UP TO
20
SMALLER
%
UP TO
50
LIGHTER
%
Higher
Voltage
CAPABILITIES
Than 38999 Series III
The World’s Most Advanced
CONNECTOR
MILITARY • AEROSPACE • HARSH ENVIRONMENT • GENERAL DUTY
TABLE OF CONTENTS
Table of Contents
About
Evolution............................................................ 3
Technical Data
Isolated Features................................................ 4-5
Small • Lighter • Superior ................................... 6
Contact Ratings, Contacts, Sealing Plugs, Tools.. 7
Voltage Rating and Test Data............................... 8
Insert Availability and Identification....................... 9
Insert Arrangements ........................................... 10
Series V
How to Order...................................................... 11
Keyway Rotations............................................... 12
Plug with Accessory............................................ 13
Wall Mount Receptacle....................................... 14
Wall Mount Receptacle with Clinch Nuts.............. 15
Jam Nut with Integral Banding Platform............... 16
S-5 Mini-Band Termination.................................. 17
PCB Contacts Information
Board Layout for PCB- Termination..................... 18-22
Plating
AP-93 Rating...................................................... 23
2
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EVOLUTION
The MIL-DTL-38999 series of connectors
was born in the 1960’s to provide a
ruggedized military solution featuring
smaller contacts and higher density
insert patterns than the already popular
MIL-DTL-5015. In the decades since,
D38999 connectors have increased in
popularity and have become the
standard in Mil-Spec connectors for
military and aerospace applications.
1964
MIL-DTL-38999
Series II
1966
MIL-DTL-38999
Series I
1976
MIL-DTL-38999
Series III
Along the way, continuous evolutions have
brought about new shell styles, new coupling
methods, new derivatives and new capabilities, all
while remaining as popular as ever. Amphenol’s
new Series V connector is the next evolutionary
step in that impressive lineage, combining all of
the capabilities of the traditional 38999 style
connector in a lighter, smaller and more compact
package to support the ever changing demands
of the aerospace industry.
2021
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3
ISOLATED FEATURES
38999-QUALIFIED
INSULATOR
NO DIELECTRIC
BOND JOINT
TRIPLE WEB WIRE SEAL
AS39029-QUALIFIED
GOLD-PLATED CONTACTS
FULL METAL CLIP
CONTACT RETENTION
STANDARD
ACCESSORY THREAD
RADIAL
INTERFACIAL SEAL
4
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SCOOP PROOF
38999QUALIFIED EMI SPRING
NO-MESS DRY FILM
THREAD LUBRICANT
OPTIMIZED
RATCHETING TORQUE
NO “BIRD BATH”
“NO-SLOP” TOLERANCE
INTERFACE
“DIAMOND-GRIP”
NUT DESIGN
QUICK COUPLING
DOUBLE
START THREAD
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5
SMALLER • LIGHTER • SUPERIOR
SIZE COMPARISION USING SHELLS
WITH THE SAME CONTACT COUNT
20% BIGGER
15% BIGGER
SMALLEST
SERIES V
2M805
D38999, SERIES III
25 - 50% LIGHTER
SERIES V
2M805
D38999, SERIES III
PLUG WEIGHTS*
Plug Weights (oz.)
Shell Size
38999 Series III Plug
Series V Plug
Weight Savings
Size 8
0.463
0.244
47%
Size 10
0.639
0.336
47%
Size 12
0.847
0.556
34%
Size 14
1.318
0.716
46%
*Corresponding 22D insert arrangement, with socket contacts included
WALL MOUNT RECEPTACLE WEIGHTS*
Receptacle Weights (oz.)
Shell Size
38999 Series III Wall Mount
Series V Wall Mount
Weight Savings
Size 8
0.325
0.188
42%
Size 10
0.363
0.273
25%
Size 12
0.486
0.371
24%
Size 14
0.646
0.490
24%
*Corresponding 22D insert arrangement, with pin contacts included
6
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SERIES V
Contact Ratings, Contacts, Sealing Plugs, and Crimping Tools
SERIES V CONTACT RATING
Contact Size
Test Current
(Amps)
Crimp
Maximum Millivolt
Drop Crimp*
Current with
High Current
Pins (HCP)
Contact Size
Crimp Well Data
Well Diameter
Normal Well Depth
23
5
73
7.5
23
.0345 ± .0010
.141
22D
5
73
8
22D
.0345 ± .0010
.141
20
7.5
55
11
20
.047 ± .001
.209
16
13
49
16
16
.067 ± .001
.209
12
23
42
25
12
.100 ± .002
.209
*When tested using silver plated wire.
