RJF72N00

Reinforced Infocom Connectors for Harsh Environment RJ Field - USB Field Connecting to people + technology www.rjfield.com Amphenol Rugged Digital Networks Solutions table of contents Rugged Ethernet Solutions Field installable RJFRB: Plastic circular shell - Reverse bayonet coupling...........................................................................................................................................10 RJF544: Plastic circular shell - Push pull coupling........................................................................................................................................................13 RJFEZ: Plastic rectangular shell - Lever coupling.........................................................................................................................................................15 RJF: Metallic circular shell based on MIL-DTL-26482 H - Bayonet coupling ....................................................................................................17 RJF special receptacles: cable mount inline and PCB tails receptacles................................................................................................................20 NEW RJF receptacles and plug with 360° EMI backshells....................................................................................................................................................21 NEW RJF for big insulation wire up to 1.6 mm [0.062 inch]................................................................................................................................................22 Self Closing Cap for RJ Field receptacles.........................................................................................................................................................................23 RJFTV: metallic circular shell based on MIL-DTL-38999 series III - Thread coupling with anti-decoupling device..............................24 RJFTV with Self Closing Cap (SCC).....................................................................................................................................................................................27 RJFTV: Receptacles and plugs with 360° EMI backshells...........................................................................................................................................28 RJFTV: Through bulkhead receptacles.............................................................................................................................................................................30 RJFTV: Stand off receptacles................................................................................................................................................................................................31 RJF-RJFTV: Environmentaly & transversally sealed receptacles..............................................................................................................................34 RJF/RJFTV: Hermetic receptacles.......................................................................................................................................................................................35 NEW RJFTV for big insulation wire up to 1.6 mm...................................................................................................................................................................36 NEW RJ45/M12 adaptor .............................................................................................................................................................................................................37 NEW Special RJ45 adaptor for Military & Commercial Aeronautics................................................................................................................................ 38 High Reliability Cat5E Ethernet cable and cordsets....................................................................................................................................................39 Amphenol Cable assemblies W E RJ45/M12 Railway cable solution.......................................................................................................................................................................................42 N NEW Jumper Railway intercoach..................................................................................................................................................................................................43 Rugged Electronics Industrial Ethernet Switch for harsh environment RJSPC: Unmanaged or Ring Industrial Ethernet Switch - 5 Fast ports...........................................................................................................46 Military Ethernet Switch for harsh environment with industrial EMI compliancy RJSML-8US1 & RJSML-8UG1: Unmanaged Military Ethernet Switch - Fast or Gigabit..............................................................................50 RJSML-MG7F3G: Managed Military Ethernet Switch - 7 Fast ports + 3 Gigabit ports..............................................................................54 NEW Military Ethernet Switch for harsh environment - Fully MIL-STD compliant RES-SCE-AC-8US: Unmanaged Miniature Portable Ethernet Switch - 8 Fast ports...................................................................................58 RESMLAC-8US: Unmanaged Military Ethernet Switch, MIL-DTL-38999 connectors - 8 Fast ports......................................................60 RJSMLAC-8MG: Managed Military Ethernet Switch, RJFTV connectors - 8 Gigabit ports......................................................................62 RESMLAC-8MG: Managed Military Ethernet Switch, MIL-DTL-38999 connectors - 8 Gigabit ports....................................................64 RESMLAC-28MG: Managed Military Ethernet Switch - 24 Gigabit + 4 combo 10G ports.......................................................................66 NEW Military Ethernet Media Converter for harsh environment - Fully MIL-STD compliant RES-GMC: Unmanaged Military Ethernet Media Converter - 2 or 4 Gigabit ports....................................................................................69 2 2 Rugged USB solutions (USB2.0) Field installable USBF TV (USB-A): Metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device................................ 72 USBF TV Transversally Sealed receptacles..........................................................................................................................................................................75 NEW USBF TV: hermetic receptacles...............................................................................................................................................................................................77 NEW USBFTV receptacles with 360° EMI backshells.................................................................................................................................................................78 NEW USBFTV Through bulkhead.....................................................................................................................................................................................................79 USBFTV Stand off receptacles................................................................................................................................................................................................80 USBF TV Self Closing Cap (SCC series).................................................................................................................................................................................82 Self Closing Cap (SCC) for USB receptacles.......................................................................................................................................................................83 USBF SC Quick release series..................................................................................................................................................................................................84 USBBFTV (USB-B) ................................................................................................................................................................................................................86 W NE USBBFTV Stand off receptacles..............................................................................................................................................................................................89 USBBFTV Transversally sealed receptacles........................................................................................................................................................................91 NEW Self Closing Cap (SCC) for USBB receptacles.....................................................................................................................................................................92 NEW Special USB adaptor for Military & Commercial Aeronautics.....................................................................................................................................93 High Reliability USB2.0 cordsets............................................................................................................................................................................................94 Rugged Electronics NEW Reinforced USBFTV memory keys...................................................................................................................................................................................... 102 Reinforced USB memory keys............................................................................................................................................................................................. 103 NEW Reinforced USB amplifier...................................................................................................................................................................................................... 104 ATEX Solutions Amphenol Cable assemblies NEW USB-A plastic & neoprene solutions with Self Closing Cap (SCC).............................................................................................................................96 NEW USB-B Field plastic - Overmolded cordset plug...............................................................................................................................................................99 RJFTVX, USBFTVX, RJ11FTVX - RJ45, USB, RJ11/12 explosion proof solutions for Zone 2............................................................................ 106 RJSPCEX Atex Zone 2 Rugged & IP68............................................................................................................................................................................... 112 Other Rugged solutions Field installable FWFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device............................ 114 Self closing cap for IEEE1394 receptacles....................................................................................................................................................................... 117 NEW RJ11F: metallic circular shell based on MIL-DTL-26482 H - bayonet coupling.................................................................................................. 118 Special RJ11 adaptor for Military & Commercial Aeronautics................................................................................................................................. 120 MTRJF TV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device....................... 122 LC Field: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device........................... 124 Glossary ................................................................................................................................................................................................................................ 126 3 RUGGED ETHERNET SOLUTION SELECTION GUIDE Connectors Series Indust. Ethernet Spec. RJF RB Coupling Mechanism Shape Material Specification Prime Market Reverse Bayonet Circular Plastic N/A Industrial & Telecom 10 RJF544 IEC 60603-7 variant 12 Push Pull Circular Plastic N/A Industrial & Telecom 13 RJF EZ IEC 60603-7 variant 13 Lever Rectangular Plastic N/A Industrial & Telecom 15 RJF IEC 60603-7 variant 11 Bayonet Circular Metal MIL-DTL-26482 Industrial Mil/Aero 17 RJF Special IEC 60603-7 variant 11 Bayonet Circular Metal MIL-DTL-26482 Industrial Mil/Aero 20 RJF Receptacles - Plugs with 360° EMI backshells Bayonet Circular Metal MIL-DTL-26482 Industrial Mil/Aero 21 Bayonet Circular Metal MIL-DTL-26482 Industrial Mil/Aero 22 I RJF For big insulation wire up to 1.6mm [0.062 inch] N RJFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 24 RJF TV Receptacles - Plugs with 360° EMI backshells Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 28 RJF TV Special Through bulkhead Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 30 RJF TV Special PCB Stand-Off Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 31 RJF/RJFTV Environmentaly Sealed, Transversally Sealed Bayonet or Thread Circular Metal MIL-DTL-26482 or MIL-DTL-38999 (Series III) Mil/Aero & Industrial 34 RJF/RJFTV Hermetic Receptacles Bayonet or Thread Circular Metal MIL-DTL-26482 or MIL-DTL-38999 (Series III) Mil/Aero & Industrial 35 RJF TV For big insulation wire up to 1.6 mm Bayonet or Thread Circular Metal MIL-DTL-26482 or MIL-DTL-38999 (Series III) Mil/Aero 36 RJ45/M12 Adaptors Circular Metal Industrial & Rail Mass Transit 37 Special RJ45 adaptor for Military & Commercial Aeronautics Circular Metal Industrial & Rail Mass Transit 38 Mil/Aero Industrial 39 F I E L NEW D NEW S T A L Amphenol L A B L E NEW NEW NEW High reliability Cat 5E cable and cordsets C A B L E 4 4 Page A W S NE S E M B L NEW I E S RJ45/M12 Railway Cable Solution Bayonet Circular Metal MIL-DTL-26482 Industrial & Rail Mass Transit 42 Jumper Thread Circular Metal MIL-DTL-38999 (Series III) Rail Mass Transit 43 Connectors Series Sealing Type Number of ports RJSPC-5ES1/RJSPC-5RS1 Unmanaged Switch 5 Fast ports IP67/68 Unmanaged RJSML-8US1 / RJSML-8UG1 Unmanaged Military Ethernet Switch IP67/68 RJSML-MG7F3G Managed Military Ethernet Switch 7 Fast ports + 3 Gigabit ports Specification Prime Market Page 5 Mil/Aero & Industrial 46 Unmanaged 8 Mil/Aero 50 IP67/68 Managed 10 Mil/Aero 54 RES-SCE-AC-8US Unmanaged miniature portable Ethernet Switch 8 Fast ports IP67/68 Unmanaged 8 MIL-STD Mil/Aero 58 RESMLAC-8US Unmanaged Military Ethernet Switch MIL-DTL-38999 connectors 8 Fast ports IP67/68 Unmanaged 8 MIL-STD Mil/Aero 60 RJSMLAC-8MG Managed Military Ethernet Switch RJFTV connectors 8 Gigabit ports IP67/68 Managed 8 MIL-STD Mil/Aero 62 RESMLAC-8MG Managed Military Ethernet Switch MIL-DTL-38999 connectors 8 Gigabit ports IP67/68 Managed 8 MIL-STD Mil/Aero 64 RESMLAC-28MG Managed Military Ethernet Switch 24 Gigabit ports + 4 combo 10G ports IP67/68 Managed 24 + 4 fiber (optional) MIL-STD Mil/Aero 66 RES-GMC Unmanaged Military Ethernet Media Converter 2 or 4 Gigabit ports IP67/68 Unmanaged 2 or 4 MIL-STD Mil/Aero 69 R U G G E D NEW E L NEW E C T NEW R O N NEW I C S NEW NEW Amphenol For ATEX version, see page 112. 5 RUGGED USB SOLUTION SELECTION GUIDE Connectors F I E L D NEW NEW I N NEW S T A L L A B L NEW E Amphenol NEW Coupling Mechanism Shape Material Specification Prime Market Page USBFTV (USB-A) Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero, Rail Mass Transit & Industrial 72 USBF TV Transversally Sealed Receptacles Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero, Rail Mass Transit & Industrial 75 USBF TV Hermetic receptacles Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Industrial 77 USBF TV special Receptacles with 360° EMI backshells Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero, Rail Mass Transit & Industrial 78 Special USB version USB Through Bulkhead Thread Circular Metal MIL-DTL-38999 (Series III) MIl/Aero & Industrial 79 USBF TV Stand-Off receptacles Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero, Rail Mass transit & Industrial 80 USBF SC Quick release series Spring Release Circular Metal N/A Mil/Aero & Industrial 84 USBBF TV (USB-B) Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero, Rail Mass Transit & Industrial 86 USBBF TV Stand-off receptacles Thread Circular Metal MIL-DTL-38999 Mil/Aero, Rail Mass Transit (Series III) & Industrial 89 USBBF TV Transversally Sealed Receptacles Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero, Rail Mass Transit & Industrial 91 Circular Metal Aeronautic 93 Mil/Aero, Rail Mass Transit & Industrial 94 Special USB adaptor for Military & Commercial Aeronautics High reliability USB 2.0 Cordsets C A B L E R U G G E D 6 6 Series A S NEW S E M B L I E S E L E C T EW R N O N I C NEW S USB-A plastic with Self Closing Cap Circular Plastic N/A Industrial & Telecom 96 USB B Field Plastic shell Overmolded cordset plug Thread Circular Plastic N/A Industrial & Telecom 99 Reinforced USBF TV Memory Keys Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & industrial 102 Reinforced USB Memory Keys Bayonet Circular Metal N/A Mil/Aero & Industrial 103 Reinforced USB 2.0 amplifier Thread Circular Metal MIL-DTL-38999 Mil/Aero & Industrial (Series III) 104 RUGGED ATEX ZONE 2 SOLUTION GUIDE Connectors R U G G E D E L E C T R O N I C S Series RJFTVX, USBFTVX RJ11FTVX Connectors Series RJSPCEX Coupling mechanism Shape IP68 Metal & Plastic Sealing IP68 Material Plastic Material Specification Number of ports Unmanaged Ring 5 X X Prime Market Page Factory Automation, Video, Oil & Gaz 106 Prime Market Oil & Gas Page 112 OTHER RUGGED SOLUTIONS Connectors Series Coupling Mechanism Shape Material Specification Prime Market Page FWFTV (FireWire) Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Video 114 RJ11F (RJ11) Bayonet Circular Metal MIL-C-26482 MIL/Aero & Industrial 118 Circular Metal Aeronautic 120 F I E L D I N NEW S T Special RJ11 adaptor for Military & Commercial Aeronautics L L MTRJFTV (MTRJ) Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 122 LC Field Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 124 A B L E C A B L E Amphenol A A S S E M B L I E S 7 NOTES .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. 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Amphenol .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. 8 8 Rugged Ethernet Solutions table of contents RJF RB: plastic circular shell - reverse bayonet coupling ............................................................................................................................................... 10 RJF544: plastic circular shell - push pull coupling ................................................................................................................................ 13 RJF EZ: plastic rectangular shell - lever coupling ................................................................................................................................. Amphenol Field installable 15 RJF: metallic circular shell based on MIL-DTL-26482 H - bayonet coupling ................................................................................ 