Additional MIL-DTL-5015 Connectors
Offered by Amphenol
I
II
MIL-DTL-5015 and MIL-5015 Type Standard Circular
Connectors with solder or crimp
(non-rear release) contacts
Matrix Pyle
26482
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Amphenol
Aerospace
198
MS/Standard 3100 Series, MIL-5015 Type Connectors
Amphenol has long been the accepted leader in providing MS
Standard MIL-5015 type connectors. These connectors represent
well-proven electrical capability at an economical cost for most
equipment where durability is important.
The MS/Standard family of connectors (3100 Series) is a very
broad range of product with the following features:
• Medium to heavy weight cylindrical with resilient inserts
• Environmental resistant
• Threaded couplings, single key/keyway shell polarization
• Operating voltage to 3000 VAC (RMS) at sea level
• 5 shell styles, 19 shell sizes, 280 contact arrangements
• Solder or crimp contacts (non-rear-release type),
sizes 16–0 accepting 22–0 AWG
• Coaxial or thermocouple contact options
• Alternate insert positioning
• Hermetic configurations available
• Zinc alloy plating (cadmium-free) available
The 3100 Series has five classes of connectors to meet different requirements. Within these connector styles, MIL-C-5015
has been replaced as follows: Environmental classes F and R are updated to and produced in strict accordance to MILDTL-5015. Classes A, C and E are still produced, but are no longer listed on the qualified products listing (QPL). Class
designations and brief descriptions are as follows:
A – Solid Shell – for general, non-environmental applications.
C – Pressurized – for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and
class of plug mated with them.
E/F – Environmental Resisting with Strain Relief – designed for applications where the connector will be exposed to
moisture, vibration, and rapid changes in pressure and temperature.
R – Lightweight Environmental Resisting – shorter in length, lighter in weight than the E & F classes, the MS-R offers a
high degree of reliability under adverse conditions: recommended for new design applications.
Ask for Amphenol catalog 12-020 which gives detailed information on this family of connectors or visit
www.amphenol-industrial.com
MIL-5015 Modifications
In order to supplement standard MS shell styles and provide a greater variety of styles for the electrical connector user,
there are several MS and MS Modified cylindrical connectors offered by Amphenol. These types include flange mount
plugs, thru bulkhead receptacles, jam nut receptacles, connectors for potting and connectors designed specifically to
terminate jacketed cable. Ask for Amphenol catalog 12-021 for detailed information or visit
www.amphenol-industrial.com.
97 Series, MIL-5015 Type Connectors
The low cost, general duty connector used extensively in the machine
tool industry, welding industry and numerous other industrial applications,
is the Amphenol® 97 Series. Offered in non-environmental styles, these
connectors have hard dielectric inserts and threaded coupling. They are
Underwriters Laboratories Recognized and Canadian
Standards Association Certified.
Recent addition to this family is the 97E environmental styles, still an
economical choice. The 97E can be used in a variety of industrial
applications where environmental sealing is required, such as automotive
and robotics.
Ask for Amphenol catalog 12-022 for detailed information or visit
www.amphenol-industrial.com.
97 Series, MIL-5015 Type Connectors
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
MIL-DTL-26500, Pyle
®
TABLE OF CONTENTS
MIL-DTL-26500, Pyle® Connectors
• Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . 199
• Product Introduction and Options . . . . . . . . . . . . . . . . . . . . 200
• Class Descriptions, Features, Specifications. . . . . . . . . . . . . . 201, 202
• Insert Arrangements, Alternate Keying . . . . . . . . . . . . . . . . 203, 204
MIL-DTL-26500 Aluminum/Stainless Steel Shell Styles:
• Threaded Coupling & Bayonet Coupling Quick Reference Charts . . . . . . . 205
• Ratchet Lock Coupling Quick Reference Charts . . . . . . . . . . . . . . 206
• How to Order, Threaded/Bayonet, Military & Commercial. . . . . . . . . 207, 208
• Square Flange Mounted Receptacle, Threaded MS24264, Pyle ZZY . . . . . . 209
• Single Hole (D-hole) Mounted Receptacle,Threaded MS24265, Pyle ZZY . . . .210
• Straight Plug, Threaded MS24266, Pyle ZZY. . . . . . . . . . . . . . . .211
• Square Flange Mounted Receptacle Bayonet, MS24264, Pyle ZZW . . . . . . 212
• Single Hole (D-hole) Mounted Receptacle, Bayonet MS24265, Pyle ZZW . . . . 213
• Straight Plug, Bayonet MS24266, Pyle ZZW. . . . . . . . . . . . . . . . 214
• Ratchet Lock Plug/New Non-Decoupling Plug, Pyle ZZY . . . . . . . . . . . 215
• Ratchet Lock Plug/New Non-Decoupling Plug, Mating Flange Mounted Receptacle
Pyle ZZY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
MIL-DTL-26500 Firewall Class K Stainless Steel Shell Styles:
• Threaded Coupling & Bayonet Coupling Quick Reference Charts . . . . . . . 217
• How to Order Firewall Class K . . . . . . . . . . . . . . . . . . . . . 218
• How to Order Firewall Class K, Boeing Company . . . . . . . . . . . . . . 219
• Square Flange Mounted Receptacle, Firewall MS27613K, Pyle FPK Threaded
MS27613K, Pyle® FYL Bayonet. . . . . . . . . . . . . . . . . . . . . 220
• Single Hole (D-hole) Mounted Receptacle Firewall MS27614K, Pyle FPK Threaded
MS27614K , Pyle FYL, Bayonet. . . . . . . . . . . . . . . . . . . . . 221
• Straight Plug, Firewall MS27615K, Pyle FPK Threaded
MS27615K, Pyle FYL, Bayonet
Ratchet Lock Plug, Firewall MS27615K, Pyle FPK Threaded . . . . . . . . . 222
MIL-DTL-26500, 48 Series Interconnect Products:
• Receptacle Short Shirt & Wire Splice Connector . . . . . . . . . . . . 223, 224
MIL-DTL-26500 Hermetic Receptacle Shell Styles:
• Pyle ZZL/ZZB Hermetic Receptacles (three styles) Threaded or Bayonet . . . . 225
Contacts & Accessories
• Shielded Coaxial Contacts, Contact Terminating Tools, Assembly Instructions,
Cable Supports, Dummy Receptacles, Protection Caps. . . . . . . . . 226-235
MIL-DTL-26500, Pyle® Typical Markets:
• Military & Commercial Aviation
• High Temperature Applications
• Meets Boeing Specifications
• Missiles & Ordnance
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
199
II
I
Matrix Pyle
26482
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Amphenol
Aerospace
200
MIL-DTL-26500, Pyle® Connectors
Product Introduction and Options
High quality and dependability are the earned reputations of the Amphenol®/Pyle Series
of connectors designed to meet the specification requirements of MIL-DTL-26500.
Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications,
aircraft engines and firewalls, the Amphenol/Pyle MIL-DTL-26500 connector family meets the
myriad of problems with innovative connector solutions.
High quality and dependability are the earned reputations of the Amphenol/Pyle Series
of connectors designed to meet the specification requirements of MIL-DTL-26500.
Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications,
aircraft engines and firewalls, the Amphenol/Pyle MIL-DTL-26500 connector family meets the
myriad of problems with innovative connector solutions.
Amphenol /Pyle MIL-DTL-26500 Connectors are medium sized connectors with a rugged design,
lightweight construction and continuously dependable performance. This product family provides the following design features
and options:
Aluminum Connectors - Military Classes R and G; Proprietary (ZZY, ZZW)
• General purpose, environmentally resistant
•
•
•
•
•
Threaded or bayonet coupling
Square flange or single hole receptacles, and straight plug shell styles
Black anodize non-conductive finish for class R and a conductive finish in class G that provides a minimum
resistance path through the shell for grounding purposes
Coupling nuts are hard coat treated for added protection against wear
Rear accessory threads accommodate standard MS27291 series cable supports or related accessory hardware
Stainless Steel Connectors - Military Class E; Proprietary (ZZY, ZZW)
• Machined from 300-series stainless steel providing superior strength and wear characteristics
•
•
•
•
•
Threaded or bayonet coupling
Shells experience a less than 10% loss in yield strength at elevated temperatures, 204°C (399°F)
Shell hardware resists corrosion for the life of the connector without the need of additional finishes
Same shell styles offered as in aluminum
Variety of stainless steel accessories are available
Firewall Connectors – Military Class K; Proprietary (FPK, FYL)
• Meets the fireproof requirements of MIL-DTL-5015, Class K
•
•
•
•
•
Threaded or bayonet coupling
FPL - threaded coupling; same as FPK; used on Lockheed Aircraft
FP5K - threaded coupling; same as FPK; qualified for General Electric
Non-magnetic stainless steel shells designed for superior strength and elevated temperatures up to 460°F
for extended periods
Same shell styles as stainless steel and aluminum versions
48 Series Receptacle Short Skirt - Amphenol special application connector,
• Low profile design for restricted installation requirements
• Wire Splice Connector
• Space saving, single contact, wire splice module
Hermetic Connectors - Military Class H; Proprietary (ZZL, ZZB)
• See page 225 for brief description
• See page 225 for hermetic insert availability
• Consult Amphenol, Sidney, NY for availability and ordering information.
Contacts and Accessories for MIL-DTL-26500 connectors
• SAE AS39029 qualified contacts and special application contacts including thermocouple, printed circuit board
•
•
•
and shielded/coaxial types
Boeing specification contacts
Aluminum and stainless steel cable supports; aluminum dummy receptacles
Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-DTL-26500 series
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-26500, Pyle® Connectors
Features and Class Descriptions
Amphenol
Aerospace
38999
SJT
Finish
Class G
M
Aluminum Alloy
Chromium
Class E
R
Stainless Steel
Passivated
Class K Firewall
FPK/FYL
Stainless Steel
Passivated
HC
CRS/Stainless
Steel
Various
Crimp Rear
Release Matrix
Crimp Contacts
5015
Rear-insertable, front-releasable, crimp style contacts are machined
from a copper alloy material, plated gold over nickel, and are qualified
to specification SAE AS39029.
Alternate Keying
The insert design utilizes a combination of resilient and rigid insulators
to offer a connector with total sealing capabilities. Bonded interfaces
between the resilient and rigid dielectric components eliminate air voids
and thus protect the connector from potential degradation due to
moisture and altitude conditions.
Amphenol®/Pyle® Firewall, Class K, connectors have the inherent ability
to resist high temperatures up to 460°F (total temperature) for extended
periods of time and can resist short time exposures (20 minutes) to
prevent passage of a direct 2000°F flame.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
Back resilient insulators are designed with a triple sealing grip at each
wire hole to offer positive sealing and prevent wicking of moisture
through the connector without the use of external clamping rings or
adapters.
Connectors have the capability of resisting high ambient temperatures
up to 200°C (392°F) for long periods of time, thus contributing to an
extended connector life. Connectors will withstand a combined ambient
and internal temperature due to thermal rise of current carrying
capacity of 238°C (469°F).
Contacts
A pressure seal at the connector interface is accomplished through the
aid of a coupling device which compresses the front resilient insulations
and thus offers a seal around each contact which prevents the passage
of air or moisture through the contact cavity.
Amphenol/Pyle’s fluorosilicone compound offered in Class R, G, E and
K is capable of reliability resisting:
- MIL-H-5606 hydraulic fluid
- MIL-L-9236 lubricating oil
- MIL-L-7808 and MIL-L-23699 lubricating oils
- MIL-J-5624 (JP-5) jet fuel
- Glycol
- Alkaline cleaning solutions of pH 10 or higher.
Test methods are as defined in MIL-DTL-26500 specification. Alternate
compounds have been developed by Pyle-National to solve unique
user requirements not addressed by the specifications.
High Speed
In Firewall Class K connectors, the resilient insert forms the primary
contact seal and is bonded to a molded ceramic rigid insert. The insert
assembly is physically bonded and mechanically retained to the inside
surface of the stainless steel shell, providing a void-less, mono-block
configuration impervious to adverse environments.
The fluorosilicone compound elastomer, developed by Pyle-National,
exceeds all specification requirements and provides excellent resistance
to tear, compression set, fluids, and high temperatures.
Fiber Optics
Connector Sealing
Fluid/Temperature Resistance
EMI Filter
Transient
All MIL-DTL-26500 Series Connector shells can be furnished with
normal or any of five alternate key positions. (See page 204). Each plug
shell has a master key and four alternate keys. The position of the
alternate keys in relation to the fixed master key determines the key
identification. Inserts are bonded to the shell in relation to the master
key, thus allowing positive protection against mis-mating when differing
circuits exist side by side.
In addition, a dynamic “O” ring seal engages the front of the plug shell
when connectors are mated and offers yet another barrier to moisture
and containments.
Printed
26500 Pyle Circuit Board
Contacts are crimp terminated outside the connector assembly and
inserted into the appropriate cavity by means of a hand tool. Socket
contacts utilize a multi-tined construction and feature a “C” spring which
grips the tines, and insures consistent and repetitive insertion/
withdrawal forces. Contact tines are protected by a stainless steel
shroud.