SERIES V CRIMP CONTACTS
SERIES V SEALING PLUGS
Contact Size
Pins Military No.
Socket Military No.
Contact Size
Commercial No.
Military No.
22D
M39029/58-360
M39029/57-354
22D
10-405996-222
MS27488-22-2
20
M39029/58-363
M39029/57-357
20
10-405996-202
MS27488-20-2
16
M39029/58-364
M39029/57-358
16
10-405996-162
MS27488-16-2
12
M39029/58-365
M39029/57-359
12
10-405996-122
MS27488-12-2
Above part numbers include standard finish
designation - gold plating over suitable underplate in
accordance with MIL-DTL-39029. For other finishes,
consult Amphenol Aerospace.
Partial Listing. If you do not see the contact for your application,
consult Amphenol Aerospace.
SERIES V CRIMP TOOLS
SERIES V INSERTION TOOLS
Contact Size
Pins Military No.
Socket Military No.
Contact Size
Pins Military No.
Color Code
22D Socket
M22520/2-01
M22520/7-01
M22520/2-06
M22520/7-06
22D
M81969/14-01*
(Green) White
M22520/2-01
M22520/7-01
M22520/2-09
M22520/7-04
20
M81969/14-10*
(Red) Orange
22D Pin
16
M81969/14-03*
(Blue) White
20 Pin and
Socket
M22520/1-01
M22520/2-01
M22520/7-01
M22520/1-04
M22520/2-10
M22520/7-08
12
M81969/14-04*
(Yellow) White
16 Pin and
Socket
M22520/1-01
M22520/7-01
M22520/1-04
M22520/7-04
12 Pin and
Socket
M22520/1-01
M22520/1-04
SERIES V REMOVAL TOOLS
Contact Size
Pins Military No.
Color Code
22D
M81969/14-01*
(Green) White
20
M81969/14-10*
(Red) Orange
16
M81969/14-03*
(Blue) White
12
M81969/14-04*
(Yellow) White
*Double ended insertion/removal tool
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7
SERIES V
Voltage Rating and Test Data
VOLTAGE COMPARISON CHART
D38999 Series III
Service
Rating
Series 5
Test Voltage
(Unmated)
Suggested Oper.
Voltage (D38999)Sea Level
Sea Level
Suggested Oper.
Voltage Sea Level
(Unmated)
Qualification Voltage (Mated)
Service
Rating
Test Voltage
(Unmated)
(VRMS)
Sea
Level
50,000
FT.
75,000
FT
100,000
FT
AC (RMS)
DC
Sea Level
AC (RMS)
DC
N
300
450
1000
N
1000
400
260
200
300
450
1000
5,000 MΩ
M
400
500
1300
X
2500
1800
1200
1200
825
1000
2000
5,000 MΩ
I
600
850
1800
Y
3000
2500
2000
1800
1000
1300
2500
5,000 MΩ
II
900
1250
2300
Z
3500
2500
2000
1800
1150
1500
2500
5,000 MΩ
Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since they are in the best
position to know what peak voltage, switching surges, transients, etc. can be expected in particular circuit.
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY TRIAXIAL METHOD
140
120
LEAKAGE dB
100
80
60
40
NICKEL CLASS F
TYPICAL SHIELD EFFECTIVENESS DATA
20
0
100
NICKEL CLASS F
MIL-DTL-38999 REQUIREMENTS
200
300
400
600
500
700
800
VIBRATION CRITERIA
FREQUENCY MEGAHERTZ
10.
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
2 axes @ ambient
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY MODE STIRRING METHOD
1.
POWER SPECTRAL DENSITY G2/HZ
6dB/octave
140
120
LEAKAGE dB
100
80
60
2 axes @
200˚ C *
(Fail Safe:
2 axes @
ambient)
.1
10in/sec
.06 in DA.