17 RJF special receptacles: cable mount inline & PCB tails receptacles ............................................................................................. 20 NEW RJF - Receptacles & plugs with 360° EMI backshells ............................................................................................................................ 21 NEW RJF for big insulation wire up to 1.6 mm [0.062 inch] ......................................................................................................................... 22 Self Closing Cap (SCC) for RJ Field receptacles ...................................................................................................................................... 23 RJF TV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device ...... 24 RJF TV Self Closing Cap (SCC) ....................................................................................................................................................................... 27 RJF TV receptacles and plugs with 360° EMI backshells ..................................................................................................................... 28 RJF TV Through bulkhead receptacles ...................................................................................................................................................... 30 RJF TV Stand off receptacles ......................................................................................................................................................................... 31 RJF/RJF TV - Environmentaly sealed, Transversally sealed receptacles ......................................................................................... 34 RJF/RJF TV Hermetic receptacles ................................................................................................................................................................ 35 NEW RJF TV for big insulation wire up to 1.6 mm ............................................................................................................................................ 36 NEW RJ45/M12 adaptators ....................................................................................................................................................................................... 37 NEW Special RJ45 adaptators for Military & Commercial Aeronautics ..................................................................................................... 38 High reliability Cat 5E Ethernet cable & cordsets .................................................................................................................................. 39 9 ROHS compliant RJF RB Ethernet Connection System for Harsh Environment – Industrial Ethernet RJFRB allows you to use an Ethernet Class D / Cat 5e and Class E / Cat 6 connection for 10 BaseT, 100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics IDC Receptacle CAT 6 PCB Receptacle n Sealed against fluids and dust (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field, no tools required n Reverse bayonet coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min n Compatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in] Environmental protection Applications n Telecom Equipments n Video Control n Robotics n Industrial Process Control n CNC Machines Amphenol n Special Machines n Motion Control n Sealing: IP68 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Thermal Shock: 5 cycles at - 40°C / +100°C n Operating Temperature: - 40°C / +85°C Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Cat6 per TIA/EIA 568B and ClassE per ISO/IEC 11801 Part Number Code Series RJF RB RJF RB Shell Type 6: Composite reverse bayonet Plug, Plastic Gland 7: Composite jam nut Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right angle female RJ45 2: RJ45 Cordset 3U: IDC cat6 - unshielded 3F: IDC cat6 - partial shielding 3S: IDC cat6 - 100% shielded 5: Straight PCB Cordset Length (For Receptacles with “2” back termination only) 03 100BTX: 0.3m [11.81 inches] 05 100BTX: 0.5m [19.68 inches] 10 100BTX: 1m [39.37 inches] 15 100BTX: 1.5m [59.05 inches] Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: 10 - Plug: RJF RB 6 - Receptacle, female RJ45 Back termination: RJF RB 71 - Receptacle, right angle female RJ45 Back termination: RJF RB 71RA - Receptacle, 1,5m [59.05”] RJ45 cordset termination: RJF RB 72 15 100BTX 7 1RA Plug n Type 6 Shell with Plastic Gland RJF RB 6 Receptacles n Type 1: Female RJ45 (front mounting) Panel Drilling RJF RB 71 n T ype 1RA: Right Angle Female RJ45 (front mounting) Panel Drilling Amphenol RJFRB71RA n Type  2: RJ45 Cordset (front mounting) Panel Drilling RJFRB72XX 100BTX (XX=03, 05, 10 or 15 - see part number code page 3) n Type  3: IDC CAT 6 termination (rear mounting) Unshielded: RJF RB 73U Partial shielding RJF RB 73F Panel Drilling Shielded: RJFRB73S 11 n Straight PCB termination receptacle: (rear mounting) Panel Drilling Part number: RJF RB 75 IMPORTANT NOTE PCB Drilling RJFRB The customer’s PCB design will determine the receptacle category. Assembly Instructions Amphenol 1 2 3 4 5 6 7 8 Accessories n IP68 Dust Caps RJF RB C7 RJF RB C75 Cap for receptacles RJFRB71 / 71RA / 72xxx 12 3 3 2 3 Cap for receptacles RJFRB75 and RJFRB73x 4 4 3 2 ROHS compliant RJF 544 Ethernet Connection System for Harsh Environment – Industrial Ethernet RJF544 allows you to use an Ethernet Class D / Cat 5e connection for 10 BaseT, 100 Base TX or 1000 BaseT networks in harsh environments. With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding ! Applications Main characteristics n Telecom Equipment n Video Control n Robotics n Industrial Process Control n CNC Machines n Special Machines n Motion Control n Tele-maintenance n Compliant with IEC 60603-7 variante 12 n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Sealed against fluids and dust (IP68) n Quick Push Pull coupling n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Improved EMI Protection n C ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in] Environmental Protection Now available with tranversal sealing* *Seald in unmated condition Amphenol NEW n Sealing: IP68 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Thermal Shock: 5 cycles at - 40°C / +100°C n Operating Temperature: - 40°C / +85°C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField 544 - Push Pull RJF 544 2 2 03 100BTX Shell Type 6: Composite Push Pull Plug, Plastic Gland 2: Composite Square Flange Receptacle 2S: Composite Square Flange Receptacle Transversally sealed 2M: Metallized (Ni) Composite Square Flange Receptacle 2SM: Metallized (Ni) Composite Square Flange Receptacle Transversally sealed Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right Angle Female RJ45 2: RJ45 Cordset Cordset Length (For Receptacles with “2” Back Termination only) 03 100BTX: 0.3 meters [11.81 inches] 05 100BTX: 0.5 meters [19.68 inches] 10 100BTX: 1 meter [39.37 inches] 15 100BTX: 1.5 meters [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: - Plug: RJF 544 6 - Square flange receptacle, Female RJ45 Back termination: RJF 544 21 - Metallized Square flange receptacle, Female RJ45 Back termination: RJF 544 2M 1 - Square flange receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF 544 22 15 100BTX - Square flange receptacle, solder termination: RJF 544 22 00 - Transversally sealed recepatcle female RJ45 Back termination: RJF544 2S1 13 Plug n Type 6 Shell with Plastic Gland RJF 544 6 Receptacle n Type 2S/2M/2SM Shell: Square flange receptacle with 4 mounting holes RJF 544 2x 1 RA RJF 544 2x 1 Amphenol Back terminations Panel Drilling Type1: Female RJ45 Type 1: Female RJ45 Notes: 1: Female RJ45 Type1RA:Type Right Female RJ45 Type 2: RJ45 Cordset Type 1:Angle Female RJ45 Type Cordset Type2: Type 2RJ45 - 00:cordset Solder – 8 tinned holes Type 2: 2: RJ45 RJ45 Cordset Type 2 Solder – holes 2 - 00: Solder 8 tinned holes TypeType 2 -- 00: 00: Solder –8 8- tinned tinned holes - Type 2 without RJ45 plug at the end of the cable is also available: consult factory Accessories n Rubber IP68 receptacle cap RJF 544BESC n Panel gasket RJF 544 02JE n Panel Gasket (Thickness: 0.6mm [.039]): Part No. RJF 544 02 JE n Plug Insert removal tool: Part No. 5440 OT 02 14 n IP68 Caps for Plug 544 02 BM ROHS compliant RJF EZ Ethernet Connection System for Harsh Environment – Industrial Ethernet RJFEZ allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics Applications n Telecom Equipment n Video Control n Robotics n Industrial Process Control n CNC Machines n Special Machines n Motion Control n Tele-maintenance n Compliant with IEC 60603-7 variante 13 n Sealed against fluids and dust (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Quick lever coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min n C ompatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in] Environmental Protection n Sealing: IP68 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Thermal Shock: 5 cycles at - 40°C / +100°C n Operating Temperature: - 40°C / +85°C 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField EZ - Lever RJF EZ 2 2 03 100BTX Amphenol Data Transmission Shell Type 6: Composite Lever Plug, Plastic Gland 2: Composite Square Flange Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Cordset Length (For Receptacles with “2” Back Termination only) 03 100BTX: 0.3m [11.81 inches] 05 100BTX: 0.5m [19.68 inches] 10 100BTX: 1m [39.37 inches] 15 100BTX: 1.5m [59.05 inches] Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: - Plug: RJF EZ 6 - Receptacle, Female RJ45 Back termination: RJF EZ 21 - Receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF EZ 22 15 100BTX 15 Plug Receptacles Panel Drilling Back terminations Amphenol TypeType 1: Female 1: Female RJ45 RJ45 Type RJ45 Cordset Type 2:2:RJ45 cordset Notes: Type 2 without RJ45 plug at the end of the cable is also available: consult factory Assembly Instructions Accessories n IP68 Dust Caps For Plugs: Not available For Receptacles: RJF EZ BE 16 n Panel Gasket Thickness: 1 mm [.039] Part No. RJF EZ JE ROHS compliant N&B RJF Ethernet Connection System for Harsh Environment – Industrial Ethernet RJF allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop®system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics Environmental Protection n Sealing: IP68 n Salt Spray: 48 h with Nickel plating > 96 h with Black coating < 500 h with Olive drab cadmium n Fire Retardant/Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Thermal Shock: 5 cycles at -40°C / +100°C n Temperature Range: -40°C / +85°C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/ IEC 11801 Part Number Code Series RJField RJF 2 2 B 03 100BTX Amphenol Applications n Robotics n Industrial Process Control n CNC Machines n Special Machines n Oil & Gas n Motion Control nD  ata Acquisition and Transmission in Harsh Environment n Tele-maintenance n Compliant with IEC 60603-7 variante 11 n Bayonet coupling (“Audible & Visual” coupling signal ) n Robust metallic shells based on MIL-DTL-26482 H n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Sealed against fluids and dust (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) n C ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in] For smaller diameters, please consult us. Shell Type 6: Plug, Plastic Gland 6M: Plug, Metal Gland 2: Square Flange Receptacle 2PE: Square Flange Receptacle, IP68 backshell, Plastic gland 2PEM: Square Flange Receptacle, IP68 backshell, Metal gland 7: Jam Nut Receptacle 7PE: Jam Nut Receptacle, IP68 backshell, Plastic gland 7PEM: Jam Nut Receptacle, IP68 backshell, Metal gland 2SA, 7SA: Transversally sealed receptacle (unmated) see page 34 Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right Angle Female RJ45 2: RJ45 Cordset Shell Finishes B: Black Coating - ROHS compliant N: Nickel (Note: with this version, the inserts are metallized) - ROHS compliant G: Olive Drab Cadmium (Note: with this version, the inserts are metallized) Cordset Length (For Receptacles with “2” Back Termination only) 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: - Nickel plug: RJF 6 N - Black square flange receptacle, female RJ45 back termination: RJF 2 1 B - Olive drab cadmium jam nut receptacle, 1.5m [59.05”] 100 BTX cordset termination: RJF 7 2 G 15 100BTX - Black in line square flange receptacle, 30cm [11.81”] 100BTX cordset termination: RJF 2PE 2 B 03 100BTX - Nickel jam nut receptacle, solder termination: RJF 72 N 00 17 Plug n Shell type 6 with Plastic or Metal Gland Receptacles n Square flange receptacle • 4 mounting holes: Shell type 2 RJF 21 X (Straight Female RJ45) RJF 21 RA X (Right Angle Female RJ45) Panel Drilling n Jam nut receptacle • Hexagonal Nut mounting: Shell type 7 Amphenol RJF 71 X (Straight Female RJ45) RJF 71 RA X (Right Angle Female RJ45) Panel Drilling n Receptacles with IP68 backshell : Shell type 2PE and 7PE with Plastic or Metal Gland 82 [3.23] Fully Assembled 82 [3.23] Fully Assembled RJF 2PE/2PEM RJF 7PE/7PEM Back terminations Type 1: Type 1:Female FemaleRJ45 RJ45 Type 1:Female Female RJ45 Type 1: TypeType 1RA: 2: Right Angle Female RJ45 RJ45 RJ45 Cordset Type 2:RJ45 RJ45 Cordset Type 2: RJ45 Cordset Type Cordset Type 2 -2: 00: Solder - 8 tinned holes Notes: Type 2 without RJ45 plug at the end of the cable is also available: consult factory 18 Type222---00: 00:Solder Solder -- 88tinned Type 00: Solder tinnedholes holes Type tinned holes Universal: Can be used with all standard RJ45 Cat.5e cordset brands AUDIBLE LOCKING Assembly instructions 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the metallic housing 1 AUDIBLE LOCKING 2 AUDIBLE LOCKING 1 RJ45 PLUG 1 HALF INSULATOR 1 2 RJ45 PLUG 2 1 2 1 HALF INSULATOR RJ45 PLUG 2 HALF INSULATOR 1 1 2 STOPPER STOPPER RJ STOP® Patent HALF INSULATOR STOPPER RJ STOP® Patent STOPPER RJ STOP® STOPPER Patent HALF INSULATOR Easy and Safe: No field cabling tools required 1 STOPPER ATOR Amphenol MAIN KEY Accessories n Metallic cap RJFC 2 B Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle e Ø4.45 ±0.25 Shell Finishes B: Black Coating - ROHS compliant N: Nickel - ROHS compliant G: Olive Drab Cadmium n Panel gasket for square flange  2 »thickness: n Insert removal tool for receptacle and plug 0,6 mm – P/N: JE 18 P/N = RJF ODE 19 ROHS compliant N&B RJF Special Receptacles: Cable mount inline & PC tails Inline Cable Mount Receptacles Ø Inline receptacles allow you to make cable extensions in the field by using them with rugged RJ Field series plugs. Plating Part number Plastic Gland Metallic Gland Black coating RJF2PEWF1B RJF2PEMWF1B Nickel RJF2PEWF1N RJF2PEMWF1N Olive Drab Cadmium RJF2PEWF1G RJF2PEMWF1G PC Tails Receptacles These receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high vibration environments. They can be connected with rugged RJField series plugs. Amphenol compound for transversal sealing PCB Layout – solder face view Plating available Part number Part number Black coating RJF 2S x 5B Nickel RJF 2S x 5N Olive drab cadmium RJF 2S x 5G x to be replaced by the letter of the coding position you need (A, B, C, or D) 20 "A" coding Panel Drilling NEW RJF ROHS compliant N&B Receptacles - Plugs with 360° EMI backshell RJF series receptacles and plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-26482H connectors. With those solutions we recommend using our reinforced and double shielded cat5E cable, see page 39. Square Flange Receptacle Straight Backshell Panel Drilling Part Number Plating Part number Nickel Kit30439NI Olive Drab Cadmium Kit30439 Amphenol Kit30439 & Kit30439NI include: Inserts Plug Straight Backshell 30439 Part number Plating Part number Nickel Kit30394NI Olive Drab Cadmium Kit30394 Kit30394 & Kit30394NI include: Receptacle Body Inserts Backshell Body Band Heat Shrink Sleeve 21 NEW RJF Special plug for big insulation wire up to 1.6 mm [0.062 in] Rugged plug dedicated to cable with insulation wire from 1,1 to 1,6 mm [from 0.043 in to 0.062 in] Remark: - Solution compatible with any RJF receptacle - For cables which are not compatible with standard RJ45 plug. Main characteristics Applications n Robotics n Industrial Process Control n CNC Machines n Special Machines n Oil & Gas n Motion Control nD  ata Acquisition and Transmission in Harsh Environment n Tele-maintenance n Bayonet coupling (“Audible & Visual” coupling signal ) n Robust metallic shells based on MIL-DTL-26482 H n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Sealed against fluids and dust (IP68) n Shock, Vibration and Traction resistant n Mechanical Coding / Polarization (4 positions) n C ompatible with cable diameter from 6 mm [0.216 in] to 13 mm [0.512 in], for smaller diameters, please consult us Environmental Protection Amphenol n Sealing: n Salt Spray: n Fire Retardant/Low Smoke: n Vibrations: n Shocks: n Humidity: n Thermal Shock: n Temperature Range: IP68 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium UL94 V0 and NF F 16 101 & 16 102 10 – 500 Hz, 10 g, 3 axes: no discontinuity >10 nano s. IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) 21 days, 43°C, 98% humidity 5 cycles at - 40°C / +100°C - 40°C / +85°C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Special RJ45 plug for insulation wire from 1.1 to 1.6mm [from 0.043 in to 0.062 in] GREEN CADMIUM PLATED PLUG BODY Part number 22 Plating Part number Nickel Kit39992NI Olive Drab Cadmium Kit39992G ROHS compliant N&B SELF CLOSING CAP Sealing le vel IP54 For RJ Field Receptacles (Splash an d dust Pro of ) This kit includes a receptacle and a Self Closing Cap which protects the RJ Field square flange receptacles (MIL-C-26482 type). This cap offers a protection against dust and water projections. A spring automatically closes the upper part of the cap when either the RJfield plug, USB or IEEE1394 cordset, or USB key are removed from the receptacle. RJF 21 X SCC 36 [1.417] 21.9 [.862] 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] RJ45 version Plating Part Black coating number * Metallized insert (EMI) Part number No RJF 21B SCC Nickel Yes RJF 21N SCC Olive drab cadmium Yes RJF 21G SCC Amphenol 26.7 [1.052] * The part number includes the receptacle + the self closing cap Remark: could be used with our RJF series plug: part number RJF6xx (see page 17). n Note: Panel gasket with any of these receptacles: JE18 USBF 21 x SCC, USBBF 21 x SCC, & IEEE1394 USB-A version USB-B version IEEE1394 version (see page 83) (see page 92) (see page 117) 23 ROHS compliant N & BZ RJF TV Ethernet Connection System for Harsh Environment RJFTV allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT, 100 BaseTx or 1000 BaseT networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics Applications n D ata Acquisition and Transmission in harsh environment n R ailways n R adars n S helters n B attlefield Communication n S ystems n N avy Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Amphenol Part Number Code n Sealed against fluids and dusts (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n Robust metallic shells n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n C ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in], for smaller diameters please consult us Environmental Protection n Sealing: IP68 n Salt Spray: 48h with Aluminium shell - Nickel plating > 500h with Aluminium shell - Olive drab cadmium plating 1000 h with Marine bronze shell n Fire Retardant/Low Smoke : UL94 V0 and NF F 16 101 & 16 102 n Vibrations : 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h) n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Thermal Shock: 5 cycles at -40°C / +100°C n Temperature Range: -40°C / +85°C Series RJ Field TV RJF TV 2 2 G Shell Type 6: Plug with Plastic gland 6M: Plug with Metal gland 2: Square Flange Receptacle 2PE: Square Flange Receptacle, IP68 backshell, Plastic gland 2PEM: Square Flange Receptacle, IP68 backshell, Metal gland 7: Jam Nut Receptacle 7PE: Jam Nut Receptacle, IP68 backshell, Plastic gland 7PEM: Jam Nut Receptacle, IP68 backshell, Metal gland 2SA, 7SA: Transversally sealed receptacle (unmated) see page 34 Back Terminations (Receptacles only) 1: Female RJ45 1RA: Right Angle Female RJ45 2: RJ45 Cordset Shells material & Finish N: Aluminium shell - nickel plating (receptacle inserts are metallized) - ROHS compliant G: Aluminium shell - olive drab cadmium plating (receptacle inserts are metallized) BZ: Marine bronze shell (receptacle inserts are metallized) - ROHS compliant Cordset Length (type 2 back termination only) 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m 19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: 24 - Olive Drab Cadmium plug with plastic gland: RJF TV 6G - Olive Drab Cadmium Jam Nut Receptacle, female RJ45 back termination: RJF TV 71G - Nickel Jam Nut Receptacle, 1,5 m 100 BTX cordset back termination: RJF TV 72N 15 100BTX - Olive Drab Cadmium in line Square Flange Recept., 0,3 m 100 BTX cordset back termination: RJF TV 2PE 2 G 03 100BTX - Nickel Jam Nut Receptacle Solder termination 8 tinned holes: RJF TV 22 N 00 03 100 BTX Plug n Shell type 6 with Plastic or Metal Gland RJF TV 6 X Receptacles n Square flange receptacle - 4 mounting holes: Shell type 2 Panel Drilling RJFTV 21 X (Straight Female RJ45) RJFTV 21 RA X (Right Angle Female RJ45) n Jam nut receptacle - Hexagonal Nut mounting: Shell type 7 Amphenol Panel Drilling RJFTV 71 X (Straight Female RJ45) RJFTV 71 RA X (Right Angle Female RJ45) n Receptacles with IP68 backshell: Shell type 2PE and 7PE with Plastic or Metal Gland 92 [3.622] [3.622] 92 RJF TV 2PE/2PEM/7PE/7PEM Back terminations Type 1: Female RJ45 Notes Type 1RA: Right Angle Female RJ45 Type 2: RJ45 Cordset Type 2 - 00: Solder - 8 tinned holes Type 2 without RJ45 plug at the end of the cable is also available: consult factory 25 Assembly instructions Insert Codings CONNECTION SIDE VIEW MAIN KEY Amphenol Accessories n Metallic Caps RJFTVC 2 M G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Wire type Blank for Nylon cord M: metal chain Shell Material & finish N: Aluminium shell - nickel plating - ROHS compliant G: Aluminium shell - olive drab cadmium plating BZ: Marine bronze shell - ROHS compliant n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE19 26 Plug Cap Receptacle Cap n Insert removal tool: RJF ODE RJFTV Self Closing Cap (SCC series) This Self Closing cap automatically protects the RJF TV square flange receptacle (MIL-DTL-38999 type), protecting your system from dust and water projection. A spring automatically closes the upper part of the cap when the RJF TV plug is removed from the receptacle. ≈ 48,7 29,4 Ø 31,5 ≈ 49,5 ≈ 29,4 4- Ø 3,2 [ 0,128 ] ≈ 28,1 IMPORTANT NOTE Metal Self Closing cap are sold separately (without receptacle). Green Nickel Plating Part number Black Amphenol 39 Part number Black coating RJF TV SCC B Nickel RJF TV SCC N Olive drab cadmium RJFTV SCC G Remark: compatible with RJFTV square flange receptacle type RJFTV2xxx only (see page 24). n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]) Part number: JE19 27 RJF TV Receptacles - Plugs with 360° EMI backshells RJFTV series receptacles and plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-38999 series III connectors. With those solutions we recommend using our reinforced and double shielded cat5E cable, see page 39. Square Flange Receptacle Straight Backshell Square Flange Receptacle Right Angle Backshell Panel Drilling Part number Plating Part number Nickel Kit38082NI Olive drab cadmium Kit38082 Plating Part number Part number Nickel Kit40791NI Olive drab cadmium Kit40791 Amphenol Kit38082, Kit38082NI, Kit40791 & Kit40791NI include: Heat Shrink Sleeve Rj45 Receptacle Backshell Body Receptacle Body Band 2 Metallized inserts Jam Nut Receptacle Straight Backshell Jam Nut Receptacle Right Angle Backshell Panel Drilling Part number 28 Plating Part number Nickel Kit38204NI Olive drab cadmium Kit38204 Part number Plating Part number Nickel Kit40771NI Olive drab cadmium Kit40771 Kit38204, Kit38204NI, Kit40771 & Kit40771NI include: IMPORTANT NOTE With these receptacles, you will have to solder your own cable on the PCB. So the wire positions have to be defined according to your network. Heat Shrink Sleeve Receptacle Body WIRE POSITION TO BE DEFINED BY CUSTOMER ACCORDING TO NETWORK Backshell Body Rj45 Receptacle Band Plug Straight Backshell Part number Plug Right Angle Backshell Plating P/N Nickel Kit38081NI Olive drab cadmium Kit38081 Part number Plating P/N Nickel Kit40792NI Olive drab cadmium Kit40792 Receptacle Body Inserts Backshell Body Band Amphenol Kit38081, Kit38081NI, Kit40792 & Kit40792NI include: Heat Shrink Sleeve IMPORTANT NOTE With these plugs, the standard RJ45 plug is not provided. Customer will have to crimp a standard RJ45 on the cable by himself. Remark: we advise using our double Shielded, reinforced Cat5E cable (see page 39) with these RJFTV series EMI connectors. If customer wants to use his own cable, please check with us regarding compatibility with our backshells: contact@rjfield.com. We also provide assembled cordsets (see examples below). For this type of solution please provide the configuration needed: length, description of second end… Grounding FINGERS (BAND-IT) 29 ROHS compliant N RJF TV Through Bulkhead Receptacles Our RJFTV through bulkhead receptacles can be connected on each side with rugged RJFTV plugs. This system allows mechanical protection and a sealing (IP68) inside and outside the equipement, and keeps the flexibility offered by panel mount and plug connectors. They can be connected with RJFTV series plugs. Square flange receptacle Plating Part number Part number Nickel No RJF TV B 2 N ISO BRUT * Nickel Yes RJF TV B 2 N ISO NI * Olive Drab Cadmium No RJF TV B 2 G ISO BRUT * Olive Drab Cadmium Yes RJF TV B 2 G ISO NI * Amphenol * ISO BRUT = Non conductive insert ISO NI = Conductive insert Jam nut receptacle Plating Part number Metallized insert Part number Nickel No RJF TV B 7 N ISO BRUT * Nickel Yes RJF TV B 7 N ISO NI * Olive Drab Cadmium No RJF TV B 7 G ISO BRUT * Olive Drab Cadmium Yes RJF TV B 7 G ISO NI * * ISO BRUT = Non conductive insert ISO NI = Conductive insert 30 Metallized insert ROHS compliant RJF TV Stand off Receptacles These receptacles can be sold directly to your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of those receptacles are in the “Stand Off” style. They can be connected with RJFTV series plugs. Square flange receptacle Part number Nickel RJF TV 2S x 5N F459 Olive Drab Cadmium RJF TV 2S x 5G F459 Amphenol Part number Plating available x to be replaced by the letter of the coding position you need (A, B, C, or D) PCB Layout Panel Drilling 3. 24 Solder face view 31 NEW Now available with same distance between flange and PCB than the 38999 stand off one. So you can use a 38999 stand off and a RJ45 stand off in the same implementation. Part number: 36542 Amphenol Jam nut receptacle Part number Plating available Part number Nickel RJF TV 7S x 5N F459 Olive Drab Cadmium RJF TV 7S x 5G F459 x to be replaced by the letter of the coding position you need (A, B, C, or D) 32 PCB Layout Solder side view Panel Drilling Now available with same distance between flange and PCB than the 38999 stand off one. So you can use a 38999 stand off and a RJ45 stand off in the same implementation. Amphenol NEW Part number: 36540 PCB Layout Solder side view 33 ROHS compliant N, B & BZ RJF/RJF TV Environmentaly Sealed Receptacles, Transversally sealed Receptacles In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV has been successfully tested in very high vibration corresponding to airplane applications. Applications Main characteristics n Outdoor Equipment n Airplanes Equipment n Tactical Radios n Shelters n Rugged computers n Data Acquisition and Transmission in Harsh Environments n  Same as the RJF and RJF TV series… a complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. n  Outside dimensions are the same as the standard RJF and RJF TV series. n  Vibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: This specification exceeds MIL-C-26500 requirements. Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory : use the codes A, B, C or D in the part number: see below. Amphenol MAIN KEY Example : RJFTV 2S A2 G 15 100BTX Part Number Code Series RJF: RJFTV: MIL-DTL-26482 H bayonet MIL-DTL-38999 Series III Shell Type 2S: 7S: Sealed Square Flange Receptacle Sealed Jam Nut Receptacle RJF TV 7S A 2 G 03 100BTX Coding A,B,C,D Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right Angle Female RJ45 2: RJ45 Cordset Shell material & Finish B: Aluminium shell - black coating (Only available for RJF Series) - ROHS compliant N: Aluminium shell - nickel plating - ROHS compliant (note: receptacle inserts are metallized) G: Aluminium shell - olive drab cadmium plating (note: receptacle inserts are metallized) BZ: Marine bronze shell (only available for RJFTV) (receptacle inserts are metallized) - ROHS compliant Cordset Length (For Receptacles with “2” Back Termination only) 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: 34 - Bayonet, A coding, Olive Drab Cadmium Jam Nut sealed receptacle with female RJ45 Back termination: RJF 7SA 1 G - Bayonet, A coding, Black square flange sealed receptacle, Female RJ45 Back termination: RJF 2SA 1 B - Series III, A coding, Olive Drab Cadmium Jam Nut sealed receptacle, 1.5m [59.05”] 100 BTX cordset: RJF TV 7SA 2 G15 100BTX ROHS compliant N, B & BZ RJF/RJF TV Hermetic receptacles In some applications, a transversal hermiticity for the receptacle is a « must ». This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. The hermetic solution (version "H") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential. Applications Main characteristics n Outdoor Equipment n Airplanes Equipment n Tactical Radios n Shelters n Rugged computers n Data Acquisition and Transmission in Harsh Environments n  Same as the RJF and RJF TV series … a complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. n  Outside dimensions are the same as the standard RJF and RJF TV series. n  Vibrations: The compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: This specification exceeds MIL-C-26500 requirements. Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 IMPORTANT NOTE Amphenol Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below. MAIN KEY Example : RJFTV 2H A2 N 15 100BTX Part Number Code Series RJF: RJFTV: MIL-DTL-26482 H bayonet MIL-DTL-38999 series III RJF TV 7H Shell Type 2H: 7H: Transversally Sealed and Hermetic Square Flange Receptacle Transversally Sealed and Hermetic Jam Nut Receptacle A 2 G 03 100BTX Coding A,B,C,D Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right Angle Female RJ45 2: RJ45 Cordset Shell material & Finish B: Aluminium shell - black coating (Only available for RJF Series) - ROHS compliant N: Aluminium shell - nickel plating - ROHS compliant (note: receptacle inserts are metallized) G: Aluminium shell - olive drab cadmium plating (note: receptacle inserts are metallized) BZ: Marine bronze shell (only available for RJFTV) (receptacle inserts are metallized) - ROHS compliant Cordset Length (For Receptacles with “2” Back Termination only) 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] Remark: Cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: - Bayonet, A coding, Olive Drab Cadmium Jam Nut sealed receptacle with female RJ45 Back termination: RJF 7HA 1 G - Bayonet, A coding, Black square flange sealed receptacle, Female RJ45 Back termination: RJF 2HA 1 B - Series III, A coding, Olive Drab Cadmium Jam Nut sealed receptacle, 1.5m [59.05”] 100 BTX cordset: RJF TV 7HA 2 G15 100BTX 35 NEW RJF TV For big insulation wire up to 1.6 mm Special RJF TV plug dedicated to Ethernet cable with insulation wire from 1,1 to 1,6 mm. Remark: - compatible with any RJF TV receptacle - for cables which are not compatible with standard RJ45 plug Applications Main characteristics n Robotics n Industrial Process Control n CNC Machines n Special Machines n Oil & Gas n Motion Control n Data Acquisition and Transmission in Harsh Environment n Tele-maintenance n Sealed against fluids and dusts (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n Robust metallic shells n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n C ompatible with cable diameter from 6 mm [0.216 in] to 13 mm [0.512 in], for smaller diameters please consult us Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Environmental protection Amphenol n Sealing: n Salt Spray: n Fire Retardant/Low Smoke: n Vibrations: n Shocks: n Humidity: n Thermal Shock: n Temperature Range: IP68 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium UL94 V0 and NF F 16 101 & 16 102 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) 21 days, 43°C, 98% humidity 5 cycles at - 40°C / +100°C - 40°C / +85°C SPECIAL RJ45 PLUG FOR ISOLATION WIRE UP TO 1,6 MM 56 [2.2] Plating 41 [1.61] Part number 36 P/N Nickel 35660 Olive drab cadmium 35660G NEW RJ45/M12 adaptor Adaptor to switch from an Ethernet netword based on RJ45 to a network under M12 D coding. Amphenol Part number : 35655 M12-D RJ45 contact position 1 1 2 3 3 2 4 6 37 NEW Special RJ45 adaptor For Military & Commercial Aeronautics Adaptor RJ45 only Coding Part number 35629 N 35632 Y Adaptor RJ45 + Self Closing Cap Amphenol Part number Coding 35630 N 35631 Y 4 HOLES For all options: Panel Drilling Coding N 38 12-10 Male contact EN3155 Coding Y ROHS compliant CAT 5E CABLE High Reliability Cat 5e Ethernet Cable & Cordsets General Construction A 4 pair, 24 AWG, 100 Ohm SFTP round patch cable, designed to the ISO / IEC 11801 Category 5e requirements (cat 5e on 76m). The cable contains 4 twisted pairs, cabled, double shielded with kevlar reinforcement strands, jacketed in black UV resistant Polyurethane HFFR. Designed for fixed or portable applications in harsh environments. HFFR: Halogen Free Flame Retardant Jacket Compound Specification: Applications n Robotics n Motion Control n Railways n CNC Machines n Battelfield communication n Industrial Process Control - Halogen Free Flame Retardant Polyether-based Polyurethane - Excellent hydrolysis resistance - High microbial resistance r Datas fo only n le alo e the cab RJ45 plug) t (withou Electrical characteristics DC Resistance Impedance 96 Ohms/Km @ 20°C 100 +/- 15 Ohms 1-100 MHz CONDUCTORS 24 AWG (0,25 mm²) tinned copper, 7x0.20 mm INSULATION Color coded 568-B, Linear Low Density Polyethylene, Nom. Dia. 0,039” (1mm) ASSEMBLY Pairs cabled with Kevlar strength members and separation tape wrapped SHIELDS Inner: Aluminium mylar 100% coverage Outer: Tinned copper braid 80% coverage JACKET Black, special PUR compound WEIGHT 40 lbs / mft (59 kg/km) OUTSIDE DIAM. 0.28” (7.1 mm) nom. MIN BEND RADIUS (During installation) 67.5mm (9x O. D.) MIN BEND RADIUS (During operation) 37.5mm (5 x O.D.) MIN FLEXES TO FAILURE Passes IEC 61156-6 requirtements TEMPERATURE Plus 85°C, minus 40°C Cordsets with a RJ45 plug overmolded on each end Part Number RJF SFTP 5E 0076 RJF SFTP 5E 0100 RJF SFTP 5E 0152 RJF SFTP 5E 0305 RJF SFTP 5E 0457 RJF SFTP 5E 0500 RJF SFTP 5E 0600 RJF SFTP 5E 0624 RJF SFTP 5E 0762 RJF SFTP 5E 0800 RJF SFTP 5E 1000 RJF SFTP 5E 1400 RJF SFTP 5E 1525 RJF SFTP 5E 2287 RJF SFTP 5E 3050 RJF SFTP 5E 4575 RJF SFTP 5E 5000 RJF SFTP 5E 6100 772 KHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 31.25 MHz 62.5 MHz 100 MHz 2.70 db/100m nom. 3.15 db/100m nom. 6.45 db/100m nom. 9.90 db/100m nom. 12.3 db/100m nom. 13.8 db/100m nom. 17.7 db/100m nom. 25.6 db/100m nom. 33 db/100m nom. N.E.X.T. (Near-End Crosstalk Loss) 772 KHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 31.25 MHz 62.5 MHz 100 MHz 64 db min. 62 db min. 53 db min. 47 db min. 44 db min. 42 db min. 40 db min. 35 db min. 32 db min. Capacitance LCL Capacitance Unbalance Insulation Resistance Voltage Rating Dielectric Strength Propagation Delay (100 MHz) Delay Skew Resistance Unbalance Structural Return Loss (100 MHz) Spark test (tested during production) Velocity of propagation Amphenol Attenuation Physical characteristics Length (m/ft) 0,76 m / 2,5 ft 1,00 m / 3.28 ft 1,52 m / 5 ft 3,05 m / 10 ft 4,57 m / 15 ft 5,00 m / 16.4 ft 6,00 m / 19.68 ft 6,24 m / 20.46 ft 7,62 m / 25 ft 8,00 m / 26.24 ft 10,00 m / 32.78 ft 14,00 m / 45.92 ft 15,25 m / 50 ft 22,87 m / 75 ft 30,5 m / 100 ft 45,75 m / 150 ft 50,00 m / 164 ft 61,00 m / 200.08 ft - Glossy finish - UV resistant - High flexibility 46pF/m nom. @ 1KHz 43 dB min. @ 64 KHz 3.4 pF/m max. @ 1KHz (wire to ground) 150 M Ohm min. 230 VMS VAC/1 min - 700 V/Min 5.2 ns/m max. @ 100 MHz 20 ns/100m max. @ 1-100 MHz 3% max. @ 20°C 23db/100m min. @ 1-20 MHz 3 KV 67% nom. Reel of cable (without RJ45 plug on ends) Length (m / ft) Part Number 100 m / ~328 ft 190-038045-00 300 m / ~984 ft 190-038045-01 39 NOTES .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. Amphenol .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. 40 Rugged Ethernet Solutions Amphenol Cable assemblies table of contents NEW RJ45/M12: Ethernet Railway cable solution .................................................................................................................................................................. NEW JUMPER Railway intercoach ......................................................................................................................................................................... 42 43 41 NEW RJ45/M12: Ethernet Railway cable solution Part number: Kit 36516 - Length 7 m [22.96 ft] Part number: Kit 36520 - Length 1 m [3.28 ft] Amphenol M12 D Coding Part number: Kit 36530 - Length 4 m [13.12 ft] For all options: 42 NEW JUMPER Railway Intercoach ROHS compliant N Derived from RJFTV Series Note: for technical characteristics, please refer to RJFTV page 24. Kit 40426 includes: - 2 RJF TV plugs with EMI backshell assembled (coding A) - 1 RJF SFTP cable cat 5E high reliability - 1 conduit PCST-17B - 2 PMAFIX straight, PG metal thread Part number L +100 0 P/N 2465 Kit 40426 Rep 101 3010 Kit 40426 Rep 102 Amphenol For any other lenght, please consult us: contact@rjfield.com 43 NOTES .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. Amphenol .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. 44 Rugged Ethernet Solutions Amphenol Rugged electronics table of contents Industrial Ethernet Switch for harsh environment RJSPC: Unmanaged or Ring Industrial Ethernet Switch - 5 Fast ports .................................................................................................................. 46 Military Ethernet Switch for harsh environment with industrial EMI compliancy RJSML-8US1 and RJSML-8UG1: Unmanaged Military Ethernet Switch, Fast or Gigabit ................................................................................. RJSML-MG7F3G : Managed Military Ethernet Switch - 7 Fast ports + 3 Gigabit ports .................................................................................... 