-XX5
CXX-2
(-2-XXA)
Cadmium plate nickel base
-XX7
AXX-2
NA
Olive drab, cadmium, nickel base
-XX9
BXX-2
(-2-XXW)
Electroless nickel
-XXG
FXX-2
(-2-XXN)
For example: Shell size 10 with cadmium plate, nickel base would be
10-405982-107 or M85049/49-2-10W
Shell
Size
B Dia.
+.010–.025
G Max.
L Max.
Y
Thread (Modified)
Size Class 2B
Modified Minor
Dia.
BB Dia.
+.000 –.011
Screw Size
8
.125
.775
.984
.4375-28UNEF
.399 – .405
.250
6-32UNC
10
.188
.837
.984
.5625-24UNEF
.524 – .529
.312
6-32UNC
12
.312
.963
.984
.6875-24UNEF
.649 – .654
.438
6-32UNC
14
.375
1.087
1.234
.8125-20UNEF
.766 – .771
.562
6-32UNC
16
.500
1.150
1.234
.9375-20UNEF
.891 – .896
.625
6-32UNC
18
.625
1.400
1.234
1.0625-18UNEF
1.002 – 1.007
.750
8-32UNC
20
.625
1.400
1.234
1.1875-18UNEF
1.135 – 1.140
.750
8-32UNC
22
.750
1.587
1.359
1.3125-18UNEF
1.252 – 1.257
.938
8-32UNC
24
.800
1.681
1.281
1.4375-18UNEF
1.377 – 1.382
1.000
8-32UNC
Options
All dimensions for reference only.
Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol, Sidney, NY.
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
10-Number
Suffix
Finish
187
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series I LJT Series II JT Series III TV
SJT
SJT
MIL-DTL-38999, Series I LJT
Amphenol
Aerospace
Plug Protection Cap
Series I LJT
1.141 MAX
D
N
5.000 REF
B
* 10-421399-XXX
.906 MAX
.906 MAX
D
N
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
.167
+.010
–.005
M
D
N
* (MS27501XXXC)
* 10-275196-XXX (MS27501XXXA)
*To complete order number, add shell size and suffix number.
For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A.
Shell
Size
B Dia.
Ref
D Dia.
Max.
M ±.250
N Dia.
+.001
–.005
Finish
10- Number
Suffix
MS Number
Suffix with
chain
MS Number
Suffix without
chain
9
.180
.812
3.000
.572
Chromate treat
-XX0
11
.180
.938
3.000
.700
Anodic coating
-XX5
13
.180
1.062
3.500
.850
Cadmium Plate Nickel base
-XX7
AXXC
AXXA
15
.180
1.188
3.500
.975
Olive Drab, Cadmium, Nickel base
-XX9
BXXC
BXXA
17
.180
1.312
3.500
1.100
Electroless nickel
-XXG
FXXC
FXXA
19
.209
1.438
3.500
1.207
21
.209
1.562
4.000
1.332
23
.209
1.688
4.000
1.457
25
.209
1.812
4.000
1.582
All dimensions for reference only.
188
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT
Series I LJT
Series I LJT
L1
D
+.010
.167 –.005
L
M
* (MS27502XXXC)
D
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Receptacle Protection Cap
+.010
.167 –.005
6.000 APPROX
B
TJS
SJT
* 10-427406-XXX
L1
L
3.500
APPROX
* 10-275197-XXX (MS27502XXXA)
* 10-427950-XXX
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
*To complete order number, add shell size and suffix number.
For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A.
Shell
Size
B Dia.
+.010
–.000
D Dia.
Max.
L Max.
L1 Max
M ±.250
Finish
10-Number
Suffix
MS Number
Suffix with
chain
MS Number Suffix
without chain
9
.703
.844
1.070
.844
3.000
Chromate treat
-XX0
11
.844
.969
1.070
.844
3.000
Anodic coating
-XX5
CXXC
CXXA
13
1.016
1.125
1.070
.844
3.500
Cadmium Plate Nickel base
-XX7
AXXC
AXXA
15
1.141
1.250
1.070
.844
3.500
Olive Drab, Cadmium, Nickel base
-XX9
BXXC
BXXA
17
1.266
1.406
1.070
.844
3.500
Electroless Nickel
-XXG
FXXC
FXXA
1.391
1.500
1.070
.844
3.500
1.516
1.625
1.070
.844
4.000
23
1.641
1.750
1.070
.844
4.000
25
1.766
1.875
1.089
.875
4.000
All dimensions for reference only.