.01
3 axes @ – 55˚ C
ambient + 200˚ C*
60 G's
(Fail Safe: 3 axes
@ ambient
30 G's)
.001
40
NICKEL CLASS F
TYPICAL SHIELD EFFECTIVENESS DATA
20
0
NICKEL CLASS F
MIL-DTL-38999 REQUIREMENTS
1
2
3
4
5
6
7
FREQUENCY GIGAHERTZ
8
Insulation
Resistance
8
.0001
9
10
5
50
HERTZ
DOUBLE AMPLITUDE
(IN) SINE VIBRATION
500
5000
POWER SPECTRAL
DENSITY (G2/HZ)
RANDOM VIBRATION
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SERIES V
Insert Availability and Identification Chart
Series V
Total
Contacts
Service
Rating
8-35
6
X
8-98
3
Y
8-9
9
N
10-2
2
Y
10-4
4
Y
4
10-5
5
Y
5
10-19
19
N
10-35
13
X
10-98
6
Y
6
10-99
7
Y
7
12-3
3
Z
3
12-4
4
Y
4
12-8
8
Y
12-32
32
N
12-35
22
X
12-98
10
Y
14-4
4
Y
14-5
5
Z
14-15
15
Y
14
14-18
18
Y
18
14-19
19
Y
19
14-35
37
X
14-55
55
N
14-68
8
Y
14-97
12
Y
23
22D
20
16
12
6
3
9
2
19
13
8
32
22
10
4
5
1
37
55
8
8
4
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9
SERIES V
Insert Arrangements
Front face of pin inserts illustrated
7
6
Shell Size &
Insert Arrg. for:
Series V
Service Rating
Number of Contacts
Contact Size
8 1
2
9
3
5 4
5
4 6
9
7
10-19
N
19
23
10 1
11
13
8
D
4
10-35
X
13
22D
Shell Size &
Insert Arrg. for:
Series V
Service Rating
Number of Contacts
Contact Size
D
C
H
E
32
C
H
22
G
F
D
12-8
Y
8
20
12-32
N
32
23
J
H
G
S R
F
D
E
14-18
Y
18
20
L
N
K U
C
J
H
P
V
T
R
F
14-19
Y
19
20
C
A
J
E
C
D
31
C
A
C
B
3
D
E
24
31
39
46
47
53
55
52
14-55
N
55
23
K
B
H
C
B
H
C
F
E
D
14-68
Y
8
16
P
G
14-5
Z
5
16
G
L A
M B
C
N
R
J
F
J
K
L
A
B
C
H
G
M
F
D
E
14-97
Y
8
4
20
16
CONTACT LEGEND 12 16 20 22D
23
10
D
E
14-15
Y
14
1
20
16
A
16
40
14-35
X
37
22D
D
9
17
25
32
12-4
Y
4
16
A
E
14-4
Y
4
12
1
4
C
12-3
Z
3
16
D
10
21
B
D
A
C
B
12-98
Y
10
20
B
S
G
K
B
1
A
M
L
A
M N B
T U P
12-35
X
22
22D
A
10-5
Y
5
20
A
10-99
Y
7
20
1
21
F
G
B
18
29
B
K
Shell Size &
Insert Arrg. for:
Series V
Service Rating
Number of Contacts
Contact Size
E
B
10-98
Y
6
20
1
A
G
F
F
B
C
B
10-4
Y
4
20
10-2
Y
2
16
A
E
A
E
D
8-98
N
3
20
3
5
6
A
A
C
2
12
B
B
8-35
Y
6
22D
12 1 2
13
11
18
14 3
19
10 17
15 4
9
16
5
8
6
7
D
C A
2
3
8-9
X
9
23
Shell Size &
Insert Arrg. for:
Series V
Service Rating
Number of Contacts
Contact Size
1
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HOW TO ORDER: S506DS-14-35PN
