RJFSFTP5E0624

Self Closing Cap (RJ 45/USB/IEEE 1394) RJF TV NEW6 CAT RJF RB (RJ Fast) RJF 544 RJF EZ NE W USB-A Field Rugged USB memory key FW Field (IEEE 1394) Amphenol RJ Field NEW RJ11 Field NE W MTRJ Field - LC Field RJ Switch Electronica 2004 Reinforced Infocom Connectors for Harsh Environment RJ45 Field - RJ11 Field - RJ Switch - USB Field - FireWire Field - LC Field - MTRJ field Amphenol RJF Series Awarded “Component product of the year” TABLE OF CONTENTS Rugged RJ45 Solutions NEW6 CAT RJFRB: plastic circular shell - reverse bayonet coupling, IDC & PCB Tail Receptacle ......................................................................3 RJF544: plastic circular shell - push pull coupling ......................................................................................................................................6 RJFEZ: plastic rectangular shell - lever coupling .........................................................................................................................................8 RJF: metallic circular shell based on MIL-C-26482 - bayonet coupling .............................................................................................10 RJF - special receptacles: right angle, cable mount inline and PC tails receptacles.....................................................................13 RJFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device ...........15 NEW Self Closing Cap for square flange RJFTV receptacles.............................................................................................................................18 RJFTV - receptacles and plugs with 360° EMI backshells .......................................................................................................................19 RJFTV - special receptacles: right angle, through bulkhead and PC tails receptacles ................................................................21 RJF-RJFTV Sealed: transversally sealed RJF and RJFTV receptacles....................................................................................................24 High Reliability Cat5E cable and cordsets....................................................................................................................................................25 Rugged USB-A and USB-B solutions (USB2.0) USBFTV: rugged USB-A - metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device.......26 USBFTV: special versions: receptacles with 360° EMI backshells - PC tails receptacles ..............................................................29 NEW USBFTV memory key ...........................................................................................................................................................................................30 NEW USBF memory key NEW High Reliability USB2.0 cordsets......................................................................................................................................................................32 ...........................................................................................................................................................................................31 USBBF: rugged USB-B - plastic circular shell - thread coupling ...........................................................................................................33 Rugged IEEE1394 solutions FWFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device .........34 Rugged RJ45 / USB-A / IEEE1394 receptacles with self closing cap Self Closing Cap ....................................................................................................................................................................................................37 Rugged RJ11/RJ12 solutions NEW RJ11F: metallic circular shell based on MIL-C-26482 - bayonet coupling ........................................................................................38 Rugged MTRJ and LC (fiber optic) solutions MTRJF: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device...........40 LCF: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device ................42 Rugged Ethernet Switchs 5 or 9 ports IP30 Switch - Unmanaged, Ring or managed ...................................................................................................................44 5 ports IP67 Switch - Fiber glass reinforced Polyester enclosure - Unmanaged or Ring ...........................................................47 NEW 9 ports Switch IP67 - Aluminum enclosure with olive drab cadmium plating - Unmanaged or managed - Gigabit ............. 51 APPLICATIONS Commercial Avionics and Rail Mass Transit Factory Automation Video and CCTV Wireless Systems C4ISR Military Communications RJFIELD CONCEPT The Amphenol Field Series allows you to transform a standard infocom cordset into a rugged waterproof connector for harsh environments. RJ field allows you to use Ethernet Class D / Cat. 5e connections for 10 Base T, v 100 Base TX or 1000 Base T networks in extreme environments. - A full range of versions depending upon the application - No cabling operation nor measurement required after installation - Sealing: IP67 (1 meter immersion for up to 30 minutes) - Shock, vibration and traction resistant - Inline extension - Mechanical coding/polarization - EMI protection EXAMPLE FOR RJ 45 CORDSET RJ stop ® patent No Cabling No Tool www.rjfield.com RJFIELD SELECTION GUIDE CONNECTORS Series Industrial Ethernet Specification RJF RB Coupling Mechanism Shape Material Specification Prime Market Page Reverse Bayonet Circular Plastic N/A Industrial & Telecom 3 Circular Plastic N/A Industrial & Telecom 6 Rectangular Plastic N/A Industrial & Telecom 8 RJF544 IEC 60603-7 variant 12 Push Pull RJF EZ IEC 60603-7 variant 13 Lever RJF IEC 60603-7 variant 11 Bayonet Circular Metal MIL-C-26482 MIL/Aero & Industrial 10 RJF TV Thread Circular Metal MIL-DTL-38999 (Series III) MIL/Aero & Rail Mass Transit 15 USBFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 26 Circular Metal N/A MIL/Aero & Industrial 31 Rugged USB Key USBBF Thread Circular Plastic N/A Industrial & Telecom 33 FWFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Video 34 Self Closing Cap Bayonet (for RJ45) N/A (for USB-A