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ROHS COMPLIANT N&B RJF Ethernet connection system for harsh environment – Industrial Ethernet RJF allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop®system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/ IEC 11801 Environmental protection „ Sealing: IP68 „ Salt spray: 48 h with nickel plating > 96 h with black coating < 500 h with olive drab cadmium „ Fire retardant/Low smoke: UL94 V0 and NF F 16 101 & 16 102 „ Vibrations: 10-500Hz, 10g, 3 axes: no discontinuity >10 nano s „ Shocks: IK06 Źweight of 250 g drop from 40cm [15.75 in] onto connectors (mated pair) „ Humidity: 21 days, 43°C, 98% humidity „ Thermal shock: 5 cycles at -40°C / +100°C „ Temperature range: -40°C / +85°C „ Storage temperature: Part number code RJF 2 2 B 03 100BTX Amphenol Applications „ Robotics „ Industrial process control „ CNC machines „ Special machines „ Oil & Gas „ Motion control „ Data acquisition and transmission in harsh environment „ Tele-maintenance „ Compliant with IEC 60603-7 variante 11 „ Bayonet coupling (“Audible & Visual” coupling signal ) „ Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 „ RJ45 cordset retention in the plug: 100 N in the axis „ Mating cycles: 500 min „ Sealed against fluids and dust (IP68) „ Shock, vibration and traction resistant „ No cabling operation in field and no tools required „ Mechanical coding / polarization (4 positions) „ C ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in] For smaller diameters, please consult us. Shell type 6: plug, plastic gland 6M: plug, metal gland 2: square flange receptacle 2PE: square flange receptacle, IP68 backshell, plastic gland 2PEM: square flange receptacle, IP68 backshell, metal gland 7: jam nut receptacle 7PE: jam nut receptacle, IP68 backshell, plastic gland 7PEM: jam nut receptacle, IP68 backshell, metal gland Nota: also available a transversally sealed receptacle (unmated) Źsee page 22 Back terminations (for receptacles only) 1: female RJ45 1RA: right angle female RJ45 2: RJ45 cordset Shell finishes B: black Coating - ROHS compliant N: nickel (note: with this version, the inserts are metallized) - ROHS compliant G: olive drab cadmium (note: with this version, the inserts are metallized) BZC: aluminium shell - black zinc cobalt plating ZC: aluminium shell - green zinc cobalt plating - ROHS compliant Cordset length (for receptacles with “2” back termination only) - Other lengths are available on demand 03 100 BTX: 0.3m [11.81 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable 05 100 BTX: 0.5m [19.68 inches] OPEN: open cable - with no plug at the end 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] Remark: Cabling configuration Æ 100 BTX = 568B (Ethernet specification) Examples: - Nickel plug: RJF 6 N - Black square flange receptacle, female RJ45 back termination: RJF 2 1 B - Olive drab cadmium jam nut receptacle, 1.5m [59.05”] 100 BTX cordset termination: RJF 7 2 G 15 100BTX - Black in line square flange receptacle, 30cm [11.81”] 100BTX cordset termination: RJF 2PE 2 B 03 100BTX - Nickel jam nut receptacle, solder termination: RJF 72 N 00 17 Plug „ Shell type 6 with plastic or metal gland Receptacles „
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 Amphenol RJF 71 X (straight female RJ45) RJF 71 RA X (right angle female RJ45) Panel drilling „ Receptacles with IP68 backshell : shell type 2PE and 7PE with plastic or metal gland 82 [3.23] Fully Assembled 82 [3.23] Fully Assembled RJF 2PE/2PEM RJF 7PE/7PEM Back terminations ł Type 1 Female RJ45 18 Ņ Type 1RA Right angle female RJ45 Type 2 RJ45 cordset Type OPEN No plug at the end Type 2 - 00 Solder - 8 tinned holes Universal: can be used with all standard RJ45 Cat.5e cordset brands. AUDIBLE LOCKING Assembly instructions of the RJ Stop 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the metallic housing 1 2 RJ45 PLUG 1 HALF INSULATOR 2 1 STOPPER RJ STOP® Patent STOPPER HALF INSULATOR Easy and safe - No field cabling tools required for cabling 4 codings possibilities (defined by the customer during the assembling). Assembling of the plug. plug Assembling ling of the receptacle. receptacle IMPORTANT NOTE: to remove the insert, use the „ Insert In rt removal al tool t l for fo receptacle recept ptacle le and nd plug plu lug Amphenol MAIN KEY P/N: RJF ODE Accessories „ Metallic cap RJFC 2 G Connector type 6: plug 2: square