Amphenol Tri-Start
Subminiature Cylindrical Connectors
®
12-092-14
MIL-DTL-38999, Series III
• Aluminum
• Stainless Steel/Firewall
• Composite
• Clutch-Lok® High Vibration
TM
Table of Contents
Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1
Tri-Start Series III Versatility and Options ........................................................... 2
Shell Styles and Key Design Features ............................................................... 3
Test Data .......................................................................................................... 4
Specifications .................................................................................................... 5
Insert Availability and Identification ................................................................ 6, 7
Alternate Positioning .......................................................................................... 8
Insert Arrangements ................................................................................... 9-15
Crimp
TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16
TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17
TV06R/CTV06R Straight Plug ................................................................... 18
TV26/MTV26 CLUTCH-LOK® Straight Plug .............................................. 19
TV07R/CTV07R Jam Nut Receptacle ....................................................... 20
TV01R/CTV01R Line Receptacle .............................................................. 21
TV09R Flange Mounting Plug .................................................................... 22
Hermetic
TVPS02Y Box Mounting Receptacle ......................................................... 23
TVS07Y Jam Nut Receptacle ................................................................... 24
TVSIY Solder Mounting Receptacle .......................................................... 25
TVSHIY Weld Mounting Recepacle ........................................................... 26
Fail Safe, Lanyard Release
Design Features, Types ............................................................................ 27
D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30
D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ....... 31, 32
Accessories for Lanyard Release Connectors .......................................... 33
Accessories
Receptacle Protection Caps ..................................................................... 34
Plug Protection Caps ................................................................................ 35
Dummy Receptacles ................................................................................ 36
Cable Clamps ........................................................................................... 37
Universal Header Assembly for Flex Print or PC Board Connectors .... 38, 39
Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40
Contacts (Printed Circuit Board, Wire wrap) .................................................... 41
Application Tools .............................................................................................. 42
How to Order
Amphenol® TV, Metal and Amphenol® TV26 CLUTCH-LOK® ................... 43
D38999, TV Military, Metal and MTV26 CLUTCH-LOK® ............................ 44
Amphenol® CTV, Composite ..................................................................... 45
D38999, CTV Military, Composite .............................................................. 46
Composite Weight Comparisons ..................................................................... 47
Specials (Fiber Optics, Filter Protection, Flex Assemblies,
PCB Applications) ..................................................................................... 48
Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,
Press Fit Connectors) ............................................................................. 49
Specials (Quadrax Contacts) ......................................................................... 50
Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with
Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51
Sales Office and Distributor Listing ................................................................ 52
For additional information concerning Amphenol Tri-Start Connectors, or if there
are special application requirements, contact your local sales office or
Amphenol Aerospace
40-60 Delaware Ave.
Sidney, New York 13838-1395
Phone: 607-563-5011 Fax: 607-563-5157
www.amphenol-aerospace.com
Amphenol Aerospace is a Certified ISO9001 Manufacturer.
Amphenol® Tri-Start
Series III - the highest performance
MIL-DTL-38999 connector
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
Tri-StartTM MIL-DTL-38999 Series III
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
Amphenol ® Tri-Start MIL-DTL-38999* Series III Connectors
offer the highest performance capabilities for both general
duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start
connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features:
• EMI Shielding - solid metal to metal coupling, grounding
fingers, electroless nickel plating, and thicker wall sections
provide superior EMI shielding capability of 65dB minimum
at 10 GHz
• Contact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage
• Moisture Resistance - improved interfacial seal design
helps prevent electrolytic erosion of contacts
• Corrosion Resistance - shells of stainless steel or
cadmium over nickel plating withstand a 500 hour salt spray
exposure
• Vibration/Shock - operates under severe high temperature
vibration, through 200°C
• Firewall Capability - available in a stainless steel shell,
class RK, RS
• Lockwiring Eliminated - unique, self-locking, quick
coupling connector eliminates lockwiring
• Quick Coupling - completely mates and self-locks in a
360° turn of the coupling nut
• Inventory Support Commonality - uses standard MILDTL-38999 contacts, application tools, insert arrangements
• Electrostatic Discharge Protection (ESD) - protection for
sensitive circuitry without diodes, varistors, etc., with the
use of the Faraday Cage principal which shunts high
voltage, high current discharge events (see page 51)
• Ground Plane Connectors - with metallic insert for
common grounding of coax, triax or twinax contact outer
shield (see page 49)
• Hermetic- air leakage limited to 1 X 10-7 cm3 per second
optional
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
1
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol® Composite Tri-Start Connector offers a lightweight,
corrosion resistant connector with the same high
performance features as its metal counterpart. The
Composite Tri-Start Connector also includes the following features:
• Lightweight - 17% – 70% weight savings
(17–40% weight savings vs. aluminum)
(60–70% weight savings vs. stainless steel)
See Composite weight comparison chart, pg. 47.
• Corrosion Resistance - available in standard MILDTL-38999 olive drab cadmium (175°C) and electroless nickel plating (200°C), both withstanding 2000
hours of salt spray exposure. The base material is
able to withstand an indefinite exposure to salt spray.
• Durability - 1500 couplings minimum (in reference to
connector couplings, not contacts)
• Extended Life Contact - Mil-approved plating
process which provides 1500 couplings minimum
CLUTCH-LOKTM MIL-DTL-38999 Series III
High Vibration Connector
The latest offering from Amphenol in MIL-DTL-38999,
the CLUTCH-LOK connector offers:
All advantages of stainless steel/Class K firewall TriStart connectors plus a unique clutch design that
actually tightens itself under vibration.
Features include:
• High degree of differential torque
• No settling back to the next ratchet tooth
• Completely intermateable with all existing
MIL-DTL-38999 Series III connectors
• Offers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
complete coupling is not verifiable by inspection
See page 19 for description, 43 and 44 for ordering.
Amphenol® Tri-Start
offers more versatility & options
than any other interconnection family
The Tri-Start Connector is the high performance choice
in the D38999 Family.
Originally designed in order to increase the performance levels of MIL-DTL-38999 Series I and II, the Series III was created to meet high performance connector criteria.
Dynamic features for performance and reliability that were
needed for military, aerospace and ground vehicle applications were designed into the Series III that include:
•
•
•
Rapid coupling via a triple-start thread
Shell-to-shell or metal-to-metal bottoming
Improved EMI shielding
Fiber Optic Multi-Channel D38999
The Tri-Start Family of connectors has grown and expanded
since its original addition to the 38999 series in order to meet
ever-evolving interconnection product needs. Today, the TriStart family has styles and options that cover a very wide
range to meet not only the highest performance needs of
space applications, but also general duty connector needs.
The Tri-Start Connector Series is second to none in
terms of versatility and customer options.
The broad porfolio includes Tri-Starts with:
•
•
•
•
•
•
•
Aluminum and nickel plated stainless steel shells
Class K Firewalls
Composite shells
Clutch-Lok® high vibration design
Fiber Optics
Fail-Safe Lanyard Release connectors
Variety of contact options: shielded, coax, matched impedance coax, triax, twinax, quadrax, thermocouple, PCB tail and
wire wrap
• Ground plane versions and Press-fit® with compliant pins
• ESD (Electrostatic Discharge) protection
• Filter/Transient protection
• Hermetic versions
• Long reach receptacle styles
• Numerous shell geometries,
finishes and accessories
See more on Tri-Start specials
on pages 48-51.
MIL-DTL-38999 with
Shielded Coax Contacts
D38999 Ground Plane with
Metallic Insert, Power
Contacts and
Shielded Twinax
Contacts
Filter/Transient
Protection
MIL-DTL-38999 Series III
D38999 with Flex
Termination for
Attachment to PCB
Boards
Hermetic Tri-Start
MIL-DTL-38999 Series III
MIL-DTL-38999 Lanyard
“Breakaway” Connector
Qualified for MIL-STD-1760
D38999 with PC Tail
Coax Contacts and
Alignment Disc
2
Amphenol® Tri-Start
shell styles and key
design features
Coupling Nut
Quick Coupling
Thread
Ratchet
Wall Mount Receptacle
Straight Plug
Anti-Decoupling
Device
Plug
Shell
Spring Fingers (EMI)
Designed for Performance
Numerous advantages in performance capability are designed
into the Amphenol Tri-Start Connector. A positive metal to metal
coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum
at 10 GHz.
Acme threads provide coupling durability. Thicker wall sections
and a greater coupling surface area improve strength and shock
resistance. Blunting of the thread on both the coupling nut and
receptacle eliminates cross coupling. The connector quickly
mates and self locks in a 360° turn of the coupling nut.
Elongated mounting holes permit the Tri-Start Connector to
intermount with various existing MIL-spec box or wall mount receptacles, giving it a design replacement advantage.
Shells of stainless steel, or cadmium over nickel plating prevent
severe corrosion. Resistance is tested through exposure to a
500 hour salt spray. Composite versions provide protection from
salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite.
Recessed pins minimize potential contact damage in this 100%
scoop-proof connector. In a blind mating application, mating shells
cannot “scoop” the pins and cause a shorting or bending of contacts.
The design of the Amphenol Tri-Start interfacial seal meets the
MIL-DTL-38999 Series III requirements for electrolytic erosion
resistance.
A rigid dielectric insert with excellent electrical characteristics
provides durable protection to the contacts. The socket contacts
are probe proof, and all contacts are rear removable. They are
plated in the standard 50 micro inches minimum gold, with 100
micro inches as an option and are available in standard Tri-Start
insert arrangements and special Pyle® insert arrangements in
sizes 10 power, 12, 16, 20 and 22D contacts. Special insert patterns are also available with larger contacts in sizes 4 and 0.
Box Mount Receptacle
Flange Mounting Plug
Jam Nut Receptacle
Lanyard Release Plug
Line Receptacle
Solder Mount Hermetic
Receptacle
Applicable Patents:
TM
Tri-Start Connector Patent 4,109,990.
Composite Connector Patents:
4,268,103; 4,648,670; 4,682,832; 4,703,987.
®
Clutch-Lok Patent 6,152,753.
Longer Shell Receptacle
3
Tri-Start
test data
Amphenol® Tri-Start connectors provide
EMI/EMP shielding capability which exceeds
MIL-DTL-38999 Series III requirements.
