RJF5442200

RJF 544 Ethernet Connection System for Harsh Environment – Industrial Ethernet Description RJField allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments: • Sealed against fluids and dusts (IP67) • Shock, Vibration and Traction resistant • No cabling operation in field and no tools required • Improved EMI Protection With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous in-field cabling and grounding ! Electronica 2004 : RJField awarded « Component Product of the Year » Transform your RJ45 cordset into a Push Pull IP67 Connector ! The RJ45 cordset shielding is transmitted to the RJ45 receptacle through lateral grounding fingers. For an outstanding EMI protection, a metallized (Ni), version of the RJF 544 receptacle, transmits the shielding directly to the panel. 1 Amphenol Socapex Promenade de l’Arve – BP 29 – 74311 THYEZ - F Tel. : + 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.rjfield.com Applications DOC-000043-ANG-D Nov. 2004 This RJF 544 plug is connected into a receptacle, using a quick user-friendly Push Pull coupling mechanism. On the receptacle, one female RJ45 is soldered onto a PCB allowing for the following back terminations : • another female RJ45 • a RJ45 cordset • a Solder termination • Telecom Equipments • Video Control • Robotics • Industrial Process Control • CNC Machines • Special Machines • Motion Control • Tele-maintenance Amphenol Amphenol ® ® Main Characteristics Data Transmission Environmental Protection • 10 BaseT, 100 BaseTX and 1000 BaseT networks • Sealing : IP67 Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 • Salt Spray > 1000 h Mechanical • Quick Push Pull coupling • RJ45 cordset retention in the plug : 100 N in the axis • Mating cycles : 500 min • Fire Retardant / Low Smoke : UL94 V0 and NFF 16102, DIN 5510-2 • Vibrations : 10 – 500 Hz, 10 g, 3 axes : no discontinuity > 10 nano s. • Thermal Shock : 5 cycles at - 40°C / +100°C • Operating Temperature : - 40°C / +85°C Universal : Can be used with all standard * RJ45 Cat.5e cordset brands Assembly instructions 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the plug housing RJStop® Patent Easy and Safe : No field cabling tools required 2 * The RJStop® system allows the use of standard RJ45 cordsets regardless their Brand. However, Amphenol Socapex can provide Cat5-5e cordset with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…). Please consult factory. Amphenol Socapex Promenade de l’Arve – BP 29 – 74311 THYEZ - F Tel. : + 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.rjfield.com Amphenol ® Locking and Unlocking sequences In unlocked position, the locking ring cannot move forward. Once the plug has been inserted into the receptacle, the locking ring is free and can be pushed forward. The connector is unlocked by pulling back the locking ring, and withdrawing the plug. Plug Type 6 Shell with Plastic Gland Receptacle Type 2 Shell : Square flange receptacle with 4 mounting holes Panel Drilling (same as#16 MIL-C-5015) Back Terminations : Type 1 : Female RJ45 Notes : Type 2 : RJ45 Cordset Type 2 - 00 : Solder – 8 tined holes - Type 2 without RJ45 plug at the end of the cable are also available : consult factory - Type 1 also availble with 90° female RJ45 3 Amphenol Socapex Promenade de l’Arve – BP 29 – 74311 THYEZ - F Tel. : + 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.rjfield.com Amphenol ® HOW TO ORDER Part Number Code 2 Series RJF 544 RJField 544 - Push Pull Shell Type 6 : Composite Push Pull Plug, Plastic Gland 2 : Composite Square Flange Receptacle 2M : Metallized (Ni) Composite Square Flange Receptacle Back Terminations (For Receptacles only) 1 : Female RJ45 2 : RJ45 Cordset 2 03 100 BTX Cordset Length (For Receptacles with "2" Back Termination only) 03 : 0.3 meters [11.81 inches] 05 : 0.5 meters [19.68 inches] 10 : 1 meter [39.37 inches] 15 : 1.5 meters [59.05 inches] 00 : 8 tined holes at the rear of the PCB to solder the cable Cabling Configuration (For "2" Receptacles only) 100BTX : 10/100 Base TX 568A 568B Examples : - Plug: RJF 544 6 - Square flange receptacle, Female RJ45 Back termination: RJF 544 21 - Metallized Square flange receptacle, Female RJ45 Back termination: RJF 544 2M 1 - Square flange receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF 544 22 15 100BTX - Square flange receptacle, solder termination : RJF 544 22 00 Accessories • IP67 Dust Caps For Receptacles : 544 02 BE For Plugs : 544 02 BM • Panel Gasket (Thickness : 1 mm [.039]) : Part No. 544 02 JE • Plug Insert removal tool : Part No. 5440 OT 02 • Cat5 – 5e cordsets with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…). Please consult factory. 4 Amphenol Socapex Promenade de l’Arve – BP 29 – 74311 THYEZ - F Tel. : + 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.rjfield.com Amphenol ®