50 54 NEW Military Ethernet Switch for harsh environment, fully MIL-STD compliant RES-SCE-AC-8US: Unmanaged Miniature Portable Ethernet Switch - 8 Fast ports .......................................................................................... RESMLAC-8US: Unmanaged Military Ethernet Switch, MIL-DTL-38999 connectors - 8 Fast ports .............................................................. RJSMLAC-8MG: Managed Military Ethernet Switch, RJFTV connectors - 8 Gigabit ports .............................................................................. RESMLAC-8MG: Managed Military Ethernet Switch, MIL-DTL-38999 connectors - 8 Gigabit ports ........................................................... RESMLAC-28MG: Managed Military Ethernet Switch - 24 Gigabit + 4 combo 10G ports .............................................................................. 58 60 62 64 66 NEW Military Ethernet Media Converter for harsh environment, fully MIL-STD compliant RES-GMC: Unmanaged Military Ethernet Media Converter - 2 or 4 Gigabit ports ............................................................................................ 69 45 ROHS compliant rjspc Unmanaged or Ring Industrial Ethernet Switch - 5 Fast ports Industrial ethernet switch for harsh environment Rugged & Waterproof Switch Amphenol offers a small size 5 ports waterproof Ethernet Switch that can withstand a variety of extreme conditions - low & high temperatures, shocks & vibrations, dust particles or even liquid immersion. This is an easy way to make the Ethernet networks of your manufacturing site, automation or control units deterministic. Amphenol IP68 Industrial Ring Switch Amphenol IP68 Ring Ethernet switch is a combination of very fast, fault-tolerant network redundancy Sixnet technology and IP68 sealed & rugged packaging, specifically designed for the harshest environments. Rings self-configure and just run, without any complex configuration. The switch board is sealed within a waterproof IP68 polyester enclosure suitable for highly corrosive environments. The polyester material is glass fiber reinforced. This makes it very rugged against shocks and vibration. The I/O interfaces are waterproof & rugged RJ45 connectors from the RJ FIELD plastic circular series. Industrial Applications n Factory Automation n Robotics n Process Control n Transportation Systems n Data Acquisition & Transmission Key Features Amphenol n Ring Switch Networking Features (managed features available!) nR  eal-Time Ring for ultra-fast fault-tolerant loops • Recovery time of 30 ms + 5 ms per hop! nM  odbus monitoring over Ethernet • Ideal for deterministic systems and PLCs nR  eal-time traffic prioritization (QoS and CoS) • Assure delivery of real-time data • Improve network utilization • User settable priority assignments n Advanced switch features • User configurable port settings • Port mirroring for traffic diagnostics • Pre-configurable for Plug-And-Play simplicity Note: for ATEX version, see page 112.          46          LEDs indicating activity, link status, datarate (10/100 Mbps) LED indicating ring status 5 rugged IP68 RJ Field Ethernet ports Real-time ring feature IP68 polyester enclosure reinforced with glass fiber OK power & ring status LEDs indicating power Redundant power inputs OK contact output IP68 UNMANAGED & RING SWITCH FEATURES IEEE Ethernet Standards IEEE 802.3 10 Mbps Ethernet IEEE 802.3u 100 Mbps Fast Ethernet IEEE 802.3x Full-Duplex with Flow Control IEEE 802.1p standard QoS/CoS - Quality/Class of Service for Ring model only Regulatory Approvals EMI emissions EN55022, FCC part 15, ICES-003 EMC immunity IEC61326-1, IEEE C37.90 Shocks IEC60068-2-27 Vibrations IEC60068-2-6 Free Fall IEC60068-2-32 Ports 5 Shielded RJ45 ports 10/100BaseTX Ethernet switch type Intelligent store & forward Full / Half Duplex Configurable RJ45 speed 10 or 100 Mbps auto-negotiation RJ45 MDI/MDIX Auto-crossover connection RJ45 TD and RD polarity Auto-polarity Typical latency 16 us + frame time @ 10 Mbps (varies on load and settings) 5 us + frame time @ 100 Mbps MAC addresses supported 2048 Memory bandwidth 3.2 Gbps Ethernet isolation 1500 Vrms 1 minute Ring features Link loss recovery time: 30 ms plus 5 ms per hop (for Ring model only) Maximum switches in ring: 50+ Dual Ring support Amphenol Ethernet features Power Supply Input power (typical) ES: 2,4 W ; RS: 2,7 W Redundant inputs 10-30 VDC; 10-50 VDC for EP models Status Reporting (for Ring model only) “OK” contact output Output current: 0.5 A max “OK” contact State OFF when a fail occurs ON when power and switching is OK Environmental Operating Temperature - 40°C to +75°C Storage Temperature - 40°C to +85°C Weight 0.54 kg 47 Real-Time Ring Switches Amphenol Real-Time Ring switches combines the Plug&Play simplicity of an unmanaged switch with high performances of Sixnet Ring managed switches. n Real-Time fault-tolerant Ring Recovery time of 30 ms + 5 ms per hop! n Real-Time traffic prioritization (QoS & CoS) Assure delivery of real-time data n Available Managed features User configurable port settings Port mirroring for traffic diagnostics Pre-configurable for Plug & Play simplicity The use of such switches provides a fast network and avoids faults. When a break occurs, the switch instantly transfers data to new path. The link loss recovery is 30 ms plus 5 ms times the number of Ring switches in the ring. For example, 10 ring switches will recover in less than 80 ms. Rings can be pre-configured to “just run”. They don’t need an assigned IP address. But if you like, you can fine tune the performance of the ring by using a simple Windows wizard (which is free). Ring networks can be divided into multiple “sub-rings” which enhance reliability and recovery speed through small ring paths. The prioritization of messages assures delivery of real-time data. Some applications need to force no-real-time data (such as video information) to lower priority and force critical real-time data at higher priority. Network utilization is improved. This combination of Ethernet technology associated with rugged and sealed protective enclosure is the ideal solution to deliver deterministic performance to your industrial systems even in the harshest environment! Dimensions (mm/inch) Amphenol 75.4 [2.968] 75 [2.953] 190 [7.48] 48 107.6 [4.236] Part Number code Series IP68 RJ-Switch, with polyester body RJS-PC 5ES 1 Type of Electronics 5RS: 5 ports 10/100 Mbps, Ring switch 5ES: 5 ports 10/100 Mbps, Unmanaged switch Connectors 1: RJ45 ports, 10/100BaseT(X) 1CAPS: Caps are attached on both power and data receptacles Military Rated Protection Blank: Industrial protection (standard order) EP: Extended power protection exceeds MIL-STD-1275 (special order) Example: IP68 Ethernet Ring switch, 5 ports 10/ 100 Mbps, with caps attached on the receptacles: RJS-PC-5RS-1CAPS Note The Ring model is pre-set for 1 ring enabled on the ports 4 and 5. You may change the configuration by using the free windows configuration tool. Simply choose the desired pair of ports for your new enabled ring. n P/N: RJF PC5 PWR Plug for power port Sealing protection: IP68 n P/N: RJF RB 6 Plug for RJ45 ports Sealing protection: IP68 Amphenol Accessories FREE W INDO Downlo WS Configur ad it at w a ww.rjsw tion tool itch.com 49 RJSML-8US1 & RJSML-8UG1 unmanaged Military Ethernet Switch - Fast or Gigabit Military ethernet switch for harsh environment with industrial EMI compliancy Sealed, Rugged & Unmanaged Switch Amphenol offers an unmanaged Ethernet Switch with 8 gigabit ports RJSML-8UG1. The switch can withstand a variety of extreme conditions. Whatever the situation - high temperatures, extreme shocks & vibrations, dust particles or even liquid immersion- there is a solution available. The switch electronics are sealed within a waterproof IP68 metallic enclosure. The conductive cadmium plating is suitable for most demanding EMI-RFI environments. Black paint is also offered when RoHS is required (other colors available). The I/O interface includes redundant power inputs as well as waterproof rugged RJ45 connectors from the RJFTV FIELD threaded product series based on MIL-DTL-38999 (Series III) metallic shell size 19. This serie enables the transformation without tooling of any standard RJ45 cordset into a robust and waterproof connection system. Military Applications n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Avionic & Shipboard systems Amphenol Key Features n Rugged environmental feature nR  ugged metal packaging with cadmium or paint protection nM  il-DTL-38999 III connectors for both power and Ethernet ports n IP65/IP68 rated when mated n Power filtering and protection (-704 option) • MIL- STD-461E (CE03) 600V spike suppressior • MIL- STD-704A • MIL- STD-1275A • RT CA/DO- 160B n MIL-STD-810F shocks n RTCA/DO- 160C Vibrations n Full-Duplex operation with flow control (no collisions!) n MIL STD 810F Altitude 50,000 ft (15,000 m) n Auto-detecting, auto-crossover and auto-polarity n Broadcast storm protection n Models 8US1 n8  ports 10/100-BaseT(X) n Wide operating temperature range of –40°C to 70°C n Models 8UG1 n8  ports 10/100/1000-BaseT(X) n Wide operating temperature range of –10°C to 60°C n Supports Jumbo frame transmission up to 9kbytes 50 IEEE Ethernet Standards Models Features RJS XX 8US1 XX Unmanaged - Fast 802.3/u RJS XX 8UG1 XX Unmanaged - Gigabit 802.3x 802.3ab X IEEE 802.3/u 10 Mbps & 100 Mbps Fast Ethernet IEEE 802.3x Full-Duplex with Flow Control IEEE 802.3ab 1000 Mbps Gigabit Ethernet Ethernet features RJ45 Ports 8 shielded RJ45 ports 10/100 BaseT(X) or 1000 Base T(X) Connectors for RJ45 ports RJFTV: jam nut receptacle based on MIL-DTL-38999 III Olive drab cadmium or Nickel plated RJ45 speed 10, 100 or 1000 Mbps auto -negotiation Full / Half Duplex Automatic MDI/MDIX Auto-crossover Safety UL 60950-1, CAN/CSA-C22.2 No.60950 EMI emissions U.S.A.: FCC Part 15 CISPR 22 U.E. EN55011, EN61000-6-4, EN55022 Class A, EN61000-3-2/3, EN55024, IEC61000-4-2/3/4/5/6/8, EN61000-6-2 Shocks MIL-STD-810F: 40g, 11 ms, 18 saw tooth shocks Vibrations RTCA/DO-160C Sinusoidal vibrations 5-55 Hz: 0.01 inch: 55-500 Hz : 1.5 g Altitude MIL-STD-810F: 50.000 ft - 15.000 m Temperature Operating Models 8UG1: -10°C to +60°C Models 8US1: -40°C to +70°C Storage all models: -40°C to +85°C Weight approx 2.8 kg Amphenol Environmental specifications Power Supply Input voltage 8US1 & 8UG1: 12-48 VDC, redundant power input (P1 and P2) 8US1-704 & 8UG1-704: 12-33 VDC, single power input (P1 only) 8US1-PSM & 8UG1-PSM: 85-264 VAC single power input Input power 5 W max Connectors for power MIL-DTL-38999 III jam nut receptacle, olive drab cadmium or nickel plated 1 connector TVx07xx0935P: 6 cts # 22D (wire 0.38 mm2 maxi) “OK” contact output Sourcing power ; Maximum current: 1 A @ 24VDC Not available for -704 and -PSM options Additional power protection for models MG7F3G-704 (option-704) MIL-STD-461E CE102 Conducted emission DEF-STAN-59-41 DCE01/DCE02 DEF-STAN-61-5 Pt 6 MIL-STD-704A 600V input transient, applied for 10us MIL-STD-1275A Spikes: +/- 250 V for 100us Surges: 100 V for 50 ms at 0.5 mohm Ripple: 14VAC pk-pk 51 Description 1 IP68 Aluminium enclosure with Cadmium Conductive Plating or Black paint (RoHS) 2 Redundant Power Inputs 3 Balance pressure vent 4 8 Rugged IP68 RJF TV Ethernet Ports 5 Fixture for vertical mounting 1 2 3 Optional caps available 4 IMPORTANT NOTE This model has no LED indicator. 5 Description (in mm) 69 260 199 160 181 240 23 64 24 Amphenol 11 8,5 36,5 Maxi 90 6 Pin-out for the power connector P2- P1- P1- N P2+ P1+ P1+ L OK (3&6) 8US1 & 8UG1 P1 and/or P2: 12-48 VDC 52 8US1-704 & 8UG1-704 P1: 12-33VDC 3, 4, 5, 6: not connected 8US1-PSM & 8UG1-PSM L: 85-264 VAC 3, 4, 5, 6: not connected Part Number code Series RJS ML 8US1 - - - Type of Enclosure ML MIL-DTL-38999 (series III) Receptacles, OD Cadmium Plating BKN RAL 9005 (Jet black) Paint on Aluminium box, Nickel plated 38999 (series III) Receptacles, ROHS compliant Type of Electronics 8US1 Unmanaged 8 ports 10/100 Base T(X) 8UG1 Unmanaged 8 ports 10/100/1000 Base T(X) Optional: Transient suppression module; 600V spike suppressor (Blank) No transient suppression module 704 Switch equiped with additional transient suppression module Optional: AC power supply (Blank) DC powered PSM Switch powered with 85-264 VAC instead of DC power Optional: Caps for receptacles fixed with cord directly to the receptacle (Blank) No caps included. The Ethernet ports are still sealed but the contacts are not protected CAPS Attached caps for both power and data included Example: RJS ML 8UG1 704 CAPS Unmanaged switch in an aluminum enclosure with olive drab green conductive cadmium plating, 8 gigabit ports, RJFTV threaded coupling receptacles, additional transient suppression module, caps are added to the switch Remark: All BKN Ethernet switches and nickel plated accessories are RoHs compliants. -704- and –PSM- options can not be selected together. With the -704- option, a filter module is included inside the switch allowing to meet MIL-STD-461 and other aircraft standards. With the -CAPS- option, all the receptacles come pre-equipped with a cap. Plugs for Ethernet ports RJF TV 6 M G: cadmium OD plating RJF TV 6 M N: nickel plating Based on MIL-DTL-38999 No tool required !!! Plugs for I/O ports: MIL-DTL-38999, cadmium plated, crimp contacts Two plugs (6 cts # 22D) TV 06 RW 0935 S: cadmium OD plating TV S06 RF 0935 S: nickel plating Caps for Ethernet ports RJSML C7G: cadmium OD plating RJSML C7N: Nickel plating A simple screwdriver is needed! Amphenol Accessories Backshells for I/O plugs We suggest to use MIL-DTL-38999 III backshells. Consult the dedicated catalog (E118) for details. Examples: TVNSA 09 014 : shielding backshell, cadmium OD plating TVNSA 09 023: shielding backshell, nickel plating + 804221 straight heat shrink for sealing Example: RJS ML MG7F3G 704 CAPS with an RJSML MG7F3G 704 CAPS switch, we suggest to use hereafter accessories: RJF TV 6 M G (up to 10) for Ethernet ports TV 06 RW 0935 S + TVNSA 09 014 + 804221 for power ports 53 RJSML-MG7F3G Managed Military Ethernet Switch - 7 Fast ports + 3 Gigabit ports Military ethernet switch for harsh environment with industrial EMI compliancy Sealed, Rugged & Managed Switch Amphenol offers a 10 ports managed Ethernet Switch RJSML-MG-7F3G. Note: This model replaces the RJSML-9MG1 and the RJSML-9RG1. The switch can withstand a variety of extreme conditions: whatever the situation - high temperatures, extreme shocks and vibrations, dust particles or even liquid immersion there is a solution available. The switch electronics are sealed within a waterproof IP68 metallic enclosure. The conductive cadmium plating is suitable for most demanding EMI-RFI environments. Black paint is also offered when RoHs is required (others colors available). The I/O interface includes redundant power inputs as well as waterproof rugged RJ45 connectors from the RJF TV FIELD threaded product series based on MIL-DTL-38999 (Series III) metallic shell size 19. This serie enables the transformation without tooling of any standard RJ45 cordset into a robust and waterproof connection system. Military Applications n Data Acquisition & Transmission n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Test Equipment n Avionic & Shipboard systems Amphenol Key Features n Rugged environmental feature nR  ugged metal packaging with cadmium or paint protection nM  il-DTL-38999 III connectors for both power and Ethernet ports n IP65/IP68 rated when mated n Power filtering and protection (-704 option) • MIL-STD-461E (CE03) 600V spike suppressior • MIL-STD-704A • MIL-STD-1275A • RTCA/DO-160B n MIL-STD-810F shocks n RTCA/DO- 160C Vibrations n Wide operating temperature range of -40°C to 70°C n MIL-STD-810F Altitude 50,000 ft 15,000 m n Ethernet features n3  ports 10/100/1000-BaseT(X) + 7 ports 10/100-BaseT(X) n Full-Duplex operation with flow control (no collisions!) n Auto-detecting, auto-crossover and auto-polarity n MIL-STD-810F shocks n RSTP for redundant rings n QoS and CoS priority queuing n SNMPv3 authentication and encryption n IGMP for multicast filtering n VLAN for trafic segregation n And much more ! 54 IEEE Ethernet Standards Models Features RJS XX MG 7F3G XX Managed - Gigabit IEEE 802.3/u 802.3/u 802.3x 10 Mbps & 100 Mbps Fast Ethernet 802.3z IEEE 802.1p 802.1p 802.1D 802.1w 802.1Q Priority queuing - QoS, CoS, ToS/DS IEEE 802.3x Full-Duplex with Flow Control IEEE 802.1D/w Rapid Spanning Tree for redundant rings IEEE 802.3ab 1000 Mbps Gigabit Ethernet IEEE 802.1Q VLAN for traffic segregation Ethernet features RJ45 Ports 10 shields RJ45 ports 10/100 BaseT(X) or 1000 Base T(X) Connectors for RJ45 ports RJFTV: jam nut receptacle based on MIL-DTL-38999 III Olive drab cadmium or Nickel plated RJ45 speed 10 or 100 Mbps auto -negotiation Typical latency 16 us + frame time @ 10 Mbps (varies on load and settings) 5 us + frame time @ 100 Mbps Full / Half Duplex Automatic or Configurable RJ45 MDI/MDIX Auto-crossover RJ45 TD and RD polarity Auto-polarity MAC addresses supported 8192 Memory bandwidth 32 Gbps (gigabit) ; 3.2 Gbps for all other models Ethernet isolation 1500 Vrms 1 minute Ring features Link loss recovery time: 30 ms plus 5 ms per hop (for Ring model only) Maximum switches in ring: 50+ Dual Ring support EMI emissions EN55022 class A, FCC part 15, IC ES-003 EMC immunity IEC61326-1, IEEE C37.90 Shocks MIL-STD-810F: 40g, 11ms, 18 saw tooth shocks Vibrations RTCA/DO-160C Sinusoidal vibrations 5-55 Hz: 0.01 inch ; 55-500 Hz: 1.5 g Altitude MIL-STD-810F: 50.000 ft - 15.000 m Temperature Operating -40°C to +70°C Storage -40°C to +85°C Weight approx 2.8 kg Amphenol Environmental specifications Power Supply Input voltage MG7F3G: 10-30 VDC, redundant power input (P1 and P2) MG7F3G-704: 10-30 VDC, single power input (P1 only) MG7F3G-PSM: single power input AC or DC - AC voltage: 85-264 VAC/Frequency 47-63 Hz - DC voltage: 120-370 VDC Input power 5 W typical (all ports active) Connectors for power MIL-DTL-38999 III jam nut receptacle, olive drab cadmium or nickel plated 1 connector TVx07xx0935P: 6 cts # 22D (wire 0.4 mm2 maxi) “OK” contact output Sourcing power ; Maximum current : 0.5 A MG7F3G: ON if P1 and P2 have power and switch software is running MG7F3G-704: ON when software is running MG7F3G-PSM: ON when software is running; output power: 24VDC Additional power protection for models MG7F3G-704 (option-704) MIL-STD-461E CE102 Conducted emission DEF-STAN-59-41 DCE01/DCE02 DEF-STAN-61-5 Pt 6 MIL-STD-704A 600V input transient, applied for 10us MIL-STD-1275A Spikes: +/- 250 V for 100us Surges: 100 V for 50 ms at 0.5 mohm Ripple: 14VAC pk-pk 55 Description IP68 Aluminium enclosure with Cadmium Conductive Plating or Black paint (RoHS) 1 2 Redundant Power Inputs 3 Balance pressure vent 4 10 Rugged IP68 RJF TV Ethernet Ports 5 Fixture for vertical mounting 6 Optional caps available 1 2 4 3 5 IMPORTANT NOTE 6 This model has no LED indicator. Management is done through a web browser Description (in mm) 199 240 160 23 260 181 69 64 24 Amphenol 11 36,5 Maxi 8,5 90 6 Pin-out for the power connector NC N NC L MG7F3G P1 and/or P2: 10-30 VDC MG7F3G-704 P1: 10-30 VDC NC: Not connected 56 MG7F3G-PSM L: 85-264 VAC NC: Not connected Part Number code Series RJS ML MG7F3G - - - Type of Enclosure ML MIL-DTL-38999 (series III) Receptacles, OD Cadmium Plating BKN RAL 9005 (Jet black) Paint on Aluminium box, Nickel plated 38999 (series III) Receptacles, ROHS compliant Type of Electronics MG7F3G Managed 6 ports 10/100 Base T(X) + 3 ports 10/100/1000 Base T(X) Optional: Transient suppression module; 600V spike suppressor (Blank) No transient suppression module 704 Switch equiped with additional transient suppression module Optional: AC power supply (Blank) DC powered PSM Switch powered with 85-264 VAC instead of DC power Optional: Caps for receptacles fixed with cord directly to the receptacle (Blank) No caps included. The Ethernet ports are still sealed but the contacts are not protected CAPS Attached caps for both power and data included Example: Remark: RJS ML MG7F3G 704 CAPS Managed switch in an aluminium enclosure with olive drab green conductive cadmium plating, 7 ports 10/100 Base T(X) + 3 gigabit ports, RJF TV threaded coupling receptacles, additional transient suppression module, caps are added to the switch. All BKN Ethernet switches and nickel plated accessories are RoHs compliants. 