An optional pencil-clip thermocouple socket design is also offered. See
page 226 for more information on thermocouple contacts.
83723 III
Anodize
26482
Aluminum Alloy
Matrix Pyle
A
Matrix 2
Hardware
Description
Class R:
(Environmental
Resistant)
Class H Hermetic
I
Amphenol/
Pyle Series
Classes
II
MIL-DTL-26500
Classes
III
Amphenol®/Pyle MIL-DTL-26500 Connectors are qualified to Military
Specification MIL-DTL-26500, as well as numerous high performance
customer specifications. These connectors are available in aluminum or
stainless steel shells, with bayonet or threaded coupling, and are
qualified to meet the specifications of the following MIL-DTL-26500
classes:
201
MIL-DTL-26500, Pyle®
Specifications
202
MILITARY SPECIFICATIONS
PYLE CONNECTOR CAPABILITIES
Air Leakage (Classes E, G, R & K)
1 cu. inch per hr. max. -55°C (-67°F)
Comply
Altitude Immersion
(Classes E, G, R & K)
Sea level 1 inch of mercury, 3 cycles
(IR 5000 megohms hi-pot 1500 volts-submerged)
Comply
Contact Retention
(Classes E, G, R & K)
Size 20 contact 20 lbs. min.
Size 16 contact 25 lbs. min.
Size 12 contact 30 lbs. min.
Exceeds specifications
Collet Retention
No requirement
Without damage to the collet or its
retention means:
Size 20 –
75 lbs. min.
Size 16 –
140 lbs. min
Size 12 –
160 lbs. min.
Contact Insertion Force
(Classes E, G, R & K)
All size contacts 10 lbs. max.
Comply
Coupling Forces
Torque required to couple and uncouple mating plugs
and receptacles is not to exceed the values listed:
Shell size Torque inch lbs.
8 10 12 14 16 18 20 22
24
9 10 14 17 23 26 31 38
46
Comply
Fluid Resistance
(Classes E, G, R & K)
20 hrs. immersion in MIL-H-5606 hydraulic fluid and MIL-L-9236
lubrication oil. Must meet hi-pot.
20 hrs. min., fully functional physically
and electrically after immersion. No
deterioration of resilient material.
Ground Resistance (Class G)
.250 ohms backshell of plug to rear of receptacle flange.
Comply
High Potential
(Classes E, G, R & K)
1500 VRMS mated & unmated at sea level
1000 VRMS mated to 110,000 ft. altitude
Exceed with ample margin of safety.
Insert Retention (Classes E, G, R & K)
75 psi. from either direction for 5 seconds.
Exceeds specifications.
Insulation Resistance
(Classes E, G, R & K)
21°C (70°F), 5000 megohms between adjacent contacts and any
contact and shell.
Exceeds specifications.
Low Temperature
(Classes E, G, R & K)
-55°C (-67°F)
Comply
Magnetic Permeability
(Classes E, G, R & K)
2 mu. maximum
Comply
Moisture Resistance
(Classes E, G, R & K)
1000 megohms min. per Mil-std. 202 method 106
Comply
Ozone Exposure (Classes E, G, R & K)
0.10 to .015% ozone exposure
Comply
Physical Shock
(Classes E, G, R & K)
50 G’s, 3 axis, per mil-std-202, method 213, test condition C, wired
to monitor 1 microsecond discontinuity.
Comply
Sand & Dust Exposure
(Classes E, G, R & K)
No requirement.
Meet MIL-E-5272 condition “B”
Temperature Life
(Classes E, G, R & K)
Connector fully functional for 1000 hours at 200°C (392°F)
ambient internal temperature 238°C (460°F)
Comply
Thermal Shock (Mated)
(Classes E, G, R & K)
Cycled five times from -55°C to 260°C, held for 30 minutes at each
temperature and transferred to the other in 2 minutes or less, with
no evidence of damage.
Comply
Vibration
(Classes E, G, R & K)
MIL-Std. 202 method 204 condition “D” at R. T.,
-55°C (-67°F) and +200°C (+392°F).
Comply - monitored for a max. of 1
microsecond discontinuity.
Flame Resistance (Class K)
Performance requirements of Paragraph 4.5.18
Fireproof (Class K of MIL-DTL-5015D)
Exceeds specifications
II
TEST REQUIREMENTS
I
Matrix Pyle
26482
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, Pyle®
Insert Arrangements
III
Front Face of Pin Insert or Rear Face of Socket Insert Illustrated
I
4
3
1
12
2
3
1
1
2
10-02**
10-05H
10-20H
12-03KH
12-12H
14-03
14-04K
Service Rating
I
I
I
I
I
I
I
I
I
Number of Contacts
2
3
2
5
2
3
12
2
1
4
Contact Size
20
20
20
20
16
16
20
16
12
Shielded
Coaxial
12
83723 III
08-03 H
Matrix Pyle
08-02
Insert Arrangement
26482
2
2
2
1
1
Matrix 2
2
5
1
SJT
1
1
3
1
38999
II
Contact cavities are identified with a spiral guide line
indicating cavity sequence. The first and last cavities are
numbered and every tenth cavity is bracketed.
Symmetrical about center line.
5015
Crimp Rear
Release Matrix
14
11
8
7
10
1
1
1
1
1
1
12
24
14-07KH
14-12
14-15KH
16-10KH
16-24KH
18-08KH
18-11
18-14KH
Service Rating
I
I
I
I
I
I
1
I
Number of Contacts
7
9
3
15
10
24
8
10
Contact Size
16
20
16
20
16
20
12
16
Insert Arrangement
1
14
12
16
25
1
39
1
1
1
1
1
20-25
20-28**
20-39
20-41
I
I
I
I
I
I
Number of Contacts
31
16
19
6
24
4
37
2
41
Contact Size
20
16
20
12
20
12
20
16
20
Service Rating
Contacts
20-16
High Speed
18-31KH
Insert Arrangement
Fiber Optics
41
28
16
31
EMI Filter
Transient
Shielded
Coaxial
Printed
26500 Pyle Circuit Board
15
1
Options
Others
† designates Non-MS Configurations.
K designates Firewall Class K inserts.
H designates Hermetic inserts.
CONTACT LEGEND
20
16
12
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
203
Insert Arrangements Alternate Keying
Contact cavities are identified with a spiral guide line indicating cavity sequence. The first and
last cavities are numbered and every tenth cavity is bracketed.
Symmetrical about centerline.
I
II
MIL-DTL-26500, Pyle®
Front Face of Pin Insert or Rear Face of Socket Insert Illustrated
SJT
38999
III
Amphenol
Aerospace
19
12
32
1
Matrix Pyle
Matrix 2
22-19KH
I
19
16
1
22-27†
I
27
16
22-32
I
26
20
6
12
43
57
55
30
5015
26500 Pyle
22-12K
I
12
12
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
1
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
Circuit Board
1
22-55KH
I
55
20
1
24-30† K
I
30
16
1
24-43**
I
23
20
20
16
24-57
I
55
20
2
12
40
61
42
Printed
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
204
1
27
Crimp Rear
Release Matrix
83723 III
26482
1
1
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
1
1
28-40†K
I
24-61
I
61
20
36
16
28-42†K
I
42
16
4
12
† designates Non-MS Configurations.
K designates Firewall Class K inserts.
H designates Hermetic inserts.
Alternate
Keying
Positions of
Shells
CONTACT LEGEND 20
16
12
Keying Positions
Position
Normal
For Connectors Size 8 and 10
For Connectors Size
12, 14, 16, 18, 20, 22, 24 and 28
A
B
C
D
A
B
C
D
105°
140°
215°
265°
105°
140°
215°
265°
Master Polarizing
Keyway
A°
ALTERNATE POLARITY
6
102°
132°
248°
320°
18°
149°
192°
259°
KEYWAY
ARRANGEMENTS (Shell
7
80°
118°
230°
312°
92°
152°
222°
342°
sizes 12, 14, 16, 18, 20, 22,
8
35°
140°
205°
275°
84°
152°
204°
334°
24, 28) View of front face of
B°
9
64°
155°
234°
304°
24°
135°
199°
240°
receptacle shell. Angles are
D°
counter-clockwise from “N”
Y or 10*
25°
115°
220°
270°
98°
152°
268°
338°
C°
keyway. For plug shell, the
key locations are clockwise * Y is used for all Military part number call-outs - aluminum/stainless steel and firewall;
Shown is Engaging Face View of
10 is used for Amphenol/Pyle part number call-outs - aluminum/stainless steel only.
Receptacle Shell with Keyways
when viewed from front of
(See how to order pages 207, 208 and 218).
(Plug Shell Keys would be Opposite)
plug.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, Pyle®
Quick Reference Charts
III
THREADED COUPLING
PYLE ZZY
MS2426X( )TXX
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel
General Purpose,
Environmental
Resistant
Aluminum
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Stainless Steel
MS24264EXXTXX
Pyle R Series
ZZY-RX-17XX
Military Class R or G
MS24265(R or G)XXTXX
Pyle A or M Series
ZZY-(Aor M)X-15XX
Military Class E
MS24265EXXTXX
Pyle R Series
ZZY-RX-15XX
Military Class R or G
MS24266(R or G)XXTXX
Pyle A or M Series
ZZY-(A or M)X-10XX
Military Class E
MS24266EXXTXX
Pyle R Series
ZZY-RX-10XX
BAYONET COUPLING
PYLE ZZW
MS2426X( )BXX
Shell Style
(Stainless Steel pictured)
Basic
Performance Level
Stainless Steel
General Purpose,
Environmental Resistant
Aluminum
Superior Strength,
Corrosion Resistance up
to 204°C (399°F)
Stainless Steel
General Purpose,
Environmental Resistant
Aluminum
Superior Strength,
Corrosion Resistance up
to 204°C (399°F)
Stainless Steel
MS24264(R or G)XXBXX
Pyle A or M Series
ZZW-(A or M)X-17XX
Military Class E
MS24264EXXTXX
Pyle R Series
ZZW-RX-17XX
Military Class R or G
MS24265(R or G)XXBXX
Pyle A or M Series
ZZW-(A or M)X-15XX
Military Class E
MS24265EXXTXX
Pyle R Series
ZZW-RX-15XX
Military Class R or G
MS24266(R or G)XXBXX
Pyle A or M Series
ZZW-(A or M)X-10XX
Military Class E
MS24266EXXTXX
Pyle R Series
ZZW-RX-10XX
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
NA designates not available
* See how to order, page 207, for further description of hardware classes.
** See how to order, page 207, to complete part numbers.
Contacts
Superior Strength,
Corrosion Resistance up
to 204°C (399°F)
Military Class R or G
High Speed
Straight Plug
Bayonet
Coupling
Aluminum
Basic Part Number**
Fiber Optics
Single Hole
(D-Hole)
Mounted
Receptacle
Bayonet
Coupling
General Purpose,
Environmental Resistant
Class*
EMI Filter
Transient
Square Flange
Mounted
Receptacle
Bayonet
Coupling
Hardware
Description*
Printed
26500 Pyle Circuit Board
Military Class E
5015
Aluminum
ZZY-(Aor M)X-17XX
83723 III
General Purpose,
Environmental
Resistant
Pyle A or M Series
26482
Stainless Steel
MS24264(R or G)XXTXX
Crimp Rear
Release Matrix
Superior Strength,
Corrosion Resistance
up to 204°C (399°F)
Military Class R or G
Matrix Pyle
Straight Plug
Threaded
Coupling
Aluminum
Matrix 2
Single Hole
(D-Hole)
Mounted
Receptacle
Threaded
Coupling
General Purpose,
Environmental
Resistant
Basic Part Number**
SJT
Square Flange
Mounted
Receptacle
Threaded
Coupling
Class*
I
Hardware
Description*
Basic
Performance Level
38999
II
Shell Style
(Stainless Steel pictured)
205
MIL-DTL-26500, Pyle®
Quick Reference Charts
II
I
Matrix Pyle
26482
RATCHET LOCK PLUG, BAYONET
PYLE ZZY
Shell Style
(Stainless steel only)
Ratchet Lock
Plug
Non-Decoupling
NNDC
Plug
New Non-Decoupling
Basic
Performance Level
Superior Strength, Corrosion Resistance
up to 204°C (399°F)
Employs ratchet feature in last 120° of
rotation to eliminate need for safety-wiring
Superior Strength, Corrosion Resistance
up to 204°C (399°F)
Hardware
Description*
Class*
Basic Part Number**
Stainless
Steel only
Pyle R Series
(Commercial only)
ZZY-RX-12XX
Stainless
Steel only
Pyle R Series
(Commercial only)
ZZY-RX-13XX
* See how to order, page 207, for further description of hardware classes.
** See how to order, page 207, to complete part numbers.
RATCHET LOCK PLUG & MATING FLANGE MOUNTED, THREADED RECEPTACLE
PYLE ZZY
Shell Style
(Stainless steel pictured)
Ratchet Lock
Plug
Non-Decoupling
Square Flange
Mounted
Receptacle
Threaded Coupling
Basic
Performance Level
Hardware
Description*
Designed to meet high vibration
requirements beyond
MIL-DTL-26500.