Flange Receptacle 7: jam Nut Receptacle Ø4.45 ±0.25 Shell material & finish B: black coating - ROHS compliant N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating e „ Panel gasket for square flange 2 »thickness - 0,6 mm P/N: JE 18 19 ROHS COMPLIANT N&B RJF Special receptacles: cable mount inline & PC tails Inline cable mount receptacles Ø Inline receptacles allow you to make cable extensions in the field by using them with rugged RJ Field series plugs. Plating Part number Plastic gland Metallic gland Black coating - ROHS compliant RJF2PEWF1B RJF2PEMWF1B Nickel - ROHS compliant RJF2PEWF1N RJF2PEMWF1N Olive drab cadmium RJF2PEWF1G RJF2PEMWF1G PC tails receptacles These receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high vibration environments. They can be connected with rugged RJField series plugs. Amphenol compound for transversal sealing PCB LAYOUT – SOLDER FACE VIEW Plating Part number Part number Black coating - ROHS compliant RJF 2S X 5B Nickel - ROHS compliant RJF 2S X 5N Olive drab cadmium RJF 2S X 5G X to be replaced by the letter of the coding position you need (A, B, C, or D) 20 "A" coding Panel Drilling NEW RJF ROHS COMPLIANT N&B Receptacles & plugs with 360° EMI backshell RJF series receptacles and plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-26482H connectors. With those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, or Cat6A cable Źsee pages 41-42-43. Square flange receptacle - Straight backshell Panel Drilling Plating Part number Part number Nickel - ROHS compliant Kit30439NI Olive drab cadmium Kit30439 Amphenol Kit30439 & Kit30439NI include: Inserts Plug - Straight backshell Plating Part number Part number Nickel - ROHS compliant Kit30394NI Olive drab cadmium Kit30394 Kit30394 & Kit30394NI include: Plug body Inserts Backshell body Band Heat shrink sleeve 21 ROHS COMPLIANT N, B & BZ RJF Environmentaly sealed receptacles, transversally sealed receptacles In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV has been successfully tested in very high vibration corresponding to airplane applications. Main characteristics Applications „ S ame as the RJF and RJF TV series. „ A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. „ O utside dimensions are the same as the standard RJF and RJF TV series. „ V ibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements. „ Outdoor equipment „ Airplanes equipment „ Tactical radios „ Shelters „ Rugged computers „ Data acquisition and transmission in harsh environments Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory : use the codes A, B, C or D in the part number: see below. Amphenol MAIN KEY Example : RJFTV 2S A2 G 15 100BTX Part number code Series RJF: MIL-DTL-26482 H bayonet RJF 7S A 2 G Shell type 2S: sealed square flange receptacle 7S: sealed jam nut receptacle Coding A,B,C,D Back terminations (for receptacles only) 1: female RJ45 1RA: right angle female RJ45 2: RJ45 Cordset Shell material & finish B: aluminium shell - black coating - ROHS compliant N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating Nota: for nickel and olive drab cadmium plating, receptacle inserts are metallized. Cordset length (For Receptacles with “2” Back Termination only) - Other lengths are available on demand 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] OPEN: open cable - with no plug at the end Remark: cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: 22 - bayonet, sealed jam nut receptacle, A coding, with female RJ45 back termination, olive drab cadmium plating: RJF 7SA 1 G - bayonet, sealed square flange receptacle, A coding, with female RJ45 back termination, black plating: RJF 2SA 1 B - bayonet, sealed jam nut receptacle, A coding, 1.5m [59.05”] 100 BTX cordset, olive drab cadmium plating: RJF 7SA 2 G15 100BTX 03 100BTX ROHS COMPLIANT N, B & BZ RJF Hermetic receptacles In some applications, a transversal hermiticity for the receptacle is a « must ». This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. The hermetic solution (version "H") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential. Main characteristics Applications „ S ame as the RJF and RJF TV series. „ A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. „ O utside dimensions are the same as the standard RJF and RJF TV series. „ V ibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements. „ Outdoor equipment „ Airplanes equipment „ Tactical radios „ Shelters „ Rugged computers „ Data acquisition and transmission in harsh environments Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 IMPORTANT NOTE Amphenol Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below. MAIN KEY Example : RJFTV 2H A2 N 15 100BTX Part number code Series RJF: MIL-DTL-26482 H bayonet RJF 7H A 2 G 03 100BTX Shell type 2H: transversally sealed and hermetic square flange receptacle 7H: transversally sealed and hermetic jam nut receptacle Coding A,B,C,D Back terminations (for receptacles only) 1: female RJ45 1RA: right angle female RJ45 2: RJ45 Cordset Shell material & finish B: aluminium shell - black coating - ROHS compliant N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating Nota: for nickel and olive drab cadmium plating, receptacle inserts are metallized. Cordset length (for receptacles with “2” back termination only) - Other lengths are available on demand 03 100 BTX: 0.3m [11.81 inches] 05 100 BTX: 0.5m [19.68 inches] 10 100 BTX: 1m [39.37 inches] 15 100 BTX: 1.5m [59.05 inches] OPEN: open cable - with no plug at the end Remark: cabling configuration: 100 BTX = 568B (Ethernet specification) Examples: - bayonet, sealed jam nut receptacle, A coding, with female RJ45 Back termination, olive drab cadmium plating: RJF 7HA 1 G - bayonet, sealed square flange receptacle, A coding, with female RJ45 back termination, black plating: RJF 2HA 1 B - bayonet, sealed jam nut receptacle, A coding, 1.5m [59.05”] 100 BTX cordset, olive drab cadmium plating : RJF 7HA 2 G15 100BTX 23 NEW RJF Special plug for big insulation wire up to 1.6 mm [0.062 in] Rugged plug dedicated to cable with insulation wire from 1,1 to 1,6 mm [from 0.043 in to 0.062 in] Remark: - Solution compatible with any RJF receptacle - For cables which are not compatible with standard RJ45 plug. Applications „ Robotics „ Industrial process control „ CNC machines „ Special machines „ Oil & Gas „ Motion control „ Data acquisition and transmission in harsh environment „ Tele-maintenance Main characteristics „ Bayonet coupling (“Audible & Visual” coupling signal ) „ Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 „ RJ45 cordset retention in the plug: 100 N in the axis „ Mating cycles: 500 min „ Sealed against fluids and dust (IP68) „ Shock, vibration and traction resistant „ Mechanical coding / polarization (4 positions) „ C ompatible with cable diameter from 6 mm [0.216 in] to 13 mm [0.512 in], for smaller diameters, please consult us Environmental protection Amphenol „ Sealing: IP68 „ Salt Spray: 48 h with nickel plating > 96 h with black coating > 500 h with oliv drab cadmium „ Fire retardant/Low smoke: UL94 V0 and NF F 16 101 & 16 102 „ Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity >10 nano s. „ Shocks: IK06 Ź weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) „ Humidity: 21 days, 43°C, 98% humidity „ Thermal shock: 5 cycles at - 40°C / +100°C „ Temperature range: - 40°C / +85°C Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 SPECIAL RJ45 PLUG FOR INSULATION WIRE FROM 1.1 TO 1.6MM [FROM 0.043 IN TO 0.062 IN] GREEN CADMIUM PLATED PLUG BODY Plating Part number 24 Part number Nickel - ROHS compliant Kit39992NI Olive drab cadmium Kit39992G ROHS COMPLIANT N&B RJ Field Receptacle with Self Closing Cap This kit includes a receptacle and a Self Closing Cap which protects the RJ Field square flange receptacles (MIL-C-26482 type). This cap offers a protection against dust and water projections. A spring automatically closes the upper part of the cap when either the RJfield plug, USB or IEEE1394 cordset, or USB key are removed from the receptacle. Sealing le vel IP54 (Splash an d dust Proof ) RJF 21 X SCC 36 [1.417] 21.9 [.862] 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] RJ45 version Plating Metallized insert (EMI) Part number Part Black coating - ROHS compliant number * No RJF 21B SCC Nickel - ROHS compliant Yes RJF 21N SCC Olive drab cadmium Yes RJF 21G SCC Amphenol 26.7 [1.052] * The part number includes the receptacle + the self closing cap Remarks: t
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it could be used with our RJF series plug (part number RJF6xx Źsee page 17) „ Note: Panel gasket with any of these receptacles: JE18 USBF 21 x SCC, USBBF 21 x SCC, & IEEE1394 USB2.0 & 3.0 - A version (see pages 94 & 107) USB-B version (see page 118) IEEE1394 version (see page 143) 25