1. Connector
Type
S5
2. Shell
Style
3. Service
Class
4. Shell Size Insert Arrg.
06
DS
14-35
5. Contact 6. Alternate
Type
Positions
P
7. Mod
(Optional)
N
(453) Space Grade
(HCP) High Current
1. Connector Type
S5
Pin (Increased Amperage)*
(V25) PCB contacts
Series 5
installed, .250” stickout
(V25AD) PCB contacts
installed, .250” stickout
w. alignment disk
2. Shell Style*
00
Wall Mount
Receptacle pg 14
10
Wall Mount with
Clinch Nuts pg 15
06
Straight Plug
pg 13
87
Jam Nut/
w Integral
Banding
Platform pg 16
(V25T) PCB contacts
installed, .250” stickout,
pre-tinned
(V25ADT) PCB contacts
installed, .250” stickout,
pre-tinned, w. alignment disk
* See page 7 for current rating
Contact factory for more
options & custom solutions
*Other shell styles available consult Amphenol
for more intormation
6. Alternate Positions
3. 175ºC Service Class
Normal Rotation
A
A Rotation
B
B Rotation
C
C Rotation
D
D Rotation
E
E Rotation
U
C
HS
Ro
E
/2
002 / 95 /
E
/2
002 / 95 /
C
E
/2
002 / 95 /
pheno
l
Am
C
HS
Ro
U
E
/2
002 / 95 /
*See page 19 for more info
See pages 12 for more information
RS
Nickel plated,
corrosion
resistant
steel, firewall
capability, 500
hour salt spray
pheno
l
Am
5. Contact Type
HS
Ro
U
E
RK
Corrosion
resistant
stainless
steel, firewall
capability, plus
500 hour salt
spray resistance
C
HS
Ro
DS*
AP-93 Tri-Nickel
Alloy, Aluminum,
1000 Hr., 200°C,
-65dB@100Hz*
E
pheno
l
Am
U
pheno
l
Am
N
C
U
E
DW
Corrosion
resistant
olive drab
cadmium plated
aluminum, 1,000
hour extended
salt spray
DR
HS
Ro
E
DZ
Black ZincNickel alternative
to cadmium. 500
hour salt spray,
conductive
pheno
l
Am
Electroless nickel
plated aluminum,
48 hour salt
spray
E
DT
Durmalon
plated,
alternative
to cadmium.
Corrosion
resistant, 500
hour extended
salt spray
3. 200ºC Service Class
E
/2
002 / 95 /
P
* Pin (Recommended
for receptacles)
S
Socket
(Recommended for
plugs)
*Scoop proof in this configuration
4. Shell Size/ Insert Arrangement
See pages 9-10
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11
SERIES V
Keyway Rotation Table
KEY/KEYWAY POSITION
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter. The angles for a given connector
are the same whether it contains pins or sockets. Master key
stays fixed, minor keys rotate. Inserts are not rotated in
conjunction with the master key/keyway.
RECEPTACLE
(FRONT FACE SHOWN)
6. ALTERNATE KEYING
Shell
Size
8
10
12
14
12
Key &
Keyway
Arrangement
Identification
Letter
AR°
or AP°
BSC
BR°
or
BP°
BSC
CR°
or
CP°
BSC
DR°
or
DP°
BSC
N
A
B
C
D
E
N
A
B
C
D
E
105
102
80
35
64
91
95
113
90
53
119
51
140
132
118
140
155
131
141
156
145
156
146
141
215
248
230
205
234
197
208
182
195
220
176
184
265
320
312
275
304
240
236
292
252
255
298
242
MAIN
KEYWAY
PLUG
(FRONT FACE SHOWN)
MAIN
KEYWAY
˚
AP
BSC
˚
AR
BSC
˚
BP
BSC
˚
BR
BSC
˚
DR
BSC
˚
CR
BSC
˚
CP
BSC
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˚
DP
BSC
SERIES V PLUG WITH ACCESSORY THREADS
S506
(.579)
(.888)
Shell Size
BB Thread
V Thread*
(ØE)
8
.5600 - .1P - .2L - DS
.4375 - 28 - UNEF
.682
10
.6800 - .1P - .2L - DS
.5625 - 24 - UNEF
.803
12
.8000 - .1P- .2L - DS
.6875 - 24 - UNEF
.923
14
.9200 - .1P - .2L - DS
.8125 - 20 - UNEF
1.043
*Compatible with all D38999 Series II Accessories
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13
SERIES V WALL MOUNTING RECEPTACLE
S500
(.969)
Shell Size
BB Thread
V Thread*
(M)
R
(S)
(ØT)
(KF)
(ZZ)
8
.5600 - .1P - .2L - DS
.4375 - 28 - UNEF
.5475
.594
.812
.131
.610
.250
10
.6800 - .1P - .2L - DS
.5625 - 24 - UNEF
.5475
.719
.938