Aluminum
Pyle A Series
ZZY (A, D, F, M)
X-12 (D, E or F) XX
Stainless Steel
Pyle R Series
ZZY-RX-12 (D, E or F)XX
Aluminum
Pyle A Series
ZZY (A or F) X-17(D, E or F) XX
Stainless Steel
Pyle R Series
ZZY-RX-17 (D, E or F) XX
Designed to meet high vibration
requirements beyond
MIL-DTL-26500.
Class*
* See how to order, page 208, for further description of hardware classes.
** See how to order, page 208, to complete part numbers.
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Amphenol
Aerospace
206
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Pyle Basic Part Number**
Amphenol
Aerospace
MIL-DTL-26500, Pyle® – how to order
Threaded/Bayonet Military & Commercial
III
4.
5.
6.
7.
Coupling
Type
Insert
Arrangement
Contact
Type
Alternate
Keying
MS24266
R
22
T
55
P
6
Designates
Step 2. Select a Service Class
Step 6. Select a Contact Type
Designates
Designates
Aluminum, non-conductive (black anodize finish)
P
S
Aluminum, conductive (chromium finish)
Socket Contacts
5015
Stainless steel, Passivated
10 12
14 16 18 20 22 24
Printed
26500 Pyle Circuit Board
Step 7. Select an Alternate
Keying Position of Shell
Step 3. Select a Shell Size
8
Pin Contacts
Crimp Rear
Release Matrix
R
G
E
6, 7, 8, 9, Y (N for Normal) See page 204.
Step 4. Select a Coupling Type
Designates
T
B
Threaded
Bayonet
Easy Steps to build a part number... Pyle Commercial
1.
2.
ZZY
3.
Service Contacts/
Class Accessories
A
4.
5.
Shell
Style
Shell
Size
10
22
C
Step 1. Select a Shell Style
6.
55
9.
P
6
10.
Deviations/
Specials
D
XXX
Designates
10
12
Step 2. Select a Service Class
Designates
Aluminum, non-conductive (black anodize finish)
Aluminum, conductive (chromium finish)
Stainless steel, Passivated
Step 3. Select Contacts & Accessories
without cable support, with contacts
without contacts, with cable support
without contacts or cable support
Accessory threads for aluminum and stainless steel hardware differ,
and care should be taken in selection of alternate accessory
hardware that will conform to the threads noted in the dimensional
tables within this catalog.
Square Flange Receptacle
Step 5. Select a Shell Size
8 10 12 14 16 18
20 22 24 28
Step 9. Select a
Contact Plating
Designates
Step 6. Select an Insert Arrangement
from page 203 & 204
See page 203 & 204 Shell Size & Insert
Arrangements. First number represents Shell Size,
second number is the Insert Arrangement.
Step 7. Select a Contact Type
Designates
P
S
Pin Contacts
D
T
Gold
Rhodium
Step10. Deviation/
Specials
Options
Others
Designates
with contacts and cable support
Single Hole Mounting Receptacle
06, 07, 08, 09, 10 (Omit for
Normal) See page 204.
Contacts
Aluminum, Clear Cadmium plated
15
17
Non-Decoupling Plug(Ratchet Lock)
New Non-Decoupling Plug (NNDC) (SS
only)
Step 8. Select an
Alternate Keying
Position of Shell
High Speed
Aluminum, O.D. CAD/Ni
13
Straight Plug
Fiber Optics
ZZY Threaded Coupling
ZZW Bayonet Coupling
No Digit
C
D
O
8.
Alternate Contact
Keying
Plating
Step 4. Select a Shell Style
Designates
A
D
F
M
R
7.
Insert
Contact
Arrangement
Type
EMI Filter
Transient
Shell
Style
83723 III
See page 203 & 204 for Shell Size & Insert
Arrangements. First number represents Shell Size, second
number is the Insert Arrangement.
Matrix Pyle
MS24264 Square Flange Mounted Receptacle
MS24265 Single D-Hole Mounted Receptacle
MS24266 Straight Plug
26482
Step 5. Select an Insert Arrangement
from page 203 & 204
Matrix 2
Step 1. Select a Shell Style
38999
3.
Shell
Size
SJT
2.
Service
Class
I
1.
Shell Style
II
Easy Steps to build a part number... Military
Consult Amphenol for
more information.
Socket Contacts
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
207
MIL-DTL-26500, Pyle® – How to Order
Ratchet Lock Plug, Mating Flange Receptacle
II
I
Matrix Pyle
26482
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Amphenol
Aerospace
Amphenol®/Pyle® connectors are specifically designed to meet high vibration requirements
above and beyond the specification requirements of MIL-DTL-26500. The plug connector
features a unique non-decoupling device which offers a ratchet mechanism designed to
engage as the threaded connectors approach a bottomed condition. Connector coupling
assembly continues to ratchet for approximately 120 degrees until the mated connectors
reach a complete metal-to-metal bottomed condition. The ratchet device maintains the
connectors in a fully coupled condition, thus eliminating the need for safety wiring.
Additional features include:
• Modified accessory thread to accommodate
•
•
MIL-DTL-83723 backshell hardware.
Rear accessory teeth are featured on both the plug and receptacle shell to
assure non-rotation of accessory hardware
Intermateable with all MIL-DTL-26500 threaded connectors of like insert
arrangement and key position
Easy Steps to build a part number... Pyle Commercial
1.
2.
3.
4.
Shell
Style
Service
Class
Contacts &
Accessories
Shell
Style
ZZY
A
C
12
5.
Designates
Designates
Aluminum, non-conductive (black anodize finish)
A
D
F
M
R
Aluminum, O.D. CAD/Ni
Aluminum, Clear Cadmium plated
Aluminum, conductive (chromium finish)
Stainless steel, Passivated
Step 3. Select Contact & Accessory
14
Step 4. Select a Shell Style
9.
P
10.
Deviations/
Specials
06
D
22 24 28
Step 6. Select an Insert Arrangement
from Page 203 & 204
Shell Size & Insert Arrangements are on pages 203
& 204. First number represents Shell Size, second
number is the Insert Arrangement.
Step 7. Select a Contact Type
Designates
P
S
Pin Contacts
Socket Contacts
Step 8. Select an
Alternate Keying Position of Shell
Designates
Non-Decoupling Plug, (Ratchet Lock)
06, 07, 08, 09, 10 (Omit for Normal) See page 204
New Non-Decoupling Plug (NNDC) (SS only)
Step 9. Select a
Contact Plating
Square Flange Mounted Receptacle
Step 5. Select Accessory Style
E
04
10 12 14 16 18 20
No Digit
With contacts
C
Without contacts
O
D
8.
Alternate Contact
Keying
Plating
Step 5. Select a Shell Size
Designates
With contacts and clamp
12
13
17
7.
Threaded Coupling
Step 2. Select a Service Class
F
Designates
Rear accessories per MIL-DTL-83723,
3 Accessory Serrations.
Rear accessories per MS 3155
(360° Accessory Serrations)
Rear accessories per MS 3155 with EMI Band
(360° Accessory Serrations)
Accessory threads for aluminum and stainless steel hardware
differ, and care should be taken in selection of alternate accessory
hardware that will conform to the threads noted in the dimensional
tables within this catalog.
208
D
Step 1. Select a Shell Style
ZZY
6.
Accessory
Insert
Contact
Style
Arrangement
Type
Designates
D
T
Gold plate per MIL-DTL-39029
Rhodium plate per MIL-DTL-26636
Step 10. Deviations/Specials
Consult Amphenol for more information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS24264, Pyle® ZZY, MIL-DTL-26500
Square Flange Mounted Receptacle, Threaded
III
Part #
Military
Shell
Size
Coupling
Type
Insert
Arrangement
MS24264
E, R, G
XX
T
XX
X
X
I
Commercial
Contact Alternate
Type
Keying
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
17
XX
XX
X
X
X
XXX
26482
Matrix 2
R THREAD
S
1.375 MAX.
T
1.075 ±.010
Z
Y
Crimp Rear
Release Matrix
5015
M THREAD
.125
MAX. PANEL THICKNESS
.718
+.010
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
.062 ±.010
1.375 MAX.
T
1.285 ±.010
T
S
Z
Y
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
Aluminum Connector
Weight (lbs.) max
including Contacts
Pin
Insert
Socket
Insert
R
Coupling
Thread
S
Flange
Width ±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
.026
.562-24
.812
.594
.606
.443
.562-24
.042
.044
.687-24
.937
.719
.748
.572
12
.733-36
.750-20
.061
.062
.875-20
1.031
.812
.913
.760
14
.803-36
.812-20
.072
.074
.937-20
1.125
.906
.980
.822
16
.930-36
.937-20
.087
.090
1.062-18
1.250
.969
1.107
.948
18
1.036-36
1.062-18
.110
.112
1.187-18
1.343
1.062
1.209
1.072
20
1.161-36
1.187-18
.130
.134
1.312-18
1.437
1.156
1.325
1.197
22
1.286-36
1.312-18
.152
.159
1.437-18
1.562
1.250
1.452
1.322
24
1.411-36
1.437-18
.181
.188
1.562-18
1.703
1.375
1.577
1.448
28†
1.661-36
NA
NA
1.812-16
2.000
1.562
1.827
1.700
NA
Options
Others
.025
.563-36
Contacts
.437-28
10
08**
NA
.062 +.010
High Speed
Steel
NS-2A
Alum.
UNEF-2A
Modified
M THREAD
.125
MAX. PANEL THICKNESS
Fiber Optics
M
Cable Support
Thread
EMI Filter
Transient
.718
±.010
ALUMINUM
Pyle ZZY-XX-17XX Series
MS24264RXXTXX
Military Class R and G
Printed
26500 Pyle Circuit Board
R THREAD
S
83723 III
S
STAINLESS STEEL
Pyle ZZY-RX-17XX Series
MS24264EXXTXX
Military Class E
Matrix Pyle
T
Shell
Size
SJT
Shell Style
38999
Service
Class
II
Shell
Style
To complete see how to
order pages 207
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum.
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
209
III
Part #
II
To complete see how to
order pages 207
I
Commercial
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24265
E or R
XX
T
XX
Contact Alternate
Type
Keying
X
X
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
15
XX
XX
X
X
X
XXX
Matrix 2
1.375 MAX.
1.075 ±.010
Matrix Pyle
26482
Single Hole (D-Hole) Mounted Receptacle, Threaded
Military
STAINLESS STEEL
Pyle ZZY-RX-15XX Series
MS24265EXXTXX
Military Class E
S
Crimp Rear
Release Matrix
83723 III
MS24265, Pyle® ZZY, MIL-DTL-26500
Shell Style
SJT
38999
Amphenol
Aerospace
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
5015
R THREAD
T
.771
+.010
Z
26500 Pyle
S
Y
D FLAT
1.375 MAX.
1.285 ±.010
Printed
Circuit Board
PANEL
CUT-OUT
ALUMINUM
Pyle ZZY-XX-15XX Series
MS24265RXXTXX
Military Class R
EMI Filter
Transient
S
T
.771
+.010
Contacts
High Speed
Fiber Optics
S
Options
Others
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
R THREAD
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts
T
Lock Nut Flats
S
Flange
Width
±.005
Steel
Shell
Size
Steel
NS-2A
08
NA
NA
NA
NA
NA
NA
10
.563-36
.562-24
.049
.050
1.171-24
1.104
.937
.937
.760
.730
36
12**
NA
.750-20
.069
.070
.875-20
1.291
1.125
1.125
.947
.917
56
14
.803-36
.812-20
.087
.089
.937-20
1.391
1.062
1.187
1.010
.980
65
16
.930-36
.937-20
.104
.106
1.062-18
1.516
1.187
1.312
1.135
1.105
69
18
1.036-36
1.062-18
.131
.133
1.187-18
1.614
1.312
1.437
1.260
1.225
81
20
NA
.152
.157
NA
NA
NA
NA
NA
NA
100
NA
1.312-18
Pin
Insert
Socket
Insert
R
Coupling
Thread
NA
NA
NA
NA
NA
Alum.
Y Dia
Mounting
Hole
Z Flat
Mounting
Hole
22
1.286-36
.181
.187
1.312-18
1.954
1.562
1.687
1.510
1.475
123
24
1.411-36
1.437-18
.208
.212
NA
NA
NA
NA
NA
NA
133
28
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA designates not available. ** Not available in Stainless Steel.
All dimensions for reference only.
210
Rec. min.
Torque
Jam Nut
Inch/Lbs.
Alum.
UNEF-2A
Modified
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS24266, Pyle® ZZY, MIL-DTL-26500
Straight Plug, Threaded
III
Military
Part #
Shell
Size
Coupling
Type
Insert
Arrangement
MS24266
E or R
XX
T
XX
X
X
I
Commercial
Contact Alternate
Type
Keying
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZY
X
X
10
XX
XX
X
X
X
XXX
SJT
Shell Style
38999
Service
Class
II
Shell
Style
To complete see how to
order pages 207
26482
Matrix 2
1.375 MAX.
R COUPLING THREAD
1.155 ±.010
S
T
M THREAD
0.032 SAFETY WIRE HOLE
(3 LOCATIONS)
NA
Pin
Insert
Socket
Insert
Steel
Alum.