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
EMI/EMP SHIELDING EFFFECTIVENESS dB
TESTING BY TRIAXIAL METHOD
The TV and CTV Series III connector with standard
solid metal to metal coupling, EMI grounding fingers
and conductive finishes has proven to be the ultimate
in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical
of Tri-Start connectors tested with the nickel finish
(Class F-metal, Class M-composite) over a wide frequency range.
The vibration capability of the Tri-Start Series is
shown in the chart below. This illustrates the most
severe vibration envelope of any qualified connector available today.
These capabilities along with a 200°C temperature
rating and superior moisture sealing protection provide the user with a connector that can withstand
the most rigorous application.
140
120
LEAKAGE dB
100
80
60
40
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
20
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
0
100
200
300
400
600
500
700
TRI-START
VIBRATION CRITERIA
800
FREQUENCY MEGAHERTZ
10.
2 axes @ ambient
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
1.
EMI/EMP SHIELDING EFFFECTIVENESS dB
TESTING BY MODE STIRRING METHOD
POWER SPECTRAL DENSITY G2/HZ
6dB/octave
140
120
LEAKAGE dB
100
80
60
.1
10in/sec
.06 in DA.
.01
3 axes @ – 55˚ C
ambient + 200˚ C*
60 G's
(Fail Safe: 3 axes
@ ambient
30 G's)
.001
40
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
20
0
2 axes @
200˚ C *
(Fail Safe:
2 axes @
ambient)
1
2
3
4
5
6
7
8
9
FREQUENCY GIGAHERTZ
.0001
10
5
50
HERTZ
500
DOUBLE AMPLITUDE
(IN) SINE VIBRATION
5000
POWER SPECTRAL
DENSITY (G2/HZ)
RANDOM VIBRATION
* Dependant on shell finish
Test data beyond 2GHz is subject to equipment variation.
4
NOTE: for test data information on the new
Clutch-Lok Tri-Start, high vibration connectors,
consult Amphenol Aerospace.
Tri-Start
specifications
CONTACT RATING
Test Current (Amps)
Maximum
Maximum
Millivolt Drop MIllivolt Drop
Crimp*
Hermetic*
Contact
Size
Crimp
Hermetic
22D
5
3
73
85
20
7.5
5
55
60
16
13
10
49
85
12
23
17
42
85
10 (Power)
33
NA
33
8 (Power)
46
NA
4
80
NA
0
150
NA
Crimp Well Data
Nominal
Well Diameter Well Depth
Contact
Size
Hermetic Data
Min. Well
Well Diameter
Depth
+ .004
.036 – .000
+ .004
.044 – .000
+ .004
.078 – .002
+ .004
.116
– .002
22D
.0345 ± .0010
.141
20
.047 ± .001
.209
16
.067 ± .001
.209
NA
12
.100 ± .002
.209
26
NA
10 (Power)
.137 ± .002
.355
NA
NA
23
NA
21
NA
8
.181 ± .002
.490
NA
NA
4
.281 ± .002
.490
NA
NA
0
.453 ± .002
.585
NA
NA
* When using silver plated wire.
.094
.125
.141
.141
SERVICE RATING
Service
Rating
Suggested Oper. Voltage
(Sea Level)
AC (RMS)
DC
Test Voltage
(Sea Level)
Test Voltage
50,000 Ft.
Test Voltage
70,000 Ft.
Test Voltage
110,000 Ft.
M
400
550
1300 VRMS
550 VRMS
350 VRMS
200 VRMS
N
300
450
1000 VRMS
400 VRMS
260 VRMS
200 VRMS
I
600
850
1800 VRMS
600 VRMS
400 VRMS
200 VRMS
II
900
1250
2300 VRMS
800 VRMS
500 VRMS
200 VRMS
Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know what peak voltage,
switching surges, transients,etc. can be expected in a particular circuit.
FINISH DATA
Non-Hermetic Shell Components
Service Class
Finish
Military
Anodic Coating (Non-Conductive)
Proprietary
C
RX**
Electroless Nickel
F (Metal)
M (Composite)
RF
Olive Drab Cadmium Plate Nickel Base
W (Metal)
J (Composite)
RW
Stainless Steel with Nickel Plate
S
RS
Stainless Steel
K
RK
** Add Suffix (005) to part number.
Hermetic Shell Components
Service Class
Material / Finish
Military
Proprietary
Stainless Steel
Y
Y
Stainless Steel with Nickel Plate
N
YN
5
Tri-Start
insert availability and identification
AMPHENOL TRI-START INSERT ARRANGEMENTS
Shell
Size/Arrg.
9-5★■
9-35
9-94 ■
9-98
11-2★
11-5
11-35
11-54 ■
11-98
11-99
13-4★
13-8
13-13 ■
13-35
13-98
15-4 ■
15-5★
15-15
15-18
15-19
15-35
15-97
17-2
17-6
17-8★
17-22★■
17-26
17-35
17-99
19-11★
19-18
19-28
19-31 ■
19-32
19-35
21-11★
21-16★
21-29 ■
21-35
21-39
21-41
21-75★ ✧
21-79 ■
23-6 ★■
23-14 ■
23-21★
X
•
✦
P
★
Military
Shell
A
A
A
A
B
B
B
B
B
B
C
C
C
C
C
D
D
D
D
D
D
D
E
E
E
E
E
E
E
F
F
F
F
F
F
G
G
G
G
G
G
G
G
H
H
H
Crimp
Hermetics*
X
✦
X
✦
✦
X
X
X
X
X
X
P
P
P
P
P
P
P
Service
Rating
Total
Contacts
Grounded
M
M
I
I
I
M
II
I
I
I
I
1
6
2
3
2
5
13
4
6
7
4
8
4
22
10
4
5
15
18
19
37
12
39
6
8
4
26
55
23
11
18
28
15
32
66
11
16
27
79
39
41
4
19
6
14
21
I, Fiber Optic
X
X
✦
X
X
X
✦
X
X
X
X
X
✦
X
X
X
X
X
X
✦
X
X
X
X
X
X
X
X
X
X
P
✦
X
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
M
I
I
II
I
I
I
M
I
M
I
II
Coax
I
M
I
II
M
I
M
I
M
I
II
I
M
I
I
M
II
M
I
II
22D
20
16
12
Contact Size
12
10
(Coax) (Power)
8
(Coax)
8††
(Twinax)
1
6
2
3
2
5
13
4
6
7
4
8
2**
2
22
10
4
5
1
14
18
19
37
8
4
38
1
6
8
2
2
26
55
21
2
11
26
2
14
4
12
1
2
32
66
11
16
4
19
4
79
37
41
2
4
2
17
Completely tooled.
Majority of tooling is completed (contact Amphenol Aerospace for availabilty).
Not tooled for 02-R.
Pin inserts only (contact Amphenol Aerospace for socket availability).
Ground plane proprietary option available. Arrg. 9-5 is exclusively
ground plane type. See pg. 49 for further information on ground plane connectors.
■ Not Mil-Qualified.
✧ 21-75 is Mil-Qualified with twinax contacts only.
Note: MS connector 21-75 is supplied with size 8 twinax.
6
Proprietary connector 21-75 is supplied with size 8 coax.
(See note)
6
14
21
*
Hermetic inserts - solder termination standard. (Contact Amphenol
Aerospace for optional PCB or eyelet termination).
** Two size 16 contacts dedicated to fiber optics. Consult Amphenol
Aerospace catalog 12-352 for fiber optic information.
*** For use in MIL-STD-1760 applications (see pages 31 & 32).
† For RG 180/U and RG 195/U cables only.
†† Size 8 Coax and Twinax are interchangeable.
Tri-Start and Specials
insert availability and identification
TRI-START ARRANGEMENTS, CONT.
Shell
Size/Arrg.
Military
Shell
Crimp
Hermetics*
23-35
23-53
23-54 ■
23-55
25-4
25-7
25-8★
25-11***
25-17 ■
25-19★
25-20***
25-24★
25-26 ■
25-29★
25-35
25-37★■
25-41 ■
25-43
25-46
25-61
25-90
25-F4 ■
H
H
H
H
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
X
X
✦
✦
X
✦
✦
✦
✦
X
✦
X
✦
X
X
✦
X
✦
✦
X
X
✦
P
P
P
P
P
P
P
P
Service
Rating
Total
Contacts
22D
M
I
M
I
I
Twinax
Twinax
N
M
I
N
I
I
I
M
I
N/Inst.
I
I
I
I
M/I
100
53
53
55
56
99
8
11
42
19
30
24
25
29
128
37
41
43
46
61
46
66
100
20
16
Contact Size
12
9
4
12
(Coax)
10
(Power)
8
(Coax)
8††
(Twinax)
53
40
55
48
8
97
2
8
2
9
36
6
19
10
13
12
4
3
12
5
16
4
29
128
22
37
11
20
4
3
23
40
61
40
2
2†
4
13
49
3
2
4
SPECIAL ARRANGEMENTS (Not Mil-Spec Qualified)
Shell
Size/Arrg.
9-2
15-4
15-25
17-20
21-12
21-21
21-99
25-92
25-97
Military
Shell
Crimp
A
D
D
E
G
G
G
J
J
X
X
X
X
X
X
X
X
X
Hermetics*
Service
Rating
Total
Contacts
Comments
22D
I
II
M
M
I
M/Inst.
M
M
M
2
4
25
20
12
41
16
101
42
formerly Pyle
formerly Pyle
formerly Pyle
formerly Pyle
formerly Pyle
improved sealing
formerly Pyle
formerly Pyle
formerly Pyle
(insert arrangements requiring non-standard shells or larger contacts)
Shell
Size/Arrg.
Crimp
25-16
25L-3
25L-7
33-3
33-5
33-6
37-5
X
X
X
X
X
X
X
Hermetics*
Service
Rating
Total
Contacts
M
II
II
II
II
II
II
8
3
7
3
5
6
4
22D
Contact Size
20
8
4
6
0
2
1
7
2
1
5
2
7
2
4
4
Contact Size
16
12
8††
(Twinax)
2
4
3
22
16
4
9
9
11
3
32
5
92
26
X
•
SPECIAL ARRANGEMENTS (Not Mil-Spec Qualified)
20
9
3
13
Completely tooled.
Majority of tooling is completed (contact Amphenol
Aerospace for availabilty).
✦ Not tooled for 02-R.