.131
.610
.250
12
.8000 - .1P - .2L - DS
.6875 - 24 - UNEF
.5475
.812
1.031
.131
.610
.250
14
.9200 - .1P - .2L - DS
.8125 - 20 - UNEF
.5475
.906
1.125
.131
.610
.250
*Compatible with all D38999 Series II Accessories
14
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SERIES V WALL MOUNTING RECEPTACLE WITH
CLINCH NUTS
S510
(.969)
Shell Size
BB Thread
V Thread*
(M)
R
(S)
T Thread
(KF)
(ZZ)
8
.5600 - .1P - .2L - DS
.4375 - 28 - UNEF
.5475
.594
.916
.112-40UNC-3B
.610
.250
10
.6800 - .1P - .2L - DS
.5625 - 24 - UNEF
.5475
.719
1.041
.112-40UNC-3B
.610
.250
12
.8000 - .1P - .2L - DS
.6875 - 24 - UNEF
.5475
.812
1.134
.112-40UNC-3B
.610
.250
14
.9200 - .1P - .2L - DS
.8125 - 20 - UNEF
.5475
.906
1.228
.112-40UNC-3B
.610
.250
*Compatible with all D38999 Series II Accessories
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15
SERIES V JAM NUT - INTEGRAL BANDING PLATFORM
S587
(1.025)
(.305)
(.094)
(.250)
(.070)
(.043)
(.100)
16
Shell
Size
(ØA)
(ØE)
(ØF)
(M)
BB Thread
(ØGG)
(KF)
RR Thread
8
.825
.425
.425
.605
.5600 - .1P - .2L - DS
.822
.675
.6250 - 24 - UNEF - 2A
10
.975
.606
.546
.605
.6800 - .1P - .2L - DS
.947
.675
.7500 - 20 - UNEF - 2A
12
1.096
.731
.671
.605
.8000 - .1P - .2L - DS
1.072
.675
.8750 - 20 - UNEF - 2A
14
1.275
.865
.805
.605
.9200 - .1P - .2L - DS
1.252
.675
1.000 - 20 - UNEF - 2A
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S5 MINI-BAND TERMINATION
Mini-band Termination: For assembling cables to overmolded style S5 connectors or backshells, the Mini-band
system offers quick termination of cable shields and flexibility to be utilized on a wide range of parts with just one
band size. These rugged straps have passed numerous hazadous environmental testing. Including shock and
vibration. Approved for use in military and aerospace applications.
MATERIALS:
Mini-band installation tool. Use with .120” (3.05 mm) wide
bands, 6.75 inches (172 mm.) length, 1.2 pounds (0.6 Kg.)
Mini-band, .120” (3.05 mm) wide. Available in two lengths, flat
or pre-coiled. Stainless steel.
Description
DMC Part Number
Military Part
Number
Mini-Band Installation Tool
DBS-2200
M81306/1B
Length
Accommodates Diameter
Inches
mm
inches
mm
8.125
206.38
.88
22.35
DMC Part Number
Military Part
Number
DBS-1287
M85049/128-7
Step 1: Prepare the Connector and Cable Braid
Prepare the connector and cable braid for band termination process (see DMC Website).
Step 2: Prepare Band
Using an appropriate size band, feed the end of the band through the narrow slot on the buckle
twice. This will create a double-looped band. Never use a single-looped band. To hasten the
termination process on smaller adapters, pull on the end of the band to reduce the diameter of
the loop.
Step 3: Insert Looped Band into Tool
Squeeze the release lever and insert the end of the band into the nose of the tool. Ensure the
orientation of the band matches the graphic on the body of the tool (coil down when the tool is
held upright).
Step 4: Positioning
Position the connector and the shield assembly through the band.
Step 5: Tighten Band around Braid/Connector
Repeatedly squeeze the tensioning handle until the band closes around the assembly. Once the
band is closed around the assembly, use half strokes of the handle until the band is tight against
the braided cable. Release the tensioning handle and allow it to open fully. With one final stroke,
close the tensioning handle until it locks against the tool body. This indicates that the band has
been tightened to the pre-set tension.