and IEEE1394) Circular Metal N/A Industrial & Telecom 37 RJ11F Bayonet Circular Metal MIL-C-26482 MIL/Aero & Industrial 38 MTRJFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 40 LC/LX5F Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 42 1 RJFIELD SELECTION GUIDE ETHERNET SWITCHES NEW Series Sealing Material Number of ports Unmanaged RJS IP30 Metal & Plastic 5 or 9 x x RJSPC IP67 Plastic 5 x x RJSML IP67 Metal 9 x x Ring Managed x x Prime Market Page Factory Automation / Video 44 Factory Automation 47 MIL/Aero 51 RJFIELD SELECTION GUIDE CABLE & CORDSET Reels Cordsets Prime Market Page (without RJ45) (with RJ45 overmolded at each end) Mil/Aero & Rail Mass Transit 25 Mil/Aero / Rail Mass Transit & Industrial 32 100 m (around 238 ft) 300 m (around 984 ft) Available in Cordset Available lengths see page 25 Available Lenght see page 32 2 RJF RB Ethernet Connection System for Harsh Environment – Industrial Ethernet MAIN CHARACTERISTICS n Sealed against fluids and dust (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field, no tools required n Reverse bayonet coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min IDC Receptacle NE W C AT6 PCB Receptacle NEW PCB Applications n Telecom Equipments n CNC Machines n Video Control n Special Machines n Robotics n Motion Control n Industrial Process Control Environmental Protection n Sealing: IP67 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Thermal Shock: 5 cycles at - 40°C / +100°C n Operating Temperature: - 40°C / +85°C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Cat6 per TIA/EIA 568B and ClassE per ISO/IEC 11801 Part Number Code Series RJF RB Shell Type 6: 7: RJF RB 7 Composite reverse bayonet Plug, Plastic Gland Composite jam nut Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right angle female RJ45 2: RJ45 Cordset 3U: IDC cat6 - unshielded 3F: IDC cat6 - partial shielding 3S: IDC cat6 - 100% shielded Cordset Length (For Receptacles with “2” back termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] Cabling Configuration (For “7” Receptacles and with type "2" back termination only) 100BTX: (=568B) 568A Examples: - Plug: RJF RB 6 - Receptacle, female RJ45 Back termination: RJF RB 71 - Receptacle, right angle female RJ45 Back termination: RJF RB 71RA - Receptacle, 1,5m [59.05”] RJ45 cordset termination: RJF RB 72 15 100BTX 3 1RA RJF RB RJFRB allows you to use an Ethernet Class D / Cat. 5e and Class E/Cat 6 connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Plug n Type 6 Shell with Plastic Gland RJF RB 6 Receptacle n Type 1: Female RJ45 (front mounting) RJF RB 71 n Type 1RA: Right Angle Female RJ45 (front mounting) RJFRB71RA n Type 2: RJ45 Cordset (front mounting) RJFRB72XX 100BTX (XX=03, 05, 10 or 15 - see part number code page 3) n Type 3: IDC Cat6 termination (rear mounting) Panel Drilling Unshielded: RJFRB73U Partial shielding RJFRB73F Shielded: RJFRB73S 4 n Straight PCB termination receptacle: (rear mounting) Panel Drilling Part number: RJF RB 75 IMPORTANT NOTE The customer's PCB design will determine the receptacle category. PCB Drilling RJFRB Assembly Instructions 1 2 3 4 5 6 7 8 Accessories n IP67 Dust Caps 4 3 2 3 RJF RB C7 Cap for receptacles RJFRB71 / 71RA / 72xxx RJF RB C75 Cap for receptacles RJFRB75 and RJFRB73x 5 RJF 544 Ethernet Connection System for Harsh Environment – Industrial Ethernet RJF 544 RJF544 allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments: With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Environmental Protection n Sealing: IP67 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Thermal Shock: 5 cycles at - 40°C / +100°C n Operating Temperature: - 40°C / +85°C MAIN CHARACTERISTICS n Compliant with IEC 60603-7 variant 12 n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Sealed against fluids and dust (IP67) n Quick Push Pull coupling n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Improved EMI Protection Applications n Telecom Equipment n Video Control n Robotics n Industrial Process Control n CNC Machines n Special Machines n Motion Control n Tele-maintenance Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField 544 - Push Pull Shell Type 6: 2: 2M: RJF 544 2 2 Composite Push Pull Plug, Plastic Gland Composite Square Flange Receptacle Metallized (Ni) Composite Square Flange Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Cordset Length (For Receptacles with “2” Back Termination only) 03: 0.3 meters [11.81 inches] 05: 0.5 meters [19.68 inches] 10: 1 meter [39.37 inches] 15: 1.5 meters [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Cabling Configuration (For “2” Receptacles only) 100BTX: (=568B) 568A Examples: - Plug: RJF 544 6 - Square flange receptacle, Female RJ45 Back termination: RJF 544 21 - Metallized Square flange receptacle, Female RJ45 Back termination: RJF 544 2M 1 - Square flange receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF 544 22 15 100BTX - Square flange receptacle, solder termination: RJF 544 22 00 6 03 100 BTX Plug n Type 6 Shell with Plastic Gland RJF 544 6 Receptacle n Type 2 Shell: Square flange receptacle with 4 mounting holes RJF 544 2 Back Terminations Type 1: Female RJ45 Notes: Type 2: RJ45 Cordset - Type 2 without RJ45 plug at the end of the cable are also available: consult factory Accessories n IP67 Caps n Panel Gasket (Thickness: 1 mm [.039]): Part No. 544 02 JE n Plug Insert removal tool: Part No. 5440 OT 02 7 Type 2 - 00: Solder – 8 tinned holes - Type 1 also availble with 90° female RJ45 RJF EZ Ethernet Connection System for Harsh Environment – Industrial Ethernet RJFEZ allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! RJF EZ MAIN CHARACTERISTICS n Compliant with IEC 60603-7 variant 13 n Sealed against fluids and dust (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Quick lever coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min Applications n Telecom Equipment n Video Control n Robotics n Industrial Process Control n CNC Machines n Special Machines n Motion Control n Tele-maintenance Environmental Protection n Sealing: IP67 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Thermal Shock: 5 cycles at - 40°C / +100°C n Operating Temperature: - 40°C / +85°C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField EZ - Lever Shell Type 