704 and PSM options can not be selected together. With the -704 option, a filter module is included inside the switch allowing to meet MIL-STD-461 and other aircraft stan dards. With the –CAPS option, all the receptacles comes pre-equipped with a cap. Plugs for Ethernet ports RJF TV 6 M G: cadmium OD plating RJF TV 6 M N: nickel plating Based on MIL-DTL-38999 No tool required !!! Caps for Ethernet ports RJSML C7G: cadmium OD plating RJSML C7N: Nickel plating A simple screwdriver is needed! Plugs for I/O ports: MIL-DTL-38999, cadmium plated, crimp contacts Two plugs (6 cts # 22D) TV 06 RW 0935 S: cadmium OD plating TV S06 RF 0935 S: nickel plating Example : RJS ML MG7F3G 704 CAPS Amphenol Accessories Backshells for I/O plugs We suggest to use MIL-DTL-38999 III backshells. Consult the dedicated catalog (E118) for details. Examples: TVNSA 09 014 : shielding backshell, cadmium OD plating TVNSA 09 023: shielding backshell, nickel plating + 804221 straight heat shrink for sealing With a RJSML MG7F3G 704 CAPS switch, we suggest to use hereafter accessories : RJF TV 6 M G (up to 10 ) for Ethernet ports TV 06 RW 0935S + TVNSA 09 014 + 804221 for power ports 57 RES-SCE-AC-8US NEW Unmanaged Miniature Portable Ethernet Switch - 8 Fast ports Military ethernet switch for harsh environment - Fully MIL-STD compliant Amphenol’s RES-SCE-AC-8US is a MIL-STD rugged, Unmanaged-military-grade Ethernet switch, offering 8 Fast Ethernet 10/100 Ports. The Portable Rugged Ethernet Switch is intended for Command Post Man Packable. Developed for mobile portable military and harsh environment applications, the RES-SCE-AC-8US features mechanical packaging enhancements designed for MIL-STD-810F airborne and ground environmental compliance and high reliability. The unit has been especially hardened to improve ingress, impact, and shock/vibration protection, as well as eliminate all moving parts through passive cooling, and interface through sealed MIL-SCE circular connectors. Leveraging best-in-class switching technology, the RES-SCE-AC-8US serves as a robust solution for providing local area network (LAN) connectivity to IP-enabled computing and net-centric devices. Compact in size, the RES-SCE-AC-8US is particularly useful for expanding port density in space-constrained airborne and ground vehicle environments. Military applications n Data Acquisition & Transmission n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Combat vehicles n Avionic & Shipboard systems Amphenol Key Features n Ethernet Ports n 8 x switched 10/100 (Fast Ethernet) ports n Networking n F ull wire-speed forwarding rate n Store-and-forward mechanism nA  uto MDI-II, MDI-X nA  uto-negotiation protocol nA  ddress look-up n Connectors nP  ower + LAN connector : SCE2-B-76A06-07SN-001 n Chassis n Low profile rugged aluminium extrusion nC  onductively cooled w/ custom internal heat-sinks n Ingress protection against sand, dust and moisture nA  nodize Coating, MIL-A-8625, Type II, Class 2 n Standards nM  IL-STD-461E, MIL-STD-810F/G/GM, IP68 n Voltage operation n 5VDC (USB) INPUT, shared with LAN Port Number 1 58 Dimensional Line Drawing Product specifications All measurements are in millimeters Performance • • • • • • 128K byte of SRAM for frame buffering 2.0 Gbps high-performance memory bandwidth LED indication (speed, link/activity) per port - Optional Wire-speed reception and transmission Integrated address look-up engine Automatic address learning Standards compliance • • • Power • • • IEEE 802.3 10 Mbps 10BASE-T (Ethernet) IEEE 802.3u 100BASE-TX 100 Mbps (Fast Ethernet) IEEE 802.3x flow control Voltage input: 5Vdc nominal - Optional USB sourcing Power consumption: 2W typical Chassis grounding Electromagnetic • • MIL-STD-461E electromagnetic compatibility CE-102, CS-114, CS-115, CS-116, RE-102, RS-103 Environmental • Physical • • MIL-STD-810F/G/GM Random vibration (514.5I), Bench handling (516.6VI), High temp (501.5I, II), Low temp (502.5I), Humidity (507.5II), Air pressure (500.5I, II), Blowing rain (506.5I), Immersion (512.5I), Salt atmosphere (509.5I), Blowing dust (510.5I), Loose cargo vibration (514.6II), Wind analysis IP68 Dimensions: 82.2mm (L) x 61.4 (W) x 26 (H), Not including connectors Dust Caps. Weight: 140g - Not including dust caps Installation • Cooling • Portable, flat for mounting to any flat surface. Amphenol • • No moving parts. Passive cooling. Operating temp • -35°C to +75°C (-31°F to +167°F) - Cold start-up Storage temp • -45°C to +85°C (-49°F to +185°F) Description RES-SCE-AC-8US • • • • RES-SCE-AC-8US MIL-STD Rugged 8 x 10/100TX Unmanaged switch RES-SCE-CBL-1M50 • • • Starter cable set for MILTECH-308 MIL-SCE to RJ-45 connectors 1m50 (5 feet) length (Data or Data+Power) Part number 59 Resmlac-8us NEW Unmanaged Military Ethernet Switch, MIL-DTL-38999 connectors 8 Fast ports Military ethernet switch for harsh environment - Fully MIL-STD compliant Amphenol’s RESMLAC-8US is a MIL-STD rugged, Unmanaged-military-grade Ethernet switch, offering 8 Fast Ethernet 10/100 Ports. Developed for military and harsh environment applications, the RESMLAC features mechanical packaging enhancements designed for MIL-STD-810F airborne and ground environmental compliance and high reliability. The unit has been especially hardened to improve ingress, impact, and shock/vibration protection, as well as eliminate all moving parts through passive cooling, and interface through sealed MIL-D-38999 circular connectors. Leveraging best-in-class switching technology, the RESMLAC serves as a robust solution for providing local area network (LAN) connectivity to IP-enabled computing and net-centric devices. Compact in size, the RESMLAC is particularly useful for expanding port density in space-constrained airborne and ground vehicle environments. Military applications n Data Acquisition & Transmission n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Combat vehicles n Avionic & Shipboard systems Amphenol Key Features n Ethernet Ports n8  x switched 10/100 (Fast Ethernet) ports n Networking n F ull wire-speed forwarding rate n Store-and-forward mechanism nA  uto MDI-II, MDI-X nA  uto-negotiation protocol nA  ddress look-up n Connectors nM  IL-D-38999 (Power & Ethernet signals) nP  ower connector type: D38999/24WA98PA n LAN  connector type: D38999/24WA35SN n Chassis n Low profile rugged aluminium extrusion nC  onductively cooled w/ custom internal heat-sinks n Ingress protection against sand, dust and moisture nA  nodize Coating, MIL-A-8625, Type II, Class 2 n Standards nM  IL-STD-1275, MIL-STD-704A, MIL-STD-461E, MIL-STD-810F GM, IP67 n Voltage operation n2  4VDC (18VDC ~ 36VDC) 60 Dimensional Line Drawing Product specifications All measurements are in millimeters • • • • • • 128K byte of SRAM for frame buffering 2.0 Gbps high-performance memory bandwidth 2 LED indication (speed, link/activity) per port Wire-speed reception and transmission Integrated address look-up engine Automatic address learning 58.7 Performance 269.0 Standards compliance • • • • NAME PLATE LAMP 210.0 29.5 5.0 5.2 (x4) GND SCREW #8-32, Height 8.7mm MIL-STD-1275B & MIL-STD 704A surge and spike protection Voltage input: 24Vdc nominal (18-32V) Power consumption: 2.8W typical Chassis grounding POWER 123.0 (x2) Power 67.5 44.2 • IEEE 802.3 10 Mbps 10BASE-T (Ethernet) IEEE 802.3u 100BASE-TX 100 Mbps (Fast Ethernet) IEEE 802.3x flow control 132.9 96.3 • • 35.5 Electromagnetic MIL-STD-461E electromagnetic compatibility RE-02, RS-03 29.4 30.0 30.0x7=210.0 Environmental • • Physical • MIL-STD-810F, 501.4I, 501.4II, 502.4I, 502.4II, 507.4, 500.4II, 514, 516I, 516Vi, 514.5, 512.4 IP67 Dimensions: 269mm(L) x 133(W) x 65(H), including connectors & hardware Installation • Cooling • Set of four 4x4.5 mounting holes on bottom for mounting to any flat surface. No moving parts. Passive cooling. Amphenol • • Operating temp • -35°C to +75°C (-31°F to +167°F) - Cold startup Storage temp • -45°C to +85°C (-49°F to +185°F) Description RESMLAC 8US CAPS • • • • MIL-STD Rugged 8 x 10/100TX Unmanaged switch with caps RESMLAC 8US CBL 1M50 • • • Starter cable set for RESMLAC MIL-D-38999 to RJ-45 connectors 1m50 (5 feet) length RESMLAC HND • Carrying handles kit for RESMLAC 8US CAPS switch Part number 61 rjsmlac-8mg NEW managed Military Ethernet Switch, RJFTV connectors - 8 Gigabit ports Military ethernet switch for harsh environment - Fully MIL-STD compliant Amphenol’s RJSMLAC 8MG is a MIL-STD Fully managed Military-grade network switch offering 8 triple speed (10/100/1000) ports. Ethernet connectors are RJFTV, using RJField patented system that allows easy and quick assembly of any standard RJ45 cordset without any tool. Developed for military and harsh environment applications, the RJSMLAC 8MG features mechanical packaging enhancements designed for MIL-STD-810F airborne and ground environmental compliance and high reliability. The unit has been especially hardened to improve ingress, impact, and shock/vibration protection, as well as eliminate all moving parts through passive cooling, and interface through sealed MIL-DTL-38999 circular connectors. Leveraging best-in-class switching technology, the RJSMLAC 8MG serves as a robust solution for providing local area network (LAN) connectivity to IP-enabled computing and net-centric devices. Compact in size, the RJSMLAC 8MG is particularly useful for expanding port density in space-constrained airborne and ground vehicle environments. Military Applications n Data Acquisition & Transmission n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Combat vehicles n Avionic & Shipboard systems Key Features Amphenol n Ethernet ports n Managed 8 x switched 10/100/1000 ports on RJFTV connectors n Networking n Spanning tree (802.1d), RSTP (802.1w) and multiple n Spanning tree (802.1S) for fast recovery rings n Security via Radius Authentication 802.1x, port security, port mirroring n Multicasting (IGMP Snooping), GARP, GMRP, and GVRP, Broadcasting and flooding control up to 8K groups. n 802.1q tagged based VLAN up to 4K VLAN groups. n QoS multi-layer classifier, 802.1p, ToS/DSCP traffic classification. WFQ, Strict Queuing. n Bridge support for Q-in-Q. n Link aggregation 802.3AD. n WEB, CLI, Telnet management. n Connectors n Power connector type: MIL-DTL-38999/24WA98PA n LAN connector type: RJFTV (coupling mechanism from MIL-DTL-38999) n LED indication per port (Speed, Link/Activity) n Chassis n Low profile rugged aluminium extrusion n Conductively cooled w/custom internal heat-sinks n Ingress protection against sand, dust and moisture n Anodize Coating, MIL-A-8625, Type II, Class 2 n Standards n MIL-STD-1275, MIL-STD-704A, MIL-STD-461E, n MIL-STD-810F GM, IP68 62 Dimensional Line Drawing Product specifications All measurements are in millimeters Volage operation • 24VDC (18VDC ~ 32VDC) • • • 49.8 Performance 26.8 Mpps wire speed forwarding rate 20 Gbps maximum forwarding bandwidth 8K MAC address 287.0 Standards compliance • • • • Exceed MIL-STD-1275B Surge and Spike protection Voltage input: 24Vdc nominal (18-32V) Power consumption: 2.8W typical Chassis grounding Electromagnetic • • 146.9 Power IEEE 802.1x MAC based Authentication IEEE 802.1Q Vlan Tagging IEEE 802.1P QoS IEEE 802.1S Multiple STP IEEE 802.1W Rapid STP IEEE 802.1AD Link Aggregation IEEE 802.1X 133.9 • • • • • • • 26.7 MIL-STD-461E Electromagnetic compatibility RE-02, RS-03 127.0 5.3 Environmental : shock/vibration/humidity • Physical • • MIL-STD-810F, 501.4I, 501.4II, 502.4I, 502.4II, 507.4, 500.4II, 514, 516I, 516VI, 514.5, 512.4 IP68 Dimensions: 287mm(L) x 147(W) x 50(H), including connectors & hardware Weight: 1.5 kg Installation • • Cooling • Set of four 4.5 mounting holes on bottom for mounting to any flat surface. Carrying handles Amphenol • No moving parts. Passive cooling. Operating temp • -35°C to +75°C (-31°F to +167°F) - Cold start-up Storage temp • -45°C to +85°C (-49°F to +185°F) Description Part number RJSMLAC 8MG CAPS • • • • MIL-STD Rugged 8 x 10/100/1000TX with RJFTV Managed switch With caps 63 resmlac-8mg NEW managed Military Ethernet Switch, MIL-DTL-38999 connectors 8 Gigabit ports Military ethernet switch for harsh environment - Fully MIL-STD-compliant Amphenol’s RESMLAC 8MG is a MIL-STD Fully managed Military-grade network switch offering 8 triple speed (10/100/1000) ports. Developed for military and harsh environment applications, the RESMLAC 8MG features mechanical packaging enhancements designed for MIL-STD-810F airborne and ground environmental compliance and high reliability. The unit has been especially hardened to improve ingress, impact, and shock/vibration protection, as well as eliminate all moving parts through passive cooling, and interface through sealed MIL-DTL-38999 circular connectors. Leveraging best-in-class switching technology from, the RESMLAC 8MG serves as a robust solution for providing local area network (LAN) connectivity to IP-enabled computing and net-centric devices. Compact in size, the RESMLAC 8MG is particularly useful for expanding port density in space-constrained airborne and ground vehicle environments. Military Applications n Data Acquisition & Transmission n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Combat vehicles n Avionic & Shipboard systems Key Features Amphenol n Ethernet ports n Managed 8 x switched 10/100/1000 ports n Networking n Spanning tree (802.1d), RSTP (802.1w) and multiple n Spanning tree (802.1S) for fast recovery rings n Security via Radius Authentication 802.1x, port security, port mirroring n Multicasting (IGMP Snooping), GARP, GMRP, and GVRP, Broadcasting and flooding control up to 8K groups. n 802.1q tagged based VLAN up to 4K VLAN groups. n QoS multi-layer classifier, 802.1p, ToS/DSCP traffic classification. WFQ, Strict Queuing. n Bridge support for Q-in-Q. n Link aggregation 802.3AD. n WEB, CLI, Telnet management. n Connectors n Power connector type: MIL-DTL-38999/24WA98PA n LAN connector type: MIL-D-38999/24WB35SN n LED indication per port (Speed, Link/Activity) n Chassis n Low profile rugged aluminium extrusion n Conductively cooled w/custom internal heat-sinks n Ingress protection against sand, dust and moisture n Anodize Coating, MIL-A-8625, Type II, Class 2 n Standards n MIL-STD-1275, MIL-STD-704A, MIL-STD-461E, n MIL-STD-810F GM, IP67 n Voltage operation n 24VDC (18VDC ~ 32VDC) 64 Dimensional Line Drawing Product specifications All measurements are in millimeters Performance • • • 26.8 Mpps wire speed forwarding rate 20 Gbps maximum forwarding bandwidth 8K MAC address Standards compliance (x4) Electromagnetic Environmental : shock/vibration/humidity • • Physical • • MIL-STD-810F, 501.4I, 501.4II, 502.4I, 502.4II, 507.4, 500.4II, 514, 516I, 516VI, 514.5, 512.4 IP67 29.5 31.0 43.0 70.0 Dimensions: 269mm(L) x 133(W) x 79(H), including connectors & hardware Weight: 1.5 kg Cooling • 79.8 60.8 • Set of four 4.5 mounting holes on bottom for mounting to any flat surface. Carrying handles 43.0 129.0 238.0 Installation • 35.0 Amphenol • MIL-STD-461E Electromagnetic compatibility RE-02, RS-03 #8-32X0.375* GROUNDING SCREW 32.3 49.3 • NAME PLATE 80.7 92.3 • • • 210.0 . 5.2H9 Exceed MIL-STD-1275B Surge and Spike protection Voltage input: 24Vdc nominal (18-32V) Power consumption : 7W typical Chassis grounding 123.0 • 269.0 132.9 Power IEEE 802.1x MAC based Authentication IEEE 802.1Q Vlan Tagging IEEE 802.1P QoS IEEE 802.1S Multiple STP IEEE 802.1W Rapid STP IEEE 802.1AD Link Aggregation IEEE 802.1X 5.0 • • • • • • • No moving parts. Passive cooling. Operating temp • -35°C to +75°C (-31°F to +167°F) - Cold start-up Storage temp • -45°C to +85°C (-49°F to +185°F) Description RESMLAC 8MG CAPS • • • • MIL-STD Rugged 8 x 10/100/1000TX Managed switch with caps RESMLAC 8MG CBL 1M50 • • • Starter cable set for RESMLAC MIL-D-38999 to RJ-45 connectors 1m50 (5 feet) length Part number 65 resmlac-28mg NEW Managed Military Ethernet Switch - 24 Gigabit + 4 combo 10G ports Military ethernet switch for harsh environment - Fully MIL-STD compliant The RESMLAC-28MG is a MIL-STD Fully managed Military-grade network switch offering 24 triple speed (10/100/1000) ports + 4 x 10G fiber ports. The RESMLAC-28MG is compatible with all the newest military industry network protocols for redundant link topology, security, multicast and management requirements. Developed specifically for military and harsh mobile applications, the RESMLAC-28MG features mechanical packaging enhancements designed for MIL-STD-810F airborne and ground environmental compliance and high reliability. The unit has been especially hardened to improve ingress, impact, and shock/vibration protection, as well as eliminate all moving parts through passive cooling, and interface through sealed MIL-D-38999 circular connectors and SCE. Leveraging best-in-class switching technology, the RESMLAC-28MG serves as a robust COTS solution for providing local area network (LAN) connectivity to IP-enabled computing and net-centric devices. Compact in size, the RESMLAC-28MG is particularly useful for expanding port density to tactical IP routers in space-constrained airborne and ground vehicle environments. Military Applications n Data Acquisition & Transmission n Battlefield communication C4ISR n Rugged Networks n Mobile communications n Combat vehicles n Avionic & Shipboard systems Amphenol Features n Ethernet ports n Managed 24 x switched 10/100/1000 ports (including 4 Combo ports) + 4x10Gbps Fiber ports - Total of 28 ports. n The 4 Combo ports provide alternative 4 ports 100/1000Base-FX ports n Networking General n Wire-speed hardware-based 28 ports gigabit ethernet switch n Multicasting (IGMP Snooping), GARP, GMRP, MLD and GVRP n Multicast groups up to 8K for both IPv4 and IPv6 n Broadcasting and flooding control up to 8K groups n 802.1q tagged based VLAN up to 4K VLAN groups n Link Aggregation 802.3ad, up to 16 members in group n Link Aggregation mechanism based on L2/ L3/ L4 parameters n Jumbo Frame support up to 10K n WEB, CLI, Telnet Management Quality of Service n QoS Multi-Layer Classifier: 802.1p, EtherType, VLAN-ID, IPv4/ 6 DSCP/ ToS, and UDP/TCP ports & ranges traffic classification n Per port WFQ and Strict Queuing scheduling n DSCP remarking for both IPv4 and IPv6 frames n Ingress policer and ingress shaper per port with 500Kbps granularity n Egress shaper per port with 500Kbps granularity n Full-duplex flow control (IEEE802.3X) and half-duplex backpressure, symmetric and asymmetric. 