Step 6: Cut Off
Once the tensioning handle is locked in place, squeeze the cut-off handle to finish the termination
process. Both handles will open up on their own. (If shrinkable tubing is to be applied, it is
recommended that the band is wrapped in tape and the excess braid folded back over the band
to prevent cutting of shrinkable tubing).
Step 7: Remove Excess Band Material
Release the tensioning handle and then squeeze the release lever. While squeezing the release
lever, carefully pull on the band and slide it out of the tool and discard.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
17
BOARD LAYOUT FOR PCB-TERMINATION
INSERT ARRANGEMENT #8-35
Connector Type:
Insert Designation:
Series V
Number of
Contacts
Contact
Size
8-35
6
22D
Contact Locations
Front face of pin insert shown
.045
.078
.045
1
5
4
6
2
3
.090
.078
All dimensions for reference only. Note: Shown in this catalog are the most common insert patterns for PCB applications.
For availability of other arrangements, consult Amphenol Aerospace.
18
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
BOARD LAYOUT FOR PCB-TERMINATION
INSERT ARRANGEMENT #8-98
Connector Type:
Series V
Number of
Contacts
Contact
Size
8-98
3
20
Insert Designation:
Contact Locations
Front face of pin insert shown
.038
.075
A
C
B
.065
.065
INSERT ARRANGEMENT #10-5
Connector Type:
Insert Designation:
Series V
Number of
Contacts
Contact
Size
10-5
5
20
Contact Locations
Front face of pin insert shown
.065
.065
.056
.130
A
E
D
C
B
.065
.113
.113
All dimensions for reference only. Note: Shown in this catalog are the most common insert patterns for PCB applications.
For availability of other arrangements, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
19
BOARD LAYOUT FOR PCB-TERMINATION
INSERT ARRANGEMENT #10-35
Connector Type:
Series V
Number of
Contacts
Contact
Size
10-35
13
22D
Insert Designation:
Contact Locations
Front face of pin insert shown
.138
.085
.118
.146
.056
.146
9
10 1
11
13
8
2 3
12
4
7
6
5
.045
.045
.035
.118
.049
INSERT ARRANGEMENT #12-3
Connector Type:
Series V
Number of
Contacts
Contact
Size
12-3
3
16
Insert Designation:
Contact Locations
Front face of pin insert shown
.058
C
A
B
.111
.094
All dimensions for reference only. Note: Shown in this catalog are the most common insert patterns for PCB applications.
For availability of other arrangements, consult Amphenol Aerospace.
20
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
BOARD LAYOUT FOR PCB-TERMINATION
INSERT ARRANGEMENT #12-35
Connector Type:
Series V
Number of
Contacts
Contact
Size
12-35
22
22D
Insert Designation:
Contact Locations
Front face of pin insert shown
.182
.126
.107
.117
.088
.045
.158
.197
.026
.075
1
21
11
.030
.120
.093
.203
INSERT ARRANGEMENT #14-18
Connector Type:
Series V
Number of
Contacts
Contact
Size
14-18
18
20
Insert Designation:
Contact Locations
Front face of pin insert shown
.260
.260
.113
L
K
M
T
J
B
N
U
S
H
.252
A
P
C
R
D
G
F
E
.113
.065
.130
.195
.225
.065
.130
.195
All dimensions for reference only. Note: Shown in this catalog are the most common insert patterns for PCB applications.