6: 2: RJF EZ 2 Composite Lever Plug, Plastic Gland Composite Square Flange Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Cordset Length (For Receptacles with “2” Back Termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] Cabling Configuration (For “2” Receptacles only) 100BTX: (=568B) 568A Examples: - Plug: RJF EZ 6 - Receptacle, Female RJ45 Back termination: RJF EZ 21 - Receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF EZ 22 15 100BTX 8 2 03 100 BTX Plug RJF EZ 6 Receptacle RJF EZ 2 Back Terminations Type 1: Female RJ45 Notes: Type 2: RJ45 Cordset Type 2 without RJ45 plug at the end of the cable are also available: consult factory Assembly Instructions Accessories n IP67 Dust Caps For Plugs: Not available For Receptacles: RJF EZ BE n Panel Gasket Thickness: 1 mm [.039] Part No. RJF EZ JE 9 RJF Ethernet Connection System for Harsh Environment – Industrial Ethernet RJF allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments: With the patented RJStop®system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! “N”: nickel plating “B”: black coating RJF MAIN CHARACTERISTICS n Compliant with IEC 60603-7 variant 11 n Bayonet coupling (“Audible & Visual” coupling signal ) n Robust metallic shells based on MIL-C-26482 n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Sealed against fluids and dust (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) Applications n Robotics n Industrial Process Control n CNC Machines n Special Machines n Oil & Gas n Motion Control n Data Acquisition and Transmission in Harsh Environment n Tele-maintenance Environmental Protection n Sealing: n Salt Spray: IP67 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Thermal Shock: 5 cycles at - 40°C / +100°C n Temperature Range: - 40°C / +85°C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField Shell Type 6: 6M: 2: 2PE: 2PEM: 7: 7PE: 7PEM: RJF 2 2 Plug, Plastic Gland Plug, Metal Gland Square Flange Receptacle IP67 In line square flange Receptacle IP67 In line square flange Receptacle, Metal Gland Jam Nut Receptacle IP67 In line Jam Nut Receptacle IP67 In line Jam Nut Receptacle, Metal Gland Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Shell Finishes B: Black Coating - ROHS compliant N: Nickel (Note: with this version, the inserts are metallized) - ROHS compliant G: Olive Drab Cadmium (Note: with this version, the inserts are metallized) Cordset Length (For Receptacles with “2” Back Termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Cabling Configuration (For “2” Receptacles only) (=568B) 100BTX: 568A Examples: - Nickel plug: RJF 6 N - Black square flange receptacle, female RJ45 back termination: RJF 2 1 B - Olive drab cadmium jam nut receptacle, 1.5m [59.05”] 100 BTX cordset termination: RJF 7 2 G 15 100BTX - Black in line square flange receptacle, 30cm [11.81”] 100BTX cordset termination: RJF 2PE 2 B 03 100BTX - Nickel jam nut receptacle, solder termination: RJF 72 N 00 10 B 03 100 BTX Plug: n Shell type 6 With Plastic or Metal Gland RJF 6 Receptacles: n Square flange receptacle 4 mounting holes: Shell type 2 RJF 2 n Jam nut receptacle Hexagonal Nut mounting: Shell type 7 RJF 7 82 [3.23] Fully Assembled 82 [3.23] Fully Assembled n IP67 In line receptacles: Shell type 2PE and 7PE with Plastic or Metal Gland RJF 2PE/2PEM RJF 7PE/7PEM Back Terminations: Type 1: Female RJ45 Type 2: RJ45 Cordset Notes: • Type 2 without RJ45 plug at the end of the cable are also available: consult factory 11 Type 2 - 00: Solder - 8 tinned holes • Type 1 also available with 90° female RJ45 Universal: Can be used with all standard * RJ45 Cat.5e cordset brands AUDIBLE LOCKING Assembly instructions 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the metallic housing 1 2 RJ45 PLUG 1 HALF INSULATOR 2 STOPPER RJ STOP® Patent 1 STOPPER HALF INSULATOR Easy and Safe: No field cabling tools required Accessories: n Metallic cap RJFC 2 B Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Finishes B: Black Coating - ROHS compliant N: Nickel - ROHS compliant G: Olive Drab Cadmium n Panel gasket for n Insert removal tool for square flange « 2 »thickness: receptacle and plug 0,6 mm – P/N: JE 18 P/N = RJF ODE 12 RJF Special receptacles: Right angle, cable mount inline & PC tails Right Angle Receptacles Square Flange Receptacle - 4 mounting holes - Right Angle – 4 clocking positions: “N”: nickel plating “B”: black coating PART NUMBERS: Black coating: RJF21RAB Nickel plating: RJF21RAN Olive Drab Cadmium plating: RJF21RAG Jam Nut Receptacle – Hexagonal nut mounting - Right Angle – 4 clocking positions: PART NUMBERS: Black coating: RJF71RAB Nickel plating: RJF71RAN Olive Drab Cadmium plating: RJF71RAG Inline Cable Mount Receptacles Inline receptacles allow you to make cable extensions in the field by using them with rugged RJFied series plugs. PART NUMBERS: Plastic Gland Black coating: RJF2PEWF1B Nickel plating: RJF2PEWF1N Olive Drab Cadmium plating: RJF2PEWF1G 13 Metallic Gland Black coating: RJF2PEWFM1B Nickel plating: RJF21PEWFM1N Olive Drab Cadmium plating: RJF2PEWFM1G RJF Special Receptacles Some applications have minimal space inside the system. The right angle receptacles meet this need while keeping the advantage of connecting a standard RJ45 cordset at the back. PCB Tails Receptacles These receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high vibration environments. They can be connected with rugged RJField series plugs. PCB LAYOUT – SOLDER FACE VIEW PANEL DRILLING PART NUMBERS: Note: 1. Platings available: "B": black coating "N": nickel plating "B": olive drab cadmium plating 2. As these receptacles are compounded, coding position has to be chosen before ordering Examples: Square flange receptacle – black coating – coding A: RJF2SA5B Square flange receptacle – nickel plating – coding C: RJF2SC5N Square flange receptacle – olive drab cadmium plating – coding D: RJF2SD5G Environmentally Sealed Receptacles In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version “S”) has a compound at the rear of the receptacle as shown on the picture. For more information, please consult datasheet RJF-RJFTV Environmentally Sealed Receptacles, page 23. “N”: nickel plating “B”: black coating 14 RJF TV Ethernet Connection System for Harsh Environment RJFTV allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT, 100 BaseTx or 1000 BaseT networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Applications n Data Acquisition and Transmission in harsh environment n Railways n Radars n Shelters n Battlefield Communication n Systems n Navy RJF TV “N”: nickel plating “BZ”: marine bronze MAIN CHARACTERISTICS n Sealed against fluids and dusts (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n Robust metallic shells n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min Environmental Protection n Sealing: IP67 n Salt Spray: 48 h with Aluminium shell - Nickel plating > 500 h with Aluminium shell - Olive Dran Cadmium plating 1000h with Marine bronze shell n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h) Data Transmission n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) 10 BaseT, 100 BaseTX and 1000 BaseT networks n Humidity: 21 days, 43°C, 98% humidity Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 n Thermal Shock: 5 cycles at - 40°C / +100°C n Temperature Range: - 40°C / +85°C Part Number Code Series RJ Field TV Shell Type 6: 6M: 2: 2PE: 2PEM: 7: 7PE: 7PEM: 2SA, 7SA: RJF TV 2 2 G Plug with Plastic gland Plug with Metal gland Square Flange Receptacle Square Flange Rec. with IP67 backshell Square Flange Rec, IP67 back, metal gland Jam Nut Receptacle Jam Nut Rec. With IP67 backshell Jam Nut Rec., IP67 back., metal gland Compounded versions: see page 23 Back Terminations (Receptacles only) 1: Female RJ45 2: RJ45 Cordset Shells material & Finish N: Aluminium shell - nickel plating (receptacle inserts are metallized) - ROHS compliant G: Aluminium shell - olive drab cadmium plating (receptacle inserts are metallized) BZ: Marine bronze shell (receptacle inserts are metallized) - ROHS compliant Cordset Length (type 2 back termination only) 03: 0.3m [11.81 inches] 05: 0.5m 19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Cabling Configuration (for Type “”2”” receptacles only) 100BTX: (=568B) 568A Examples: - Olive Drab Cadmium plug with plastic gland: RJF TV 6G - Olive Drab Cadmium Jam Nut Receptacle, female RJ45 back termination: RJF TV 71G - Nickel Jam Nut Receptacle, 1,5 m 100 BTX cordset back termination: RJF TV 72N 15 100BTX - Olive Drab Cadmium in line Square Flange Recept., 0,3 m 100 BTX cordset back termination: RJF TV 2PE 2 G 03 100BTX - Nickel Jam Nut Receptacle Solder termination 8 tinned holes: RJF TV 22 N 00 15 03 100 BTX Plug n « 6 » Shell With plastic or metal gland RJF TV 6 Receptacles n « 2 » Shell Square Flange RJF TV 2 Panel Drilling n « 7 » Shell Jam Nut RJF TV 7 92 [3.622] n « 2PE » and « 7PE » Shells IP67 In-line receptacle With plastic or Metal gland RJF TV 2PE/2PEM/7PE/7PEM Back Terminations Type 1: Female RJ45 Notes Type 2: RJ45 Cordset Type 2 without RJ45 plug at the end of the cable are also available: consult factory 16 Type 2 - 00: Solder – 8 tinned holes Assembly instructions * CLIC * ! Insert Codings CONNECTION SIDE VIEW Plug Receptacle Main Key * CLIC * ! Receptacle yCODE A CODE A CODE B CODE B CODE C CODE C CODE D CODE D Accessories n Metallic Caps RJFTVC 2 G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shell Material & finish N: Aluminium shell - nickel plating - ROHS compliant G: Aluminium shell - olive drab cadmium plating BZ: Marine bronze shell - ROHS compliant n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE19 Plug Cap n Insert removal tool: RJF ODE 17 Receptacle Cap RJFTV SCC Series RJF TV SELF CLOSING CAP (SCC SERIES) This Self Closing cap automatically protects the RJF TV square flange receptacle (MIL-DTL-3899 type), protecting your system from dust and water projection. A spring automatically closes the upper part of the cap when the RJF TV plug is removed from the receptacle. PART NUMBER: n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): Self closing cap only: RJFTVSCC PART NUMBER: JE19 Remark: Compatible only with RJFTV square flange receptacle type: RJFTV2XXX (see page 15) 18 RJFTV Receptacles - Plugs with 360° EMI backshells RJFTV series receptacles and plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed per standard MIL-DTL-38999 serie III connectors. With those solutions we recommend using our reinforced and double shielded cat5E cable, see page 24. RJFTV - 360° shielded SQUARE FLANGE RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: Kit38082 Nickel Plating: Kit38082NI Kit38082 and Kit38082NI include: JAM NUT RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: Kit38204 Nickel Plating: Kit38204NI Kit38204 and Kit38204NI include: 19 IMPORTANT NOTE With these receptacles, customer will have to solder his cable on the PCB. So the wire positions have to be defined per the customer according to his network. PLUGS Grounding Ring PART NUMBERS: Olive Drab Cadmium Plating: Kit38081 Nickel Plating: Kit38081NI Kit38081 and Kit38081NI include: IMPORTANT NOTE With these plugs, the standard RJ45 plug is not provided. Customer will have to crimp a standard RJ45 on the cable by himself. Grounding Ring 20 We advise using our double Shielded, reinforced Cat5E cable (see page 24) with these RJFTV series EMI connectors.If customer wants to use his own cable, please check with us regarding compatibility with our backshells: contact@rjfield.com. We also provide assembled cordsets, (see examples below). For this type of solution please provide the configuration needed: length, description of second end… RJFTV Right angle – Through Bulkhead – PC Tails Receptacles Right Angle Receptacles RJFTV - Special receptacles Some applications have minimal space inside the system. The right angle receptacles meet this need while keeping the advantage of connecting a standard RJ45 cordset at the back. SQUARE FLANGE RECEPTACLE “N”: nickel plating PART NUMBERS: Nickel plating: RJFTV21RAN Olive Drab Cadmium plating: RJFTV21RAG JAM NUT RECEPTACLE PANEL DRILLING PANEL DRILLING PART NUMBERS: Nickel plating: RJFTV71RAN Olive Drab Cadmium plating: RJFTV71RAG 21 Through Bulkhead Receptacles Our RJFTV through bulkhead receptacles can be connected on each side with rugged RJFTV plugs. This system allows mechanical protection and a sealing (IP67) inside and outside the equipement, and keeps the flexibility offered by panel mount and plug connectors. “N”: nickel plating PART NUMBERS: Nickel plating – Non metallized inserts: RJFTVB2N ISO BRUT Nickel plating – Metallized inserts: RJFTVB2N ISO NI Olive Drab Cadmium plating – Non metallized inserts: RJFTVB2G ISO BRUT Olive Drab Cadmium plating – Metallized inserts: RJFTVB2G ISO NI Environmentally Sealed Receptacles In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version “S”) has a compound at the rear of the receptacle as shown on the example. In addition, the Sealed RJF TV have been successfully tested in very high vibration corresponding to airplanes applications. For more information, please consult datasheet RJF-RJFTV Environmentally Sealed Receptacles (see page 23). RJF TV 7SA2 G 05 100BTX PCB Tails receptacles These receptacles can be soldered directly to your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of those receptacles are in the « Stand Off » style. They can be connected with RJFTV series plugs. SQUARE FLANGE RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: RJFTV25GF459 Nickel Plating: RJFTV25NF459 22 PCB LAYOUT 3. 2 4 Solder view face PANEL DRILLING JAM NUT RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: RJFTV75RGF459 Nickel Plating: RJFTV75RNF459 PCB LAYOUT Solder view face PANEL DRILLING 23 RJF/RJF TV Environmentaly Sealed Receptacles RJF/RJF TV SEALED RECEPTACLE In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV have been successfully tested in very high vibration corresponding to airplane applications. Applications n Outdoor Equipment n Airplanes Equipment n Tactical Radios n Shelters n Rugged computers n Data Acquisition and Transmission in Harsh Environments Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 “N”: nickel plating “B”: black coating “BZ”: marine bronze (only for RJFTV) Part Number Code Series RJF: RJFTV: MIL-C-26482 bayonet MIL-C-38999 series III Shell Type 2S: 7S: Sealed Square Flange Receptacle Sealed Jam Nut Receptacle MAIN CHARACTERISTICS n Same as the RJF and RJF TV series … a complete IP67 sealing of the receptacle (even with no plug or no protective cap mated) is added. IP 67 means immersion during 30 minutes under 1 meter of water (watertight). n Outside dimensions are the same as the standard RJF and RJF TV series. n Vibrations: The compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: This specification exceeds MIL-C-26500 requirements. Plug CODE A CODE B CODE C CODE D IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the Part Number. RJF TV 7S A 2 Receptacle Main Key RJFTV 7S A 2G 15 100BTX G 03 Coding A,B,C,D Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Shell material & Finish B: Aluminium shell - black coating - ROHS compliant (available for RJF Series Only) N: Aluminium shell - nickel plating - ROHS compliant (note: receptacle inserts are metallized) G: Aluminium shell - olive drab cadmium plating (note: receptacle inserts are metallized) BZ: Marine bronze shell (receptacle inserts are metallized) - ROHS compliant (only available for RJFTV) Cordset Length (For Receptacles with “2” Back Termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] Cabling Configuration (For “2” Receptacles only) 100BTX: (=568B) 568A Examples: - Bayonet, A coding, Olive Drab Cadmium Jam Nut sealed receptacle with female RJ45 Back termination: RJF 7SA 1 G - Bayonet, A coding, Black square flange sealed receptacle, Female RJ45 Back termination: RJF 2SA 1 B - Series III, A coding, Olive Drab Cadmium Jam Nut sealed receptacle, 1.5m [59.05”] 100 BTX cordset: RJF TV 7SA 2 G15 100BTX 24 100 BTX CABLE CAT 5E High Reliability Cat 5e Ethernet Cable & Cordsets HFFR: Halogen Free Flame Retardant Jacket Compound Specification: Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish. Excellent hydrolysis resistance. High microbial resistance. UV resistant. High flexibility. Applications n Robotics n Motion Control n Railways n CNC Machines n Battelfield communication n Industrial Process Control ELECTRICAL CHARACTERISTICS PHYSICAL CHARACTERISTICS CONDUCTORS INSULATION ASSEMBLY SHIELDS JACKET WEIGHT OUTSIDE DIAM. 24 AWG (0,25 mm2) tinned copper, 7x0.20 mm Color coded 568-B, Linear Low Density Polyethylene, Nom. Dia. 0,039” (1mm) Pairs cabled with Kevlar strength members and separation tape wrapped Inner: Aluminium mylar 100% coverage Outer: Tinned copper braid 80% coverage Black, special PUR compound 40 Lbs / mft (59 KG/Km) 0.28” (7.1 mm) nom. MIN BEND RADIUS (During installation) 67.5mm (9x O. D.) MIN BEND RADIUS (During operation) 37.5mm (5 x O.D.) MIN FLEXES TO FAILURE TEMPERATURE Passes IEC 61156-6 requirtements Plus 70°C, minus 25°C Cordsets with a RJ45 plug overmolded on each end Length (m/ft) Part Number 0,76 m / 2,5 ft 1,52 m / 5 ft 3,05 m / 10 ft 4,57 m / 15 ft 6,24 m / 20,46 ft 7,62 m / 25 ft 9,37 m / 30,72 ft 10,00 m / 32,78 ft 15,25 m / 50 ft 22,87 m / 75 ft 30,5 m / 100 ft 45,75 m / 150 ft RJF SFTP 5E 0076 RJF SFTP 5E 0152 RJF SFTP 5E 0305 RJF SFTP 5E 0457 RJF SFTP 5E 0624 RJF SFTP 5E 0762 RJF SFTP 5E 0937 RJF SFTP 5E 1000 RJF SFTP 5E 1525 RJF SFTP 5E 2287 RJF SFTP 5E 3050 RJF SFTP 5E 4575 DC Resistance Impedance 96 Ohms/Km @ 20° C 100 +/- 15 Ohms 1-100 MHz Attenuation 772 KHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 31.25 MHz 62.5 MHz 100 MHz 2.70 db/100m nom. 3.15 db/100m nom. 6.45 db/100m nom. 9.90 db/100m nom. 12.3 db/100m nom. 13.8 db/100m nom. 17.7 db/100m nom. 25.6 db/100m nom. 33 db/100m nom. N.E.X.T. (Near-End Crosstalk Loss) 772 KHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 31.25 MHz 62.5 MHz 100 MHz 64 db min. 62 db min. 53 db min. 47 db min. 44 db min. 42 db min. 40 db min. 35 db min. 32 db min. 46pF / m nom. @ 1KHz 43 dB min. @ 64 KHz 3.4 pF / m max. @ 1KHz Capacitance Unbalance (wire to ground) Insulation Resistance 150 M Ohm min. Voltage Rating 230 VMS Dielectric Strength VAC/1 min - 700 V/Min Propagation Delay (100 MHz) 5.2 ns/m max. @ 100 MHz Delay Skew 20 ns/100m max. @ 1-100 MHz Resistance Unbalance 3% max. @ 20° C Structural Return Loss (100 MHz) 23db/100m min. @ 1-20 MHz Spark test (tested during production) 3 KV Velocity of propagation 67% nom. Capacitance LCL Reel of cable (without RJ45 plug on ends) 25 Length (m / ft) Part Number 100 m / ~328 ft 300 m / ~984 ft 190-038045-00 190-038045-01 Reinforced CAT 5E Cable General Construction:A 4 pair, 24 AWG, 100 Ohm SFTP round patch