66 Dimensional Line Drawing ... All measurements are in millimeters BON POUR ACCORD FABRICATION : DATE : Redundancy and ring protection Nomswitch du client :COTS données à titre indicatif Dimensions du n Spanning tree (802.1d), RSTP (802.1w) and mul+ Programme : tiple Spanning tree (802.1S) for fast recovery rings BON POUR ACCORD FABRICATION : DATE : n RPR for up to 30 units per ring with recovery Nom du client : time 1micro s n S hocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 40°C / +85°C Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mbps for High Speed USB Part Number Code Series USB Field TV USBF TV 2 Shell Type 6: Plug 2: Square flange receptacle 2PE: Square flange receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2) 2PEM: Square flange receptacle with backshell + metal gland (only for back termination type 2 = Solder) 7: Jam nut receptacle 7PE: Jam nut receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2) 7PEM: Jam nut receptacle with backshell + metal gland (only for back termination type 2 = Solder) Back Terminations (Receptacles only) 1: Female USB-A 2: Solder (4 tinned holes) Shells Material & Finish N: Aluminium shell - Nickel plating - ROHS compliant G: Aluminium shell - Olive Drab Cadmium plating BZ: Marine bronze shell - ROHS compliant Examples: 72 - Olive Drab Cadmium Plug: USBF TV 6G - Olive Drab Cadmium Square Flange Receptacle, USB-A back terminat°: USBF TV 21G - Olive Drab Cadmium Jam Nut Receptacle, USB-A receptacle back terminat°: USBF TV 71G - Nickel Jam Nut Receptacle, solder back termination: USBF TV 72N 1 G Plug n Shell type 6 USBF TV 6 X Receptacles n Square flange receptacle 4 mounting holes: Shell type 2 USBF TV 2 XX Panel Drilling USBF TV 7 XX Panel Drilling n Receptacles with backshell: Shell type 2PE and 7PE 86.9[3.422] [3.422] 86.9 Backshell used with back termination type 1: USB A receptacle (Not sealed) Same panel drilling as USBFTV 2xx USBF TV 2PE / 7PE-1 Amphenol n Jam nut receptacle Hexagonal Nut mounting: Shell type 7 72.7 [2.862] Backshell used with back termination type 2: Solder (Sealed – IP68) Panel Drilling (for type 2 only) USBF TV 2PE(M) / 7PE(M)-2 Back terminations Type 1: USB-A Receptacle Type 1: Female USB-A Type 2: Solder Type 2: 4 Tinned holes to solder your cable Solder 4 Tinned holes to solder your cable View of the PCB of the View of the PCB of the Type 2 version with Type 2 version 4 tinned 4 tinned holeswith for solder termination holes for solder termination 73 Assembly Instructions Can be used with most the USB cordset brands : No tools required! Plug Assembly 1. Only if you need a full sealing (IP68): Install the white sticker around the plug, covering the 4 little holes of the overmolding 2. Insert the black O Ring around the front face of the USB A plug. This O Ring will ensure connection sealing 3. Insert the USB cordset into the metallic backshell 1 2 3 4 5 6 4. Insert the retention spacer laterally to the cable (this spacer is soft, in order to adapt to different shapes of overmolding) and slide the overmolding of the USB-A plug into this retention spacer 5. Insert the friction ring laterally to the cable 6. Choose the right coding (2 positions) and insert the USB-A plug into the protective plug. Note at this step, the main key is used for polarization. MAIN KEY USB insulation on the left USB insulation on the right PLUG RECEPTACLE 7. Screw the backshell on the plug body. A wrench can be necessary to fully tighten it, and the connection to the receptacle can help IMPORTANT NOTE The connection sealing is not done by the black retention spacer (which is sloted), but by the front face ORing (fig.2) 7a 7b Amphenol Receptacle Assembly Insert the USB module from the rear. Reference is main key. Beware to have a coding compatible with the coding you used for the plug: on front view, the white shapes in the USBs must be on the same side. Example : coding B To remove the USB module, insert the removal tool USBF ODE from the Front, and push back the module. Accessories n Metallic Caps USBF TVC Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shells Material & Finish N: Aluminium shell - Nickel - ROHS compliant G: Aluminium shell - Olive Drab Cadmium BZ: Marine bronze shell - ROHS compliant n P  anel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE15 n  Receptacle Insert removal tool: USBF ODE 74 2 G ROHS compliant N & BZ USBF TV Transversally Sealed Receptacles In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle below. In addition, the Sealed USBF TV has been successfully tested in very high vibration corresponding to airplane applications. Main characteristics n Sealed against fluids and dusts (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti decoupling device n 2 mechanical Coding / Polarization possibilities by the user (receptacle insert rotation) n USBF TV plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 minimum n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mb/s for High Speed USB Environmental Protection n Sealing (when mated): IP68 (Temporary immersion) n Salt Spray: 48 h with Nickel plating > 500 h with Olive Drab Cadmium 1000 h with marine bronze shell n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 40°C / +85°C Amphenol Applications Part Number Code Series USB Field TV USBF TV 2PES A 2 N 03 A Shell Type 2S : Square flange receptacle 2PES: Square flange receptacle + backshell + plastic gland 2PEMS: Square flange receptacle + backshell + metal gland 7S: Jam nut receptacle 7PES: Jam nut receptacle + backshell + plastic gland 7PEMS: Jam nut receptacle + backshell + metal gland Coding "A" (Standard) or "B" Back Terminations 2: Rugged USB cable (see corresponding datasheet page 94) Shells Plating N: Nickel G: Olive drab cadmium plating USB cable length 03: 30 cm [11.81 inches] 05: 50 cm [19.68 inches] 10: 1 meter [39.37 inches] USB cable end A: Standard USB-A plug OPEN: Open cable (no connector) Examples: - Olive Drab Cadmium Square Flange Receptacle with 30 cm of USB cable and standard USB-A plug: USBF TV 2S G 03 A - Nickel Jam Nut Receptacle + backshell + plastic gland, with 1 meter of USB cable, and a standard USBA-A plug: USBF TV 7PES N10 A 75 Receptacles n Square flange receptacle 4 mounting holes: Shell type 2 USBF TV 2SA XXX n Jam nut receptacle Hexagonal Nut mounting: Shell type 7 USBF TV 7SA XXX n Amphenol mination type 1: sealed) Panel Drilling Panel Drilling Jam nut receptacle Hexagonal Nut mounting: Shell type 7 72.7 [2.862] Backshell used with back termination type 2: Solder (Sealed – IP68) USBFTV 2PE(M) SA2XXX / USBFTV 7PE(M) SA2 XXX Panel Drilling Cordset End USB Cable end type "A" 76 USB Cable type "OPEN" NEW USBF TV ROHS compliant N & BZ Hermetic Receptacles In some applications, a transversal hermiticity for the receptacle is a « must ». This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. The hermetic solution (version "H") has a compound at the rear of the receptacle. Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubit ft per hour] at one bar [15 psi] pressure differential. Applications n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems Data Transmission Main characteristics n Same as the USBF TV (see page 76)... a complete IP68 sealing of the receptacle is added (even with no plug or no protective cap mated). n Outside dimensions are the same as the standard USBF TV (USB-A). n Vibrations : the compounded version of the USBF TV has been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2.5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements. USB Specification 2.0 Data Rate: up to 480 Mb/s for High Speed USB IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory: use the codes A or B in the part number. Example: USBFTV 2H A 2 N 03 A Amphenol MAIN KEY USB insulation on the left USB insulation on the right PLUG RECEPTACLE Part Number Code Series USB Field TV USBF TV 2H A 2 N 03 A Shell Type 2H : Hermetic square flange receptacle 2PEH: Hermetic square flange receptacle + backshell + plastic gland 2PEMH: Hermetic square flange receptacle + backshell + metal gland 7H: Hermetic jam nut receptacle 7PEH: Hermetic jam nut receptacle + backshell + plastic gland 7PEMH: Hermetic jam nut receptacle + backshell + metal gland Coding "A" (Standard) or "B" Back Terminations 2: Rugged USB cable (see corresponding datasheet page 94) Shells Plating N: Nickel G: Olive drab cadmium plating USB cable length 03: 30 cm [11.81 inches] 05: 50 cm [19.68 inches] 10: 1 meter [39.37 inches] USB cable end A: Standard USB-A plug OPEN: Open cable (no connector) Examples: - Olive Drab Cadmium Hermetic Square Flange Receptacle with 30 cm of USB cable and standard USB-A plug: USBF TV 2H G 03 A - Nickel Hermetic Jam Nut Receptacle + backshell + plastic gland, with 1 meter of USB cable, and a standard USBA-A plug: USBF TV 7PEH N10 A 77 NEW USBF TV ROHS compliant N Receptacles with 360° EMI backshells USBFTV Receptacles series with EMI backshells provide 360° shielding: same protection than the one proposed per Standard MIL-DTL-38999 serie III Connectors. We offer these EMI backshells with square flange and jam nut receptacles. The available platings are nickel or olive drab cadmium. With those solutions we suggest using our reinforced USB cable (shielded – zero halogen jacket). See page 94. We can provide those receptacles: • with cordset already soldered • without cordset Example with a square flange receptacle (provided without cable) Amphenol Plating Part number 78 Square flange receptacle Jam nut receptacle Nickel KIT40263 KIT40245 Olive drab cadmium KIT40263G KIT40245G IMPORTANT NOTE With receptacles provided without cable, customer will have to solder his cable on the PCB ; please find below the cabling specification. If customer prefers to use his cable, please check with us compatibility with our EMI backshells: www.usbfield.com NEW USBF TV Through bulkhead Part number Plating P/N Nickel USBF TV B 2 N Olive drab cadmium USBF TV B 2 G Amphenol Receptacle Nota : could be used with plug USBFTV, nickel and olive drab cadmium. See page 72. 79 USBF TV Stand off receptacles These receptacles can be soldered directly to your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of those receptacles are in the “Stand Off” style. They can be connected with rugged USBF TV series plugs. 2,54 0,05 [0,1 0,0019] +0.2 0 4 HOLES Ø3.2 +,008 ] 0 [,126 MODIFICATIONS 80 A 30,96 30.96 [[1.219] 1,219] 23,01 23.01 [[0.906] 0,906] 30,96 [1,219] 23,01 [0,906] 4.13 4,13 [[0.163] 0,163] Ø25,5 [1,006] 15 15 [[0.591] 0,591] RDB le 20/03/08 DESSIN: RDB le 20/03/08 4 AREAS WITHOUT COMPONENTS 25,70 [1,012] Coding B - Pins position : ECHELLE 4 TROUS M3 POUR PANNEAU 1 & 4 = Power - Red & black wires USB2.0 cable 2 & 3 = Signal - White & green wires USB2.0 cable Sh = Shield 4 HOLES M3 FOR PANEL BP 29 - 74311 THYEZ CEDEX 1.27 [0.05] 2,54 0,05 [0,1 0,0019] Ø1.0 [,040 PERCAGE PANNEAU PANEL DRILLING RECOMMENDED PCB HOLE LAYOUT Panel Drilling EMBASES CARREES CONFORME A LA NORME MIL-DTL-38999 SERIE III AVEC FIXATIONS CIRCUIT IMPRIME Amphenol Socapex 23.01 [0.906] 1.27 [0.05] USBF TV 2 5 x F459 SQUARE FLANGE RECEPTACLE STAND OFF FOR PCB - DIMENSIONS Plan originel 1/1 2,54 0,05 [0,1 0,0019] 1/1 191-PLC-243-00 23.01 [0.906] 3 25 [,128] 191-PLC-243-00 23,01 [0,906] 30,96 [1,219] BP 29 - 74311 THYEZ CEDEX BP 29 - 74311 THYEZ CEDEX (Wall mounting receptacle conforms to MIL-DTL-38999 series III with stand off for printed circuit board) Ø1.02±0.05 [,040±,002] RECOMMENDED PCB HOLE LAYOUT 2,54 [0,1] 0.32 0,32 [[0.013] 0,013] 1.27 [0.05] 2,54 0,05 [0,1 0,0019] 0.32 [,013] 23.01 [0.906] PANNEAU 5.18 MAXI [PANEL ,204 MAXI] DESSIN: ECHELLE Amphenol Socapex Amphenol Socapex TECHNIQUE: Y. GUILLOT le 21/03/08 TECHNIQUE: Y. GUILLOT le 21/03/08 PCB 1.6 A 2.8 [PCB .063 TO .110] [0,118] GE PANNEAU DRILLING Plan originel 1 & 4 = Power - Red & black wires USB2.0 cable 2 & 3 = Signal - White & green wires USB2.0 cable Sh = Shield 23.01 [0.906] 1.27 [0.05] ECHELLEA 23,01 [0,906] Plan originel Coding A - Pins position : 5 41,28 41.28 [1.625] 15 0.32 [,013] Receptacle 4 AREAS WITHOUT COMPONENTS +0.2 0 [1,625] 15 STAND OFFSTAND FOR PCB - DIMENSIONS OFF FOR PCB [[0.591] 0,591-] DIMENSIONS [0,197 ] recommended PCB hole Layout (Coding A) - Solder side view 3 23,01 0,906] 30,96 [1,219] 23.8 USBF TV23,8 223,01 5USBF x F459 TV 2 5 x F459 [[0.937] 0,937 ] DANS LE BUT CONSTANT D'AMELIORER SES PRODUITS, Amphenol Socapex SE RESERVE LE IMP 036 A A +,008 ] 0 [,126 2,4 [0,094] Nota : for coding B, please consult us. DROIT D'EN MODIFIER TOUTE COTE OU CARACTERISTIQUE. +0.2 0 RECOMMENDED PCB HOLE LAYOUT Ø25,5 [1,006] 41,28 [Plug 1,625] +,008 ] 0 [,126 2,54 [0,1] 0,32 [0,013] 4,13 [0,163] USB insulation on the left 15 [0,591] RECOMMENDED PCB HOLE LAYOUT Main key 20,07 [0,79] 45° 45 [0,906] USBF TV 2S B 5 SQUARE G F459 FLANGE RECEPTACLE SQUARE FLANGE RECEPTACLE CARRE 0.6 SQUARE [,024] 4 HOLES M3 THRU ALL FOR PCB USBF TV 2S B 5 N4F459 4 HOLES Ø3.2 HOLES Ø3.2 0.32 [,013] USBF TV 25 N F459 USBF TV 25 G F459 Olive Drab Cadmium 45° 45 (Wall mounting receptacle conforms to (Wall mounting receptacle conforms to MIL-DTL-38999 series III with stand off MIL-DTL-38999 series III with stand off for printed circuit forboard) printed circuit board) 3.5 P/NA 4 Ø1.02±0.05 TOB,157] [,040±,002] for[,138 coding MODIFICATIONS Nickel 25,70 [1,012] 3 [ 4 HOLES M3 FOR PANEL 4 HOLES M3 FOR PANEL 5 [0,197] 1.27 [0.05] 1.27 [0.05] [0.05] 13,1 20,07 2,54 0,05P/N 2,54 0,05 [0,1 0,0019] [0,1Ø1.02±0.05 0,0019] ] [for 0,79 ] [,040±,002] coding A[0,516 23.01 [0.906] Plating available MODIFICATIONS 33,17 [1,3061.27 ] 1.27 [0.05] 2,4 [0,094] 33 3 1.27 1.27 1,27 1,27 [0.118]] [0,118 [0,118] [[0.05] 0,05] [[0.05] 0,05] 4 HOLES M3 PANNEAU 5.18 5.18 MAXI PANNEAU MAXI PANNEAU 5.18 MAXI 4 HOLES M3 23.01 THRU [PANEL,204 ,204 MAXI] THRUALL ALL FOR PCB [PANEL MAXI] [PANEL ,204 [0.906] MAXI]CARREES CONFORME EMBASES LA NORME FOR PCB EMBASES A CARREES CONFORME A LA NORME MIL-DTL-38999 SERIE III MIL-DTL-38999 SERIE III AVEC FIXATIONS CIRCUIT IMPRIME CIRCUIT IMPRIME AVEC FIXATIONS 23.01 4 AREAS WITHOUT [0.906] COMPONENTS [0,906] 23,01 23.01 [[0.906] 0,906] PCB 1.6 A 2.8 PCB 1.6 A 2.8 PCB 1.6 A4 2.8 TROUS M3 POUR PANNEAU 4 HOLES 4 TROUS M3 M3 FOR POURPANEL PANNEAU [PCB .063 TO TO .110].110] [PCB .063 [PCB .063 TO .110] 2,54 0,05 [0,1 0,0019] 4 AREAS WITHOUT 23,01 COMPONENTS 30,96 30.96 [[1.219] 1,219] CARRE 0.6 SQUARE [,024] CARRE 0.6 0.6 CARRE SQUARE[,024] [,024] SQUARE Ø 25.5 Ø25,5 0,32 [1.006] [0,013] [1,006] 4,13 [0,163] 15 [0,591] 23,01 [0,906] 3 25 [,128] 3.5 A 4 30,96 [,138 TO ,157] [1,219] 23,01 [0,906] 55 [[0.197] 0,197] PERCAGE PANNEAUPERCAGE PANNEAU Connection PANEL DRILLING side PANELview DRILLING USB insulation on the right 2.4 2,4 [[0.094] 0,094] 41,28 [1,625] 2,54 0,05 [0,1 0,0019] 1,27 [0,05] 41,28 [1,625] 15 [0,591] 15 [0,591] 0.32 [,013] Part number [1,012] 45 25,70 23,8 [0,937] 23.01 [0.906] 3 25 [,128] DROIT D'EN MODIFIER TOUTE COTE OU CARACTERISTIQUE. 15 [0,591] 23,8 [0,937] DANS LE BUT CONSTANT D'AMELIORER SES PRODUITS, Amphenol Socapex SE RESERVE LE IMP 036 A 1,27 [0,05] DANS LE BUT CONSTANT D'AMELIORER SES PRODUITS, Amphenol Socapex SE RESERVE LE IMP 036 A DROIT D'EN MODIFIER TOUTE COTE OU CARACTERISTIQUE. 0,32 [0,013] 1,27 0,05] M3 4 [HOLES 4 HOLES M3 THRU ALL FOR PCB THRU ALL FOR PCB Ø25,5 [1,006] 1,27 1,27 [0,05] [0,05] 1,27 [0,05] Coding B is also available, please consult us. 45 2.54 2,54 [[0.1] 0,1] 45 45 4,13 [0,163] 45 Datas for Coding A 33.17 33,17 33,17 [1.306] [1,306] [1,306] 13.1 3.5 13,1 A 20.07 3.5 A 44 13,1 20,07 20,07 [0.79]] [0.516][]0,79] [,138 [0,516 [0,79 [,138 [0,516 ],157] TOTO,157] Square flange receptacle Amphenol 5 ROHS compliant N DESSIN: RDB le 20/03/08 TECHNIQUE: Y. GUILLOT le 21/03/08 191-PLC-243-00 1/1 Jam nut receptacle 4 HOLES M3 THRU ALL 4 HOLES M3 THRU ALL 33.9 33.9 Part number Plating available P/N for coding A P/N for coding B USBF TV 75 N F459 USBF TV 7S B 5 N F459 Olive Drab Cadmium USBF TV 75 G F459 USBF TV 7S B 5 G F459 Nickel Connection side view Main key USB insulation on the right Plug Receptacle Coding B - Pins position : Coding A - Pins position : 1 & 4 = Power - Red & black wires USB2.0 cable 2 & 3 = Signal - White & green wires USB2.0 cable Sh = Shield 1 & 4 = Power - Red & black wires USB2.0 cable 2 & 3 = Signal - White & green wires USB2.0 cable Sh = Shield Amphenol USB insulation on the left recommended PCB hole Layout Solder side view Coding A Coding B Panel Drilling 81 USBF TV Self Closing Cap (SCC Series) This Self Closing cap automatically protects the USBF TV (type A) & USBBF TV (type B) square flange receptacles (MIL-DTL-38999 type), protecting your system from dust and water projection. A spring automatically closes the upper part of the cap when the USB plug is removed from the receptacle. IP67. 