For availability of other arrangements, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
21
BOARD LAYOUT FOR PCB-TERMINATION
INSERT ARRANGEMENT #14-19
Connector Type:
Series V
Number of
Contacts
Contact
Size
14-19
19
20
Insert Designation:
Contact Locations
Front face of pin insert shown
.065
.065
.225
.113
A
M
.113
L
B
N
C
K
U
J
T
H
V
R
D
S
G
F
E
.130
.130
.195
.225
.195
.260
.260
INSERT ARRANGEMENT #14-35
Connector Type:
Series V
Number of
Contacts
Contact
Size
14-35
37
22D
Insert Designation:
Contact Locations
Front face of pin insert shown
Contact Hole Locations
1
31
11
21
Location
Contact
Number
X Axis
1
+.045
2
Contact Hole Locations
Location
Y Axis
Contact
Number
X Axis
Y Axis
+.262
19
+.045
+.172
+.123
+.217
20
+.123
+.119
3
+.211
+.160
21
+.170
+.040
4
+.254
+.080
22
+.170
–.050
5
+.266
–.010
23
+.123
–.127
6
+.247
–.098
24
+.045
–.172
7
+.200
–.175
25
–.045
–.172
8
+.130
–.232
26
–.123
–.127
9
+.045
–.262
27
–.170
–.050
10
–.045
–.262
28
–.170
+.040
11
–.130
–.232
29
–.123
+.119
12
–.200
–.175
30
–.045
+.172
13
–.247
–.098
31
+.045
+.074
14
–.266
–.010
32
+.090
–.004
15
–.254
+.080
33
+.045
–.082
16
–.211
+.160
34
–.045
–.082
17
–.123
+.217
35
–.090
–.004
18
–.045
+.262
36
–.045
+.074
37
.000
–.004
All dimensions for reference only. Note: Shown in this catalog are the most common insert patterns for PCB applications.
For availability of other arrangements, consult Amphenol Aerospace.
22
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AP-93 PLATING - 1000 HOURS ALTERNATIVE
TO CADMIUM
RoHS Compliant Tri-Nickel Alloy, Intermateable with Cadmium
Amphenol Aerospace introduces AP-93 -- a new, durable REACH/RoHS compliant plating for aluminum connectors which
outperforms Cadmium and exceeds 1000 hour salt spray requirements. AP-93 is a conductive finish that meets or exceeds
D38999 Cadmium requirements (under the commercial service class designator “DS”) making it an excellent choice for harsh
environments.
Military, commercial, and industrial markets continue to move away from Cadmium due to known toxic carcinogens. The new
AP-93 plating finish complies with all customer requirements tied to these specifications. Amphenol is also using European
Union Directive 2002/95/EC RoHS as a guide to qualification for all military, commercial, and industrial specifications requiring
the reduction or elimination of these restricted materials.
AP-93 is intermateable with Cadmium, making it a drop-in replacement for applications where Cadmium has been a preferred
choice. Applications include numerous components of land, sea, air, and weapons systems, as well as space systems, as it
provides superior barrier protection and excellent lubricity for threaded applications.
AP-93 exceeds Olive-Drab Cadmium plating (Class W) by meeting 1000 hours of dynamic salt spray, 500 mating cycles,
and meets the millivolt drop shell-to-shell conductivity of nickel (Class F). AP-93 also meets a 200° C temperature rating, is
compatible with other platings, and is available on all D38999-style connectors. For specific applications please contact
Amphenol Aerospace.
Requirements
FEATURES & BENEFITS
Nickel
CAD
336 Hours SO2 Exposure
*
500 Hours Salt Spray
*
•
Available on all Series V style connectors
•
Meets 1000 hour salt spray requirement
1000 Hours Salt Spray
•
REACH/RoHS compliant
REACH/RoHS Compliant
•
Intermateable with Cadmium -- excellent
drop-in replacement for existing connectors.
CAD Intermateable
•
500 mating cycles per D38999
Non-Magnetic
*
•
Meets 200° C temperature rating
Temperature Rating 200° C
*
•
Meets D38999 shell-to-shell conductivity
requirements
Shell-to-Shell Conductivity
< 2.5 millivolt
AP-93
*
*
*
*
*
*
*
*
*
*
*
*
Note: Specifications are subject to change without notice.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
23
NOTES:
24
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
NOTES:
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
25
ABOUT AMPHENOL AEROSPACE
Your Source for Interconnect Products
CONTACT US:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service:
Mon - Fri 8AM - 5PM
Phone: (800) 678-0141
Fax: (607) 563-5157
Online: www.amphenol-aerospace.com
Amphenol Aerospace, Amphenol Commercial Air,
and Amphenol Industrial Operations Main Facility in Sidney, NY USA
ABOUT AMPHENOL AEROSPACE:
Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace
and Industrial markets. Amphenol designs, manufactures and markets circular and
rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications
connectors and interconnect systems.
Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney,
NY. The Amphenol complex houses many technologies including CNC machining,
die-casting, molding, impact and extruding, plating, screw machining and process
controls. Our fully equipped material evaluation lab and engineering organization utilize
the latest in computer aided design software and analysis tools, allowing us to design,
test, and qualify advanced interconnect systems. Amphenol’s interconnect products are
supplied to thousands of OEMs worldwide and are supported by our worldwide sales and
engineering force, including the largest global network of electronic distributors.
CARE
Customer-Centric:
Our #1 priority is our customers who
deserve quality product on time.
Accountable:
Clear owners, clear
actions, clear results.
QUALITY ASSURANCE:
Reliable:
What we build
matters and quality
is imperative.
Enthusiastic:
Challenges create rewarding
opportunities. Enthusiasm is
contagious and we will spread it.
Amphenol Aerospace has been awarded
both AS9100 - Revision C and ISO9001:2008
Quality Assurance Certifications.
Amphenol Aerospace Operations
40-60 Delaware Avenue
Sidney, NY 13838
800-678-0141
Amphenol Canada
605 Milner Avenue
Toronto, ON Canada M1B 5X6
416-291-4401
Amphenol Japan, Ltd.
471-1, Deba, Ritto-City
Shiga, 520 3041 Japan
+81 77 553 8501
Amphenol Commercial Air Division
40-60 Delaware Avenue
Sidney, NY 13838
1-800-687-0141
Amphenol Invotec
Unit 1-3, Hedging Lane Industrial Estate
Dosthill, Tamworth, B77 5HH United Kingdom
+44 (0) 1827 263250
Amphenol Nexus Technologies
50 Sunnyside Avenue
Stamford, CT 06902
203-327-7300
Amphenol Ionix Systems
Prospect House, Taylor Business Park
Risley, Warrington, WA3 6HP United Kingdom
+44 (0) 1942 685200
Amphenol Martec Limited
St. Augustines Business Park
Swalecliffe, Whitstable, Kent
CT5 2QJ United Kingdom
+44 (0) 1227 793 733
Amphenol PCD
72 Cherry Hill Drive
Beverly, MA 01915
978-624-3400
Amphenol Limited
Thanet Way
Whitstable, Kent, CT5 3JF United Kingdom
+44 (0) 1227 773200
Amphenol SV Microwave
2400 Centrepark West Drive
West Palm Beach, FL
561-840-1800
Amphenol Socapex
948 Promenade De L’Arve – BP 29
74311 Thyez France
+33 (0) 4 50 89 28 00
Amphenol Times Microwave, Inc.
358 Hall Avenue
Wallingford, CT 06492
800-867-2629
Amphenol Air LB SAS
2 Rue Clément Ader, Zac de Wé
08110 Carignan France
+33 (0) 03 24 22 78 49
Amphenol Fiber Systems International
1300 Central Expressway North, Suite 100
Allen, TX 75013
214-547-2400
Amphenol AirLB GmbH
Am Kleinbahnhof 4
D-66740 Saarlouis Germany
+49 (0) 68 31/98 10 0
Amphenol Borisch Technologies
4511 East Paris AVE
Grand Rapids, MI 49512
616-554-9820
Amphenol SEFEE
Z.I. des Cazes – BP243
12402 Saint-Affrique Cedex France
+33 (0) 5 65 98 11 00
Amphenol Printed Circuits
91 Northeastern Boulevard
Nashua, NH 03062
603-324-4500
Amphenol Interconnect India
105, Bhosari Industrial Area
Pune – 411 026 India
+91 20 27120363
Amphenol Optimize
Carretera Internacional Km 6.5
Col. Parque Industrial
Nogales, Sonora, México. C.P. 84094
+52 (631) 311-160
Amphenol Ionix Systems OÜ
Pikk Street 59b
Kuressaare 93815 Estonia
+372 4521 780
AMAO – European Sales Operations
Via Barbaiana 5
20020 Lainate Milano, Italy
+39 02 932 541
Amphenol Bar-Tec Ltd.
3 Hagavish st
POB 2479 Kfar-Saba 44641
Israel
+972-9-7644100
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements,
information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied.
Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are
not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications
are typical and may not apply to all connectors.
© 2021 Amphenol Corp.
Printed in U.S.A. 12-2021
AMPHENOL CORPORATION
40-60 Delaware Avenue, Sidney, NY 13838-1395 • 800-678-0141
www.amphenol-aerospace.com • www.amphenolmao.com
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