Featuring Radsok® Technology
eco | mate rm
®
Rugged Metal Shielded Connectors
RELIABLE SIGNAL AND POWER SOLUTIONS
www.amphenol-sine.com | +1 800 394 7732
© 2015 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this document is accurate at the time of publication.
Specifications or information stated in this document are subject to change without notice. www.amphenol-sine.com +1 800 394 7732
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Global Interconnect Solution Supplier
For over 80 years Amphenol has enjoyed success as the interconnection technology
provider of choice to industry leading companies around the world. Our organization
works with leading manufacturers across a wide range of applications - including
Energy Generation & Distribution, Transportation, Heavy Equipment, Factory
Automation, Wireless Outdoor, Information Technology and Data Communications
Equipment, Mobile Devices, Mobile Networks, Broadband Communication, Military
and Commercial Aerospace, Industrial, Automotive and Chip Card Readers - enabling
smarter, faster and better technologies to connect products to customer solutions.
ABOUT AMPHENOL
We Are Amphenol
Our engineers design innovative combinations of industry standard connectors
and application specific shielding components to create assembly systems that set
the standards for performance, reliability, and cost effectiveness. Our engineering,
materials, and manufacturing organizations meet the high standards imposed by ISO
9001:2008 as well as many customer specific quality systems. Our performance has
earned us ship to stock and world class performance awards from many major OEMs.
We are one of the largest interconnect solution suppliers in the world and supply a
wide range of product solutions globally. The industrial market footprint of Amphenol
covers more than 30 countries.
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eco | mate® rm
Rugged Metal Shielded Connectors
Table of Contents
We Are Amphenol
Global Interconnect Solution Supplier _________________________________________________________________ 3
Connector Guide
Introduction to eco|mate® rm _______________________________________________________________________ 6
Typical Applications __________________________________________________________________________________ 7
Series Overview ______________________________________________________________________________________ 8
Connector Configurations ___________________________________________________________________________ 10
Insert Arrangements _________________________________________________________________________________ 12
General Technical Characteristics ___________________________________________________________________ 14
GuardSafe™ Locking Clips __________________________________________________________________________ 16
Connector Kits ______________________________________________________________________________________ 17
Connector Solutions
1 POSITION 86A / 630V ______________________________________________________________________________ 179
1 POSITION 120A / 630V _____________________________________________________________________________ 183
1 POSITION 120A - 180A / 630V ______________________________________________________________________ 187
1 POSITION 120A - 300A / 630V ______________________________________________________________________ 191
3 POSITIONS 13A / 300V ______________________________________________________________________________ 21
3 POSITIONS 86A / 630V _____________________________________________________________________________ 197
4 POSITIONS 13A / 300V ______________________________________________________________________________ 29
4 POSITIONS 23A / 350V ______________________________________________________________________________ 55
4 POSITIONS 45A / 500V ______________________________________________________________________________ 63
4 POSITIONS MIX 13A & 5A / 350V ____________________________________________________________________ 37
4 POSITIONS MIX 23A &13A / 350V ____________________________________________________________________ 47
6 POSITIONS 5A, 7.5A/ 150V __________________________________________________________________________ 71
8 POSITIONS 13A / 250V______________________________________________________________________________ 79
8 POSITIONS 13A / 300V______________________________________________________________________________ 87
8 POSITIONS 23A / 375V ______________________________________________________________________________ 95
9 POSITIONS MIX 23A & 13A / 250V __________________________________________________________________ 103
10 POSITIONS 5A, 7.5A / 150V _______________________________________________________________________ 111
12 POSITIONS 13A / 300V ____________________________________________________________________________ 119
19 POSITIONS 5A, 7.5A / 150V _______________________________________________________________________ 127
19 POSITIONS 13A / 300V ____________________________________________________________________________ 135
23 POSITIONS 13A / 300V ____________________________________________________________________________ 143
26 POSITIONS 5A, 7.5A / 150V _______________________________________________________________________ 151
28 POSITIONS 13A / 300V ____________________________________________________________________________ 159
32 POSITIONS 5A,7.5A / 150V ________________________________________________________________________ 167
48 POSITIONS 13A / 300V ____________________________________________________________________________ 175
Contacts
Contact Overview _________________________________________________________________________________ 200