T
Shell Dia.
+.000
–.005
.437-28
.030
.031
.562-24
NA
.776
.424
.526
Alum.
UNEF-2A
Modified
R
Coupling
Thread
10
.563-36
.562-24
.044
.045
.687-24
.826
.906
12
.733-36
.750-20
.063
.064
.875-20
.996
1.078
.696
14
.803-36
.812-20
.074
.076
.937-20
1.066
1.141
.765
.930-36
.937-20
.091
.094
1.062-18
1.193
1.266
.892
18
1.036-36
1.062-18
.110
.112
1.187-18
1.299
1.375
.998
20
1.161-36
1.187-18
.133
.136
1.312-18
1.424
1.510
1.123
22
1.286-36
1.286-18
.154
.160
1.437-18
1.549
1.625
1.248
24
1.411-36
1.437-18
.184
.188
1.562-18
1.674
1.670
1.373
28†
1.661-36
NA
NA
1.812-16
1.912
NA
1.623
NA
Options
Others
16
Contacts
08**
Steel
NS-2A
S Dia. Max
Coupling Nut
High Speed
Shell
Size
Aluminum Connector
Weight (lbs.) max
including Contacts
Fiber Optics
M
Cable Support
Thread
EMI Filter
Transient
ALUMINUM
Pyle ZZY-XX-10XX Series
MS24266RXXTXX
Military Class R
Printed
26500 Pyle Circuit Board
1.375 MAX.
R COUPLING THREAD
5015
M THREAD
0.032 SAFETY WIRE HOLE
(3 LOCATIONS)
83723 III
T
Crimp Rear
Release Matrix
S
STAINLESS STEEL
Pyle ZZY-RX-10XX Series
MS24266EXXTXX
Military Class E
Matrix Pyle
1.075 ±.010
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum.
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
211
III
Part #
II
To complete see how to
order pages 207
I
Commercial
26482
MS24264, Pyle ZZW, MIL-DTL-26500
Square Flange Mounted Receptacle, Bayonet
Military
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24264
E or R
XX
B
XX
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZW
X
X
17
XX
XX
X
X
X
XXX
1.375 MAX.
S
1.075 ±.010
Matrix Pyle
83723 III
X
Contacts &
Accessories
T
Z
Y
S
3 PINS 120° APART
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
26500 Pyle
5015
X
Service
Class
T
Crimp Rear
Release Matrix
Contact Alternate
Type
Keying
Shell Style
Matrix 2
SJT
38999
Amphenol
Aerospace
.062 +.010
1.375 MAX.
1.075 ±.010
T
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
M THREAD
.125
MAX. PANEL THICKNESS
.718
±.010
S
T
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
M THREAD
.125
MAX. PANEL THICKNESS
.718
±.010
Alum.
UNEF-2A
Modified
Aluminum Connector
Weight (lbs.) max
including Contacts
Pin
Insert
Socket
Insert
S
Flange
Width
±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
.437-28
.025
.026
.812
.594
.606
.443
10
.563-36
.562-24
.042
.044
.937
.719
.748
.572
12
.733-36
.750-20
.061
.062
1.031
.812
.913
.760
14
.803-36
.812-20
.072
.074
1.125
.906
.980
.822
16
.930-36
.937-20
.087
.090
1.250
.969
1.107
.948
18
1.036-36
1.062-18
.110
.112
1.343
1.062
1.209
1.072
20
1.161-36
1.187-18
.130
.134
1.437
1.156
1.325
1.197
22
1.286-36
1.312-18
.152
.159
1.562
1.250
1.452
1.322
1.437-18
.181
.188
1.703
1.375
1.577
1.447
NA
NA
NA
NA
NA
NA
08**
NA
ALUMINUM
Pyle ZZW-XX-17XX Series
MS24264RXXBXX
Military Class R
.062 +.010
M
Cable Support
Thread
Steel
NS-2A
Z
Y
S
3 PINS 120° APART
Shell
Size
STAINLESS STEEL
Pyle ZZW-RX-17XX Series
MS24264EXXBXX
Military Class E
24**
NA
28
NA
NA
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
212
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS24265, Pyle® (ZZW), MIL-DTL-26500
Single Hole (D-Hole) Mounted Receptacle, Bayonet
III
Part #
Military
Shell
Size
Coupling
Type
Insert
Arrangement
MS24265
E or R
XX
B
XX
X
X
I
Commercial
Contact Alternate
Type
Keying
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZW
X
X
15
XX
XX
X
X
X
XXX
26482
Matrix 2
1.375 MAX.
3 PINS 120° APART
1.075 ±.010
5015
D FLAT
1.375 MAX.
PANEL
CUT-OUT
1.285 ±.010
S
T
Aluminum Connector
Weight (lbs.) max
including Contacts
T
Lock Nut Flats
33
Steel
NS-2A
Steel
Alum.
08**
NA
.437-28
.029
.030
.979
NA
.812
.635
.605
10
.563-36
.562-24
.049
.050
1.104
.937
.937
.760
.730
36
12**
NA
.750-20
.069
.070
1.291
1.125
1.125
.947
.917
56
14
.803-36
.812-20
.087
.089
1.391
1.062
1.187
1.010
.980
65
16
.930-36
.937-20
.104
.106
1.561
1.187
1.312
1.135
1.105
69
18
1.036-36
1.062-18
.131
.133
1.641
1.312
1.437
1.260
1.225
81
20
1.161-36
1.187-18
.152
.157
1.766
1.562
NA
1.385
1.350
100
22
1.286-36
1.312-18
.181
.187
1.954
1.585
1.687
1.510
1.475
123
24
1.411-36
1.437-18
.208
.212
2.079
1.687
1.812
1.635
1.600
133
28
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Pin
Insert
Socket
Insert
Options
Others
Shell
Size
Contacts
Recom. min.
Torque
Jam Nut
Lb. - inches
Y Dia
Mounting
Hole
S
Flange
Width ±.005
High Speed
Z Flat
Mounting
Hole
Alum.
UNEF-2A
Modified
Fiber Optics
.771
+.010
S
M
Cable Support
Thread
M THREAD
.062 MIN.125 MAX.
PANEL THICKNESS
EMI Filter
Transient
ALUMINUM
Pyle ZZW-XX-15XX Series
MS24265RXXBXX
Military Class R
Printed
26500 Pyle Circuit Board
Y
3 PINS 120° APART
Crimp Rear
Release Matrix
M THREAD
.062 MIN./125 MAX.
PANEL THICKNESS
.771
+.010
Z
S
83723 III
S
Matrix Pyle
STAINLESS STEEL
Pyle ZZW-RX-15XX Series
MS24265EXXBXX
Military Class E
T
SJT
Shell Style
38999
Service
Class
II
Shell
Style
To complete see how to
order pages 207
NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
213
III
II
To complete see how to
order pages 207
I
Commercial
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS24266
E or R
XX
B
XX
Contact Alternate
Type
Keying
X
Service
Class
Contacts &
Accessories
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
ZZW
X
X
10
XX
XX
X
X
X
XXX
Matrix Pyle
1.375 MAX.
S
STAINLESS STEEL
Pyle ZZW-RX-10XX Series
MS24266EXXBXX
Military Class E
T
5015
26500 Pyle
M THREAD
1.375 MAX.
Printed
Circuit Board
1.155±.010
S
ALUMINUM
Pyle ZZW-XX-10XX Series
MS24266RXXBXX
Military Class R
T
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
X
Shell Style
Matrix 2
26482
Straight Plug, Bayonet
Crimp Rear
Release Matrix
83723 III
MS24266, Pyle® (ZZW), MIL-DTL-26500
Military
Part #
SJT
38999
Amphenol
Aerospace
M THREAD
M
Cable Support
Thread
Aluminum Connector
Weight (lbs.) max
including Contacts
S Dia Max.
Coupling Nut
Shell
Size
Steel
NS-2A
Alum.
UNEF-2A
Modified
Steel
Alum.
T
Shell Dia.
+.000
–.005
08**
NA
.437-28
.030
.031
NA
.762
.424
10
.563-36
.562-24
.044
.045
.848
.904
.526
12
.733-36
.750-20
.063
.064
1.018
1.076
.696
14
.803-36
.812-20
.074
.076
1.087
1.122
.765
16
.930-36
.937-20
.091
.094
1.214
1.264
.892
18
1.036-36
1.062-18
.110
.112
1.320
1.373
.998
20
1.161-36
1.187-18
.133
.136
1.445
1.503
1.123
22
1.286-36
1.312-18
.154
.160
1.570
1.623
1.248
24
1.411-36
1.437-18
.184
.188
1.695
1.752
1.373
28
NA
NA
NA
NA
NA
NA
NA
Pin
Insert
Socket
Insert
NA designates not available. ** Not available in Stainless Steel.
All dimensions for reference only.
214
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Pyle® (ZZY), MIL-DTL-26500
Ratchet Lock Plug, New Non-Decoupling Plug
Commercial
To complete see how to order pages 207
Contacts &
Accessories*
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
Contact
Plating
Deviations/
Specials
X
X
12
XX
XX
X
X
X
XXX
X
X
13
XX
XX
X
X
X
XXX
I
ZZY
ZZY
38999
Service
Class
II
Shell Style
III
Part #
SJT
26482
Matrix 2
R COUPLING THREAD
1.375 MAX.
1.015 ± 010
5015
Crimp Rear
Release Matrix
M THREAD
0.032 SAFETY WIRE HOLE
(6 LOCATIONS)
1.160 MAX
R Thread
Coupling
S Dia
Coupling Nut
S1 Dia
Coupling Nut
T
Shell Dia.
08
.434-36
.562-24
.800
.820
.424
10
.563-36
.687-24
.934
.946
.526
.875-20
1.114
1.088
.696
.937-20
1.178
1.191
.765
16
.930-36
1.062-18
1.305
1.314
.892
18
1.036-36
1.312-18
1.411
1.420
.998
20
1.161-36
1.312-18
1.550
1.545
1.123
22
1.286-36
1.437-18
1.661
1.670
1.248
24
1.411-36
1.562-18
1.786
1.805
1.373
28
1.661-36
1.812-16
2.041
2.110
1.623
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
.733-36
.803-36
Contacts
12
14
High Speed
M Thread
Cable Support
Fiber Optics
Shell
Size
EMI Filter
Transient
M THREAD
Printed
26500 Pyle Circuit Board
NEW NON-DECOUPLING
PLUG
STAINLESS STEEL
Pyle ZZY-RX-13XX Series
S1
83723 III
T
Matrix Pyle
S
RATCHET LOCK PLUG
STAINLESS STEEL/
ALUMINUM
Pyle ZZY-XX-12XX
Series
215
Part #
Pyle® ZZY, Ratchet Lock Plug
New Non-Decoupling Plug Mating Sq. Flange
Commercial
To complete see how to order pages 208
Service
Class
Contacts &
Accessories*
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Alternate
Keying
ZZY
X
X
12 or 13
XX
XX
X
X
Matrix 2
XXX
New Non-Decoupling Plug
Mating
Serrations per MS3155
Stainless Steel/Aluminum
Pyle ZZY- XX-13XXX Series
S1
Matrix Pyle
26482
X
MIN. FULL THREAD
Size 8-24 .290
Size 28 .452
M THREAD
Size 8-24 1.310 MAX
Size 28 1.430 MAX
Crimp Rear
Release Matrix
83723 III
Contact Deviations/
Plating
Specials
I
II
Shell Style
SJT
38999
III
Amphenol
Aerospace
5015
1.375 MAX.
1.375 MAX.
26500 Pyle
S T
S T
M THREAD
M THREAD
Printed
Circuit Board
.310 MIN.
.310 MIN.
1.421 MAX.
1.421 MAX.
S
S
T
T
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
RATCHET LOCK PLUG
With MIL-DTL-83723 Accessory
Serrations per MS3155
Stainless Steel/Aluminum
Pyle ZZY- XX-12XXX Series
T
T
S
S
Y
Y
.125/.116 SIZES 8 TO 22
.154/.145
& 28
.125/.116 SIZES
SIZES 24
8 TO
22
(4
HOLES)SIZES 24 & 28
.154/.145
(4 HOLES)
MATING SQUARE FLANGE
MOUNTED, THREADED RECEPTACLE
Stainless Steel/Aluminum
Pyle ZZY-XX-17XX Series
Z
Z
M THREAD
M THREAD
R THREAD
R THREAD
Plug
Shell
Size
M Thread
Cable
Support
Receptacle
S Dia Max.
Coupling
Nut
T
Shell Dia.
+.000
–.005
NA
R
Coupling
Thread
S
Flange Width
±.005
NA
NA
S1 Dia
Coupling Nut
T
Mounting Hole
Centers ±.005
Y
Back Mount
Hole (min.)
Z
Front Mount
Hole (min.)