P Pin inserts only (contact Amphenol Aerospace for
socket availability).
★ Ground plane proprietary option available.
Arrangement 9-5 is exclusively ground plane type.
■ Not Mil-Qualified.
* Hermetic inserts - solder termination standard.
(Contact Amphenol Aerospace for optional PCB or
eyelet termination).
** Two size 16 contacts dedicated to fiber optics.
Consult Amphenol Aerospace catalog 12-352
for fiber optic information.
*** For use in MIL-STD-1760 applications (pgs. 31 & 32).
† For RG 180/U and RG 195/U cables only.
†† Size 8 Coax and Twinax are interchangeable.
Note: 25L-3 and 25L-7 require longer shells.
Tri-Start
alternate positioning
A plug with a given rotation letter will mate with a receptacle with
the same rotation letter. The angles for a given connector are the
same whether it contains pins or sockets. Inserts are not rotated
in conjunction with the master key/keyway.
Master Key/Keyway Position
Key & keyway
arrangement
identification letter
AR°
or
AP°
BSC
BR°
or
BP°
BSC
CR°
or
CP°
BSC
DR°
or
DP°
BSC
N
A
B
C
D
E
105
102
80
35
64
91
140
132
118
140
155
131
215
248
230
205
234
197
265
320
312
275
304
240
N
A
B
C
D
E
95
113
90
53
119
51
141
156
145
156
146
141
208
182
195
220
176
184
236
292
252
255
298
242
N
A
B
C
D
E
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
21,
23,
and
25
N
A
B
C
D
E
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
25L,
33,
and
37
N
A
B
C
D
E
80
135
49
66
62
79
142
170
169
140
145
153
188
188
188
188
188
188
293
310
244
257
280
272
Shell
Size
9
11,
13,
and
15
17
and
19
MAIN
KEYWAY
RECEPTACLE
(front face shown)
AR
BSC
˚
BR
BSC
˚
DR
BSC
˚
CR
BSC
˚
PLUG
(front face shown)
MAIN
KEYWAY
AP
BSC
˚
BP
BSC
˚
CP
BSC
˚
8
DP
BSC
˚
Tri-Start
insert arrangements
front face of pin inserts illustrated
5
46
Insert Arrangement
Service Rating
CA
2
3
B
D
B
B A
C
A
C
B
Grounded
M
M
I
I
I
M
II
1
6
2
3
2
5
13
4
8 Twinax
22D
20
20
16
20
22D
22D
F
G
E
F B
A
A
B
D
Insert Arrangement
C
D
11-98
11-99
22
G
C
13-8
13-13
I, Fiber Optic
Service Rating
I
I
I
I
Number of Contacts
6
7
4
8
Contact Size
20
20
16
20
A
K
13-35
11-54
B
E
D
A
C
B
C
J
F
D
D
13-4
H
21
H
E
C
C
A
B
B
11-35
1
C
A
G
F
B
D
11-5
D
9-94
E
11-2
B
9-35
A
9-98
10 1
9 11 2
3
8 13 12
4
7
6 5
A
E
A
9-5
Number of Contacts
Contact Size
1
D
13-98
15-4
M
I
I
2
2
22
10
4
16
12
22D
20
12
Dedicated to
Fiber Optics
J
L A
M B
C
R N
H
P
K
A
E
B
D
Insert Arrangement
C
G
D
S R
H
G
E
F
A
M N B
T U P
J
F
A
M
L
K
L
N
K U
C
J
D
V
T
H
E
1
J
31
C
F
L
21
R
A
B
C
H
D
S
G
K
B
P
M
G
E
D
E
F
15-5
15-15
15-18
15-19
15-35
15-97
II
I
I
I
M
I
Service Rating
Number of Contacts
5
14
1
18
19
37
8
4
Contact Size
16
20
16
20
20
22D
20
16
1
A
A
E
G
B
17
6
B
D
N
F
C
30
E
C
17-2
Service Rating
Number of Contacts
Contact Size
17-6
M
17-8
17-22
b
K
J
17-26
I
II
6
8
2
Coax
2
26
22D
8 Twinax
12
16
12 Coax
8 Coax
20
8
C
H
1
CONTACT LEGEND
U
D
38
9
B
V
c
E
W
X
G F
Y
L
D
A
T
Z
M
C
11
Insert Arrangement
R
Pa S
H
F
D
A
B
I
10
12
16
20
22D
Tri-Start
insert arrangements
front face of pin inserts illustrated
17
10
32
A
R
40
25
4
47
1
P
53
N
9
L
52
16
Insert Arrangement
24
31
39
X
17-35
B
K
G
V
W
D
H
M
Number of Contacts
55
21
2
11
22D
20
16
16
T
S
A
U
R
c
P
L
X
Insert Arrangement
Y
J
K
D
W
Z
a
M
H
U
C
e
b
N
V
B
V
d
G
R
b
M
E
f
J
L
M
K
9
16
G
H
24
33 42
19-32
M
I
M
12
32
66
22D
20
22D
2
Contact Size
20
16
2
1
8 Coax 12
1
19
L
H
A
B
K
G
L
J
C
B
S
C
R
P
H
F
D
D
G
F
E
E
3
20
31
51
4
16
N
5
15
24
14
13
12
27
23
22
10
71
61
7
41
8
11
79
21
6
21
26
11
9
21-11
21-16
21-29
21-35
I
II
I
M
Number of Contacts
11
16
19
4
4
79
Contact Size
12
16
20
16
12
22D
10
50
1
2
25
17
M
K
57
19-35
18
A
J
Service Rating
66
63
3
19-31
26
Insert Arrangement
E
F
I
Number of Contacts
51
58
64
19-28
Service Rating
43
2
X
Y
Z
25 34
17
10
1
D
W
h
a
4
C
g
c
N
K
B
V
j
4
22D 8 Twinax
U
d
P
E
N
M
e
R
B
g
S
19-18
A
S
C
h
F
G
14
T
A
f
E
F
J
II
W
D
H
19-11
Service Rating
Contact Size
K
E
I
C
T
U
M
L
F
17-99
B
S
N
C
L
E
F
G
A
P
D
K
J
46
H
UC
Z
M
55
3
T
S
Y
R
A
J
B
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start
insert arrangements
front face of pin inserts illustrated
W
V
U
T
A
j
S
i
Y
k
h
r
R
P
q
M
L
c
T
S
i
M
21-39
Service Rating
I
c
L
D
A
C
P
D
C
B
U
N
G
V
J
M
H
L
J
K
B
F
b
d
e
A
R
E
a
p
q
f
N
H
Z
n
T
S
D
m
t
r
P
C
Y
k
s
g
F
B
X
j
h
R
G
J
K
E
b
d
p
e
Insert Arrangment
a
n
f
N
D
Z
m
g
U
A
W
V
B
C
X
21-41
21-75
K
E
F
H
G
21-79
I
M
Number of Contacts
37
2
41
4
17
2
Contact Size
20
16
20
8 Twinax
22D
8 Coax
A
N
A
K
F
W
P
J
L
N
C
D
C
M
X
D
E
Insert Arrangement
Service Rating
6
D
7
E
15
F
G
24
34
45
55
66
23-35
M
6
14
21
100
8 Twinax
12
16
22D
k
z
g
96
97
98
99
100
II
y
T
n
A
U
24
23
22
21 44
20 43 52
42
19
41
51
40
39 50
18
38
37
17
36
16
15
14 13
B
p
V C
W
D
BB q
r
X E
CC
s
HH
Y F
DD
t
EE
u
Z
v
a
b
G
c
H
AA
GG
FF
x
f
w
K e d
J
23-53
25
45
53
49
1
2
26 3
27 4
46
5
28
6
29
47
30
48 31
32
35
12
T
R
P
7
11
10
N
9
23-54
I
U
V
A
W
n
85
93
B
p
23-55
M
I
Number of Contacts
53
40
9
4
55
Contact Size
20
22D
16
12
20
11
76
C
X
Y
q
D
AA
k
r Z
z GG BB
HH CC
j y
E
FF
s a
i
EE DD
F
x
t b
u
w
h
c
v
g
G
d
f
e
M
H
L
J
K
S m
8
33
34
86
4
23-21
S
77
94
I
R
67
95
23-14
P m
L
56
M
Number of Contacts
N
46
23-6
Service Rating
M h
35
5
S
H
F
Contact Size
2
3
T
U
J
25
1
C
V
K
H
G
Insert Arrangement
B
R
L
16
8
P
B
E
A
M
B
II
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start
insert arrangements
front face of pin inserts illustrated
A
Z
Y
v
FF
t
W
EE
s
V
U
KK
CC
q
T
p
AA
P
Insert Arrangement
H
60
42
C
33
68
F
82
H
D
26
6
76
53
99
93
15
K
L
M
G
J
N
R
81
67
59
41
G
75
19
h
k
m
32
B
94
25
g
BB
n
S
f
85
74
18
F
e
z
A
79
24
1
E
72
46
7
d
JJ
DD
r
D
y
HH
LL
64
16
c
x
29
22
C
b
GG
u
X
B
a
w
E
84
21
28
78
25-4
25-7
25-8
I
Twinax
Twinax
Service Rating
Number of Contacts
48
8
97
2
8
Contact Size
20
16
22D
8 Twinax
8 Twinax
U
A
A
a
b
S
J
Z
G
L
K
D
F
r
s
v
u
n
k
m
N
f
K
N
U
V
R
F
h
J
T
S
H
G
25-17
M
I
36
6
19
Contact Size
20
10 Power
22D
8 Twinax
12
N
1
3
X
U
Y
M
V
a
G
K
H
Service Rating
Number of Contacts
10
13
Contact Size
20
16
21
24
17 23
5
6
8
H
7
25-24
25-26
N
I
I
3
4
15
22
25-20***
8 Twinax 12 Coax
4
16
G
J
J
Insert Arrangement
9
14
20
F
V
K
E
U
3
19
25
10
W
18
D
T
L
2
13
11
Z
X
2
12
C
S
F
W
L
R
N
E
6
7
M
B
P
D
T
5
4
Y
1
A
B
C
Z
F
25-19
9
R
E
G
J
K
N
P
D
W
g
2
A
C
P
Number of Contacts
S
B
H
25-11***
Service Rating
E
X
L
Insert Arrangement
L
D
e
Y
M
E
A
V
t
w
p
P
d
c
q
R
C
M
C
B
H
B
T
12
12
16
5
4
16
12
20
12
8 Coax
(With Matched Impedance)