29,5 [ 1,1614 ] Ø25,3 [ 0,996] 31 [ 1,2205 ] Amphenol IMPORTANT NOTE Metal Self Closing cap are sold separately (without receptacle). Green Nickel Black Plating available P/N Black USBFTVSCCB Nickel USBFTVSCCN Olive drab cadmium USBFTVSCCG Remark: compatible with USBFTV (type A) & USBBFTV (type B) square flange receptacle only: USBFTV2XX (see page 74) USBBFTV2XX (see page 88) n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): Part number: JE15 82 18 47,5 [ 1,8701 ] 24,61 [ 0,969 ] 30,9 [ 0,2165 ] 24,61 [ 0,969 ] 4- Ø 3,25 [ 0,128 ] Part number [ 0,7087 ] 40 [ 1,5748 ] ROHS compliant N&B Self Closing Cap For USB Receptacles IP54 l e v e l g Sealin Proof ) This Self Closing Cap automatically protects the RJ Field square flange receptacles (MIL-C-26482 type), protecting your system from dust and water projections. The same cap can be used to protect USB and IEEE1394 receptacles. A spring automatically closes the upper part of the cap when either the RJ Field plug, RJ45 cordset, USB or IEEE1394 cordset, or USB key are removed from the receptacle. t nd dus a (Splash USBF 21 X SCC 26.7 [1.052] Version: USB-A (front and back termination) Plating Part number * Metallized inserts (EMI) USBF 21B SCC Black coated No (blank insert) USBF 21N SCC Nickel plated Yes USBF 21G SCC Olive drab cadmium plated Yes Amphenol 21.9 [.862] 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] 36 [1.417] * The part number includes the receptacle + the self closing cap n Note: Panel gasket with any of these receptacles: JE18 RJF 21 X SCC, USBBF 21 X SCC, & IEEE1394 RJ45 version (see page 23) USB-B version (see page 92) IEEE1394 version (see page 117) 83 ROHS compliant N & BZ USBF SC Quick release series This product offers a new coupling solution, particurlarly for applications requiring quick disconnect. The system consists of a circular spring within in the receptacle keeping the plug mated, and creating an internal coupling mechanism. Main characteristics n Sealed against fluids and dusts (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Improved EMI protection n Mating cycles: 500 n Mating force after 500 cycles: 40 N n Unmating force after 500 cycles: 55 N Environmental Protection n Sealing (when mated): IP67 (Temporary immersion) n Salt Spray: 48 h with Nickel plating > 500 h with Olive Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 40°C / +85°C Applications n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems Amphenol Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mb/s for High Speed USB Part Number Code Series USBF Spring Loaded USBF SC Shell Type 6: Plug 1: Inline receptacle 2: Square flange receptacle 7: Jam nut receptacle Back Terminations (Receptacles only) 1: Female USB-A 2: Solder (4 tinned holes) - Not available for shell type "1" (Inline receptacle) Shells Material & Finish N: Aluminium shell - Nickel plating - ROHS compliant G: Aluminium shell - Olive Drab Cadmium plating BZ: Marine bronze shell - ROHS compliant Back terminations USBFSC Back Terminations Receptacles Type 1: Female USB-A 84 Type 2: Solder (4 tinned holes) 2 1 G Plug n Shell type 6 USBFSC 6 X Receptacles n Square flange receptacle 4 mounting holes: shell type 2 n Jam nut receptacle hexagonal nut mounting: shell type 7 Amphenol USBFSC 21 X USBFSC 71 X n Inline receptacle: shell type 1 USBFSC 11 X 85 ROHS compliant N USBBF TV (USB-B) USB Connection System for Harsh Environment USB Field allows you to use a standard USB 2.0 connection in harsh environment: • Sealed against fluids and dusts (IP68) • Shock, Vibration and Traction resistant • No cabling operation in field and no tools required • Improved EMI protection • Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device • Plug retention in the receptacle: 100N in the axis • Mating cycles: 500 minimum Applications n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems Back terminations available: • a USB-A receptacle • solder: 4 tinned holes on the PCB to solder your wire Temperature range: -40°C/+85°C Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mb/s for High Speed USB Part Number Code Series USBB Field TV USBBF TV 2 1 G Amphenol Shell Type 6: Plug 2: Square flange receptacle 2PE: Square flange receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2) 2PEM: Square flange receptacle metal gland (only for soldering back termination type 2) 7: Jam nut receptacle 7PE: Jam nut receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2) 7PEM: Jam nut receptacle metal gland (only for soldering back termination type 2) Back Terminations (Receptacles only) 1: Female USB-A 2: Solder (4 tinned holes) Shells Material & Finish N: Aluminium shell - Nickel plating - ROHS compliant G: Aluminium shell - Olive Drab Cadmium plating Examples: - Plug-cadmium plating: USBBF TV 6G - Square FlangeReceptacle-USB-A back terminat° -cadmium plating: USBBF TV 21G - JamNut Receptacle, solder terminat° -nickel plating: USBBF TV 72N Back terminations Hole n°1 Grounding Type 1: Female USB-A 86 Type 2: Solder (4 tinned holes) Hole n°4 Plug n Shell type 6 USBBFTV 6 X Panel Drilling Receptacles n Shell type 2 - Square flange receptacle Panel Drilling USBBFTV 2 XX Amphenol n Shell type 7 - Jam nut receptacle Panel Drilling USBBFTV 7 XX n «2PEM» and «7PEM» Shells with Backshell to protect Back termination from dust, shocks and vibration. 86.9 [3.422] 86.9[3.422] [3.422] 86.9 Backshell used with back termination type 1: Backshell used with back termination type 1: USB A receptacle (Not sealed) USB A receptacle (Not sealed) Same panel drilling as USBBFTV 2xx USBBF TV 2PE / 7PE-1 72.7 [2.862] 72.7 [2.862] Backshell used with Backshell used with back termination type 2: back termination type 2: Solder (Sealed – IP68) Solder (Sealed – IP68) USBBF TV 2PE(M) / 7PE(M)-2 Panel Drilling (for type 2 only) 87 Accessories n Metallic Caps (same as USB-A version - see page 74) USBF TVC 2 Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shells Material & Finish N: Nickel plating - ROHS compliant G: Olive Drab Cadmium plating n Panel Gasket for square flange receptacle Amphenol 88 (Thickness: 0,8 mm [.031]): JE15 G NEW USBBF TV Stand off Receptacles These receptacles can be soldered directly to your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of those receptacles are in the “Stand Off” style. They can be connected with USBBF TV series plugs. Square flange receptacle Part number Plating available Part number Nickel USBBF TV 2 5 N F459 Olive Drab Cadmium USBBF TV 2 5 G F459 recommended PCB hole Layout Amphenol 4 Holes M3 Thru all Panel Drilling Solder side view 89 Jam nut receptacle Part number Plating available Nickel USBBF TV 7 5 N F459 Olive Drab Cadmium USBBF TV 7 5 G F459 recommended PCB hole Layout Amphenol 90 Solder side view Part number Panel Drilling ROHS compliant N & BZ USBBF TV Transversally sealed Receptacles With USB Field, you can insert a standard USB 2.0 cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. Main characteristics Applications n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems n Sealed against fluids and dusts (IP68) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Improved EMI protection n T ri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n 2 mechanical Coding / Polarization possibilities by the user (receptacle insert rotation) n USBF TV plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 minimum n Sealing (when mated): IP68 (Temporary immersion) n Salt Spray: 48 h with Nickel plating > 500 h with Olive Drab Cadmium 1000 h with marine bronze shell n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n S hocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 40°C / +85°C Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mb/s for High Speed USB Amphenol Environmental Protection Part Number Code Series USBB Field TV USBBF TV 7S 2 G 10 OPEN Shell Type 2S: Sealed Square flange receptacle 2PES: Sealed Square flange receptacle + backshell + plastic gland 2PEMS: Sealed Square flange receptacle + backshell + metal gland 7S: Sealed Jam nut receptacle 7PES: Sealed Jam nut receptacle with backshell 7PEMS: Sealed Jam nut receptacle + backshell + metal gland Back Terminations 2: Rugged USB cable Shells Plating N: Nickel G: Olive drab cadmium USB cable length 03: 30 cm [11.81 inches] 05: 50 cm [19.68 inches] 10: 1 meter [39.37 inches] USB cable end A: Standard USB-A plug OPEN: Open USB cable (no connector) Examples: - Olive Drab Cadmium Jam Nut Receptacle: USBBF TV 7 XX - Nickel Square Flange Receptacle: USBBF TV 2 XX 91 ROHS NEW SELF CLOSING CAP compliant N&B For USBB Receptacles el IP54 v e l g n Seali roof ) This Self Closing Cap automatically protects the RJ Field square flange receptacles (MIL-C-26482 type), protecting your system from dust and water projections. The same cap can be used to protect USB and IEEE1394 receptacles. A spring automatically closes the upper part of the cap when either the RJ Field plug, RJ45 cordset, USB or IEEE1394 cordset, or USB key are removed from the receptacle. tP nd dus a (Splash USBBF 21 X SCC 21.9 [.862] Amphenol 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] 36 [1.417] 26.7 [1.052] Version: USB-B (front in USB-B and back termination in USB-A) Plating Part number * Metallized inserts (EMI) USBBF 21B SCC Black coated No (blank insert) USBBF 21N SCC Nickel plated Yes USBBF 21G SCC Olive drab cadmium plated Yes * The part number includes the receptacle + the self closing cap n Note: Panel gasket with any of these receptacles: JE18 RJF 21 X SCC, USBF 21 X SCC, & IEEE1394 RJ45 version (see page 23) 92 USB-A version (see page 83) IEEE1394 version (see page 117) NEW Special USB adaptor For Military & Commercial Aeronautics Adaptor USB only Part number Coding 35608 N 35615 W 4 HOLES 4 HOLES Part number Amphenol Adaptor USB + Self Closing Cap (SCC) Coding 35616 N 35617 W For all options: Coding N 10-6 Male contact EN3155 Coding W Panel Drilling 4 HOLES 93 ROHS compliant High Reliability USB 2.0 Cordsets General Construction: this is a USB-2.0 cable containing one 28 AWG 90Ω characteristic impedance data pair, two 24 AWG power conductors, overall SFTP shields (SFTP = double shielding, braid and foild), jacketed in black UV resistant Polyurethane HFFR*. Designed for fixed or portable applications in industrial and harsh environments. *HFFR: Halogen Free Flame Retardant. Jacket Compound Specification: Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish. Excellent hydrolysis resistance. High microbial resistance. UV resistant. High flexibility. Applications n Robotics n Motion Control n Railways n CNC Machines n Battelfield communication n Industrial Process Datas only le alone g) b a for c lu t USB p (withou electrical CHARACTERISTICS DC Resistance 94 Ohms/Km @ 20°C Impedance 90 +/- 13 Ohms 1-400 MHz physical CHARACTERISTICS DATA CONDUCTORS 1 KHz 8 db/100m max. DATA INSULATION 0.9 mm nom 4 MHz 15,6 db/100m max. COLOR DATA PAIR Green & white 24 MHz 38 db/100m max. POWER CONDUCTORS Tinned copper, 7/0.2 mm (24 AWG) 96 MHz 76 db/100m max. POWER INSULATION 1.1 mm nom 200 MHz 128 db/100m max. COLOR POWER WIRE Red & Black 400 MHz 232 db/100m max. SHIELDS Foil: poviding 100% coverage, in contact with tinned copper drain wire and an overall braid providing 65% nom. coverage made of 16x5/0.1 mm tinned copper strands Capacitance 2x28 AWG 54pF/m nom. @ 1KHz JACKET PU compound COLOR JACKET Black Capacitance Unbalance 2.0 pF/m max. @ 1KHz (wire to ground) WEIGHT 26 lbs/mft (38 kg/km) Dielectric Strength VAC/1 min - 500 V/Min OUTSIDE DIAM. 0.20 inch (5.1 mm nom. +/- 0.15) 2% max. @ 20°C MIN BEND RADIUS (During installation) 45.9 mm (9x O. D.) Resistance Unbalance 65% min. 68% max. MIN BEND RADIUS (During operation) 25.5mm (5 x O.D.) Velocity of propagation TEMPERATURE installation Plus 60°C, minus 5°C TEMPERATURE operational Plus 85°C, minus 40°C Cordsets with a USB A plug overmolded on each end (under USB specifation ≤ 5m) Cordsets with a USB A plug overmolded on each end (out of USB specification > 5 m) Length (m/ft) Part Number Length (m/ft) Part Number 0.5 m / 1,64 ft USB2 AA 050 PU HFFR 1 m / 3.28 ft USB2 AA 100 PU HFFR 1.50 m / 4.92 ft USB2 AA 150 PU HFFR 6 m / 19,68 ft USB2 AA 600 PU HFFR 2 m / 6.56 ft USB2 AA 200 PU HFFR 7 m / 22.96 ft USB2 AA 700 PU HFFR 2.50 m / 8.2 ft USB2 AA 250 PU HFFR 8 m / 26.24 ft USB2 AA 800 PU HFFR 3 m / 9.84 ft USB2 AA 300 PU HFFR 9 m / 29.52 ft USB2 AA 900 PU HFFR 3.50 m / 11.48 ft USB2 AA 350 PU HFFR 10 m / 32.80 ft USB2 AA 1000 PU HFFR Reel of drum (without usb plug on ends) 94 Attenuation bare copper, 7/0.12 mm nom (28 AWG) Length PN 300 m / ~ 984 ft 190-040567-00 4 m / 13.12 ft USB2 AA 400 PU HFFR 4.5 m / 14.76 ft USB2 AA 450 PU HFFR 5 m / 16.40 ft USB2 AA 500 PU HFFR Rugged USB Solutions Amphenol Cable assemblies table of contents NEW USB-A Field : plastic & neoprene solutions with self closing cap .................................................................................................................... NEW USB-B Field : Plastic shell - Overmolded cordset plug ........................................................................................................................ 96 99 95 NEW USB-A Field Rugged USB-A plastic & neoprene solutions with Self Closing Cap Amphenol USB-A Field - Plastic & Neoprene versions are rugged USB interconnect solutions fitted to be used in any industrial harsh environment. The Self Closing Cap enclosure enables to protect the USB-A Field receptacle from dust and fluids when the plug or the USB Memory key are unmatted. Main characteristics Applications n Access point n Telecom equipments n Video control n Robotics n Industrial process control n CNC machines n Special machines n Sealing level: • Matted condition with plug or rugged USB Memory Key : IP67 • Receptacle with Self Closing Cap alone : IP54 n Mating cycles: 500 n Push / Pull mating n Neoprene shells for plug & USB Keys n D ata transmission: USB Specification 2.0 n D ata rate: up to 480 Mb/s for High Speed USB n Temperature range: -40°C / +85°C n RoHS compliant Amphenol Memory Key with soft neoprene shell IP67 wh en matted on recep tacle or with ne oprene protectiv e cape Capacity (Mb) Part number 96 USBAPKEY 2048 2048 USBAPKEY 4096 4096 USBAPKEY 8192 8192 Plug with soft neoprene shell Part number: USBAP 6 xxxA with USB-A plug ted IP67 when mat le ac pt ce re on Part number: USBAP 6 xxx Open Part number L +5cm L +0.164ft Meters Feet 0 0 USBAP6 05 OPEN Open 0.5 1.64 USBAP6 05A USB-A 0.5 1.64 USBAP6 10 OPEN Open 1.0 3.28 USBAP6 10A USB-A 1.0 3.28 USBAP6 15 OPEN OPEN 1.5 4.92 USBAP6 15A USB-A 1.5 4.92 USBAP6 20 OPEN OPEN 2.0 6.56 USBAP6 20A USB-A 2.0 6.56 Square flange receptacle IP54 when alon e Amphenol Extremity type Open or USB-A Part number: USBAPSCC 21 Cordset length Meters Part number Cordset length Feet USBAPSCC 22 02A 0.2 0.66 USBAPSCC 22 03A 0.3 0.98 USBAPSCC 22 05A 0.5 1.65 USBAPSCC 22 10A 1.0 3.28 97 Jam nut receptacle IP54 when alon e Part number: USBAPSCC 71 Cordset length Meters Part number USBAPSCC 72 02A 0.2 Cordset length Feet 0.66 USBAPSCC 72 03A 0.3 0.98 USBAPSCC 72 05A 0.5 1.65 USBAPSCC 72 10A 1.0 3.28 Amphenol USB plastic - IP67 cap (for square flange receptacle only) Part number: USBAP IP67 CAP Cap lanyard fixed by a screw (for square flange receptacle only) How to unplug: Locking Shape: Push-up the self-closing cap before removing the USBKey, Plug or IP67 protective cap from the receptacle 98 NEW USB-B Field ROHS compliant Plastic shell - Overmolded cordset Plug IP68 Sealed USB-B connection system • Plastic shells • Thread coupling • Overmolded plug cordset: male sealed USB-B plug to standard USB-A plug • Available cordset lengths: 1m and 2m• For other lengths please contact us • Rear mount Jam Nut receptacle with 50mm flying lead + 5-way connector back termination. Panel gasket included • Temperature range: -20°C +80°C Applications n Embedded Computers n Data Transfer n Numerical Control Machine Overmolded plug cordset : male sealed USB-B plug, standard USB-A plug. USB 2.0 cable – PVC jacket Length USBBF6100 1000±50mm [39.37±1.97] USBBF6200 2000±50mm [78.74±1.97] Amphenol Part number Receptacle - Female USB-B JWT Connector – Pitch 2.5mm JWT 1 = USB1 = RED (AWG 24) JWT 2 = USB2 = WHITE (AWG 28) JWT 3 = USB3 = GREEN (AWG 28) JWT 4 = USB4 = BLACK (AWG 24) JWT 5 = USB Shield Part number : USBBF7 Receptacle cap Part number: USBBFC7 99 NOTES .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. Amphenol .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. .............................................................................................................................................................................................................................................................................................. 100 Rugged electronics Amphenol Rugged USB Solutions table of contents NEW Reinforced USBF TV Memory Keys ........................................................................................................................................................................................ 102 Reinforced USB Memory Keys ..................................................................................................................................................................... 103 NEW Reinforced USB amplifier ............................................................................................................................................................................... 104 101 Reinforced USBF TV MEMORY KEYS NEW ROHS compliant N Derived from MIL-DTL-38999 series III specification • from 2 GB to 64 GB We provide reinforced USB memory keys available in different capacities. They can be used ONLY with our USBFTV series receptacles. When mated on the receptacle, the system is IP68 and allows data transmission in harsh environments. Environmental Protection n Sealing: IP68 (when mated) n Salt Spray: 48 h with Nickel plating (ROHS) > 500 h with Olive Drab Cadmium n Vibrations: MIL-STD-810F method 514.5 fig 514.5.C cat 14 n Temperature Range: - 40°C / +85°C (MIL-STD-810F) n Data transmission during vibration & temperature tests IMPORTANT NOTE USBFTV memory key to be used with USBFTV receptacle, see page 72. Other features n Type: USB2.0 (capacities 2 GB & 4 GB) USB3.0 (capacities 8 GB to 64 GB) n Voltage: 5V DC - 500 mA max n Electromagnetic compatibility: 89/336/EEC and Part 15 Class B Amphenol From 32 to 64GB Up to memory size 4GB Note: Our rugged memory keys are sold under standard electronic manufacturer configuration. If, for your own usage, you need to re-configurate the electronic (under Linux for example), it will be under customer responsibility. Amphenol is not responsible for any wrong doing or misguided use of the product by its customers. Under request, we can provide you with electronic manufacturer details so you can check if their specific configuration will work with the electronic (please specify memory capacity). Amphenol can also study the integration of electronic selected by a customer. In order to do so, we need to received a sample of the USB memory stick so we can study its integration into our existing concept or adapt it. Please send your requests to contact@usbfield.com From 8 to 16GB USB cordset is included with each memory key Definition of part number USBFTV KEY 6 2048 A USB3FTV KEY 6 Note: USB3.0 is compatible with USB2.0 Coding position: A: coding A B: coding B * The coding can be changed on the receptacle counter part using our tool USBFODE Capacity FOR USBFTV Key: 2048 | 4096 64GT Capacity FOR USB3FTV Key: 8 | 16GT** | 32GT** | 64GT** N CAP Plating: "N": Nickel plating "G": Olive Drab Cadmium Cap: with cap Blank: without cap Other capacity, please consult us at NB: please check the plating of your contact@usbfield.com USBFTV receptacle ** GT: Fast Data Transfer Example: USBFTVKEY6A2048N: USBFTV Key – coding A – capacity of 2048MB – Nickel Plating Example: USB3FTVKEY6A64GTGCAP: USBFTV Key – coding A – capacity of 64GB – OLIVE DRAB CADMIUM PLATING - PROTECTIVE CAP NB: Product suggested to electronic changes depending on our electronic suppliers, new capacities, obsolescence 102 ROHS compliant Reinforced USB Memory Keys We provide reinforced USB memory keys available in different capacities. When mated, the system is IP68. Shells are metallic with 1/4 turn bayonet coupling. It provides a full protection of the data stored into the keys when the cap is closed. For full data protection during data transfers, check our USBFTV memory keys. Environmental Protection n Sealing: IP68 (when closed) n Salt Spray: 48 h with Nickel plating (ROHS) > 96 h with Black coating (ROHS) > 500 h with Olive Drab Cadmium n Vibrations: MIL-STD-810F method 514.5 fig 514.5.C cat 14 n Temperature Range: - 40°C / +85°C (MIL-STD-810F) IMPORTANT NOTE Other features Compatible with any standard USB port n Type: USB2.0 n Voltage: 5V DC - 500 mA max n Electromagnetic compatibility: 89/336/EEC and Part 15 Class B Note: Our rugged memory keys are sold under standard electronic manufacturer configuration. If, for your own usage, you need to re-configurate the electronic (under Linux for example), it will be under customer responsibility. Amphenol is not responsible for any wrong doing or misguided use of the product by its customers. Under request, we can provide you with electronic manufacturer details so you can check if their specific configuration will work with the electronic (please specify memory capacity). Amphenol can also study the integration of electronic selected by a customer. In order to do so, we need to received a sample of the USB memory stick so we can study its integration into our existing concept or adapt it. Please send your requests to contact@usbfield.com Up to memory size 8GB Amphenol 51,7 [2,034] USB cordset is included with each memory key Rugged Metallic USB KEY with CAP SEALING: IP 67 Definition of part number USBF KEY 4096 N Beginning of every USB Key part number. Remains unchanged. Capacity of your USBF Key: 2048 | 4096 | 8192 Shell finish: N: Nickel G: Green B: Black Other capacity, please consult us at contact@rjfield.com * GT: Fast Data Transfer EXAMPLE: USBFKEY4096N: USB MEMORY KEY - CAPACITY OF4096MB - SHELL FINISH: Nickel EXAMPLE: USBFKEY2048G: USB MEMORY KEY - CAPACITY OF 2048MB - SHELL FINISH: GREEN 103 Reinforced USB Amplifier NEW ROHS compliant N We provide USB amplifier if your need exceeds 5 meters up to 10 meters (16.40 up to 32.80 ft]. For more information, please consult us. Jam nut receptacle Ampli with cable reinforced PU jacket open Amphenol 104 Amphenol Rugged ATEX Zone 2 solutions table of contents RJFTVX, USBFTVX, RJ11FTVX ................................................................................................................................................................................................. 