NA
NA
NA
08
NA
NA
10
.6250-24
.945
.526
.6875-24
.937
.946
.719
.706
.635
12
.7500-20
1.165
.696
.8750-20
1.031
1.088
.812
.885
.760
.820
14
.8750-20
1.230
.765
.9375-20
1.125
1.191
.906
.947
.885
16
1.0000-20
1.353
.892
1.0625-18
1.250
1.314
.969
1.072
1.010
18
1.0625-18
1.468
.998
1.1875-18
1.343
1.420
1.062
1.197
1.072
20
1.1875-18
1.607
1.123
1.3125-18
1.437
1.545
1.156
1.322
1.197
22
1.3125-18
1.733
1.248
1.4375-18
1.562
1.670
1.250
1.447
1.322
24
1.4375-18
1.858
1.373
1.5625-18
1.703
1.805
1.375
1.572
1.448
28
1.7500-18
2.113
1.623
1.8120-16
2.000
2.110
1.562
1.822
1.760
NA designates not available. All dimensions for reference only.
216
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-26500, Pyle® – Firewall Class K
Stainless Steel Threaded and Bayonet
Amphenol
Aerospace
III
I
Basic
Performance Level
Hardware
Description*
Class K
Firewall
Stainless Steel
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Ratchet Locking
Plug
Threaded Coupling
Military Class K
MS27614-KXXTXX
Pyle FPK or FPL or
FP5K Series
FPK-19( ) or
FPL-19( ) or
FP5K-19( )
Military Class K
MS27615-KXXTXX
Pyle FPK or FPL
FPK-11( ) or
FPL-11( )
Meets Military Class K
Consult Amphenol
Pyle FPK or FPL or
FP5K Series
FPK-12( ) or
FPL-12( ) or
FP5K-12( )
Shell Style
(Firewall stainless steel only)
Basic
Performance Level
Hardware
Description*
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
Straight Plug
Bayonet Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Class K
Firewall
Stainless Steel
MS27613-KXXBXX
Pyle FYL Series
FYL-17 ( )
Military Class K
MS27614-KXXBXX
Pyle FYL Series
FYL-19 ( )
Military Class K
MS27615-KXXBXX
Pyle FYL Series
FYL-11 ( )
Options
Others
Single Hole (D-Hole)
Mounted
Receptacle
Bayonet Coupling
Military Class K
Contacts
Class K
Firewall
Stainless Steel
High Speed
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Basic Part Number**
Fiber Optics
Square Flange
Mounted
Receptacle
Bayonet Coupling
Class*
EMI Filter
Transient
BAYONET COUPLING, FIREWALL, PYLE FYL, MS2761X-KXXBXX
Printed
26500 Pyle Circuit Board
Straight Plug
Threaded Coupling
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
FPK-17( ) or
FPL-17( ) or
FP5K-17( )
5015
Class K
Firewall
Stainless Steel
Pyle FPK or FPL or
FP5K Series
83723 III
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
MS27613-KXXTXX
26482
Single Hole (D-Hole)
Mounted
Receptacle
Threaded Coupling
Military Class K
Crimp Rear
Release Matrix
Class K
Firewall
Stainless Steel
Matrix Pyle
High performance.
Environmentally sealed.
Resists high temperatures
up to 238°C (460°F).
Basic Part Number**
Matrix 2
Square Flange
Mounted
Receptacle
Threaded Coupling
Class*
SJT
Shell Style
(Firewall stainless steel only)
38999
II
THREADED COUPLING, FIREWALL, PYLE FPK, FPL, FP5K, MS2761X-KXXTXX
* See how to order, page 218, for further description of hardware classes.
** See how to order, page 218, to complete part numbers.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
217
II
I
Matrix Pyle
Matrix 2
26482
83723 III
How to Order - Stainless Steel, Threaded or Bayonet
1.
2.
3.
4.
5.
6.
7.
8.
Shell Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
Contact
Type
Alternate
Keying
Cable
Support
MS27613
K
14
T
7
P
6
D
Step 1. Select a Shell Style
Designates
MS27613 Square Flange Receptacle
MS27614 Single Hole Mounting Receptacle
MS27615 Straight Plug
Step 2. Select a Service Class
Designates
K
Firewall - Stainless steel, passivated
Step 6. Select a
Contact Type
Designates
Designates
T
B
P
S
Threaded
Bayonet
For Ratchet Lock Plug and New
Non-Decoupling Consult Amphenol
18 22 24 28
Step 5. Select an Insert
Arrangement on pages
203 & 204
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
Socket Contacts
6, 7, 8, 9, Y (N for Normal) See page 204
Step 6. Select a
Cable Support
D
P
J
Designates
Long Straight
(MS27658)
Standard Straight
(MS27657)
Right Angle (MS27659)
(omit for normal)
See page 233
Easy Steps to build a part number... Commercial
1.
2.
3.
4.
5.
6.
7.
8.
9.
Connector
Type
Shell
Style
Shell
Size
Insert
Arrangement
Contact
Type
Less Contact/
Contact Plating
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK
11
28
42
S
T
06
D
XXX
Step 1. Select a Shell Style
Designates (Firewall, Class K Styles)
FPL
Threaded coupling, qualified to MILDTL-26500 and BACC63 Series
Threaded coupling, same as FPK,
but used on Lockheed Aircraft
FP5K
Threaded Coupling, qualified for
General Electric
FYL
Bayonet Coupling, qualified to MILDTL-26500
FPK
Step 2. Select a Shell Type
Designates
11
12
13
17
19
Straight Plug
Ratchet Locking Threaded Plug
Improved Non-Decoupling Plug
Step 4. Select an Insert
Arrangement on pages
203 & 204
Shell Size & Insert Arrangements are
on page 203 & 204. First number
represents Shell Size, second
number is the Insert Arrangement.
D-Hole Mounting Receptacle
12 14 16
Step 7. Select an Alternate
Keying Position
6, 7, 8, 9, Y (N for Normal) See page 204
Step 8. Select a
Cable Support
Designates
Step 5. Select a
Contact Type
Designates
P
S
Pin Contacts
Designates
E
T
D
D
P
J
Long Straight
Standard Straight
Right Angle
(omit for normal)
See page 233
Socket Contacts
Step 6. Select a
Contact/Contact Plating
Square Flange Receptacle
Step 3. Select a Shell Size
218
Pin Contacts
Step 7. Select an Alternate
Keying Position
Shell Size & Insert Arrangements are
on pages 203 & 204. First number
represents Shell Size, second
number is the Insert Arrangement.
Step 3. Select a Shell Size
12 14 16
Step 4. Select a
Coupling Type
26500 Pyle
5015
Crimp Rear
Release Matrix
MIL-DTL-26500, Pyle® Firewall, Class K
Easy Steps to build a part number... Military
SJT
38999
III
Amphenol
Aerospace
No Contacts
Step 9. Deviations/
Specails
Please consult Amphenol for more
information.
Rhodium
Gold Contacts
18 22 24 28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500, BACC63 Firewall, Class K
How to Order- Boeing Specifications
III
5.
6.
7.
8.
Accessories
Insert
Arrangement
Contact
Type
Alternate
Keying
BAC
C
63X
14
S
T
06
D
Step 1. Boeing Aircraft
Designates
12 14 16
Step 5. Accessories
Designates
Electrical Connector
Designates
Plug, Threaded, Fire Barrier
Receptacle, Threaded Fire Barrier
Plug, Threaded, for use with No. 20
63AE Wire Fire Barrier
Receptacle, Flange Mount, Thread-
63AF ed, Fire Barrier, For use with No. 20
Step 8. Select an
Alternate Keying
Position
6, 7, 8, 9, Y (N for Normal) See page 202
Shell Size & Insert Arrangements are
on page 201 & 202. First number
represents Shell Size, second
number is the Insert Arrangement.
Wire Fire Barrier.
Note: AE & AF require W11 variation on Pyle
Number.
Printed
26500 Pyle Circuit Board
63X
63Y
Step 6. Select an Insert
Arrangement on pages
201 & 202
Socket Contacts
5015
Step 3. Select a
Shell Type
Pin Contacts
Crimp Rear
Release Matrix
C
Designates
To order with D
Cable Clamp replace
– with Letter C
P
S
83723 III
Designates
Boeing Aircraft Company
Step 2. Electrical Connector
E
18 22 24 28
Step7. Select a
Contact Type
Matrix Pyle
BAC
Step 4. Select a Shell Size
26482
4.
Shell Size
Matrix 2
3.
Shell
Type
SJT
2.
Electrical
Connector
I
1.
Boeing
Aircraft
38999
II
Easy Steps to build a part number... Per Boeing Company
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
219
Amphenol
Aerospace
MS27613, Pyle® FPK/FYL, Firewall Class K
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS27613
K
XX
B or T
XX
Contact Alternate
Type
Keying
Cable
Support
II
I
Matrix 2
26482
Military
Part #
To complete see how to
order pages 218
SJT
38999
III
Square Flange Mounted Receptacle,
Threaded or Bayonet
X
X
X
Commercial
Connector
Type
Shell
Style
Shell
Style
Insert
Arrangement
Contact Type
Contact
Style
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK or FYL
17
X
XX
XX
X
X
X
XXX
Matrix Pyle
1.375 MAX.
T
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-17XX Series
MS27613KXXTXX
Military Class K
1.075 ±.010
T
Z
Y
S
5015
Crimp Rear
Release Matrix
83723 III
R THREAD
S
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
1.375 MAX.
1.075 ±.010
T
BAYONET COUPLING
Class K Stainless Steel
Pyle FYL-17XX Series
MS27613KXXBXX
Military Class K
T
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
Shell
Size
Z
Y
S
3 PINS 120˚ APART
Fiber Optics
Contacts
High Speed
Options
Others
.062 ±.010
S
M
Cable
Support
Thread
M THREAD
.125
MAX. PANEL THICKNESS
.718
+.010
.125/.116 SIZES 8 TO 22
.154/.145 SIZES 24 & 28
(4 HOLES)
.718
±.010
M THREAD
.125
MAX. PANEL THICKNESS
.062 +.010
R
Coupling
Thread
S
Flange
Width
±.005
T
Mounting
Hole Centers
±.005
Y
Back
Mount
Min. Hole
Z
Front
Mount
Min. Hole
NA
08
NA
NA
NA
NA
NA
10
NA
NA
NA
NA
NA
NA
12**
.733-36
.875-20
1.031
.812
.913
.760
14
.803-36
.937-20
1.125
.906
.980
.822
16
.930-36
1.062-18
1.250
.969
1.107
.948
1.072
18
1.036-36
1.187-18
1.343
1.062
1.209
20
NA
NA
NA
NA
NA
NA
22
1.286-36
1.437-18
1.562
1.250
1.452
1.322
24**
1.411-36
1.562-18
1.703
1.375
1.577
1.422
28**
1.661-36
1.812-16
2.000
1.562
1.827
1.700
NA designates not available. ** Available in Threaded Coupling only.
All dimensions for reference only.
220
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MS27614, Pyle® FPK or FYL, Firewall Class K
III
Single Hole (D-Hole) Mounted Receptacle
Threaded or Bayonet
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
MS27614
K
XX
B or T
XX
Contact Alternate
Type
Keying
Cable
Support
X
X
X
Shell
Style
Insert
Arrangement
Contact Type
Contact
Style
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK or FYL
19
X
XX
XX
X
X
X
XXX
1.375 MAX.
.771
+.010
Z
M THREAD
.062 MIN/.125 MAX.
PANEL THICKNESS
Y
BAYONET COUPLING
Class K Stainless Steel
Pyle FYL-19XX Series
MS27614KXXBXX
Military Class K
1.375 MAX.
D FLAT
3 PINS 120˚ APART
PANEL
CUT-OUT
1.075 ±.010
Printed
26500 Pyle Circuit Board
S
5015
T
83723 III
M THREAD
Crimp Rear
Release Matrix
S
Matrix Pyle
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-19XX Series
MS27614KXXTXX
Military Class K
1.075 ±.010
26482
Shell
Style
Matrix 2
Connector
Type
SJT
Commercial
38999
Shell
Style
I
*To complete see how
to order pages 218
II
Military
Part #
EMI Filter
Transient
S
.771
+.010
S
S
Flange
Width
T
Lock Nut
Flats
Y
Mounting
Hole Dia.
Z
Mounting
Hole Flat
Recom. min.
Torque
Jam Nut
08
NA
NA
NA
NA
NA
NA
33
10
NA
NA
NA
NA
NA
NA
36
.733-36
.875-20
1.291
1.215
.947
.917
56
14
.803-36
.937-20
1.391
1.062
1.010
.980
65
16
.930-36
1.062-18
1.516
1.187
1.135
1.105
69
18
1.036-36
1.187-18
1.614
1.312
1.260
1.225
81
NA
NA
NA
NA
100
20
NA
1.954
1.562
1.510
1.475
123
24
NA
NA
NA
NA
NA
NA
133
28
NA
NA
NA
NA
NA
NA
NA
22**
1.286-36
NA
1.437-18
Options
Others
12**
Contacts
R
Coupling
Thread
High Speed
Shell
Size
M
Cable
Support
Thread
Fiber Optics
T
M THREAD
.062 MIN./125 MAX.