*** For use in MIL-STD-1760 applications (see pages 31 and 32).
12
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start
insert arrangements
front face of pin inserts illustrated
A
R
S
48
36
25
B
59
71
82
T
T
1
b
N
f
a
M
D
V
e
X
Y
Insert Arrangement
14
24
35
58 70 81
47
25-29
Service Rating
N
128
121
F
H
J
p
104
a
J
25-37
I
M
I
29
128
37
Contact Size
16
22D
16
Y
N
R
d
X
M
n
c
L
p
s
K
q
t
k
C
Z
e
m
W
W
c
v
E
j
V
N
25-41
Number of Contacts
Contact Size
3
11
22D
20
16
W
s
V
A
c
w
JJ
NN
B
b
v
GG HH
FF
3
12 Coax 8 Twinax
u
X
t
V
C
d
x
D
Service Rating
x
k
N
g
h
M
T
e E
K
L
I
40
4
20
16
20
16 8 Coax†
W
A
u
AA
26 27
R
24
Y
v
C
Z
23
37
D
z
N
y
k
d
x
h
M L
e
g
f
K
25-61
25-90
I
I
50
2
3
28 29
51
41
42
43
4
30
5
31
36
62
63
52
53
54
6
32
7
60
21
20
59
49
35
19
G
H
55
8
58
9
56
65
33
10
57
48
18
45
47
17
16
J
64
66
44
F
c
m
1
22
b
w
2
39 40
61
E
n
P
38
25
B
X
a
p
H
J
25-46
q
S
e
f
G
20
t
r
F
d
y
23
s
U
EE MM PP KK y
F
U r
f
LL
z g
G
q
DD
T
BB
AA h
H
p
CC
S
i
n
J
m
k j
R
K
P
N M L
Insert Arrangement
P
w
c
m
I
2
Z
a
Y
z
n
25-43
N/Inst.
22
H
D
b E
J
M
Z
a
K
L
C
v
AA
q
R
G
e
P
H
Service Rating
s
f
R
G
Insert Arrangement
t
g
F
U
J
r
Y
S p
d
u
S
b
x
h
T
i
B
X
u
r
T
F
q
w
k
t
s
U
E
b
U
D
T
V
D
a
m
A
W
C
p
V
a
h
r
B
Z
n
S
g
A
Y
X
B
H
L
93
Number of Contacts
A
G
K
25-35
P
F
Z
b
M
114
E
Y
n
c
G
K
X
m
P
7
D
k
r
d
E
W
Z
L
q
R
125
4
W
h
e
d
C
V
f
U
c
B
g
S
C
P
A
U
94
105 115
8 15
46
11
12
13
34
14
15
25-F4
Size 22D = M, Balance = I
Number of Contacts
61
40
4
Contact Size
20
20
16 8 Twinax
2
49
13
4
22D
16
12
† Coax contacts for RG180/U or RG195/U cable.
13
CONTACT LEGEND
8
10
12
16
20
22D
Special
insert arrangements
front face of pin inserts illustrated
1
13
D
A
B
A
23
22
12
C
B
21
11
20
10
Insert Arrangement
Service Rating
4
16
A
1
3 2
2
3
15 4
16
5
24 17
6
25 18
7
19
8
9
14
15
14
B
D
6
7
10 11
C
8
9
9-2
15-4*
15-25
17-20
I
II
M
M
Number of Contacts
2
4
22
3
16
4
Contact Size
20
16
22D
16
22D
12
A
1
J
J
9
B
23
H
K
M
L
D
G
R
4
F
E
5
E
21-21
I
S
P
D
6
21-12
Service Rating
C
18 17
E
H
K
M
N
15
16
29
F
Insert Arrangement
C
3
14
28
19
7
B
27
30
20
F
J
L
26 13
32
31
21
G
D
B
2
11 12
24
25
22
8
G
C
A
A
10
H
21-99
M/Inst.
M
Number of Contacts
3
9
32
9
5
11
Contact Size
20
12
22D
12
22D
12
79
90
46
67
57
24
A
13
5
36
1
R
C
S
T
D
U
3
101
89
78
66
Contact Size
k
m
V
E
h
w
e
g
v
d
f
u
t
s
r
Z
p
n
X
W
56 45 35
23
12
K
c
b
J
a
H
Y
F
25-92
Service Rating
Number of Contacts
P
j
L
N
4
97
Insert Arrangement
M
B
98
13
12
5
G
25-97
M
M
92
9
22D
16
NOTE: Some specials shown here were formerly known as Pyle
arrangements.Consult Amphenol for how to order information for
connectors with these inserts.
For further information on special arrangements consult
Amphenol Aerospace, Sidney NY.
* Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert.
26
14
3
13
22D 16
12
CONTACT LEGEND
8
10
12
16
20
22D
Special
insert arrangements requiring non-standard
shells or larger contacts
front face of pin inserts illustrated
A
F
F
G
C
A
D
E
G
B
H
B
E
A
Insert Arrangement
D
B
C
25-16
25L-3
M
II
Service Rating
C
25L-7
II
Number of Contacts
6
2
1
2
7
Contact Size
20
4
8
4
8
A
A
C
E
A
E
B
D
B
F
C
B
D
Insert Arrangement
33-3
Service Rating
C
33-5
II
33-6
II
II
Number of Contacts
1
2
5
2
4
Contact Size
4
0
4
8
4
A
D
B
NOTE: Some specials shown here were formerly
known as Pyle arrangements. Consult Amphenol
for how to order information for connectors with
these inserts.
Consult Amphenol Aerospace for longer shell
drawings.
C
Insert Arrangement
Service Rating
37-5
II
Number of Contacts
4
Contact Size
0
15
CONTACT LEGEND
0
4
8
22D
TVP00R (D38999/20) – crimp, metal
CTVP00R (D38999/20) – crimp, composite
wall mounting receptacle
S
2 PLACES
Part number reference.
See how to order, pages 43-46
to complete.
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.861 MAX
21.87 MAX
(TV)
LL (TV)
LL1 (CTV)
R1
2 PLACES
R2
2 PLACES
M (TV)
M1 (CTV)
AA
B
THREAD
TVP00RW-XX-XXX
TVPS00RK-XX-XXX
TVPS00RF-XX-XXX
TVPS00RS-XX-XXX
L (TV)
L1 (CTV)
CTVP00RW-XX-XXX
CTVPS00RF-XX-XXX
D38999/20
PANEL HOLE
DIMENSIONS
V THREAD
D
.909 MAX
23.09 MAX
(CTV)
TT
4 PLACES
RED
BAND†
BLUE
BAND††
T
4 PLACES
.005 M
.13 M
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
Z (TV)
Z 1(CTV)
A1
BACK PANEL
MOUNTING
1.037 MAX
26.34 MAX
(TV)
–A–
1.240 MAX
31.50 MAX
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Shell
Size
9
11
13
15
17
19
21
23
25
MS
B Thread
Shell
Class 2A
L
L1
Size 0.1P-0.3L-TS Max. Max.
Code
(Plated)
(TV) (CTV)
A
.6250
.469 .514
B
.7500
.469 .514
C
.8750
.469 .514
D
1.0000
.469 .514
E
1.1875
.469 .514
F
1.2500
.469 .514
G
1.3750
.500 .545
H
1.5000
.500 .545
J
1.6250
.500 .545
M
+.000
–.005
(TV)
.820
.820
.820
.820
.820
.820
.790
.790
.790
A2
FRONT PANEL
MOUNTING
Inches
M1
+.000
–.005
(CTV)
.773
.773
.773
.773
.773
.773
.741
.741
.741
R1
R2
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
A1 Dia.
Z
Z1
Back
S
T
Max. Max Panel
Max. ±.008 (TV) (CTV) Mount
.948 .128 .153 .198
.650
1.043 .128 .153 .198
.800
1.137 .128 .153 .198
.910
1.232 .128 .153 .198 1.040
1.323 .128 .153 .198 1.210
1.449 .128 .153 .198 1.280
1.575 .128 .183 .228 1.410
1.701 .154 .183 .228 1.530
1.823 .154 .183 .228 1.660
A2 Dia.
AA
Front
Max.
Panel Panel
Mount Thickness
.510
.234
.620
.234
.740
.234
.900
.234
1.010
.234
1.130
.234
1.250
.204
1.360
.204
1.470
.204
LL
+.006
–.000
(TV)
.905
.905
.905
.905
.905
.905
.905
.905
.905
LL 1
±.005 TT
(CTV) ±.008
.908 .216
.908 .194
.908 .194
.908 .173
.908 .194
.908 .194
.904 .194
.904 .242
.904 .242
Millimeters
MS
Shell
Shell Size
Size Code
9
A
11
B
13
C
15
D
17
E
19
F
21
G
23
H
25
J
L
Max.
(TV)
11.91
11.91
11.91
11.91
11.91
11.91
12.70
12.70
12.70
L1
Max.
(CTV)
13.06
13.06
13.06
13.06
13.06
13.06
13.84
13.84
13.84
M
+.00
–.13
(TV)
20.83
20.83
20.83
20.83
20.83
20.83
20.07
20.07
20.07
M1
+.00
–.13
(CTV)
19.63
19.63
19.63
19.63
19.63
19.63
18.82
18.82
18.82
R1
R2
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
S
Max
24.1
26.5
28.9
31.3
33.7
36.9
40.1
43.3
46.4
T
±.20
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
All dimensions for reference only
V
Thread
Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
A1 Dia.
Z
Z1
Back
Max. Max. Panel
(TV) (CTV) Mount
3.89 5.03 16.66
3.89 5.03 20.22
3.89 5.03 23.42
3.89 5.03 26.59
3.89 5.03 30.96
3.89 5.03 32.94
4.65 5.79 36.12
4.65 5.79 39.29
4.65 5.79 42.47
A2 Dia.
Front
Panel
Mount
13.11
15.88
19.05
23.01
25.81
28.98
32.16
34.93
37.69
AA
Max.