cable, designed to the ISO / IEC 11801 Category 5e requirements (cat 5e on 76m). The cable contains 4 twisted pairs, cabled, double shielded with kevlar reinforcement strands, jacketed in black UV resistant Polyurethane HFFR. Designed for fixed or portable applications in harsh environments. USBF TV USB Connection System for Harsh Environment USBF TV With USB Field, you can insert a standard USB 2.0 cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. Applications n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems “N”: nickel plating “BZ”: marine bronze Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mb/s for High Speed USB MAIN CHARACTERISTICS n Sealed against fluids and dusts (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (2 positions) n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n 2 mechanical Coding / Polarization possibilities by the user (receptacle insert rotation) n USBF TV plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 to 1500 Environmental Protection n Sealing (when mated): IP67 (Temporary immersion) n Salt Spray: 48 h with Nickel plating > 500 h with Olive Drab Cadmium 1000 h with marine bronze shell n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 55°C / +85°C Part Number Code Series USB Field TV USBF TV 2 1 Shell Type 6: Plug 2: Square Flange Receptacle 2PE: Square Flange Receptacle with backshell 7: Jam Nut Receptacle 7PE: Jam Nut Receptacle with backshell Back Terminations (Receptacles only) 1: USB-A receptacle 2: Solder (4 tinned holes) Shells Material & Finish N: Aluminium shell - Nickel plating - ROHS compliant G: Aluminium shell - Olive Drab Cadmium plating BZ: Marine bronze shell - ROHS compliant Examples: - Olive Drab Cadmium Plug: USBF TV 6G - Olive Drab Cadmium Square Flange Receptacle, USB-A back terminat°: USBF TV 21G - Olive Drab Cadmium Jam Nut Receptacle, USB-A receptacle back terminat°: USBF TV 71G - Nickel Jam Nut Receptacle, solder termination: USBF TV 72N 26 G Plug USBF TV 6 Receptacles n « 2 » Shell Square Flange USBF TV 2 n « 7 » Shell Jam Nut USBF TV 7 86.9 [3.422] 72.7 [2.862] n « 2PE » and « 7PE » Shells Backshell used with back termination type 1: USB A receptacle (Not sealed) USBF TV 2PE/7PE-1 Backshell used with back termination type 2: Solder (Sealed – IP67) USBF TV 2PE/7PE-2 Back Terminations Type 1: USB-A Receptacle Type 2: Solder 4 Tined holes to solder your cable 27 View of the PCB of the Type 2 version with 4 tined holes for solder termination Assembly Instructions Can be used with most the USB cordset brands: No tools required! Plug Assembly 1. Only if you need a full sealing (IP67): Install the white sticker around the plug, covering the 4 little holes of the overmolding 2. Insert the black O Ring around the front face of the USB A plug. This O Ring will ensure connection sealing 1 2 3 4 5 6 3. Insert the USB cordset into the metallic backshell 4. Insert the retention spacer laterally to the cable (this spacer is soft, in order to adapt to different shapes of overmolding) and slide the overmolding of the USB-A plug into this retention spacer 5. Insert the friction ring laterally to the cable 6. Choose the right coding (2 positions) and insert the USB-A plug into the protective plug. Note at this step, the main key is used for polarization. 7. Screw the backshell on the plug body. A wrench can be necessary to fully tighten it, and the connection to the receptacle can help IMPORTANT NOTE The connection sealing is not done by the black retention spacer (which is sloted), but by the front face ORing (see 2) 7a Receptacle Assembly Insert the USB module from the rear. Reference is main key. Beware to have a coding compatible with the coding you used for the plug: on front view, the white shapes in the USBs must be on the same side. To remove the USB module, insert the removal tool USBF ODE from the Front, and push back the module. Accessories n Metallic Caps USBF TVC 2 G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shells Material & Finish N: Aluminium shell - Nickel - ROHS compliant G: Aluminium shell - Olive Drab Cadmium BZ: Marine bronze shell - ROHS compliant n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE15 n Receptacle Insert removal tool: USBF ODE 28 7b USBFTV USBFTV Receptacles series with EMI backshells provide 360° shielding: same protection than the one proposed per Standard MIL-DTL-38999 serie III Connectors. We offer these EMI backshells with square flange and jam nut receptacles. The available platings are nickel or olive drab cadmium. With those solutions we suggest using our reinforced USB cable (shielded – zero halogen jacket). See page 31 We can provide those receptacles: • with cordset already soldered • without cordset For 360° shielded USBFTV series receptacles, please consult us: www.usbfield.com EXAMPLE WITH A SQUARE FLANGE RECEPTACLE (PROVIDED WITHOUT CABLE) IMPORTANT NOTE With receptacles provided without cable, customer will have to solder his cable on the PCB, please find below the cabling specification. If customer prefers to use his cable, please check with us compatibility with our EMI backshells: www.usbfield.com “N”: nickel plating PC TAILS RECEPTACLE WITH « STAND OFF » SHELL Those receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of these receptacles are in the « Stand Off » style. They can be connected with rugged USBFTV series plugs. Panel Drilling 4 HOLES M3 THRU ALL 33.9 PART NUMBERS: Jam nut receptacle – Nickel: USBFTV75NF459 Square flange receptacle – Olive Drab Cadmium: USBFTV75GF459 29 USBF TV - specials RECEPTACLES WITH 360° EMI BACKSHELLS Receptacles with 360° EMI backshells & PC Tails receptacles REINFORCED USBFTV MEMORY KEYS USBFTV - memory keys We provide reinforced USB memory keys available in different capacities. They can be used ONLY with our USBFTV series receptacles. When mated on the receptacle, the system is IP67. Dimensions of rugged USBFTV Key shown with receptacle USBFTV21x USB cordset is included with each memory key “N”: nickel plating “B”: black coating DEFINITION OF PART NUMBER USBFTV KEY 6 Beginning of every USBFTV Key part number. Remains unchanged. Coding position: A: coding A B: coding B NB: please check the coding of your USBFTV receptacle* A 0256 Capacity of your USBFTV Key: 0256 0512 1024 Other capacity, please consult us at contact@rjfield.com N CAP Plating: "N": nickel plating "G": olive drab cadmium NB: please check the plating of your USBFTV receptacle Cap: With cap Blank: Without cap * The coding can be changed on the receptacle using our tool USBFODE EXAMPLE: USBFTVKEY6A0256N: USBFTV KEY – CODING A – CAPACITY OF 256MO – NICKEL PLATING EXAMPLE: USBFTVKEY6A1024GCAP: USBFTV KEY – CODING A – CAPACITY OF 1024MO – OLIVE DRAB CADMIUM PLATING - PROTECTIVE CAP 30 REINFORCED USB MEMORY KEYS We provide reinforced USB memory keys available in different capacities. When mated, the system is IP67. Shells are metallic with 1/4 turn bayonet coupling. USB Memory keys Dimensions of rugged USBF Key: Rugged Metallic USB KEY with CAP SEALING : IP 67 USB cordset is included with each memory key DEFINITION OF PART NUMBER USBF KEY Beginning of every USB Key part number. Remains unchanged. 