PANEL THICKNESS
NA designates not available. ** Available in Threaded Coupling only.
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
221
II
I
Matrix Pyle
26482
MS27615, Pyle® FPK/PYL Firewall Class K
Straight Plug, Threaded or Bayonet
Military
Part #
To complete see how to
order pages 218
Shell
Style
Service
Class
Shell
Size
Coupling
Type
Insert
Arrangement
Contact Alternate
Type
Keying
MS27615
K
XX
B or S
XX
X
Shell
Style
Shell
Style
Insert
Arrangement
Contact Type
Contact
Style
Alternate
Keying
Cable
Support
Deviations/
Specials
FPK or FYL
11 or 12
X
XX
XX
X
X
X
XXX
1.250 MAX.1.250 MAX.
WITHOUT WITHOUT
1.250 MAX. 1.250 MAX.
CABLE CLAMP
CABLE CLAMP
1.014±.0101.014±.010
WITHOUT WITHOUT
CABLE CLAMP
CABLE CLAMP
1.014±.010 1.014±.010
THREADED COUPLING
Class K Stainless Steel
Pyle FPK-11XX Series
MS27615KXXTXX
Military Class K
S1
S1
S1
T
S1
T
T
T
M THREADM THREAD
DIA. .035 DIA.
M THREAD .035
M THREAD
SAFETY WIRE
SAFETY
HOLES
WIRE HOLES
.035 DIA.
.035 DIA.
(6 LOCATIONS)
(6 LOCATIONS)
SAFETY WIRE
SAFETY
HOLESWIRE HOLES
(6 LOCATIONS)
(6 LOCATIONS)
5015
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
X
Connector
Type
Shell
Size
08
10
12
R
Coupling
Thread
S1
Dia.
S2
Dia.
T
Shell Dia.
NA
NA
NA
NA
NA
NA
NA
.733-36
.875-20
1.375 MAX.1.375 MAX.
1.375 MAX. 1.375 MAX.
NA
NA
NA
.984
1.018
.696
14
.803-36
.937-20
1.054
1.087
.765
.930-36
1.062-18
1.181
1.214
.892
18
1.036-36
1.187-18
1.287
1.320
.998
20
22
BAYONET COUPLING Class K Stainless Steel
Pyle FYL-11XX Series MS27615KXXBXX
Military Class K
Coupling Nut
M
Cable
Support
Thread
16
NA
NA
1.286-36
1.437-18
NA
NA
NA
1.537
1.570
1.248
24
1.411-36
1.562-18
1.662
1.695
1.373
28**
1.661-36
1.812-16
1.912
NA
1.623
S2
S2
T
S2
S2
T
T
T
M THREADM THREAD
** Available in Threaded Coupling only.
M THREAD M THREAD
MS27615, Pyle® FPK, Firewall Class K
Ratchet Lock Plug, Threaded
RATCHET LOCK PLUG
Threaded Coupling
Class K Stainless Steel Pyle FPK-12XX Series
MS27615KXXSXX
Military Class K
Shell
Size
08
M
Cable Support
Thread
R
Coupling
Thread
S
Coupling Nut
Dia
T
Shell Dia.
NA
NA
NA
NA
10
.563-36
.687-24
.931
.526
12
.733-36
.875-20
1.111
.696
14
.803-36
.937-20
1.175
.765
16
.930-36
1.062-18
1.302
.892
18
1.036-36
1.187-18
1.408
.998
20
222
X
Cable
Support
Commercial
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Amphenol
Aerospace
NA
NA
NA
R COUPLING
R COUPLING
THREAD THREAD
1.375 MAX.1.375 MAX.
1.024± .0101.024± .010
S
T
S
M THREADM THREAD
0.032
SAFETY
WIRE HOLES
0.032 SAFETY
WIRE
HOLES
(6 LOCATIONS)
(6 LOCATIONS)
NA
22
1.286-36
1.437-18
1.658
1.248
24
1.411-36
1.562-18
1.783
1.373
28
1.661-36
1.812-16
2.038
1.623
T
NA designates not available.
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-26500 Type – 48 Series
Receptacle Short Skirt
III
I
Shorter, lighter, and more economical than the standard MIL-DTL-26500 connector recepta
cles, the 48 Series receptacle short skirt comes in two versions: with standard flange and
with reduced flange. Both versions are 1.100” long which is .275” shorter than the length of
the standard MIL-DTL-26500 connector.
SJT
26482
5015
Crimp Rear
Release Matrix
E
DIA
Printed
26500 Pyle Circuit Board
.067 MAX.
B
.728 MAX.
.870 MAX.
A
1.100 MAX.
AVAILABLE WITH PIN CONTACTS ONLY
Insert
Arrangement
A
±.005
B
±.005
C
Max.
D
+.000
–.005
E
Max.
48-7115-XX
.937
.719
.696
.659
.562
Insert
Arrangement
Amphenol
Part Number*
A
Max.
B
±.005
C
Max.
D
+.000
–.005
E
Max.
10-5
48-7132-XX
.870
.647
.696
.659
.562
48-7133-XX
.996
.773
.875
.829
.750
48-7134-XX
.996
.773
.875
.829
.750
48-7116-XX
1.031
.812
.875
.829
.750
12-12
48-7117-XX
1.031
.812
.875
.829
.750
12-12
14-4
48-7118-XX
1.125
.906
.935
.898
.812
14-7
48-7119-XX
1.125
.906
.935
.898
.812
14-15
48-7120-XX
1.125
.906
.935
.898
.812
1.250
.969
1.062
1.025
.938
48-7122-XX
1.343
1.062
1.187
1.131
1.062
18-14
48-7123-XX
1.343
1.062
1.187
1.131
1.062
18-31
48-7124-XX
1.343
1.062
1.187
1.131
1.062
20-25
48-7251-XX
1.437
1.156
1.312
1.256
1.182
20-28
48-7175-XX
1.437
1.156
1.312
1.256
1.182
22-12
48-7125-XX
1.562
1.250
1.437
1.381
1.312
22-19
48-7126-XX
1.562
1.250
1.437
1.381
1.312
22-55
48-7127-XX
1.562
1.250
1.437
1.381
1.312
Options
Others
48-7121-XX
18-8
Contacts
16-24
High Speed
12-3
12-3
Fiber Optics
10-5
Amphenol
Part Number*
Receptacle Short Skirt with Reduced Flange
EMI Filter
Transient
Receptacle Short Skirt with Standard Flange
83723 III
Matrix Pyle
48 Series
SOLDER CUP, PIN TYPE CONTACTS,
GOLD PLATED
HARD DIELECTRIC INSERT WITH
MOLDED-IN CONTACTS
C
D
DIA DIA
Matrix 2
They have molded epoxy fiberglass inserts and can operate continuously up to 125°C
(257°F), but otherwise they offer the same environmental sealing, from the panel out, as
standard MIL-DTL-26500 connectors. They have bayonet coupling and mate with standard
MIL-DTL-26500 plugs. The hard dielectric inserts, with resilient face seal and molded-in
gold plated solder cup pin contacts, are available in insert arrangements shown in the
chart below.
.125
DIA. 4 HOLES
.116
38999
II
Receptacle Short Skirt – Aluminum – Bayonet Coupling
* To complete part number: Replace XX with alternate keying positions
(omit for normal position). See page 204.
For more information on other Amphenol®/Pyle® 48 Series products consult
Amphenol, Sidney NY
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
223
Amphenol
Aerospace
MIL-DTL-26500 Type – 48 Series
II
I
Special Application Wire Splice Connector
Matrix Pyle
26482
The Amphenol® 48 Series Wire Splice Connector is a low cost,
space-saving connector design that can be used for various
applications. The push-mating/twist-pull-unmating feature provides a
simple solution to many design requirements without sacrificing
performance. This wire splice connector utilizes a metal retention clip for
a single size 16 pin and socket contact.
Features and benefits include:
• Push-mating/twist-pull-unmating
• Uses standard M39029/31-229 pin and M39029/32-248
socket contacts
• Incorporates environmental sealing grommet
• Metal collet retention
• Uses standard MIL-DTL-26500 contact removable tools
• Low cost
• Weight savings design
• Space savings design
• Color coded connector halves - red or blue
Receptacle Wire Splice
Amphenol
48 Series
Part Number
RECEPTACLE
1.170 MAX.
.492 REF.
.300
MAX. DIA.
.658 REF.
Amphenol
10- Part
Number
Color
48-7191
10-804342
Blue
48-7191-1
10-804342-1
Red
ROTATE 45° TO UNLOCK
UNLOCK
ARROWS
(2 PLACES)
FOR MATING ALIGNMENT
VIEW “B”– “B”
Plug Wire Splice
PLUG
ARROWS (2 PLACES)
FOR MATING ALIGNMENT
.300
MAX. DIA.
Amphenol
48 Series
Part Number
Amphenol
10- Part
Number
Color
48-7190
10-804341
Blue
48-7190-1
10-804341-1
Red
Contacts
Options
Others
Pin ZZL-4016-36LD
Socket ZZL-4116-36LD
“B”
.658 REF.
224
Size 16 Contact
Part Number
“B”
High Speed
Fiber Optics
EMI Filter
Transient
Printed
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
Matrix 2
SJT
38999
III
Wire Splice Connector
.492 REF.
1.170 MAX.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Size 16 Contact
Part Number
Pin ZZL-4016-36LD
Socket ZZL-4116-36LD
Amphenol
Aerospace
Pyle® ZZL/ZZB, MIL-DTL-26500 Type
Hermetic (three styles), Threaded or Bayonet
III
I
SJT
26482
Matrix 2
Hermetic receptacles are available in shell sizes 8, 10, 12, 14, 16, 18, 22, 24 and 28. The hermetic
series is offered in a variety of receptacle shell styles, which include solder mount, square flange and
“D” hole mount. These connectors can be ordered with either eyelet, solder-well or printed circuit tail pin
contacts.
Consult Amphenol, Sidney, NY for more information on hermetic connectors, and for optional
connector designs.
Series
Service
Class
Shell Style
Shell
Size
ZZY
A
C
T
Step 1. Select a Series
Designates
ZZL
ZZB
5.
6.
Insert
Contact
Arrangement
Type
55
6
D
H45
Step 6. Select an
Insert Arrangement
H45
Designates
H52
Tinned Termination Tails
Male Pin Contacts with standard
gold plate
P
H56
Single Hole Mounting Receptacle
Square Flange Receptacle
Step 5. Select a Shell Size
22 24 28
06, 07, 08, 09, 10 (Omit for Normal)
See page 204
Step 9. Select a Contact Plating
Designates
Eyelet
Solderwell
H177
H181
Tin Plated Contacts
H146
H152
Contacts
Consult Amphenol, Sidney, NY for ordering information of
printed circuit tail contacts.
H127
High Speed
E
W
H77
Fiber Optics
Designates
Solder Mount Receptacle
Step 8. Select an
Alternate Keying Position
Same as standard; gold
contacts
304L Stainless Steel
Shell, Inconel Contacts
Same as H125 except
304L Stainless Steel
Shell
303 Stainless Steel
Shell, 100 Micro-inch
Gold
304L Stainless Steel
Shell with Individual
Beads, Loose Seals
303 Stainless Steel
Shell, Loose Seals
EMI Filter
Transient
Designates
Hermetic Class
Step10. Select a
Variation
Designates
304L Stainless Steel
Shell
Step 7. Select a Contact Type
Bayonet Coupling
8 10 12 14 16 18
9.
See inserts labeled with an “H” on page 203 & 204
Threaded Coupling
Step 3. Select a Shell Style
14
15
17
8.
Alternate Contact Variations
Keying
Plating
P
Step 2. Service Class
HC
7.
Printed
26500 Pyle Circuit Board
4.
5015
3.
Crimp Rear
Release Matrix
2.
83723 III
Matrix Pyle
Easy Steps to build a part number for Hermetic Connectors... Commercial
1.
38999
II
Amphenol®/Pyle® is an experienced supplier of highly reliable hermetic connectors for the aircraft
industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to the requirements of
MIL-DTL-26500, they are available in stainless steel shells with gold-plated, nickel-iron alloy contacts.
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
225
Amphenol
Aerospace
Contacts and Accessories
II
I
Crimp Contacts per MIL-DTL-39029 – Copper Alloy, Gold Plating
Matrix Pyle
Matrix 2
26482
83723 III
5015
Crimp Rear
Release Matrix
26500 Pyle
Printed
Circuit Board
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Options
Others
Spec.
Number
Contact
Size
Bin
Code
MS Number
Amphenol/Pyle No.
Contact
Size
241
MS24254-20P
ZZL-4020-36LD*
20
M39029/31
20
Spec.
Number
Bin
Code
MS Number
Amphenol/Pyle No.