Options
19
21
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
D
D
189
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series I LJT Series II JT Series III TV
MIL-DTL-38999, Series I LJT
Amphenol
Aerospace
Strain Relief (Solder Type)
Series I LJT
L
BB
GG
Y
B
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
SJT
SJT
* 10-436792-XXX
For military type cable clamp see MS27506 or M85049/49
on page 178.
*To complete order number, add shell size and suffix number.
Finish
10-Number Suffix
Chromate treat
-XX0
Anodic coating
-XX5
Cadmium Plate Nickel base
-XX7
Olive Drab, Cadmium, Nickel
base
-XX9
Electroless Nickel
-XXG
For example: Shell size 11 with cadmium plate,
nickel base would be 10-436792-117.
Shell
Size
B
Dia.
+.010
–.025
L
Max.
Y Thread Class
2B (Plated)
GG
Max.
BB Dia.
+.000
–.011
9
.125
.859
.4375-28 UNEF
.775
.250
11
.188
.859
.5625-24 UNEF
.837
.312
13
.312
.859
.6875-24 UNEF
.963
.438
15
.375
1.109
.8125-20 UNEF
1.087
.562
17
.500
1.109
.9375-20 UNEF
1.150
.625
19
.625
1.109
1.0625-18 UNEF
1.400
.750
21
.625
1.109
1.1875-18 UNEF
1.400
.750
23
.750
1.234
1.3125-18 UNEF
1.587
.938
25
.800
1.234
1.4375-18 UNEF
1.681
1.000
All dimensions for reference only.
190
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT
Sealing Plugs
Series II JT
Series I LJT
THERMOCOUPLE CONTACTS
Contact Size
Material
JT/LJT Pins
JT Sockets
LJT Sockets
Chromel
10-407862-310
10-407863-310
10-407236-310
Alumel
10-407862-320
10-407863-320
10-407865-320
Iron
10-407862-335
10-407863-335
10-407865-335
Constantan
10-407862-342
10-407863-342
10-407865-342
20
Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace, Sidney, N.Y.
THERMOCOUPLE CONTACTS PYLE VERSION
Contact Size
Pins (JT/LJT)
Spec Number
Sockets (LJT)
Pyle Number
Spec Number
Material
Pyle Number
M39029/87-472
T3-4022-10P
M39029/88-484
T3-4122-10P
CHROMEL
22D
M39029/87-471
T3-4022-10R
M39029/88-483
T3-4122-10R
ALUMEL
CHROMEL
M39029/87-476
T3-4020-10P
M39029/88-488
TS-4120-10P
M39029/87-475
T3-4020-10R
M39029/88-487
T3-4120-10R
ALUMEL
16
M39029/87-480
T3-4016-10P
M39029/88-492
T3-4116-10P
CHROMEL
16
M39029/87-479
T3-4016-10R
M39029/88-491
T3-4116-10R
ALUMEL
PLASTIC PROTECTION CAPS
Shell Size
8
9
10
11
12
13
14
15
16
17
18
19
20
Plug
10-70500-10
10-70506-14
10-70506-14
10-70506-16
10-70506-16
10-70506-18
10-70506-18
10-70506-20
10-70506-20
10-70506-22
10-70506-22
10-70506-24
Receptacle
10-70506-10S
10-70500-10
10-70506-12
10-70500-12
10-70506-14
10-70500-14
10-70506-16
10-70500-16
10-70506-18
10-70500-18
10-70506-20
10-70500-20
10-70506-24
10-70506-22
21
10-70576-24
10-70500-22
10-70576-24
10-70506-24
23
10-70506-28
10-70500-24
10-70506-28
10-70576-24
25
10-558651-25
10-70506-28
22
24
SEALING PLUGS
Contact Size
8 (Coax)
8 (Twinax)
10 (Power)
12
16
20
22
22M
22D
Commercial No.
10-482099-8
T3-4008-59P
10-576225
10-405996-12
10-405996-16
10-405996-20
10-405996-22
10-405996-22
10-405996-22
Military No.