0256 Capacity of your USBF Key: 0256 0512 1024 Other capacity, please consult us at contact@rjfield.com EXAMPLE: USBFKEY0256N: USB MEMORY KEY - CAPACITY OF 256MO - SHELL FINISH : NATURAL EXAMPLE: USBFKEY1024G: USB MEMORY KEY - CAPACITY OF 1024MO - SHELL FINISH : GREEN 31 N Shell finish: N: Natural G: Green B: Black High Reliability USB 2.0 Cordsets USB 2.0 Cordsets General Construction :this is a USB-2.0 cable containing one 28 AWG 90Ω characteristic impedance data pair, two 24 AWG power conductors, overall SFTP shields (SFTP = double shielding, Braid and foild), jacketed in black UV resistant Polyurethane HFFR*. Designed for fixed or portable applications in industrial and harsh environments.*HFFR : Halogen Free Flame Retardant. Jacket Compound Specification: Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish. Excellent hydrolysis resistance. High microbial resistance. UV resistant. High flexibility. Applications n Robotics n Motion Control n Railways n CNC Machines n Battelfield communication n Industrial Process PHYSICAL CHARACTERISTICS DATA CONDUCTORS DATA INSULATION COLOR DATA PAIR POWER CONDUCTORS POWER INSULATION COLOR POWER WIRE SHIELDS JACKET COLOR JACKET WEIGHT OUTSIDE DIAM. MIN BEND RADIUS (During installation) MIN BEND RADIUS (During operation) TEMPERATURE installation TEMPERATURE operational ELECTRICAL CHARACTERISTICS bare copper, 7/0.12 mm nom (28 AWG) 0.9 mm nom Green & white Tinned copper, 7/0.2 mm (24 AWG) 1.1 mm nom Red & Black Foil: poviding 100% coverage, in contact with tinned copper drain wire and an overall braid providing 65% nom. coverage made of 16x5/0.1 mm tinned copper strands PU compound Black 38 KG/Km 0.20 inch (5.1 mm nom. +/- 0.15) 45.9 mm ( 9x O. D.) 25.5mm ( 5 x O.D.) DC RESISTANCE IMPEDANCE 94 Ohms/Km @ 20° C 90 +/- 13 Ohms 1-400 MHz ATTENUATION 1 KHZ 4 MHZ 24 MHZ 96 MHZ 200 MHZ 400 MHZ 8 db/100m max. 15,6 db/100m max. 38 db/100m max. 76 db/100m max. 128 db/100m max. 232 db/100m max. CAPACITANCE 2X28 AWG CAPACITANCE UNBALANCE DIELECTRIC STRENGTH RESISTANCE UNBALANCE VELOCITY OF PROPAGATION 54pF / m nom. @ 1KHz 2.0 pF / m max. @ 1KHz (wire to ground) VAC/1 min - 500 V/Min 2% max. @ 20° C 65% min. 68% max. Plus 60°C, minus 5°C Plus 70°C, minus 30°C CORDSETS WITH A USB A PLUG OVERMOLDED ON EACH END (OUT OF USB SPECIFICATION > 5 M) Length (m/ft) Part Number 6 m / 19,68 ft USB2 AA 600 PU HFFR 7 m / 22.96 ft USB2 AA 700 PU HFFR 8 m / 26.24 ft USB2 AA 800 PU HFFR 9 m / 29.52 ft USB2 AA 900 PU HFFR 10 m / 32.80 ft USB2 AA 1000 PU HFFR CORDSETS WITH A USB A PLUG OVERMOLDED ON EACH END (UNDER USB SPECIFATION ≤ 5M) Length (m/ft) Part Number 0.5 m / 1,64 ft USB2 AA 050 PU HFFR 1 m / 3.28 ft USB2 AA 100 PU HFFR 1.50 m / 4.92 ft USB2 AA 150 PU HFFR 2 m / 6.56 ft USB2 AA 200 PU HFFR 2.50 m / 8.2 ft USB2 AA 250 PU HFFR 3 m / 9.84 ft USB2 AA 300 PU HFFR 3.50 m / 11.48 ft USB2 AA 350 PU HFFR 4 m / 13.12 ft USB2 AA 400 PU HFFR 4.5 m / 14.76 ft USB2 AA 450 PU HFFR 5 m / 16.40 ft USB2 AA 500 PU HFFR 32 USB B Field Applications n Embedded Computers MALE SEALED PLUG USB-B / USB-A CORDSET n Data Transfer n Numerical Control Machine FEMALE RECEPTACLE AND CAP PLUG CORDSET – MALE SEALED USB-B / MALE USB-A (*) USB 2.0 cable – PVC jacket PIN ASSIGNMENTS (FRONT VIEW) 1 = RED (AWG 24) 2 = WHITE (AWG 28) 3 = GREEN (AWG 28) 4 = BLACK (AWG 24) Shield = Drain PART NUMBERS: L = 1000±50mm [39.37±1.97] - P/N: USBBF6100 L = 2000±50mm [78.74±1.97] - P/N: USBBF6200 (*) To get a sealed USB-A plug, you can use our USB FTV series. RECEPTACLE CAP RECEPTACLE – FEMALE USB-B RECEPTACLE PN: USBBF7 JWT CONNECTOR – PITCH 2.5MM JWT 1 = USB1 = RED (AWG 24) JWT 2 = USB2 = WHITE (AWG 28) JWT 3 = USB3 = GREEN (AWG 28) JWT 4 = USB4 = BLACK (AWG 24) JWT 5 = USB Shield = YELLOW (AWG 24) CAP PN: USBBFC7 33 USBB Field SEALED (IP67) USB-B CONNECTION SYSTEM • USB-B male plug overmolded on USB2.0 cable • USB-A plug can be used with USBFTV • USB-B female receptacle with 50 mm wires & 5 way connectors • Plastic shells • Thread coupling • Rear mount Jam Nut receptacle with panel gasket included FWF TV IEEE 1394 Connection System for Harsh Environments FWFTV With FW Field, you can insert a standard IEEE1394 cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. “N”: nickel plating Applications n Embedded Computers n Video n Railways n Battelfield Communication Systems n Naval & Shipboard Systems n Robotics & Automation n Process Control n Rugged Communications MAIN CHARACTERISTICS n No assembly tools required n Sealed against fluids and dusts (IP67) n No time-consuming in-field cabling operation necessary n Tri-start thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n FW plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 to 1500 times n Improved EMI protection Environmental Protection n Sealing (mated): IP67 (Temporary immersion - 1 meter up to 30 minutes) n Salt Spray: 48 hr with Nickel plating 500 hr with Olive Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Temperature Range: - 55°C / +85°C Data Transmission IEEE 1394a-2000 400 Mbits/second over 4.5 meters Part Number Code Series IEEE1394 Field TV FW F TV 2 Shell Type 6: Plug 2: Square Flange Receptacle 2PE: Square Flange Receptacle with backshell 7: Jam Nut Receptacle 7PE: Jam Nut Receptacle with backshell Back Terminations (Receptacles only) 1: IEEE 1394 receptacle 2: Solder Board (6 tinned holes) Shell Plating N: Nickel - ROHS Compliant G: Olive