Plating and Bulk Order Options ______________________________________________________________________ 201
Stamped & Formed Crimped Contact Part Numbers_________________________________________________ 202
PCB Contacts ______________________________________________________________________________________ 204
PCB Contacts Dimensions __________________________________________________________________________ 206
Machined Standard Crimp Contact Part Numbers___________________________________________________ 207
RADSOK® Contacts ________________________________________________________________________________ 209
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Tooling
Machined _________________________________________________________________________________________ 212
Stamped & Formed ________________________________________________________________________________ 212
Contact Extraction Tool ____________________________________________________________________________ 212
Contact Extraction Tool Table _______________________________________________________________________ 213
Contact Extraction Tool Instruction __________________________________________________________________ 214
Assembly Instructions
Table of Contents
Table of Contents (con’t)
Jam Nut Assembly and Installation Instructions _______________________________________________________ 215
Flange Assembly and Installation Instructions ________________________________________________________ 216
eco|mate® rm Standard Product Straight Plug and Receptacle Cable Assembly _____________________ 217
eco|mate® rm Standard Product Straight Plug and Receptacle with End Cap ________________________ 219
eco|mate® rm Standard Product Right Angle Plug and Receptacle Cable Assembly __________________ 220
eco|mate® rm with RADSOK® Straight Plug Cable Assembly _________________________________________ 222
eco|mate® rm with RADSOK® Straight Plug - Shell Size 12 Cable Assembly ____________________________ 223
eco|mate® rm with RADSOK® 90° Plug Cable Assembly _____________________________________________ 224
Technical Data
RADSOK® Product Overview ________________________________________________________________________ 226
RADSOK® Advantages and Custom Developed Solutions ____________________________________________ 227
RADSOK® Series Rated Current and Working Voltage _______________________________________________ 228
RADSOK® Series Dynamic Overload Tests at Different Temperatures __________________________________ 229
eco|mate® rm Rated Current and Working Voltage ________________________________________________ 230
UL94 + UL1977 Industry Standards ___________________________________________________________________ 231
IP Codes ___________________________________________________________________________________________ 232
Crimp Connection _________________________________________________________________________________ 233
Composition and Dimensions of Copper Wires _______________________________________________________ 234
Reduction Values __________________________________________________________________________________ 235
Voltage Grading of Connectors ____________________________________________________________________ 236
Creepage Distance ________________________________________________________________________________ 237
Appendix
Glossary of Terms ___________________________________________________________________________________ 239
Part Number Index _________________________________________________________________________________ 241
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Connector Guide
Introduction to eco | mate® rm
Quick Reliable Mating
Bayonet Coupling
With a quick twist of the bayonet coupling system, these connectors provide positive
tactile feedback to insure confident mating. This feature also reduces time and labor
during installation.
Economical and Flexible
Mixed Power & Signal Layouts
Power and signal contacts can be combined in a variety of inserts providing a highly
flexible interconnect solution to reduce system complexity and minimize installation costs.
Waterproof
IP67
Ideal for temporary submersion, (acheiving IP67) where water and dust protection
are needed.
Corrosion Resistant
Salt Spray Standard Nickel 48 Hours, Black or Green Zinc 96 Hours
Designed to withstand climate ingress and exposure to salt spray or a corrosive
atmosphere while still maintaining mechanical and electrical functionality.
Wide Ranging Contact System
Flexible Contact Solutions
Our contact system offers the flexibility of using a wide variety of contact styles and wire
gauges within various connectors, shell sizes and insert layouts, providing customers with
a total solution.
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eco | mate® rm
Connector Guides
Rugged Metal Shielded Connectors
Typical Applications
Instrumentation Measurement
Robotics - Machine Tools
Building Automation & Control
Telecom -Data Infrastructure
Welding
Medical
Aerospace
Energy - Power
Military
Automotive
Off Road - Mining - Railway
Electric Vehicles
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eco|mate® rm
Rugged Metal Shielded Connectors
High Performance Cost Effective Rugged Metal Shielded Connectors
Series Overview
The eco|mate® rm series is the connector
of choice wherever there are demanding
interconnect architectures. The multiway connectors are available in 7 shell
sizes and 25 insert arrangements with a
variety of wire gauge options. It is the high
performance, cost effective solution of
choice for our customers.
nickel plated aluminum outer shells and
bayonet locking systems that require
only a 1/3 turn. An audible locking “click”
indicates proper installation.