MS27488-8
N/A
N/A
MS27488-12
MS27488-16
MS27488-20
MS27488-22
MS27488-22
MS27488-22
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
20
20
TJS
SJT
22D
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Thermocouple Contacts, Plastic Protection caps -
Options
191
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series I LJT Series II JT Series III TV
Amphenol
Aerospace
SJT–Accessories
Plug Protection Cap/Receptacle Protection Cap
SJT
PLUG PROTECTION CAP
RECEPTACLE PROTECTION CAP
*10-476801-XXX
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
SJT
SJT
*10-325943-XXX
*10-476810-XXX
*To complete order number, add shell size and suffix
number. For example, shell size 10 with bright cadmium
plated nickel base, 10-476810-107.
*To complete order number, add shell size and suffix
number. For example, shell size 10 with bright cadmium
plated nickel base, 10-325943-107.
Plug Shell
Size
D
Dia.
Max.
N Dia.
+.001
–.005
Receptacle
Shell Size
DD
Dia. Max.
L
Max.
8
.734
.828
8
.688
.473
10
.844
.828
10
.812
.590
12
1.016
.828
12
.969
.750
14
1.141
.828
14
1.094
.875
16
1.265
.828
16
1.219
1.000
18
1.391
.828
18
1.344
1.125
20
1.500
.828
20
1.469
1.250
22
1.625
.828
22
1.594
1.375
24
1.750
.859
24
1.719
1.500
All dimensions for reference only
Finish
Bright Cadmium Plated Nickel Base
Anodic Coating (Alumilite)
Chromate Treated (Iridite 14-2)
Olive Drab Cadmium Plate Nickel Base
Electroless Nickel Coating
Suffix
XX7
XX5
XX0
XX9
XXG
192
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SJT
SJT
DUMMY RECEPTACLE
Finish
Bright Cadmium Plated Nickel Base
Anodic Coating (Alumilite)
Chromate Treated (Iridite 14-2)
Olive Drab Cadmium Plate Nickel Base
Electroless Nickel Coating
Suffix
XX7
XX5
XX0
XX9
XXG
* To complete order number, add shell size and suffix number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476807-107.
Dummy Receptacle
Shell Size
D
Dia. Max.
L
Max.
.828
.844
.828
12
1.016
.828
14
1.141
.828
16
1.265
.828
18
1.391
.828
20
1.500
.828
22
1.625
.828
24
1.750
.859
All dimensions for reference only
CABLE CLAMP
Finish
Bright Cadmium Plated Nickel Base
Anodic Coating (Alumilite)
Chromate Treated (Iridite 14-2)
Olive Drab Cadmium Plate Nickel Base
Electroless Nickel Coating
Suffix
XX7
XX5
XX0
XX9
XXG
* To complete order number, add shell size and suffix number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476808-107.
Cable
Clamp
Shell
Size
*10-476808-XXX
A
Dia.
+.010
–.025
B
Dia.
+.000
–.011
L
Max.
Y
Thread
Class 2B
UNEF (Plated)
GG
Max.
.125
.250
.922
.4375-28
.775
.188
.312
.922
.5625-24
.837
12
.312
.438
.922
.6875-24
.963
14
.375
.562
1.172
.8125-20
1.087
16
.500
.625
1.172
.9375-20
1.150
18
.625
.750
1.172
1.0625-18
1.400
20
.625
.750
1.172
1.1875-18
1.400
22
.750
.938
1.297
1.3125-18
1.587
24
.800
1.000
1.297
1.4375-18
1.681
All dimensions for reference only
Options
8
10
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
.734
TJS
SJT
*10-476807-XXX
8
10
Series III TV Series II JT Series I LJT
Amphenol
Aerospace
Dummy Receptacle, Cable Clamp
193
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Series I LJT Series II JT Series III TV
SJT
SJT
Contacts, Sealing Plugs, Plastic Protection Caps
SJT
CONTACTS & SEALING PLUGS
Contact
Size
SJT
Pins
SJT
Sockets
Sealing
Plugs
8 (Coax)
21-33102-21**
21-33101-21**
10-482099-8
8 (Twinax)
21-33190-529†
21-33191-530†
10-482099-8
10 (Power)
10-251415-105
10-407035-105
Not Available
12
10-251415-12H
10-407035-125
10-405996-12 Yellow
16
10-251415-165
10-407035-165
10-405996-16 Blue
20
10-251415-205
10-407035-205
10-497403-205††
10-405996-20 Red
22*
10-251415-225
10-407035-225
10-405996-22 Black
22M*
10-251415-235
10-407035-235
10-405996-22 Black
22D
10-251415-725
10-407035-725
10-405996-22 Black
Above part numbers include standard finish designation – gold plating over suitable underplate in accordance with
SAE AS39029. For other finish variations, consult Amphenol, Sidney, NY.