Drab Cadmium Examples: - Olive Drab Cadmium Plug: FWF TV 6G - Olive Drab Cadmium Square Flange Receptacle, IEEE 1394 front & back: FWF TV 21G - Olive Drab Cadmium Jam Nut Receptacle, IEEE 1394 front and back: FWF TV 71G - Nickel Jam Nut Receptacle, solder board termination: FWF TV 72N 34 1 G Plug FWF TV 6 Receptacles n « 2 » Shell Square Flange FWF TV 2 n « 7 » Shell Jam Nut FWF TV 7 86.9[3.422] 77[3.020] n « 2PE » and « 7PE » Shells Backshell used with IEEE 1394 Backshell used with PCB Receptacle with back-termination - (Type 1) Receptacle back- termination - (Type 2) Non sealed version Sealed version – IP67 Back Terminations Type 1 : IEEE 1394 Receptacle Type 2 : Solder 6 Tined holes for soldering 35 View of the PCB Type 2 version - with 6 tinned holes for solder termination Assembly Instructions Can be used with most IEEE 1394 cordset brands: No tools required! Plug Assembly 1. If a fully sealed (IP67) assembly is required: Install the white tape around the plug to cover the 4 holes of the overmolding. If there are no holes omit this step. 1 2 2. Insert the black O Ring around the front face of the IEEE 1394 plug. This O Ring will ensure the seal. 3. Insert the IEEE 1394 cordset into the metallic backshell. 4. Insert the retention spacer laterally onto the cable (this spacer is soft so as to adapt to various overmolding styles) and slide the IEEE 1394 plug into this retention spacer. 3 4 5 6 5. Insert the friction ring laterally onto the cable cordset. 6. Insert the IEEE 1394 plug into the metallic circular shell. Note at this step that the main key is used for polarization. 7. Screw the backshell on the plug body. A spanner may be required to fully close the backshell to the circular shell. Important Note: The sealing of the connector is not done by the black retention spacers which are slotted, but rather by the front face O-Ring (Fig 2). 7a 7b Receptacle Assembly To Solder your cable onto the PCB: 1. Attach the 2 metallized plastic inserts around the PCB (Fig 1a & 1b). 2. Insert the IEEE 1394 module from the rear of the connector. 1a 2 1b 1 Removing Modules 1. Insert the removal tool FWF ODE from the front 2. Push the module back with thumb. Accessories 2 n Metallic Caps FWF TVC 2 G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shell plating N: Nickel - ROHS Compliant G: Olive Drab Cadmium n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE15 n Receptacle Insert removal tool: FWF ODE 36 SELF CLOSING CAP This Self Closing Cap automatically protects the RJ Field square flange receptacles (MIL-C-26482 type), protecting your system from dust and water projections. The same cap can be used to protect USB and IEEE1394 receptacles. A spring automatically closes the upper part of the cap when either the RJ Field plug, RJ45 cordset, USB or IEEE1394 cordset, or USB key are removed from the receptacle. “N”: nickel plating “B”: black coating 21.9 [.862] 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] 36 [1.417] 26.7 [1.052] [1.052] Version: RJ45 RJF 21N SCC Nickel and metallized inserts (EMI) Version: USB USBF 21N SCC Nickel and metallized inserts (EMI) Version: IEEE1394 FWF 21N SCC Nickel and metallized inserts (EMI) RJF 21B SCC Black and blank insert USBF 21B SCC Black and blank insert FWF 21B SCC Black and blank insert n Note: Panel gasket for square flange receptacles: JE18 37 Self Closing Cap For RJ Field, USB and IEEE1394 receptacles RJ11F Rugged RJ11/RJ12 Connection System for Harsh Environment RJ11Field allows you to use a standard phone RJ11 / RJ12 connection in harsh environments. With the patented RJStop® system you can use a standard RJ11 / RJ12 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! RJ11 F NEW MAIN CHARACTERISTICS n Bayonet coupling (“Audible & Visual” coupling signal ) n Robust metallic shells based on MIL-C-26482 n 4 mechanical user-defined coding / Polarization settings (insert rotation) n RJ11 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min Environmental Protection n Sealing: IP67 n Salt Spray: 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43°C, 98% humidity n Thermal Shock: 5 cycles at - 40°C / +100°C n Temperature Range: - 40°C / +85°C Applications n Industrial applications n Battlefield communication “N”: nickel plating “B”: black coating Part Number Code Series RJ11Field RJ11F 2 2 Shell Type 6: Plug, Plastic Gland 2: Square Flange Receptacle 7: Jam Nut Receptacle Back Terminations (For Receptacles only) 1: Female RJ11 2: Solder (6 tinned holes) Shell Finishes B: Black Coating - ROHS Compliant N: Nickel - ROHS Compliant G: Olive Drab Cadmium Examples: - Black Plug: RJ11F 6 B - Black square flange receptacle, Female RJ11 Back termination: RJ11F 2 1 B - Nickel Jam Nut Receptacle, solder termination: RJ11F 72 N Accessories n Metallic cap RJ11FC 2 B Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Finishes B: Black Coating - ROHS Compliant N: Nickel - ROHS Compliant G: Olive Drab Cadmium n Panel gasket for square flange « 2 » thickness: 0,6 mm P/N: JE 14 n Insert removal tool for receptacle and plug P/N = RJ11F ODE 38 B Plug n Shell type 6 with Plastic Gland RJ11F 6 Receptacles n Square flange receptacle 4 mounting holes Shell type 2 RJ11F 2 n Jam nut receptacleHexagonal Nut mountingShell type 7 RJ11F 7 Back Terminations Type 1: Female RJ11 / RJ12 Type 2: Solder 6 tined through holes to solder your cable Assembly instructions Easy and Safe: No field cabling tools required 1. Pass the RJ11 / RJ12 plug « A » through the plastic gland « B » 2. Lateraly slide the insert « C » on the cable 3. Fix the RJ11 / RJ12 plug « A » in the insert « C », pushing on the lever 4. Insert in the metallic housing « D » 5. Tighten the plastic gland « B » 4 coding positions 39 MTRJF TV Transform your MTRJ patchcord into an Environmental Connector MTRJF TV With MTRJFTV you can use a standard MTRJ patchcord in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! The MTRJ Field offers an easy system to upgrade from a standard to an environmental MTRJ. • Sealed against fluids and dust (IP67) • Shock, Vibration proof, • No cabling operation in field and no tools required for installation MECHANICAL CHARACTERISTICS n Number of Channels: 1/2/4 n Typical Insertion Loss: 0,5db in MM n Durability: 500 mating/unmating cycles (changes for