5.94
5.94
5.94
5.94
5.94
5.94
5.18
5.18
5.18
Designates true position dimensioning
16
LL
+.15
–.00
(TV)
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
LL 1
±.13
(CTV)
23.06
23.06
23.06
23.06
23.06
23.06
22.96
22.96
22.96
TT
±.20
5.49
4.93
4.93
4.39
4.93
4.93
4.93
6.15
6.15
TVP02R – crimp, metal
CTVP02R – crimp, composite
box mounting receptacle
Part number reference.
See how to order, pages 43-46
to complete.
TVP02RW-XX-XXX
TVPS02RK-XX-XXX
TVPS02RF-XX-XXX
TVPS02RS-XX-XXX
CTVP02RW-XX-XXX
CTVPS02RF-XX-XXX
S
2 PLACES
R1
2 PLACES
L (TV)
L1 (CTV)
BLUE
BAND††
R2
2 PLACES
PANEL HOLE
DIMENSIONS
Z (TV)
Z 1(CTV)
RED
BAND†
A1
TT
4 PLACES
.005 M
T
4 PLACES
B
THREAD
BACK PANEL
MOUNTING
AA
M (TV)
M 1 (CTV)
.13 M
LL (TV)
LL1 (CTV)
A2
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Consult Amphenol Aerospace for availability of composite box mount receptacles.
MS
B Thread
Shell
Class 2A
L
L1
Shell Size 0.1P-0.3L-TS Max. Max.
Size Code
(Plated)
(TV) (CTV)
9
A
.6250
.205 .250
11
B
.7500
.205 .250
13
C
.8750
.205 .250
15
D
1.0000
.205 .250
17
E
1.1875
.205 .250
19
F
1.2500
.205 .250
21
G
1.3750
.235 .280
23
H
1.5000
.235 .280
25
J
1.6250
.235 .280
M
+.000
–.005
(TV)
.820
.820
.820
.820
.820
.820
.790
.790
.790
MS
Shell
Shell Size
Size Code
9
A
11
B
13
C
15
D
17
E
19
F
21
G
23
H
25
J
M1
+.00
–.13
(CTV)
19.63
19.63
19.63
19.63
19.63
19.63
18.82
18.82
18.82
M1
+.000
–.005
(CTV)
.773
.773
.773
.773
.773
.773
.741
.741
.741
R1
R2
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
FRONT PANEL
MOUNTING
Inches
A1
Z
Z1
Back
S
T
Max. Max. Panel
Max. ±.008 (TV) (CTV) Mount
.948 .128 .153 .198
.650
1.043 .128 .153 .198
.800
1.137 .128 .153 .198
.910
1.232 .128 .153 .198 1.040
1.323 .128 .153 .198 1.210
1.449 .128 .153 .198 1.280
1.575 .128 .183 .228 1.410
1.701 .154 .183 .228 1.530
1.823 .154 .183 .228 1.660
A2
AA
LL
Front
Max.
+.006
Panel
Panel –.000
Mount Thickness (TV)
.510
.234
.905
.620
.234
.905
.740
.234
.905
.900
.234
.905
1.010
.234
.905
1.130
.234
.905
1.250
.204
.905
1.360
.204
.905
1.470
.204
.905
LL 1
±.005
(CTV)
.908
.908
.908
.908
.908
.908
.904
.904
.904
TT
±.008
.216
.194
.194
.173
.194
.194
.194
.242
.242
Millimeters
L
Max.
(TV)
5.21
5.21
5.21
5.21
5.21
5.21
5.97
5.97
5.97
L1
Max.
(CTV)
6.35
6.35
6.35
6.35
6.35
6.35
7.11
7.11
7.11
M
+.00
–.13
(TV)
20.83
20.83
20.83
20.83
20.83
20.83
20.07
20.07
20.07
R1
R2
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.92
38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.92
S
Max
24.1
26.5
28.9
31.3
33.7
36.9
40.1
43.3
46.4
All dimensions for reference only
T
±.20
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
Z
Max.
(TV)
3.89
3.89
3.89
3.89
3.89
3.89
4.65
4.65
4.65
Z1
Max.
(CTV)
5.03
5.03
5.03
5.03
5.03
5.03
5.79
5.79
5.79
A1
Back
Panel
Mount
16.66
20.22
23.42
26.59
30.96
32.94
36.12
39.29
42.47
A2
Front
Panel
Mount
13.11
15.88
19.05
23.01
25.81
28.98
32.16
34.93
37.69
AA
Max.
5.94
5.94
5.94
5.94
5.94
5.94
5.18
5.18
5.18
Designates true position dimensioning
17
LL
+.15
–.00
(TV)
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
LL 1
±.13
(CTV)
23.06
23.06
23.06
23.06
23.06
23.06
22.96
22.96
22.96
TT
±.20
5.49
4.93
4.93
4.39
4.93
4.93
4.93
6.15
6.15
TV06R (D38999/26) – crimp, metal
CTV06R (D38999/26) – crimp, composite
straight plug
Part number reference.
See how to order, pages 43-46
to complete.
TV06RW-XX-XXX
TVS06RK-XX-XXX
TVS06RF-XX-XXX
TVS06RS-XX-XXX
METAL
CTV06RW-XX-XXX
CTVS06RF-XX-XXX
1.234 MAX
31.34 MAX
1.220 MAX
31.00 MAX
D38999/26
B THREAD
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
Q
1.656 MAX
42.06 MAX
D
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
–A–
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
1.797 MAX
45.64 MAX
COMPOSITE
1.234 MAX
31.34 MAX
B THREAD
Q
D
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
–A–
† Blue band indicates rear release contact retention system
Inches
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
B Thread
0.1P-0.3L-TS-2B
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
Millimeters
Q
Dia.
Max.
.858
.984
1.157
1.280
1.406
1.516
1.642
1.768
1.890
Shell
Size
9
11
13
15
17
19
21
23
25
All dimensions for reference only.
18
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
Q
Max.
21.8
25.0
29.4
32.5
35.7
38.5
41.7
44.9
48.0
V
Thread
Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
TV26/MTV26 – crimp, metal
CLUTCH-LOK® straight plug for high vibration
and harsh environment applications
Part number reference.
See how to order, pages 43, 44
to complete.
TV26RKXXXXX
TV26RSXXXXX
The latest in MIL-DTL-38999, Series III Connector Technology is the CLUTCH-LOK. Designed
for high vibration and harsh environments such as aircraft gas turbine engines, it is also an
ideal choice for demanding applications such as aircraft, space and military ground vehicles.
The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to
compromise the need for quick, smooth mating of plugs and receptacles in order to get
increased uncoupling torque.
The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements - it also has proven to actually tighten itself under vibration. This is a
powerful advantage over the traditionally high vibration application connectors. The CLUTCHLOK is also a tremendous advantage in inaccessible, hard to reach areas where mating
torque is difficult to apply and complete coupling is not verifiable by inspection.
CLUTCH-LOK features and benefits:
•
•
•
•
•
•
•
•
For parts with MS Stamping
use MTV26( ) part number as
follow:
MTV26RKXXXXX
MTV26RSXXXXX
High degree of differential torque
Infinite free coupling and positive metal-to-metal bottoming with each mating
No settling back to the next ratchet tooth
Available with stainless steel shells and Class K firewall inserts
All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion
resistance and contact protection with recessed pins
Enhanced connector performance at affordable prices
Completely intermateable with all existing MIL-DTL-38999 Series III connectors
Fully QPL’d
1.234 MAX
31.34 MAX
1.220 MAX
31.00 MAX
B THREAD
Q
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
1.656 MAX
42.06 MAX
D
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
–A–
† Blue band indicates rear release contact retention system
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
B Thread
0.1P-0.3L-TS-2B
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
Inches
Millimeters
Q
Dia.
Max.
.858
.984
1.157
1.280
1.406
1.516
1.642
1.768
1.890
Shell
Size
9
11
13
15
17
19
21
23
25
All dimensions for reference only.
19
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
Q
Max.
21.8
25.0
29.4
32.5
35.7
38.5
41.7
44.9
48.0
V
Thread
Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
TV07R (D38999/24) – crimp, metal
CTV07R (D38999/24) – crimp, composite
jam nut receptacle
C
Part number reference.
See how to order, pages 43-46
to complete.
BLUE BAND ††
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX
T•
TV07RW-XX-XXX
TVS07RK-XX-XXX
TVS07RF-XX-XXX
TVS07RS-XX-XXX
.378 MAX
9.60 MAX
D
CTV07RW-XX-XXX
CTVS07RF-XX-XXX
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.794 MAX
20.17 MAX
D38999/24
PANEL HOLE
DIMENSIONS
A•
D1
V THREAD
B THREAD
H
RED
BAND †
.091 MAX
2.31 MAX
D2
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
–A–
K REF
SHELL SIZES 9/11 –
.871 22.12
SHELL SIZES 13/25 –
.878 22.30
1.280 MAX
32.51 MAX
S
2 PLACES
.940 MAX
23.88 MAX
JAM NUT
D-HOLE
MOUNTING
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
★ .059 dia min.
1.5 dia min. 3 lockwire holes
Formed lockwire hole design (6 holes) is optional
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
A•
+.000
–.010
.669
.769
.955
1.084
1.208
1.333
1.459
1.575
1.709
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
C
Max.
1.199
1.386
1.511
1.636
1.761
1.949
2.073
2.199
2.323
Inches
D1
+.010
–.000
.700
.825
1.010
1.135
1.260
1.385
1.510
1.635
1.760
D2
+.000
–.010
.670
.770
.955
1.085
1.210
1.335
1.460
1.585
1.710
H
Hex
+.017
–.016
.875
1.000
1.188
1.312
1.438
1.562
1.688
1.812
2.000
S
±.010
1.062
1.250
1.375
1.500
1.625
1.812
1.938
2.062
2.188
T•
+.010
–.000
.697
.822
1.007
1.134
1.259
1.384
1.507
1.634
1.759
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
A•
+.00
–.25
16.99
19.53
24.26
27.53
30.68
33.86
37.06
40.01
43.41
C
Max.