* Inactive for new design.
** 21-33102-21 and 21-33101-21 are for use with RG180B/U and RG195A/U cable. For other size 8 coax or optional
sizes 12 and 16 coax contacts available for use in SJT connectors, see catalog 12-130 or consult Amphenol,
Sidney, NY.
† 21-33190-529 and 21-33191-530 are for use with M17/176-00002 cable.
†† Optional design – see slash sheet MS39029.
For other contact options available for use in SJT connectors, (wire-wrap, ther mocouple, fiber optic)
consult Amphenol, Sidney, NY.
PLASTIC PROTECTION CAPS
Shell
Size
Plug
8
10-70500-10
10-70506-10S
10
10-70500-14
10-70506-12
12
10-70500-16
10-70506-14
14
10-70500-18
10-70506-16
16
10-70500-20
10-70506-18
18
10-70500-22
10-70506-20
20
10-70500-24
10-70506-22
22
10-70524-1
10-70506-24
24
10-70506-28
10-70524-1
Receptacle
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
SJT
Amphenol
Aerospace
194
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MIL-DTL-38999, Series III TV, II JT, I LJT
Series III TV
Amphenol
Aerospace
Series II JT
Series I LJT
Mounts to all MIL-DTL-38999 and
MIL-DTL-26482 Connectors
Header Assemblies Provide Cost Savings
Mounting Applications
Shell modifications are recommended, but are not necessary. The header
assembly can be attached to connectors with standard flange placement
or directly to the circuit board. The ideal application would involve either
a single flange moved all the way to the rear of the connector or a double
flange. Cinch nuts can be installed in either flange to allow easier mounting
to the panel or the header assembly. The forward flange would mount the
connector to the panel; the rear flange would be used to mount the header
assembly. Various types of captivated or loose attaching screws can be
utilized for unique applications.
Amphenol universal headers are slotted to allow mounting to all series of
MIL-DTL-38999 or MIL-DTL-26482 connectors without special alterations.
They are of similar dimension as the flange of the mounting connector and
are approximately .185 inches (4.70 mm) thick.
Cylindrical Configuration
• 3 PCB stickout dimensions are available.
• Size 22 contacts use .175 thick headers
• Size 16 to 20 contacts use
.195 thick headers
• Consult Amphenol, Sidney NY for
additional configurations.
• Headers for cylindrical connectors accommodate up to 128 pins. See pages 6-9 for available insert arrangement charts and pages
10-16 for insert arrangement illustrations.
Mounting to Rectangular ARINC
Connectors
• Headers for ARINC connector arrangements
accommodate up to 150 pins
• Consult Amphenol, Sidney, NY for ARINC
configurations and detailed dimensions.
Materials
• Body is molded or machined from FR-4.
• Electrical engagement areas of the header
contact are plated with .00003 inches
minimum of gold over .00005 inches
minimum of nickel.
See drawing of standard header on next page.
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
Incorporation of the header assembly provides the user with time and cost
saving potentials. These header assemblies can be vapor phase or wave
soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP
connector. Headers can be installed to standard connectors, allowing for
electrical testing that would adversely affect the sensitive diodes, MOV’s or
capacitors in the EMI/EMP connectors. Expensive connector assemblies
can be easily removed from and reattached to the header assembly as the
manufacturing process dictates.
Headers provide easy
separation of the
connector from the PC board.