M39029/32
260
MS24255-20S
ZZL-4120-36LD*
16
M39029/31
229
MS24254-16P
ZZL-4016-36LD*
16
M39029/32
248
MS24255-16S
ZZL-4116-36LD*
12
M39029/31
235
MS24254-12P
ZZL-4012-36LD*
12
M39029/32
254
MS24255-12S
ZZL-4112-36LD*
* Add – H139 for Boeing Marking for Pin/Socket, Standard Plating.
Add – H148 for Boeing Marking for Pin/Socket, Select Plate.
Amphenol®/Pyle® Special Application Contacts
Thermocouple Contacts
Copper Alloy, Rhodium plated Contacts†
Contact
Size
Description
20
Copper Alloy/
Rhodium plated
16
226
SOCKET CONTACTS
PIN CONTACTS
SJT
38999
III
For MIL-DTL-26500 Connectors
12
Amphenol/Pyle
Pin No.
Amphenol/Pyle
Socket No.
ZZL-4020-36LT
ZZL-4120-36LT
Copper Alloy/
Rhodium plated
ZZL-4016-36LT
Copper Alloy/
Rhodium plated
ZZL-4012-36LT
Amphenol/Pyle Socket No.
Material
Amphenol/Pyle
Pin No.
Pencil Clip
Design*
20
Alumel
Chromel
Constantan
ZZL-4020-10R
ZZL-4020-10P
ZZL-4020-10N
ZZL-4120-10R
ZZL-4120-10P
ZZL-4120-10N
ZZY-4120-10R Green
ZZY-4120-10P White
ZZY-4120-10N Yellow
16
Alumel
Chromel
Constantan
ZZL-4016-10R
ZZL-4016-10P
ZZL-4016-10N
ZZL-4116-10R
ZZL-4116-10P
ZZL-4116-10N
ZZY-4116-10R Green
ZZY-4116-10P White
ZZY-4116-10N Yellow
12
Alumel
Chromel
Constantan
ZZL-4012-10R
ZZL-4012-10P
ZZL-4012-10N
ZZL-4112-10R
ZZL-4112-10P
ZZL-4112-10N
ZZY-4112-10P Green
ZZY-4112-10P White
ZZY-4112-10N Yellow
Contact
Size
ZZL-4116-36LT
ZZL-4112-36LT
† Contacts qualified to Boeing BACC47CN/CP.
Split Tine
Design**
Color
Code
* Pencil clip socket design - see page 201 for description.
** Split tine socket with napkin ring design - see page 201 for description.
Printed Circuit Board/Wire-Wrap Contacts
Sealing Gaskets
A variety of different designs are available; please consult
Amphenol, Sidney, NY for more information.
For use with square flange mounted receptacles. Provide waterproofing
and pressure sealing features.
Reel Contacts
2000 contacts per reel (gold or rhodium plated) are available.
Consult Amphenol, Sidney, NY for more information.
Sealing Plugs
For sealing spare contact holes.
Same sealing plug is used in both
plug and receptacle.
Contact
Size
Amphenol/Pyle
No.
MS Number
20
10-405996-20
MS-27488-20
Red
16
10-405996-16
MS-27488-16
Blue
12 &
#1 Shielded
10-405996-12
MS-27488-12
Yellow
# 2 Shielded
10-405996-8
MS27187-4
White
Contact
Size
Amphenol/Pyle
No.
08
ZZL-6508-10D
10
ZZL-6510-10D
12
ZZL-6512-10D
14
ZZL-6514-10D
16
ZZL-6516-10D
18
ZZL-6518-10D
20
ZZL-6520-10D
22
ZZL-6522-10D
24
NA
Color
Code
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Shielded/Coaxial Contacts
For MIL-DTL-26500 Connectors
III
.2189 .0781 .1094
294-268*
294-289**
#3
294-529
#22 AWG per MIL-C-7078
Type II and MIL-C-27500-22
KING RG-174/U, -188/U
#1
294-529
RG-161/U, -179/U, -179A/U, -187/U
294-528
Raychem 9530A11
.2189 .0313 .1563
294-1631
#1
294-528
RG-180/U, -180A/U, -180B/U, -195/U
48-1226-55 Pin
48-1227-55 Socket
.2344 .0313 .1563
294-268*
294-289**
294-1631
#1
294-529
RG-178/U, -178A/U, -178B/U, -196-U
48-2187-02 Pin
48-2188-02 Socket
.2189 .1094 .1406
294-1014
294-126**
294-243** Turret Head
294-1166**† 294-1014
294-1015
294-358**
299-1630
294-268*
.030
-.040
294-528
#18, 20, 22 AWG per MIL-C-7078, Type II
and MIL-C-27500-18, -20, -22 KING
Extruded Jacket
48-2187-50, -51 Pin
48-2188-50, -51, -53, -54
Socket
.2189 .1094 .1406
294-1166**†
294-358**
294-268*
294-1014
294-1015
294-1630
.030
.040
#3
294-528
RG-180/U, -180A/U, -180B/U, -195/U
48-2187-52 Pin
48-2188-52 Socket
.3125 .1094 .1406
294-358**
294-268*
294-1015
294-1630
.037
-.041
294-530
RG-59/U and 21-541
* Conforms to MIL-C-22520/2 specification.
** MS3191 tools are inactive for new procurement, but can be used if available.
*** Refer to illustration on page 228.
5015
#1
† Same as 294-126, less positioners.
†† Including Hex Die Set
Shielded Contact Assembly Procedure
CENTER PIN
CONTACT
SOCKET BODY
ASSEMBLY
SEALING
CENTER PIN
SOCKET BODY
SEALING
SEALING
CENTER
CENTER
PIN PIN SOCKET
SOCKET
BODY
BODY
SLEEVE
CONTACT
ASSEMBLY
SEALING
CENTER
PIN
SOCKET
BODY
SLEEVE
SLEEVE
CONTACT
CONTACT
ASSEMBLY
ASSEMBLY
SLEEVE
CONTACT
ASSEMBLY
OUTER
FERRULE
CENTER SOCKET
CONTACT
PIN BODY
ASSEMBLY
Slightly flair out ends of wire braid to facilitate insertion of inner ferrule of body assembly.
Do not comb braid.
Step 4
Install center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push center
contact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact is
securely locked in place.
Step 5
Slide outer ferrule over braid and up against body as shown. There should be no slack in the wire braid.
Crimp the outer ferrule with proper tool from table above. Then for Type 1, Type 3 and Type 5 slide sealing
sleeve toward contact until sleeve touches outer ferrule.
Step 6
Insert the assembled shielded contact into the connector in the same way as the standard contact using
applicable insertion tool (see page 28). This completes assembly for Type 1, Type 2, Type 3 and Type 5.
Step 7
To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snaps
into place and seals the assembly.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
Step 3
OUTER FERRULE
OUTER
OUTER
FERRULE
FERRULE
OUTER FERRULE
Contacts
Step 2
Insert stripped center conductor into contact until wire shows through inspection hole and dielectric (Type 1,
Type 4 and Type 5) or spacer (Type 2 and Type 3) butts against contact. Fully seat contact in nest bushing of
crimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimping
tool from table above).
SEALING SLEEVE
SEALING
SEALING
SLEEVE
SLEEVE
SEALING SLEEVE
OUTER FERRULE
High Speed
Slide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right.
After stripping, slide spacer over center conductor as shown for Type 2 and Type 3.
For Type 3 slide spacer under wire braid.
Fiber Optics
Step 1
EMI Filter
Transient
OUTER
CENTER SOCKET
PIN BODY
OUTER
OUTER CENTER
CENTER
SOCKET
SOCKETPIN PIN
BODY
BODY
FERRULE
CONTACT PIN BODY ASSEMBLY
OUTERFERRULE
CENTER
SOCKET
SEALING
SLEEVE
FERRULE
CONTACT
CONTACT
ASSEMBLY
ASSEMBLY
FERRULE CONTACT
ASSEMBLY
Printed
26500 Pyle Circuit Board
Type 1
SEALING
SLEEVE
83723 III
294-1631
294-268*
294-289**
26482
.2189 .0781 .1094
Crimp Rear
Release Matrix
Type 5
294-1631
Cable Application
Crimp
Setting
48-1226-51, -54 Pin
48-1227-51, -54, -56 Socket
#2 Shielded
#2 Shielded
Nest
Bushing
38999
Type 4
Tool
Matrix Pyle
Type 3
#1 Shielded
C
Matrix 2
#1 Shielded
B
Outer
Ferrule
Crimping
Tool††
294-268*
294-289**
48-1226-57 Pin
48-1227-57 Socket
Type 2
A
Amphenol Crimp Tools
(Center Contact)
SJT
48-1226-02 Pin
48-1227-02 Socket
48-1227-50 Socket
Cable Stripping Dim.***
+.0156
–.0000
I
Type 1
#1 Shielded
Shielded
Contact Part No./
Contact Type
II
Drawing
(See below
and on
next page)
227
Amphenol
Aerospace
Shielded/Coaxial Contacts, cont.
Shielded Contacts
after Crimping
II
I
Matrix Pyle
26482
83723 III
Cable Stripping
Strip cable jacket, braid and dielectric to the dimensions shown in the
table on page 227. Make all cuts square and sharp, being careful not
to nick braid, dielectric, or center conductor when cutting. If conductor
ends fray, twist them to their normal lay.
Matrix 2
SJT
38999
III
For MIL-DTL-26500 Connectors
26500 Pyle
Printed
Circuit Board
C
Shielded Contact Assembly Procedure, cont.
Type 2
Type 3
SEALING
SLEEVE
SPACER
OUTER
FERRULE
SPACER
OUTER FERRULE
SEALING SLEEVE
OUTER FERRULE
Type 5
OUTER
FERRULE
SEALING
SLEEVE
OUTER
FERRULE
OUTER
FERRULE
SPACER BEAD
Type 4
SEALING
BOOT
SEALING BOOT
SEALING SLEEVE
OUTER FERRULE
SEALING SLEEVE
OUTER FERRULE
Options
Others
Contacts
High Speed
Fiber Optics
EMI Filter
Transient
B
(Refer to stripping dimensions in chart on page 227)
5015
Crimp Rear
Release Matrix
A
228
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
OUTER FERRULE
Assembly Instructions for MIL-DTL-26500
Amphenol
Aerospace
III
I
SJT
When stripping the wire avoid nicking wires or damaging the
insulation as it is a functional part of the sealing system.
20 to 24
.170” – .201”
16
16 to 18
.207” – .238”
12
12 to 14
.207” – .238”
Follow steps 1 – 4, as shown below, for proper contact crimping:
83723 III
20
26482
Stripping Length
Matrix Pyle
Wire Size
Matrix 2
Contact
Size
38999
II
Contact Termination
Contacts should be crimped to the wire with MS Standard hand
crimping tools or specification automatic crimping machines.
5015
Crimp Rear
Release Matrix
3. Crimp in one full stroke. (The ratchet will not
release jaws until tool has completed stroke).
4. Inspect crimp for wire visibility through
inspection hole.
EMI Filter
Transient
2. Carefully seat contact in crimp tool positioner.
Printed
26500 Pyle Circuit Board
1. Insert stripped wire into contact pocket until it
is visible through inspection hole.
Fiber Optics
Contacts
High Speed
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
229
Assembly Instructions for MIL-DTL-26500
II
I
Contact Insertion into the Connector
The following steps are recommended for assembly.
NOTE:
The Pyle Miniature Connector is designed with a unique sealing principle.
Assembly of contacts into the connector must be made with reasonable care to
avoid damage to the silicone rubber insert.
Matrix 2
26482
SJT
38999
III
Amphenol
Aerospace
1. Lubricate wire cavities in back face of insert with a very thin film of DC-200
Silicone Oil or equal before inserting contacts.
Matrix Pyle
3. Align contact with hole in rear face of insert. The alignment of insertion tool
with contact must be coaxial with the axis of the connector. When contact
has entered rear seal portion of insert, maintain alignment of contact and
tool parallel to, and in line with hole. Insert contact to full depth. Seating of the
contact in the retention collet is audible. The contact insertion force is less
than five pounds.
4. Extract insertion tool, keeping it aligned with hole.
Contact Removal from the Connector
A contact is removed from the connector insert with the extraction tool as follows:
1. Set the spacer sleeve in the proper position for removal of male or female
contact.
Circuit Board
26500 Pyle
5015
Crimp Rear
Release Matrix
83723 III
2. Locate contact in insertion tool (as shown in illustration).
Printed
2. Place tool over the contact and insert into front face of cavity. The alignment
of removal tool with contact must be coaxial with axis of connector.
3. Exert a nominal force axially (from 5 to 10 lbs.) to release retention collet.
Spacer sleeve will shoulder at front face of insulation when tool is inserted to
proper depth.
EMI Filter
Transient
4. Push extraction plunger to force the contact out of the rear of the insert.
5. Grasp contact or wire at rear face of insert and complete the extraction.
6. Remove extraction tool axially.
Options
Others
Contacts
High Speed
Fiber Optics
7. After using extraction tool the spacer sleeve should be set forward in last
notch to protect the end of the plunger guide.