106 RJSPCEX ATEX ZONE 2 Rugged & IP68 sealed Ethernet switch ...................................................................................................... 112 105 RJFTVX, USBFTVX, RJ11FTVX RJ45, USB, RJ11/12 explosion proof solutions for Zone 2 Amphenol Atex Field Bus range is designed for device group II category 3G. According to EN60079-15 it may be operated within zone 2 and class I, Division 2, as low power non sparking connectors. RJFTVX • Rugged and sealed RJ45 connector RJFTVX allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT, 100 BaseTx or 1000 BaseT networks in ATEX zone 2 environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. RJFTVX features the same main characteristics than RJFTV series (see page 24). Characteristics Plug Amphenol Nickel plating Part number n Ex marking II3G ExnAIIT6 X n Operating temperature range -40°C / +60°C n Voltage 60 Veff max n Power 20 W max n Outside cable diameter 6mm to 12mm n Sealing IP68 n Data transmission 10 BaseT, 100 BaseTX & 1000 BaseT networks. Cat. 5e per TIA/EIA 568B & Class D per ISO/IEC 11801 Olive drab cadmium plating Plug RJFTVX6MN RJFTVX6MG IP68 metallic cap RJFTVC6N RJFTVC6G Square flange receptacle Nickel plating Part number 106 Olive drab cadmium plating Receptacle, RJ45 back termination, coding A RJFTVX2SA1N RJFTVX2SA1G Receptacle cap RJFTVC2N RJFTVC2G Jam nut receptacle Nickel plating Part number Olive drab cadmium plating Receptacle, RJ45 back termination, coding A RJFTVX7SA1N RJFTVX7SA1G IP68 metallic cap RJFTVC7N RJFTVC7G REMARK: As receptacles are compounded (IP68 transversally sealing), coding position has to be specified in the part number : A (standard), B, C or D Part number Nickel plating Olive drab cadmium plating RJ45 cordset length Meters RJFTVX2SA2N03100BTX RJFTVx2SA2G03100BTX 0.3 RJFTVX2SA2N05100BTX RJFTVx2SA2G05100BTX 0.5 RJFTVX2SA2N10100BTX RJFTVx2SA2G10100BTX 1.0 RJFTVX2SA2N15100BTX RJFTVx2SA2G15100BTX 1.5 Part number code Series RJ Field TV RJF TVX 7S A 2 N 05 100BTX Amphenol Receptacles can be provided with RJ45 cordsets. There are 4 standard lengths as described hereunder (with coding "A"): Shell Type 2S : Square flange receptacle 7S: Jam nut receptacle 6 : Plug Coding "A" (Standard) or "B", “C”, “D” Back Terminations (for receptacles only) 1: Female RJ45 2: RJ45 cordset Shell Material and Finish: N: Nickel G: Olive drab cadmium Cordset length (for receptacles with “2” back termination only) 03 100BTX:30 cm [11.81 inches] 05 100 BTX:50 cm [19.68 inches] 10 100 BTX:1 meter [39.37 inches] 15 100BTX: 1,5 meters [59.04 inches] 107 USBFTVX • Rugged and sealed USB connector With USBFTVX, you can insert a standard USB 2.0 cordset into a metallic plug which will protect it from shocks, dust and fluids. This range is fitted to be used in Atex zone 2 environments. This metallic plug is connected into a receptacle, using a Tri Start thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. USBFTVX features the same main characteristics than USBFTV series (see page 72). Characteristics n Ex marking II3G ExnAIIT6 X n Operating temperature range -40°C / +70°C n Voltage 60 Veff max n Power 20 W max n Outside cable diameter n Sealing n Data transmission 4mm to 6mm IP68 USB 2.0 up to 480 Mb/s Plug Amphenol Part number Nickel plating Olive drab cadmium plating Plug USBFTVX6N USBFTVX6G IP68 metallic cap USBFTVC6N USBFTVC6G Square flange receptacle Cable end Type "A" (Standard USB "A" Plug) 108 Cable end Type "OPEN" (No connector) Jam nut receptacle Cable end Type "OPEN" (No connector) Cable end Type "A" (Standard USB "A" Plug) Part number code Series USB Field TV USBF TVX 2S A 2 N 03 A Shell Type 2S : Square flange receptacle 7S: Jam nut receptacle Coding "A" (Standard) or "B" Back Terminations 2: Rugged USB cable Shells Plating N: Nickel G: Olive drab cadmium plating USB cable length 03: 30 cm [11.81 inches] 05: 50 cm [19.68 inches] 10: 1 meter [39.37 inches] CAPS for receptacles : Nickel plating Part number FOR Olive drab cadmium plating Cap for Square flange receptacle USBFTVC2N USBFTVC2G Cap for Jam nut receptacle USBFTVC7N USBFTVC7G Amphenol USB cable end A: Standard USB-A plug OPEN: Open cable (no connector) 109 RJ11FTVX • Rugged and sealed RJ11/12 connector RJ11FTVX allows you to use a standard phone RJ11/RJ12 connection in Atex zone 2 environments. With the patented RJStop® system you can use a standard RJ11 / RJ12 cordset in a metallic plug which will protect it from shocks, dust and fluids. Characteristics n Ex marking II3G ExnAIIT6 X n Operating temperature range -40°C / +60°C n Voltage n Power 60 Veff max n Outside cable diameter n Sealing 4mm to 5.5mm n n n n n n Tri Star thread with anti-decoupling device (MIL-DTL-38999 series III) Coupling mechanism 20 W max IP68 Mating cycles 500 min Salt spray 48h with nickel plating / 500 h with oliv drab cadmium plating Coding 4 mechanical user-defined coding / Polarization settings (insert rotation) Fire retardant / Low smoke UL94 V0 and NF16 101 & 16 102 R11 cordset retention in the plug 100 N in the Axis Plug Amphenol Nickel plating Part number 110 Olive drab cadmium plating Plug RJ11FTVX6MN RJ11FTVX6MG Cap RJ11FTVC6N RJ11FTVC6G Square flange receptacle Nickel plating Part number Olive drab cadmium plating Receptacle - Female RJ11 back termination - Coding A RJ11FTVX2SA1N RJ11FTVX2SA1G Receptacle CAP RJ11FTVC2N RJ11FTVC2G Amphenol Jam nut receptacle j INSTRUCTIONS D'ASSEMBLAGE Amp ASSEMBLY INSTRUCTIONS s www. FIGURE 1 Nickel plating Olive drab cadmium plating Receptacle - Female RJ11 back termination - Coding A RJ11FTVX7SA1N RJ11FTVX7SA1G Receptacle CAP RJ11FTVC7N RJ11FTVC7G REMARK: As receptacles are compounded (IP68 transversally sealing), coding position has to be specified in the part number : A (standard), B, C or D (connection side views) Receptacle 111 . www.RJField.com mphenol socapex Plug CROU HEXAGONAL Part number RJ11FTVX - 40831 - Rev A Diamètre de câble acceptable : 4 à 5.5mm Outside cable diameter : 4 to 5.5mm ROHS compliant rjspcex Atex Zone 2 Rugged & IP68 Sealed ethernet switch This Ethernet Switch is a combination of rugged packaging with locking device for Zone 2 hazardous location, with fault-tolerant network redundancy. Industrial Applications Outstanding features n Oil & Gas n Process Control n Factory Automation n n n n n P/N: RJSPC-EX-5ES1-PLG-CAPS Note: this part number includes: • One ATEX Zone 2 IP68 Plug and Play Ethernet switch equipped with caps on Ethernet connectors • One power plug equipped with anti decoupling nut • Five Ethernet plugs equipped with anti decoupling spring P/N: RJSPC-EX-5RS1-PLG-CAPS Amphenol Note: this part number includes: • One ATEX Zone 2 IP68 RING Ethernet switch equipped with caps on Ethernet connectors • One power plug equipped with anti decoupling nut • Five Ethernet plugs equipped with anti decoupling spring IP65/68 Sealing ATEX Zone 2II3G ExnAII T4X (EN60079-15 & EN60079-0) Plug and Play simplicity Ring redundancy Operating temperature: -40°F to 170°F (-40°C to +75°C) Key Features n Ring Switch Networking Features (managed features available!) n Real-Time Ring for ultra-fast fault-tolerant loops • Recovery time of 30 ms + 5 ms per hop! n Modbus monitoring over Ethernet • Ideal for deterministic systems and PLCs n Real-time traffic prioritization (QoS and CoS) • Assure delivery of real-time data • Improve network utilization • User settable priority assignments n Advanced switch features • User configurable port settings • Port mirroring for traffic diagnostics • Pre-configurable for Plug-And-Play simplicity n n n n n n n  Waterproof IP68 Rating (NEMA 6) Reduced Installation Costs with the patented RJStop® system Use any standard RJ45 cordset Rugged Enclosure in Polyester reinforced with 30% glass fiber Redundant power inputs with surge/spike protection Ultra reliable 1,000,000 hours Mean Time Between Failure (MTBF) Zone 2 hazardous location (models RJSPC-EX)                112   Description (example for Ring model) LEDs indicating activity, link status, datarate (10/100 Mbps) LED indicating ring status 5 rugged IP68 RJ Field Ethernet ports Real-time ring feature IP68 polyester enclosure reinforced with glass fiber OK power & ring status LEDs indicating power Anti-decoupling nut for power plug Anti-decoupling spring for ethernet plugs Other rugged solutions Amphenol Field installable table of contents FWFTV ...................................................................................................................................................................................................................................... 114 Self Closing Cap for IEEE1394 receptacles .......................................................................................................................................... 117 RJ11F ................................................................................................................................................................................................................ 118 NEW Special RJ11 Military & Commercial Aeronautics ............................................................................................................................. 120 MTRJF TV ......................................................................................................................................................................................................... 122 LC Field ............................................................................................................................................................................................................ 124 113 ROHS compliant N FWF TV IEEE 1394A Connection System for Harsh Environments With FW Field, you can insert a standard IEEE1394A cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. Applications n Embedded Computers n Video n Railways n Battelfield Communication Systems n Naval & Shipboard Systems n Robotics & Automation n Process Control n Rugged Communications Main characteristics n No assembly tools required n Sealed against fluids and dusts (IP68) n No time-consuming in-field cabling operation necessary n T  ri-start thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n FW plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 minimum n Improved EMI protection Environmental Protection Amphenol n Sealing (mated): IP68 (Temporary immersion - 1 meter up to 30 minutes) n Salt Spray: 48 h with Nickel plating > 500 h with Olive Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n S hocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 40°C / +85°C Data Transmission IEEE 1394a-2000 400 Mbits/second over 4.5 meters Part Number Code Series IEEE1394 Field TV FWF TV 2 Shell Type 6: Plug 2: Square Flange Receptacle 2PE: Square flange receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2) 7: Jam Nut Receptacle 7PE: Jam nut receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2) Back Terminations (Receptacles only) 1: IEEE 1394 receptacle 2: Solder Board (6 tinned holes) Shell Plating N: Nickel - ROHS Compliant G: Olive Drab Cadmium Examples: 114 - Olive Drab Cadmium Plug: FWF TV 6G - Olive Drab Cadmium Square Flange Receptacle, IEEE 1394 front & back: FWF TV 21G - Olive Drab Cadmium Jam Nut Receptacle, IEEE 1394 front and back: FWF TV 71G - Nickel Jam Nut Receptacle, solder board termination: FWF TV 72N 1 G Plug n Shell type 6 FWF TV 6 X Receptacles n Square flange receptacle 4 mounting holes: Shell type 2 FWF TV 2 XX Panel Drilling FWF TV 7 XX Panel Drilling 77[3.020] 86.9 [3.422] 86.9[3.422] n Receptacles with backshell: Shell type 2PE and 7PE Backshell used with IEEE 1394 Backshell used with IEEE 1394 Receptacle with back-termination - (Type 1) Receptacle with back-termination - (Type 1) Non sealed version Non sealed Same panel drilling version as FWFTV 2xx FWF TV 2PE & 7PE Type 1 Amphenol 33.8 [1.332] n Jam nut receptacle Hexagonal Nut mounting: Shell type 7 Backshell used with PCB Backshell used with PCB Receptacle with back-termination (Type 2) 2) Receptacle back- termination - (Type Sealed version IP67 Sealed version – IP67 FWF TV 2PE & 7PE Type 2 Panel Drilling (for type 2 only) Back Terminations View of the PCB Type 2 Type 1: IEEE 1394 Receptacle Type 1: IEEE 1394 Receptacle Type 2: Solder 6 Tinned holes for soldering Type 2: Solder 6 Tinned holes for soldering version - with 6 tinned holes for solder termination 115 Assembly Instructions Can be used with most IEEE 1394 cordset brands: No tools required! Plug Assembly 1. If a fully sealed (IP68) assembly is required: Install the white tape around the plug to cover the 4 holes of the overmolding. If there are no holes omit this step. 1 2. Insert the black O Ring around the front face of the IEEE 1394 plug. This O Ring will ensure the seal. 2 3. Insert the IEEE 1394 cordset into the metallic backshell. 4. Insert the retention spacer laterally onto the cable (this spacer is soft so as to adapt to various overmolding styles) and slide the IEEE 1394 plug into this retention spacer. 3 4 5 6 5. Insert the friction ring laterally onto the cable cordset. 6. Insert the IEEE 1394 plug into the metallic circular shell. Note at this step that the main key is used for polarization. 7. Screw the backshell on the plug body. A spanner may be required to fully close the backshell to the circular shell. Important Note: The sealing of the connector is not done by the black retention spacers which are slotted, but rather by the front face O-Ring (Fig 2). 7a 7b Receptacle Assembly Amphenol To Solder your cable onto the PCB: 1. Attach the 2 metallized plastic inserts around the PCB (Fig 1a & 1b). 2. Insert the IEEE 1394 module from the rear of the connector. 1a 2 1b Removing Modules 1. Insert the removal tool FWF ODE from the front 2. Push the module back with thumb. 1 2 Accessories n Metallic Caps FWF TVC Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shell plating N: Nickel - ROHS Compliant G: Olive Drab Cadmium n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE15 n Receptacle Insert removal tool: FWF ODE 116 2 G ROHS compliant N&B Self Closing Cap For IEEE1394 Receptacles This Self Closing Cap automatically protects the RJ Field square flange receptacles (MIL-C-26482 type), protecting your system from dust and water projections. The same cap can be used to protect USB and IEEE1394 receptacles. A spring automatically closes the upper part of the cap when either the RJ Field plug, RJ45 cordset, USB or IEEE1394 cordset, or USB key are removed from the receptacle. FWF 21 X SCC 26.7 [1.052] Version IEEE1394 Plating Part number * Metallized inserts (EMI) FWF 21B SCC Black coated No (blank insert) FWF 21N SCC Nickel plated Yes FWF 21G SCC Olive drab cadmium plated Yes Amphenol 21.9 [.862] 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] 36 [1.417] * The part number includes the receptacle + the self closing cap n Note: Panel gasket with any of these receptacles: JE18 RJF 21 X SCC, USBF 21 X SCC, USBBF 21 X SCC RJ45 version (see page 23) USB-A version (see page 83) USB-B version (see page 92) 117 ROHS N&B RJ11F Rugged RJ11/RJ12 Connection System for Harsh Environment RJ11Field allows you to use a standard phone RJ11 / RJ12 connection in harsh environments. With the patented RJStop® system you can use a standard RJ11 / RJ12 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! Main characteristics n B ayonet coupling (“Audible & Visual” coupling signal ) n R obust metallic shells based on MIL-DTL-26482 H n 4 mechanical user-defined coding / Polarization settings (insert rotation) n R J11 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min Applications n Industrial applications n Battlefield communication Environmental Protection n Sealing: IP68 n Salt Spray: 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n S hocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Thermal Shock: 5 cycles at - 40°C / +100°C n Temperature Range: - 40°C / +85°C Part Number Code Amphenol Series RJ11Field RJ11F 2 2 B Shell Type 6: Plug, Plastic Gland 2: Square Flange Receptacle 7: Jam Nut Receptacle Back Terminations (For Receptacles only) 1: Female RJ11 2: Solder (6 tinned holes) Shell Finishes B: Black Coating - ROHS Compliant N: Nickel - ROHS Compliant G: Olive Drab Cadmium Examples: - Black Plug: RJ11F 6 B - Black square flange receptacle, Female RJ11 Back termination: RJ11F 2 1 B - Nickel Jam Nut Receptacle, solder termination: RJ11F 72 N n Metallic cap RJ11FC 2 B Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Receptacle cap Finishes B: Black Coating - ROHS Compliant N: Nickel - ROHS Compliant G: Olive Drab Cadmium n Panel gasket for square flange « 2 » thickness: 0,6 mm P/N: JE 14 118 n Insert removal tool for receptacle and plug P/N = RJ11F ODE Plug n Shell type 6 with Plastic Gland RJ11F 6 X Receptacles n Square flange receptacle, 4 mounting holes: shell type 2 Panel Drilling [Ø0.886] FRONT PANEL MOUNTING [Ø0.984] REAR PANEL MOUNTING RJ11F 2 XX Cable Wiring 6 5 4 3 2 1 RJ11 receptacle 6 5 4 3 2 1 Amphenol n Jam nut receptacle, Hexagonal Nut mounting: Shell type 7 RJ11F 7 XX Back terminations Type 1: Female RJ11 / RJ12 Type 1: Female RJ11 / RJ12 Assembly instructions Type 2: Solder 6 Tinned through holes to solder your cable Type 2: Solder 6 tinned through holes to solder your cable Easy and Safe: No field cabling tools required 1. P  ass the RJ11 / RJ12 plug through the plastic gland 2. Lateraly slide the insert on the cable 3. Fix the RJ11 / RJ12 plug in the insert , pushing on the lever 4. Insert in the metallic housing 5. Tighten the plastic gland INSERTS CODING Connection side views 119 Special RJ11 adaptor For Military & Commercial Aeronautics RJ11 adaptor only Coding Part number 35639 Y 35641 W 35643 Z 35645 N RJ11 adaptor + Self Closing Cap Amphenol Coding Part number 120 35623 N 35640 Y 35642 W 35644 Z NEW For all options: Panel Drilling 12-8 Male contact / EN3155 Coding W Coding Y Coding Z Amphenol Coding N 121 ROHS compliant N MTRJF TV Transform your MTRJ patchcord into an Environmental Connector With MTRJFTV you can use a standard MTRJ patchcord in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! The MTRJ Field offers an easy system to upgrade from a standard to an environmental MTRJ. • Sealed against fluids and dust (IP68) • Shock, Vibration proof, • No cabling operation in field and no tools required for installation Applications Mechanical characteristics n Railways n Base Station n Military communication n Navy n N umber of Channels: 2 n Typical Insertion Loss: 0,5dB in MM n Durability: 500 mating/unmating cycles (changes for