30.45
35.20
38.38
41.55
44.73
49.50
52.65
55.85
59.00
D1
+.25
–.00
17.78
20.96
25.65
28.83
32.01
35.18
38.35
41.53
44.70
D2
+.00
–.25
17.02
19.59
24.26
27.56
30.73
33.91
37.08
40.26
43.43
H Hex
+.43
–.41
22.23
25.40
30.18
33.32
36.53
39.67
42.80
46.02
50.80
S
±.25
26.97
31.75
34.93
38.10
41.28
46.02
49.23
52.37
55.58
T•
+.25
–.00
17.70
20.88
25.58
28.80
31.98
35.15
38.28
41.50
44.68
All dimensions for reference only
• D shaped panel cut-out dimensions
NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.
20
V
Thread
Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
TV01R – crimp, metal
CTV01R – crimp, composite
line receptacle
Part number reference.
See how to order, 43-45 to
complete.
TV01RW-XX-XXX
TVS01RF-XX-XXX
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.861 MAX
21.87 MAX
(TV)
LL (TV)
LL1 (CTV)
GG (TV)
GG 1 (CTV)
B
THREAD
CTV01RW-XX-XXX
CTVS01RF-XX-XXX
.280 MIN FULL THD
7.11 MIN FULL THD
M (TV)
M 1 (CTV)
V THREAD
D
.909 MAX
23.09 MAX
(CTV)
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
RED
BAND †
S (TV)
S1 (CTV)
2 PLACES
Z (TV)
Z 1(CTV)
BLUE
BAND ††
–A–
1.037 MAX
26.34 MAX
(TV)
L (TV)
L1 (CTV)
1.240MAX
31.50 MAX
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
B Thread
0.1P-0.3L-TS-2A
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
M
+.000
–.005
(TV)
.820
.820
.820
.820
.820
.820
.790
.790
.790
Inches
1
M
+.000
–.005
(CTV)
.773
.773
.773
.773
.773
.773
.741
.741
.741
L
Max.
(TV)
.469
.469
.469
.469
.469
.469
.500
.500
.500
L1
Max.
(CTV)
.514
.514
.514
.514
.514
.514
.545
.545
.545
S
±.010
(TV)
.675
.800
.925
1.050
1.238
1.300
1.425
1.550
1.675
S1
±.010
(CTV)
.635
.765
.885
1.100
1.197
1.260
1.385
1.510
1.635
Z
Max.
(TV)
.153
.153
.153
.153
.153
.153
.183
.183
.183
Z1
Max.
(CTV)
.198
.198
.198
.198
.198
.198
.228
.228
.228
GG
±.010
(TV)
.812
.905
1.093
1.219
1.375
1.469
1.625
1.750
1.875
GG1
±.010
(CTV)
.699
.875
1.007
1.140
1.229
1.380
1.493
1.626
1.777
LL
+.006
–.000
(TV)
.905
.905
.905
.905
.905
.905
.905
.905
.905
LL1
±.005
(CTV)
.908
.908
.908
.908
.908
.908
.904
.904
.904
Millimeters
MS
Shell
Shell Size
Size Coded
9
A
11
B
13
C
15
D
17
E
19
F
21
G
23
H
25
J
M
+.00
–.13
(TV)
20.83
20.83
20.83
20.83
20.83
20.83
20.07
20.07
20.07
M1
+.00
–.13
(CTV)
19.63
19.63
19.63
19.63
19.63
19.63
18.82
18.82
18.82
L
Max
(TV)
11.91
11.91
11.91
11.91
11.91
11.91
12.70
12.70
12.70
L1
Max
(CTV)
13.06
13.06
13.06
13.06
13.06
13.06
13.84
13.84
13.84
S
±.25
(TV)
17.15
20.32
23.50
26.67
31.45
33.02
36.20
39.37
42.55
S1
±.25
(CTV)
16.13
19.43
22.47
27.94
30.40
32.00
35.18
38.35
41.53
All dimensions for reference only
21
V
Thread
Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
Z
Max
(TV)
3.89
3.89
3.89
3.89
3.89
3.89
4.65
4.65
4.65
Z1
Max
(CTV)
5.03
5.03
5.03
5.03
5.03
5.03
5.79
5.79
5.79
GG
±.25
(TV)
20.62
22.99
27.76
30.96
34.93
37.31
41.28
44.45
47.63
GG1
±.25
(CTV)
17.75
22.22
25.57
28.95
31.21
35.05
37.92
41.30
45.13
LL
+.15
–.00
(TV)
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
LL1
±.13
(CTV)
23.06
23.06
23.06
23.06
23.06
23.06
22.96
22.96
22.96
TV09R – crimp, metal
flange mounting plug
Part number reference.
See how to order, page 43 to
complete.
TV09RW-XX-XXX
TVS09RF-XX-XXX
.190 +.010
–.000
4.82 +.26
–.00
R
G
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
BLUE
BAND †
1.656 MAX
42.06 MAX
D
Q
R
GG
B
THREAD
.591 +.003
–.000
15.01+.08
–.00
3.59 MAX
9.12 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
.138-32UNC-2B
HELICAL COIL
.005 M
–A–
1.797 MAX
45.64 MAX
.13 M
† Blue band indicates rear release contact retention system
Inches
Shell
Size
9**
11
13**
15
17
19
21
23
25
MS
Shell Size
Coded
A
B
C
D
E
F
G
H
J
B Thread
0.1P-0.3L-TS-2A
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
G
±.060
1.106
1.106
1.106
1.106
1.106
1.356
1.356
1.356
1.356
Q
Dia.
Max
.859
.969
1.141
1.266
1.391
1.500
1.625
1.750
1.875
R
1.038
1.115
1.240
1.327
1.417
1.557
1.624
1.713
1.801
GG
Dia.
±.005
1.838
1.948
2.124
2.248
2.375
2.495
2.568
2.723
2.848
Millimeters
Shell
Size
9**
11
13**
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
Q
Dia.
Max
21.82
24.62
28.98
32.16
35.33
38.10
41.28
44.45
47.63
G
±1.52
28.09
28.09
28.09
28.09
28.09
34.44
34.44
34.44
34.44
All dimensions for reference only
** Partially tooled. Consult Amphenol Aerospace for availability
22
R
26.37
28.32
31.50
33.71
35.99
39.55
41.25
43.51
45.75
GG
Dia.
±.13
46.69
49.48
53.95
57.10
60.33
63.37
65.23
69.16
72.34
Designates true position dimensioning
TVPS02Y (D38999/21) – hermetic, metal
box mounting receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVPS02Y-XX-XXX
TVPS02YN-XX-XXX
D38999/21
S
2 PLACES
R1
2 PLACES
.913 +.011
–.000
23.19 +.28
–.00
R2
2 PLACES
.093 +.006
–.000
2.36 +.15
–.00
1
B THREAD
TT
4 PLACES
T
4 PLACES
.005 M
.250 MAX
6.35 MAX
RED
BAND †
.13 M
† Red band indicates fully mated
NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions
with printed circuit tail contacts.
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
R1
R2
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
S
±.010
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
Inches
T
±.008
.128
.128
.128
.128
.128
.128
.128
.154
.154
TT
±.008
.216
.194
.194
.173
.194
.194
.194
.242
.242
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
R1
R2
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
All dimensions for reference only
S
±.25
23.83
26.19
28.58
30.96
33.32
36.53
39.67
42.88
46.02
T
±.20
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
TT
±.20
5.49
4.93
4.93
4.39
4.93
4.93
4.93
6.15
6.15
Designates true position dimensioning
23
TVS07Y (D38999/23) – hermetic, metal
jam nut receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVS07Y-XX-XXX
TVS07YN-XX-XXX
D38999/23
C
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX
T•
PANEL HOLE
DIMENSIONS
L
D1
D2
KK
A•
RED
BAND †
B THREAD
JAM NUT
D-HOLE
MOUNTING
.200 MAX
5.08 MAX
H
K REF
SHELL SIZES 9/11 – .871 22.12
SHELL SIZES 13/25 – .878 22.30
S
2 PLACES
† Red band indicates fully mated
★ . 059 dia min.
3 lockwire holes
1.5 dia min.
Formed lockwire hole design (6 holes) is optional.
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
A•
+.000
–.010
.669
.769
.955
1.084
1.208
1.333
1.459
1.575
1.709
Inches
C
Max
1.199
1.386
1.511
1.636
1.761
1.949
2.073
2.199
2.323
D1
+.010
–.000
.700
.825
1.010
1.135
1.260
1.385
1.510
1.635
1.760
D2
+.000
–.010
.670
.770
.955
1.085
1.210
1.335
1.460
1.585
1.710
H
Hex
+.017
–.016
.875
1.000
1.188
1.312
1.438
1.562
1.688
1.812
2.000
L
Max
.357
.357
.357
.357
.357
.381
.381
.381
.381
S
±.010
1.062
1.250
1.375
1.500
1.625
1.182
1.938
2.062
2.188
T•
+.010
–.000
.697
.822
1.007
1.134
1.259
1.384
1.507
1.634
1.759
KK
+.011
–.000
.642
.766
.892
1.018
1.142
1.268
1.392
1.518
1.642
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
A•
+.00
–.25
16.99
19.53
24.26
27.53
30.68
33.86
37.06
40.01
43.41
1
C
Max
30.45
35.20
38.38
41.55
44.73
49.50
52.65
55.85
59.00
D
+.25
–.00
17.78
20.96
25.65
28.83
32.01
35.18
38.35
41.53
44.70
2
D
+.00
–.25
17.02
19.59
24.26
27.56
30.73
33.91
37.08
40.26
43.43
All dimensions for reference only
H Hex
+.43
–.41
22.23
25.40
30.18
33.32
36.53
39.67
42.80
46.02
50.80
L
Max
9.07
9.07
9.07
9.07
9.07
9.68
9.68
9.68
9.68
S
±.25
26.97
31.75
34.93
38.10
41.28
46.02
49.23
52.37
55.58
T•
+.25
–.00
17.70
20.88
25.58
28.80
31.98
35.15
38.28
41.50
44.68
• D shaped panel cut-out dimensions
24
KK
+.28
–.00
16.31
19.46
22.66
25.86
29.01
32.21
35.36
38.56
41.71
TVSIY (D38999/25) – hermetic, metal
solder mounting receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVSIY-XX-XXX
TVSIYN-XX-XXX
D38999/25
L
M
.031+.006
–.005
.79 +.15
–.13
KK
B THREAD
.375 MAX
9.53 MAX
GG
RED BAND †
† Red band indicates fully mated
Inches
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
L
+.011
–.005
.806
.806
.806
.806
.806
.806
.806
.838
.838
M
+.006
–.005
.125
.125
.125
.125
.125
.125
.125
.156
.156
GG
Dia.