The series includes two kinds of
connectors: Standard Products and
High Amperage. Standard Products are
widely used, standardized connectors,
while the High Amperage connectors
are designed to endure large currents
and high voltage. Typically used within
hybrid electric vehicles, High Amperage
connectors are available in single pole,
high power arrangements featuring
RADSOK® technology. RADSOK® products
are offered exclusively by Amphenol.
Custom developed solutions are available
in both styles.
• Machined
• Stamped & Formed
• Power
Our eco|mate® rm products are
designed
to be a competitive alternative to other
i n d u s t r y s t a n d a r d p r o d u c t s w h i l e
maintaining the best possible mechanical
and environmental quality on the market.
Our eco|mate® rm products feature IP67
environmental sealing qualities, rugged
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The versatility of having three available
contact styles allows for a broad variety
of insert arrangements.
The eco|mate® rm Standard Product is our
standard rugged metal shielded circular
connector series available in 7 shell sizes
and multiple insert arrangements.
The high amperage eco|mate® rm with
RADSOK® technology is our single pole
power connector series ranging from 86A
to 300A.
eco|mate ® rm industrial grade circular
connectors are manufactured to be
intermateable
with
other
industry
standard connectors.
All connectors
are RoHS compliant. The eco|mate® rm
Series meets the standards of UL1977. The
file number is E491265.
eco|mate® rm
Standard Products
• Suitable For Indoor and Outdoor Applications
• EMI/RMI Shielding Capability with Appropriate Backshell
Connector Guide
High Performance Cost Effective Rugged Metal Shielded Connectors
• Operating Temperature: -40°C to +105°C
Operating Temperature: -40°C to +125°C
(for parts with a silicone seal, ending in 03)
• 500 Mating Cycles
• Contacts and Cord Grips Ordered Separately
eco|mate® rm Standard Products
starting on page 21
• High-Density Contact Arrangements Available
• UL ECBT2 Certified
High Amperage eco|mate® rm
with RADSOK® Technology
• Single Pole High Power Arrangements
• 3.6mm-10mm Contact Sizes
• Operating Temperature: -40°C to +125°C
• RoHS Compliant
• 4 Shell Sizes
• Operating Voltage: 630V
eco|mate® rm High Amperage Products
starting on page 179
• Current Rating at 25°C: 86A-300A
• Flammability Rating: UL94-V0
• High Reliability
• Low Contact Engagement / Separation Forces
• Low Contact Resistance
• High Mating Cycle Durability
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eco | mate® rm
Rugged Metal Shielded Connectors
Connector Configurations
End Cap for
Individual Wire
Sealing
Short Cable
Gland
Choice of Contacts
• Machined
• Stamped and Formed
Long Cable
Gland
Right Angle
Cable Gland
Overmolded
eco|mate® rm Series
Custom Solutions Available For:
• Various Applications
• Extreme Environments
• Reducing the Number of Suppliers
• Molded Strain Relief
• Minimize Stress on Conductors
• 360 ° Shielding Available
• Custom Logo
• Enhanced Sealing Properties
Contact the Factory to learn more
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Plug Kit includes Connector,
Backshell and Contacts
Plug
Connector Guides
Connector Guide
Connector Solutions:
see page 19 for parts grouped by insert arrangement
Receptacle
Choices
Choice of Contacts
• Machined
• Stamped and Formed
End Cap for Individual
Wire Sealing
Wall Mounted
Faceview
Jam Nut
eco|mate® rm Series
Receptacle Kit includes
Receptacle, Gasket
& Contacts
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eco | mate® rm
Rugged Metal Shielded Connectors