230
Panel Mounting
Two receptacle shell styles, flange mount and D-hole mount, are available for
panel mounting. See the applicable drawings for mounting hole dimensions. The
square flange receptacle, sizes 10 through 22, is fastened to the panel with four
size #4-40 machine screws. The 24 and 28 size shells are fastened with #6-32
machine screws.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Accessories – Contact Terminating Tools
For MIL-DTL-26500 Connectors
III
Mil. No.
Color
Code
Amphenol/
Pyle No.
SJT
Amphenol/
Pyle No.
I
Insertion Tool Replacement Tip
& Pin
Insertion Tool
Contact
Size
Mil. No.
MIL-I-81969/17-9
Red
ZZL-R-9531-A-20
–
ZZL-R-9510-16
MIL-I-81969/17-4
Blue
ZZL-R-9531-16
–
12
ZZL-R-9510-12
MIL-I-81969/17-5
Yellow
ZZL-R-9531-12
–
26482
ZZL-R-9510-A-20
Matrix 2
20
16
Mil. No.
Color
Code
Amphenol/
Pyle No.
Mil. No.
ZZL-R-9511-20
MS-24256-R-20
Red
ZZL-R-9557-20
–
ZZL-R-9511-16
MS-24256-R-16
Blue
ZZL-R-9557-16
–
ZZL-R-9511-12
MS-24256-R-12
Yellow
ZZL-R-9557-12
–
Contact Crimping Tools
Crimping Tool with Indenters
Adjustable Turret
Amphenol/
Pyle No.
Mil. No.
Amphenol/
Pyle No.
TP-201354
M22520/1-01
(Class 1)
TP-201355
Mil. No.
Checking Gage for
Crimping Tool
Amphenol/
Pyle No.
Mil. No.
20
16
M22520/1-02
TP-201356
(Class 1)
M22520/3
Wire Size
Stripping Length
20
20 to 24
.170” – .201”
16
16 to 18
.207” – .238”
12
12 to 14
.207” – .238”
Options
Others
Contact
Size
Contacts
Use table below to determine correct wire stripping length for your
wire sizes. When stripping the wire, avoid nicking wires or damaging
insulation, as it is a functional part of the sealing system.
High Speed
Contact Termination
Fiber Optics
12
EMI Filter
Transient
Contact
Size
Printed
26500 Pyle Circuit Board
16
12
5015
20
Amphenol/
Pyle No.
Crimp Rear
Release Matrix
Removal Tool
Replacement Tip
Removal Tool
83723 III
Matrix Pyle
Contact Removal Tools
Contact
Size
38999
II
Contact Insertion Tools
See pages 229 and 300 for assembly instructions for proper contact
termination and contact insertion/removal.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
231
Accessories – Contact Terminating Tools
For 48 Series MIL-DTL-26500 Connectors
II
Crimping Tools for Shielded Contacts
I
For Crimping
Center Contact
Shielded
Contact
Size
Amphenol Tool 357-100
SJT
38999
III
Amphenol
Aerospace
Matrix Pyle
Matrix 2
26482
83723 III
Printed
Circuit Board
294-1631
294-529
.128 Hex
294-1630
294-528
.160 Hex
Contact Insertion Tools
Contact Size
Amphenol Part No.
Military Part No.
20
294-88
MS2456A20
16
294-96
MS2456A16
#12, # 1 Shielded
294-72
MS24256R12
#2 Shielded
294-128
–
Contact Size
Amphenol Part No.
Military Part No.
20
294-89
MS2456R20
Contact Removal Tools
EMI Filter
Transient
Fiber Optics
Contacts
High Speed
Hex Dimension
Amphenol Tool 294-529 or
294-528
26500 Pyle
5015
Crimp Rear
Release Matrix
357-100
# 2 Shielded
16
294-97
MS2456R16
#12, # 1 Shielded
294-73
MS2456R12
#2 Shielded
294-127
–
For more information on other tools available
consult Amphenol, Sidney, NY. NOTE: Amphenol and Pyle tools are
interchangeable.
Standard Crimping Tool for Power Contacts
Basic Crimp Tool
Amphenol Part No.
Military Part No.
Use with
Turret Head
294-542
M22520/1-01
M22520/1-02
Color
Code
Wire
Size
20
Red
20–22–24
16
Blue
16–18–20
12
Yellow
12–14
Contact
Size
Options
Others
Basic Crimp Tool
(Hex dies included)
Basic Crimp Tool Contact Positioner
# 1 Shielded
232
For Crimping
Outer Ferrule
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Accessories - Cable Supports
For MIL-DTL-26500 Connectors
III
X
I.D.
±.38
Thread
UNEF-2B
P
Max.
*MS27291-13 *ZZL-R-5308-A *MS27291-701
*ZZL-M-5308
.582
.935
.180
.4375-28
.785
10
*MS27291-1 *ZZL-R-5310-A *MS27291-101
*ZZL-M-5310
.731
.935
.270
.5625-24
.914
12
MS27291-2
ZZL-R-5312-A *MS27291-201
*ZZL-M-5312
.919
.935
.400
.7500-20 1.026
14
MS27291-3
ZZL-R-5314-A *MS27291-301
*ZZL-M-5314
.981
1.170
.460
.8125-20 1.090
ZZL-R-5316-A
.9375-20 1.250
MS27291-4
1.170
.610
*MS27291-5 *ZZL-R-5318-A *MS27291-501
MS27291-401 10-804941-16E 1.106
*ZZL-M-5318
1.231
1.170
.690 1.0625-18 1.358
20
*MS27291-14 *ZZL-R-5320-A *MS27291-801
*ZZL-M-5320
1.356
1.170
.830 1.1875-18 1.496
22
*MS27291-6 *ZZL-R-5322-A *MS27291-601
*ZZL-M-5322
1.481
1.170
.940 1.3125-18 1.604
24
MS27291-15
*ZZL-M-5324
1.606
1.170
1.040 1.4375-18 1.740
ZZL-R-5324-A *MS27291-901
Standard Straight Support
(L = .781)
L
Shell
Size
A
10
Long Straight Support
MS No.
Amphenol/
Pyle No.
A
Dia.
MS No.
Amphenol/
Pyle No.
A
Dia.
Similar to
MS No.
Amphenol/
Pyle No.
A
Dia.
L Max
Overall
Length
Thread
NA
NA
NA
NA
NA
NA
NA
*FPL-R-5310L
NA
NA
.563-36
NA
NA
NA
NA
NA
NA
MS27658-12
FPL-R-5312L
.435
1.070
.753-36
14
MS27657-14
ZZL-R-5314
.230
MS27657-1
FPL-R-5314
.382
MS27658-14
FPL-R-5314L
.504
1.170
.803-36
16
*MS27657-16 *ZZL-R-5316 .292 *MS27657-2
*FPL-R-5316
.462
MS27658-16
FPL-R-5316L
.686
1.270
.930-36
18
MS27657-18
FPL-R-5318
.556 *MS27658-18 *FPL-R-5318L
.794
1.370
1.036-36
NA
ZZL-R-5318
.392
MS27657-3
20
NA
NA
NA
NA
NA
NA
NA
NA
NA
22
MS27657-22
ZZL-R-5322
.516
MS27657-4
FPL-R-5322
.608
MS27658-22
FPL-R-5322L 1.038
1.570
1.286-36
24
NA
NA
NA
NA
NA
NA
MS27658-24
FPL-R-5324L 1.162
1.670
1.411-36
28
NA
NA
NA
NA
NA
NA
MS27658-28
FPL-R-5328L 1.412
1.870
1.661-36
*FPL-R-5320L
EMI Filter
Transient
12
Printed
26500 Pyle Circuit Board
Cable Supports - Stainless Steel, Straight
5015
16
18
83723 III
08
Crimp Rear
Release Matrix
PM
AX.
B
±.015
26482
X
I.D.
A
Max.
Dia.
Matrix Pyle
B
MS No.
Amphenol/Pyle
No.
Matrix 2
A
MAX.
DIA.
Conductive,
Chromium Finish
Amphenol/Pyle
No.
MS. No.
SJT
Non-Conductive,
Black Anodize Finish
Shell
Size
I
Cable clamps support cable or wire at the plug or
receptacle and prevent twisting and pulling.
38999
II
Cable Supports - Aluminum
Fiber Optics
Cable Supports - Stainless Steel, Right Angle
Cable Support, Right Angle
A
Dia.
L Max
Overall Length
Thread
10
NA
*FPL-R-5210
NA
NA
.563-36
12
MS27659-12
FPL-R-5212
.435
1.298
.753-36
14
MS27659-14
FPL-R-5214
.504
1.388
.803-36
16
*MS27659-16
*FPL-R-5216
.686
1.523
.930-36
18
MS27659-18
FPL-R-5218
.794
1.622
1.036-36
22
MS27659-22
FPL-R-5222
1.038
1.878
1.286-36
24
*MS27659-24
*FPL-R-5224
1.162
2.000
1.411-36
28
*MS27659-28
*FPL-R-5228
1.412
2.250
1.661-36
Options
Others
Amphenol/Pyle
No.
Contacts
A
Similar to
MS No.
High Speed
Shell
Size
L
*Consult Amphenol, Sidney, NY for availability
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
233
26482
II
For MIL-DTL-26500 Connectors
Additional right angle conduit adapters and cable support clamps are avail
able which provide added protection for the cable or wiring. Closed back
cable support clamps have a removable cover; while open back cable sup
port clamps have a strap to protect the wires at the right angle bend.
Cable Supports - Stainless Steel, Closed Right Angle
.335
MAX.
Matrix Pyle
E THREAD
D
26500 Pyle
5015
Crimp Rear
Release Matrix
C
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
.4375-28
8
MS27558-1
48-2222-08100
.672
1.200
.938
.245
10
MS27558-2
48-2222-10100
.797
1.320
1.049
.370
.5625-24
12
MS27558-3
48-2222-12100
1.016
1.320
1.248
.370
.7500-20
.8125-20
14
MS27558-4
48-2222-14100
1.110
1.487
1.330
.520
16
MS27558-5
48-2222-16100
1.234
1.470
1.447
.520
.9375-20
18
MS27558-6
48-2222-18100
1.360
1.588
1.577
.645
1.0625-18
20
MS27558-7
48-2222-20100
1.485
1.759
1.698
.780
1.1875-18
22
MS27558-8
48-2222-22100
1.610
1.759
1.820
.780
1.3125-18
24
MS27558-9
48-2222-24100
1.735
2.027
1.945
1.065
1.4375-18
D
Max
E Thread
UNEF-2B
Cable Supports - Stainless Steel, Open Right Angle
Cable Support - Open Right Angle
Shell
Size
B
.335
MAX.
A
C
E THREAD
D
EMI Filter
Transient
Printed
Circuit Board
Cable Support - Closed Right Angle
Shell
Size
B
A
83723 III
Accessories - Cable Supports, cont.
I
Matrix 2
SJT
38999
III
Amphenol
Aerospace
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
8
MS27559-1
48-2222-08200
.672
1.173
.938
.201
.4375-28
10
MS27559-2
48-2222-10200
.797
1.293
1.049
.328
.5625-24
12
MS27559-3
48-2222-12200
1.016
1.293
1.248
.328
.7500-20
14
MS27559-4
48-2222-14200
1.110
1.460
1.330
.452
.8125-20
16
MS27559-5
48-2222-16200
1.234
1.443
1.447
.508
.9375-20
18
MS27559-6
48-2222-18200
1.360
1.561
1.577
.571
1.0625-18
20
MS27559-7
48-2222-20200
1.485
1.732
1.698
.748
1.1875-18
22
MS27559-8
48-2222-22200
1.610
1.732
1.819
.748
1.3125-18
24
MS27559-9
48-2222-24200
1.735
2.000
1.945
.996
1.4375-18
Contacts
High Speed
Fiber Optics
Conduit Adapter- Stainless Steel, Right Angle
Shell
Size
B
.335
MAX.
A
C
E THREAD
F THREAD
Options
Others
D
234
Conduit Adapter - Right Angle
Equivalent
MS No.
Amphenol
No.
A Dia.
Max.
B
Max.
C
Max
D
Max
E Thread
UNEF-2B
F Thread
UNEF-2A
.672
1.300
1.403
.245
.4375-28
.6250-24
8
MS27557-1 48-2222-08000
10
MS27557-2 48-2222-10000
.797
1.420
1.514
.370
.5625-24
.7500-20
12
MS27557-3 48-2222-12000
1.016
1.420
1.713
.370
.7500-20
.7500-20
14
MS27557-4 48-2222-14000
1.110
1.575
1.795
.520
.8125-20
.8750-20
16
MS27557-5 48-2222-16000
1.234
1.558
1.912
.520
.9375-20
.8750-20
18
MS27557-6 48-2222-18000
1.360
1.675
2.042
.645
1.0625-18
1.0000-20
20
MS27557-7 48-2222-20000
1.485
1.863
2.163
.780
1.1875-18
1.1875-18
22
MS27557-8 48-2222-22000
1.610
1.863
2.285
.780
1.3125-18
1.1875-18
24
MS27557-9 48-2222-24000
1.735
2.118
2.410
1.065
1.4375-18
1.4375-18
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