+.011
–.010
.750
.844
.969
1.094
1.218
1.312
1.438
1.563
1.688
KK
Dia.
+.001
–.005
.672
.781
.906
1.031
1.156
1.250
1.375
1.500
1.625
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
L
+.28
–.00
20.47
20.47
20.47
20.47
20.47
20.47
20.47
21.29
21.29
M
+.15
–.13
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.96
3.96
All dimensions for reference only
25
GG
Dia.
+.28
–.25
19.05
21.44
24.61
27.79
30.94
33.32
36.53
39.70
42.88
KK
Dia.
+.03
–.13
17.07
19.84
23.01
26.19
29.36
31.75
34.93
38.10
41.28
TVSHIY (D38999/27) – hermetic, metal
weld mounting receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVSHIY-XX-XXX
TVSHIYN-XX-XXX
D38999/27
L
GG
M
.375 MAX
9.53 MAX
B THREAD
RED BAND †
† Red band indicates fully mated
Inches
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell
Size
Code
A
B
C
D
E
F
G
H
J
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
L
+.011
–.000
.806
.806
.806
.806
.806
.806
.806
.838
.838
M
+.006
–.005
.125
.125
.125
.125
.125
.125
.125
.156
.156
GG
Dia.
+.010
–.000
.973
1.095
1.221
1.347
1.434
1.579
1.721
1.886
1.973
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
L
+.28
–.00
20.47
20.47
20.47
20.47
20.47
20.47
20.47
21.29
21.29
All dimensions for reference only
26
M
+.15
–.13
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.96
3.96
GG
Dia.
+.25
–.00
24.71
27.81
31.01
34.21
36.42
40.11
43.71
47.90
50.11
TV Breakaway Fail Safe Connectors
quick-disconnect with an axial pull of lanyard
Amphenol Tri-Start Breakaway Fail Safe Connectors provide unequalled performance in
environments requiring instant disengagement.
Designed to provide quick disconnect of a
connector plug and receptacle with an axial
pull on the lanyard, the “Breakaway” Fail Safe
connector family offers a wide range of
electrical and mechanical features:
• Instant decoupling and damage free
separation
• Completely intermateable with standard
receptacles (D38999/20 and /24)
• Inventory support commonality through the
use of standard insert arrangements and
contacts
TYPE 2
TYPE 6
TYPE 1
Breakaway un-mating is initiated by applying a
Amphenol offers a variety of lanyard plug styles including MIL-STD-1760
pull force to the lanyard which causes the opertypes 1, 2 and 6 for Stores Management applications.
ating sleeve on the plug to move away from the
receptacle. Coupling segments on the plug then move
away from the mating receptacle while expanding, thus releasing the receptacle.
After completion of the un-mating sequence, spring compression returns the
sleeve and segments to their original positions. Un-mating of the plug may also
be accomplished by normal rotation of the coupling ring without affecting the
breakaway capability.
The Tri-Start Breakaway Fail Safe connector features which provide EMI/EMP
shielding in excess of MIL-DTL-38999 Series III requirements:
• Solid metal-to-metal coupling
• EMI grounding fingers
• Conductive finishes
Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/
29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact,
Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier.
Breakaway with Coax Contacts
In addition to standard Breakaway connectors, Amphenol also manufactures
custom breakaway connectors including those with:
• Highly durable non-metallic operating sleeves in a variety of lengths and
diameters
• Increased pull-force capability
• Low-profile designs
• Custom lanyard lengths and backshells
• Low force separation capabilities
• Low insertion/separation force contacts
• Non-cadmium finishes
Whether you need a standard Breakaway, one of our custom Breakaways or, a
unique Breakaway design, please contact your local Amphenol representative.
Contact Amphenol Aerospace for more information on breakaway, quickdisconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999
Series I & II, MIL-C-26482, MIL-C-83723) also offer breakaway quick-disconnect
connectors.
27
Special configuration Fail Safe used on
space telescope application. Lanyard is
replaced by a swivel ring for remote disconnect
and “wing arms” have been added for manual
actuation accessibility by gloved astronauts.
D38999/29 & D38999/30
TV Breakaway Fail Safe – crimp, metal
lanyard release plug
Part number reference.
See how to order, pages 29, 30
to complete.
D38999/29 (Pins Only)
D38999/30 (Sockets Only)
88-5565XX-XX
91-5565XX-XX
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING THREAD RELEASE
.359 MAX
9.12 MAX
D
B
LANYARD
PULLED TAUT
AGAINST A
.500 ±.031
12.70 ±.79
DIA MANDREL
BLUE BAND †
1.781 MAX
45.24 MAX
V THREAD
METRIC
LANYARD LENGTH
(See Lanyard Length Table)
2.375 MAX
60.33 MAX
† Blue band indicates rear release contact retention system
Inches
Shell
Size
11
13
15
17
19
21
23
25
MS
Shell Size
Code
B
C
D
E
F
G
H
J
B
Max
1.846
1.972
2.079
2.205
2.301
2.472
2.594
2.705
D
Max
Accessory Dia.
1.109
1.250
1.375
1.500
1.625
1.750
1.875
2.000
Millimeters
Shell
Size
11
13
15
17
19
21
23
25
MS
Shell Size
Code
B
C
D
E
F
G
H
J
D Max
Accessory
Dia.
28.17
31.75
34.93
38.10
41.28
44.45
47.63
50.08
B
Max
46.89
50.09
52.81
56.01
58.45
62.79
65.89
68.71
All dimensions for reference only
28
V
Thread
Metric
M15X1.0-6g
M18X1.0-6g
M22X1.0-6g
M25X1.0-6g
M28X1.0-6g
M31X1.0-6g
M34X1.0-6g
M37X1.0-6g
D38999/29 & D38999/30
TV Breakaway Fail Safe
lanyard release plug
insert availability, how to order
INSERT AVAILABILITY
Insert
Arrangement
11-2
11-35
11-98
13-4
13-8
13-35
13-98
15-5
15-15
15-18
15-19
15-35
15-97
17-6
17-8
17-26
17-35
17-99
19-11
19-32
19-35
21-11
21-16
21-35
21-39
21-41
23-21
23-35
23-53
23-54
23-55
25-4
25-19
25-20
25-24
25-29
25-35
25-43
25-46
25-61
Service
Total
Rating Contacts
I
2
M
13
I
6
I
4
I
8
M
22
I
10
II
5
I
15
I
18
I
19
M
37
I
12
I
6
II
8
I
26
M
55
I
23
II
11
I
32
M
66
I
11
II
16
M
79
I
39
I
41
II
21
M
100
I
53
M
53
I
55
I
56
I
19
N
30
I
24
I
29
M
128
I
43
I
46
I
61
22D
16
Contact Size
12
12
8
8
Coax Coax* Twinax
2
13
6
4
8
22
10
14
18
19
5
1
37
8
4
6
8
26
55
21
2
11
32
66
11
16
79
37
41
2
100
53
40
9
55
48
4
8
19
10
13
12
29
4
3
12
128
23
40
61
Straight Pull
(lbs. max.)
15 Degree Pull
(lbs. max.)
45
55
90
100
20
4
Basic
Part
Number
88/91-556508
06
07
10
11
13
14
18
23
22
19
20
27
28
29
30
31
37
39
40
47
48
49
50
51
57
58
59
61
60
66
74
67
68
69
70
71
72
MIL-DTL-38999
Insert
Arrangement
11-2
11-35
11-98
13-4
13-8
13-98
13-35
15-5
15-15
15-18
15-19
15-35
17-6
17-8
17-26
17-35
17-99
19-11
19-32
19-35
21-11
21-16
21-35
21-41
21-39
23-21
23-35
23-53
23-54
23-55
25-19
25-20
25-29
25-35
25-43
25-61
25-4
25-24
TABLE II
LANYARD LENGTH CODES
21
Tri-Start Lanyard Separation Forces
Shell
Size
11
13
15
17
19
21
23
25
20
TABLE I
INSERT ARRANGEMENT CODE
2*
* For RG 180/U and RG 195/U cables only.
(Check Amphenol, Sidney, NY for other
cable applications.
For availability of other insert arrangements consult Amphenol, Sidney, NY.
For accessories for lanyard release plugs
see page 33.
29
Lanyard
Length (in.)
± .236
4.016
4.528
5.000
5.512
6.024
6.535
7.008
7.520
7.992
8.503
9.016
9.528
10.000
10.512
11.024
11.535
12.008
12.520
13.031
14.016
15.000
16.024
17.008
18.031
Lanyard
Lanyard Length
Length (mm)
Code For
± 6.0
Part Number
102
A
115
B
127
C
140
D
153
E
166
F
178
G
191
H
203
I
216
J
229
K
242
L
254
M
267
N
280
P
293
R
305
S
318
T
331
U
356
V
381
W
407
X
432
Y
458
Z
D38999/29 & D38999/30
TV Breakaway Fail Safe
lanyard release plug – how to order, cont.
HOW TO ORDER - BY MILITARY PART NUMBER
FAIL SAFE D38999/29 & D38999/30
HOW TO ORDER - BY PROPRIETARY PART NUMBER
FAIL SAFE 88-5565( ) & 91-5565( )
Ordering procedure for example part number
D38999/29FB35EN is shown below:
D38999/
29
F
Ordering procedure for example part number 88-556529-EP is
shown below:
B
35 E N
88
– 5565
D38999/DOD Number
Prefix
Finish
Specification
Sheet Number
Shell Size and Insert
Arrangement Code
Service Class
Lanyard Length Code
Shell Size Code
Contact Type/Alternate Insert Rotation
29
–
E
P
Connector Type Identification
Insert Arrangement
Lanyard Length Code
Finish
88 designates corrosion resistant olive drab cadmium
plate over nickel, 500 hour extended salt spray,
EMI –50dB @ 10 GHz specification min., 175°C
Polarizing Position
DOD Number Prefix
D38999/ designates MIL-DTL-38999,
Series III Tri-Start Connectors
91 designates electroless nickel plated aluminum,
optimum EMI shielding effectiveness –65dB @ 10 GHz
specification min., 48 hour salt spray, 200°C
These are standard finishes. Consult Amphenol Aerospace,
Sidney, NY for variations.