Insert Arrangements
RT0
Shell
Size
10
Contact #16 (Ø 1.6)
Mixed Power & Signal
Contact 2.5mm
4 positions
Contact #16 (Ø 1.6)
13A 300V
see page 29
4 positions
Contact #16 (Ø 1.6)
& #20 (Ø 1.0)
13A & 20# 5A
350V AC/DC
see page 37
Consult factory
Consult factory
Consult factory
12
3 positions
Contact #16
(Ø 1.6)
13A 300V
see page 21
14
8 positions
Contact
#16 (Ø 1.6)
13A 300V
see page 79
Consult factory
8 positions
Contact
#16 (Ø 1.6)
13A
300V AC/DC
page 87
12 positions
Contact
#16 (Ø 1.6)
13A 300V
see page 119
4 positions
Contact 2.5mm
#16 (Ø 1.6)
23A &13A
350V AC/DC
see page 47
Consult factory
4 positions
Contact 2.5mm
23A
350V AC/DC
see page 55
Contact #20
(Ø 1.0)
Single Pin Power
RADSOK®
6 positions
Contact #20 (Ø 1.0)
5A, 7A(machined)
150V
see page 71
Consult factory
10 positions
Contact #20 (Ø 1.0)
5A, 7.5A(machined)
150V
see page 111
1 position
Contact 3.6mm
86A 630V AC/DC
see page 179
19 positions
Contact #20 (Ø 1.0)
5A, 7.5A(machined)
150V
see page 127
1 position
Contact 6mm
120A
630V AC/DC
see page 183
26 positions
Contact #20 (Ø 1.0)
5A, 7.5A(machined)
150V
see page 151
1 position
Contact 8mm
120A - 180A
630V AC/DC
see page 187
Consult factory
16
19 positions
Contact
# 16 (Ø 1.6)
13A 300V
see page 135
12
RTHP
4 positions
Contact
#8 (Ø 3.6)
45A
500V AC/DC
see page 63
9 positions
Contact
2.5mm &
# 16 (Ø 1.6)
23A & 13A
350V AC/DC
see page 103
RT0
Shell
Size
Contact #16 (Ø 1.6)
18
Mixed Power & Signal
RTHP
Contact 2.5mm
Contact #20
(Ø 1.0) or
Contact 3.6mm
Single Pin Power
RADSOK®
Consult factory
23 positions
Contact #16 (Ø 1.6)
13A 300V
see page 143
Connector Guides
Connector Guide
Consult factory
8 positions
Contact 2.5mm
23A 375V AC/DC
see page 95
32 positions
Contact #20 (Ø 1.0)
5A, 7.5A 150V
see page 167
RTHP
20
Consult factory
Consult factory
28 positions
Contact #16 (Ø 1.6)
13A 300V
see page 159
24
Consult factory
Consult factory
3 positions
Contact 3.6mm
86A 630V
see page 197
1 position
Contact 10mm
120A - 300A 630V
see page 191
Consult factory
Consult factory
48 positions
Contact #16 (Ø 1.6)
13A 300V
see page 177
Insert Arrangements are Pin Faceview
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eco | mate® rm
Rugged Metal Shielded Connectors
General Technical Characteristics
Materials
• Zinc Alloy Shells
• Metal Alloy Backshells and
Cable Glands
• Aluminum Alloy, Nickel Plated
Coupling Ring
• Stainless Steel Coupling Spring
• Contacts Plating Options
Gold Flash over Tin
Tin
Silver
5µ, 10µ, 15µ, 30µ
Gold Flash
Other platings on request
• Insulation Resistance
5000 megohms minimum of 25° C
• Insulation Inserts
Thermoplastic, UL94 V-0
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Environmental
• IP67
• Operating Temperature
-40° to 105° C - Standard Products
with NBR Seal
-40° to 125° C -Standard Products
with Silicone Seal
-40° to 125° C -High Amperage Products
with RADSOK® technology
• Flammability Rating UL94 V-0
• Salt Spray
Per MIL-STD-202 method 101
-48 h ( standard version)
-96 h (black anodized coupling ring)
Higher salt spray resistance (200/500h)
upon request
• Sealing
In mated condition and in combination
with sealed backshell
• Fluid Resistance
Gas, oil, mineral oil, acid bath,
basic bath
Connector Guides
Connector Guide
Electrical
Mechanical
• In Accordance With
UL 1977: Certificate ECBT2
File number: E491265
• Durability
RT Series : >500 mating cycles
RTHP Series: >100 mating cycles
• More information
see “Technical Section” starting on
page 228
• Vibration
10-2000 Hz, level of 20 G’s
• Thermal Shock
No cracking, chipping or leaking after 20
test cycles from -55°C to 125°C
• Contact Resistance
#16