TJS
SJT
Termination of PC tail connectors to a flex
print or a printed circuit board represents
a major cost in the manufacturing process
for users. When adding flex or printed
circuit board assemblies to an expensive
filter or filter/transient protection connector, the total cost of a failed solder joint,
a bent pin, or an unanticipated electrical
failure becomes prohibitive. The universal
header assembly from Amphenol provides
for easy separation of the connector from the board on these occasions. The
header assembly is comprised of a short pin/socket contact. The tail end of
the contact is soldered to the through hole of the flex or printed circuit board.
The socket is embedded in the insulator, making electrical contact with the
printed circuit tail of the connector.
Series III TV Series II JT Series I LJT
Universal “Header Assembly”
for flex print or PC Board
Options
195
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series I LJT Series II JT Series III TV
MIL-DTL-38999, Series III TV, II JT, I LJT
Amphenol
Aerospace
Series III TV
Universal “Header Assembly” for Flex Print
or PC board connectors
Series II JT
Series I LJT
The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors.
Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations.
S
VISUAL
INDICATOR NOTCH
FOR TOP CL OF
INSERT PATTERN
(SIZE & CONFIGURATION
OPTIONAL)
R1
R2
T
G
SIZE 22
CONTACT VIEW
.020 ± .001
TT
Options
HD38999 Accessories EMI Filter/
Printed
High Density App Tools Transient Circuit Board
SJT
SJT
F RADIUS
196
Assembly Part
Number
21-904008-XX( )
21-904010-XX( )
21-904012-XX( )
21-904014-XX( )
21-904016-XX( )
21-904018-XX( )
21-904020-XX( )
21-904022-XX( )
21-904024-XX( )
Shell
Size
8/9
10/11
12/13
14/15
16/17
18/19
20/21
22/23
24/25
F Radius
.094
.094
.094
.125
.125
.125
.125
.125
.125
See Suffix Chart
T+
G
.008
S
± .005 ± .005 – .006
.938
.128
1.031
.128
1.125
.128
1.219
.128
1.312
.128
1.438
.128
1.562
.128
1.688
.154
1.812
.154
R1
TP†
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
R2
TP†
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
TT
+ .008
– .006
.216
.194
.194
.173
.194
.194
.194
.242
.242
Assemblies containing Size 22 contacts only: .175
Assemblies containing Size16 or 20 contacts: .195
† TP designates true position dimensioning.
HOW TO ORDER INFORMATION
For Header Assembly with MIL-DTL-38999 Connectors
Use coded number as follows:
21-9040
XX - XX
Designates Amphenol
Header Assembly
Shell size designation for
MIL-DTL-38999 Series I,
II, III and IV see Suffix chart.
Arrangement number - See MIL-STD-1560
or MIL-STD-1669. See insert availability charts on
pages 4-7.
Contact PCB Stickout designation
See Suffix chart.
For how to order information on adapters to be used
with ARINC connectors, consult Amphenol, Sidney NY.
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
SIZE 16 AND 20
CONTACT VIEW
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
.050
.040 ± .001 (SIZE 20)
.0625 ± .0010 (SIZE 16)
G
NOTE:
Size 22 accepts .018 to .022 dia. PCB tails.
Size 16 accepts .048 to .064 dia. PCB tails.
Size 20 accepts .037 to .043 dia. PCB tails.
ASSEMBLY NUMBER SUFFIX CHART
X
Shell Size
Designation*
08
10
12
14
16
18
20
22
24
Arrangement
Number Suffix***
Insert Arrangement
Suffix from
MIL-STD-1560 or
MIL-STD-1669
Contact PCB
Stickout***
B ± .015
Suffix Stickout
1
.120
2
.185
3
.270
* Shell size designation for MIL-DTL-38999 Series I, II, III and IV and
MIL-DTL-26482 Series 1 and 2.
Examples: Shell size 9 use 08. Shell size 25 use 24.
** Size 22 contacts available in all 3 stickout lengths.
Size 16 and 20 contacts available only in .185 and .270 lengths.
*** Insert arrangement 14-97 and 15-97 are not available at this time.
Consult Amphenol, Sidney NY for information.
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, & SJT
Application Tools
The following data includes information pertaining to the appli
cation tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MILDTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type and when
Series II JT
Series I LJT
SJT
used as specified in the installation instructions (L-624 and
L-844) covering the TV, CTV and MS series connectors,
will provide reliable crimped wire to contact terminations.
There is a possibility of additional crimping tools other
than those included being available at present or in the
future for this specific application.
CRIMPING TOOLS
Contact Size/Type
12 Pin and Socket
16 Pin and Socket
Crimping Tool
M22520/1-01
M22520/1-01
M22520/7-01
20 Pin and Socket
22, 22D, 22M Pin
M22520/1-04
M22520/2-10
M22520/7-08
M22520/2-09
M22520/7-07
M22520/2-07
M22520/7-05
M22520/2-06
M22520/7-06
M22520/2-37
M22520/5-01
M22520/5-200
Crimping Tool
M22520/2-01
M22520/5-01
M22520/5-05
Die Closure B
M22520/5-01
M22520/2-01
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-35
M22520/4-01
M22520/4-02
M22520/2-01
M22520/2-34
M22520/31-01
M22520/31-02
M22520/10-01
16 Coaxial Inner
Pin and Socket
16 Coaxial Outer
Pin and Socket
12 Coaxial Inner
Pin and Socket
12 Coaxial Outer
Pin and Socket
10 (Power)
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact. The above crimping tools and
positioners are available from the approved tool manufacturer.
Turret Die or
Positioner
M22520/2-31
TP-201423
INSERTION TOOLS
Plastic Tools
Use with
Contact Size MS Part Number
Color
10 (Power
M81969/14-05*
Gray / (White)
12
M81969/14-04*
Yellow / (White)
16
M81969/14-03*
Blue / (White)
20
M81969/14-10*
Red / (Orange)
22
M81969/14-09
Brown/White
22D, 22M
M81969/14-01*
Green / (White)
8 Coaxial
8 Twinax
None
Metal Tools
Angle Type
Straight Type
MS Part No.
Commercial Part No.
Commercial Part No.
M81969/8-11
†
†
M81969/8-09
11-8674-12
11-8794-12
M81969/8-07
11-8674-16
11-8794-16
M81969/8-05
11-8674-20
11-8794-20
M81969/8-03
11-8674-22
11-8794-22
M81969/8-01
11-8674-24
11-8794-24
None Required
M81969/46-06**
None
Color
Green
Yellow
Blue
Red
Brown
Black
Red
REMOVAL TOOLS
Plastic Tools
MS Part
Number
M81969/14-05*
M81969/14-04*
Metal Tools
Angle Type
Straight Type
For Unwired Contacts
Commercial Commercial
Color
Commercial Part No. MS Part No.
Part No.
Part No.
Color
(Gray) / White
†
M81969/8-12
†
†
Green / White
(Yellow) / White 11-10050-11
M81969/8-10
11-8675-12 11-8795-12
Yellow / White
16
20
22
22D, 22M
8 Coaxial
8 Twinax
M81969/14-03*
M81969/14-10*
M81969/14-09*
M81969/14-01*
M81969/14-12
M81969/14-12
(Blue) / White
(Orange) / Red
(Brown)/White
(Green) / White
Green
Green
11-10050-10
11-10050-9
11-10050-8
11-10050-7
None
None
M81969/8-08
M81969/8-06
M81969/8-04
M81969/8-02
None
M81969/46-12**
11-8675-16
11-8675-20
11-8675-22
11-8675-24
11-9170
11-9170
11-8795-16
11-8795-20
11-8795-22
11-8795-24
DRK264-8††
N/A
Blue / White
Red / Orange
Brown/White
Green / White
N/A
N/A
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
* Double end insertion/removal tool.
** Twinax insertion tools are available only in a straight type, metal version.
† To be determined.
†† Contact Daniels Manufacturing Co. for availability.
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Options
Use with
Contact
Size
10 (Power)
12
EMI Filter/ Accessories HD38999
Printed
Circuit Board Transient App Tools High Density
8 Twinax Center Pin and
Socket
8 Twinax Intermediate
Outer Pin & Socket
M22520/1-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
Contact Size/Type
8 Coaxial Inner
Pin and Socket
8 Coaxial Outer Pin
and Socket
TJS
SJT
22, 22D, 22M Socket
Series I, III
22D Socket Series II
Turret Die or Positioner
M22520/1-04
M22520/1-04
M22520/7-04
Series III TV Series II JT Series I LJT
Series III TV
Amphenol
Aerospace
197
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