Specification Sheet Number
29 designates Lanyard Release Plug with pin contacts
30 designates Lanyard Release Plug with socket contacts
Connector Type Identification
88/91-5565 designates MIL-DTL-38999, Series III Tri-Start
Lanyard Release Plug
Service Class
F designates electroless nickel plated aluminum,
optimum EMI shielding effectiveness –65dB @ 10 GHz
specification min., 48 hour salt spray, 200°C
W designates corrosion resistant olive drab cadmium
plate aluminum, 500 hour extended salt spray,
EMI –50dB @ 10 GHz specification min., 175°C
Shell Size and Insert Arrangement Code
Shell sizes are MIL-DTL-38999, Series III from 11 thru 25. The
basic part number selected specifies the insert arrangement.
See Table I (page 29) for coded part number that correlates to
insert arrangement.
Shell Size Code
MIL-DTL-38999, Sizes 11 thru 25
Lanyard Length Code
See Table II (page 29) for lanyard length code number.
A*
B
C
D
E
F
G
H
J
MIL Shell Size
9*
11
13
15
17
19
21
23
25
Amphenol
Shell Size
Contact Type/Alternate Rotations
P designates pin, S designates socket for normal positioning
of contacts. When an alternate position of the connector is
required to prevent cross-mating, a different letter (other than
P or S) is used. See alternate positioning on page 8, then
convert to Amphenol proprietary coding by the following chart.
* Shell size 9 not available
Insert Arrangement
MIL-DTL-38999, see insert availability chart on page 29.
Pin Contacts
MS Letter
Amphenol Letter
Lanyard Length Code
See Table II (page 29) for lanyard length code number.
Polarizing Position
For alternate positions of connector (to prevent crossmating) see alternate positioning on page 8. (N indicates
normal)
30
Socket Contacts
MS Letter Amphenol Letter
PN
P (normal)
SN
S (normal)
PA
G
SA
H
PB
I
SB
J
PC
K
SC
L
PD
M
SD
N
PE
R
SE
T
D38999/31 for MIL-STD-1760
TV Breakaway Fail Safe – crimp, metal
lanyard release plug
.100 MAX
2.54 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING
THREAD RELEASE
2.000 MAX
50.80 MAX
ACCESS.
DIA
2.000 MAX
50.80 MAX
ACCESS.
DIA
**
2.008 MAX
51.00 MAX
1.687 MAX
42.85 MAX
2.030 MAX
51.56 MAX
METRIC
THREAD
M37X
1.0-6g0.100R
PIN CONTACTS ONLY,
SHELL SIZE 25 ONLY
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING
THREAD RELEASE
.359 MAX
9.12 MAX
BLUE
BAND †
D38999/31
.359 MAX
9.12 MAX
88-555875/76
91-555875/76
Type 6
88-558518/19
91-558518/19
Type 2
Type 1
T3W-16B25-XXXX
**
2.705 MAX
68.71 MAX
METRIC
1.781 MAX
THREAD
45.24 MAX
M37X
2.375 MAX
1.0-6g
60.33 MAX
0.100R
LANYARD LENGTH
(See Lanyard Length Table)
LANYARD LENGTH
(See Lanyard Length Table)
TYPE 6
TYPE 2
.280 MIN
7.11 MIN
FULL
THREAD
Part number reference.
See how to order, page 32 to
complete.
BLUE
BAND †
Tri-Start Lanyard Separation Forces
Shell
Size
25
Straight Pull
(lbs. max.)
90
15 Degree Pull
(lbs. max.)
100
.359 MAX
9.12 MAX
TYPE 1 (LONGER SHELL)
2.000 MAX
50.80 MAX
ACCESS.
DIA
INSERT AVAILABILITY
FAIL SAFE D38999/31
FOR MIL-STD-1760
2.008 MAX
51.00 MAX
A
S
B
R
METRIC
THREAD
M37X
1.0-6g0.100R
BLUE
BAND †
2.499 MAX
63.47 MAX
LANYARD LENGTH
(See Lanyard Length Table)
5
1
3
X
U
E
6
7
M
D
T
4
Y
N
† Blue band indicates rear release
contact retention system
** Lanyard pulled taut against a
.500 ± .13 dia. mandrel
All dimensions for reference only
C
Z
P
F
2
V
W
L
G
K
H
J
Pin Contact Data for MIL-STD-1760
Insert
Arrangement
25-20
Service
Rating
N
Total
Contacts
30
20
10
16
13
Contact
12 (coax) 8 (twinax)
4
3
25-20
Primary Interface Signal Set
A
Contacts for 25-20 Pattern
B
Standard Contact
Shell Arrangement
Number
Size
Service
Size
Number
of Contacts Contacts Rating
3
8
Twinax
4
12
Coax
25
-20
Insert
Arrangement
25-11
13
16
N
10
20
N
Service
Rating
N
Total
Contacts
11
Contact
Location
Pin
Socket
A, H, K
M39029/90-529 M39029/91-530
2, 3
M39029/28-211 M39029/75-416
W, 5
M39029/102-558 M39029/103-559
C, D, E, F, M39029/58-364 M39029/56-352
J, M, N, P
R, T, U, Y, Z
B, G, L, S M39029/58-363 M39029/56-351
V, X, 1, 4
6, 7
Contact Size
20
10 (power)
2
9
31
H
J
C
G
L
K
D
F
E
25-11
Auxillary Power Signal Set
Contact
Legend
8 (twinax) 10 (power) 12 (coax) 16
20
D38999/31 for MIL-STD-1760
TV Breakaway Fail Safe
for Stores Management applications
lanyard release plug – how to order
HOW TO ORDER - BY MILITARY PART NUMBER
FAIL SAFE D38999/31
Ordering procedure for example part number D38999/31WE20PN1 is
shown below:
D38999/
31 W
E
20
P
N
1
D38999/DOD Number
Prefix
Specification
Sheet Number
Service Class
Lanyard Length Code
Insert Arrangement
Contact Style
Polarizing Position
Type Number
DOD Number Prefix
D38999/ designates MIL-DTL-38999, Series III Tri-Start Connectors
Specification Sheet Number
31 designates Lanyard Release Plug for MIL-STD-1760
with pin contacts
Service Class
F designates electroless nickel plated aluminum,
optimum EMI shielding effectiveness –65dB @ 10 GHz
specification min., 48 hour salt spray, 200°C
W designates corrosion resistant olive drab cadmium
plate aluminum, 500 hour extended salt spray,
EMI –50dB @ 10 GHz specification min., 175°C
TABLE III
LANYARD LENGTH CODES
Lanyard
Lanyard
Lanyard Length
Length (in.) Length (mm.)
Code For
± .236
± 6.0
Part Number
6.024
153.0
E
6.535
166.0
F
7.008
178.0
G
7.520
191.0
H
7.992
203.0
I
8.504
216.0
J
9.016
229.0
K
9.528
242.0
L
Lanyard Length Code
See Table III for lanyard length code number.
Insert Arrangement
Only 11 or 20 are available contact arrangement numbers.
See page 31.
Contact Style
Only P and A are valid contact style options. P replaces the “no designation” option in the PIN on revision C and eariler revisions of the Mil-Spec.
A designates supplied less contacts.
Polarizing Positions
N is required for normal position.
Type Number
Type 1, 2 or 6. See drawings on page 31.
For accessories for lanyard release plugs see page 33.
32
TV Breakaway Fail Safe – accessories
backshells, dummy contacts, wire combs
Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors.
Low Profile Backshells in shell size 25 with
the following features:
• Olive drab cadmium finish
• 90 degree termination
• Low profile design with three
heights ranging from 1.010 to 1.660
• Rear access covers to help ease
harness assembly and repairability
• Amphenol part numbers:
10-640000-XXX and 10-559672-XXX
Backshells are offered for use with Breakaway Fail Safe Connectors
in three heights.
Dummy Contacts
• Available in size 12 and size 8
• Provide a cost effective alternative for sealing
unused contact cavities
• Size 8 part number: T3-4008-59P
• Size 12 part number: T3-4012-59P
Wire Combs
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
For information on how to order these accessory
products for Breakaway Fail Safe connectors
consult Amphenol Aerospace.
Accessory products for Breakaway Connectors:
Dummy Contacts and Wire Combs
33
Tri-Start – accessories
receptacle protection cap
.797 MAX
20.24 MAX
A
.167 +.010
–.005
4.24 +.25
–.13
6.000 APPROX
152.40 APPROX
B
.578 MAX
14.68 MAX
A
*10-552943-XXX
B
.797 MAX
20.24 MAX
A
*10-553310-XXX
D
*10-553970-XXX
6.000 APPROX
152.40 APPROX
B
*10-553120-XXX
3.500 APPROX
88.90 APPROX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552943-119
Shell
Size
9
11
13
15
17
19
21
23
25
A Thread
Class 2B
0.1P-0.3L-TS
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
Inches
B
Dia.
Max
.875
1.000
1.125
1.250
1.438
1.500
1.625
1.750
1.875
D Dia.
+.010
–.000
.703
.844
1.016
1.141
1.266
1.391
1.516
1.641
1.766
Millimeters
Finish
Olive drab, cadmium,
nickel base
Electroless nickel
10-No
Suffix
-XX9
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
All dimensions for reference only.
For MS protection caps, see page 40.
Shell
Size
9
11
13
15
17
19
21
23
25
34
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
B
Dia.
Max
22.23
25.40
28.58
31.75
36.53
38.10
41.28
44.45
47.63
D Dia.
+.25
–.00
17.86
21.44
25.81
28.98
32.16
35.33
38.51
41.68
44.86
Tri-Start - accessories
plug protection cap
1.166 MAX
29.62 MAX
B
*10-552944-XXX
.167 +.010
–.005
4.24 +.25
–.13
N
5.000 APPROX
127.00 APPROX
D
1.166 MAX
29.62 MAX
B
*10-553998-XXX
N
5.000 APPROX
127.00 APPROX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552944-119
Shell
Size
9
11
13
15
17
19
21
23
25
A Thread
Class 2B
0.1P-0.3L-TS
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
Inches
D Dia.
+.010
–.000
.516
.641
.766
.891
1.016
1.141
1.266
1.343
1.516
N
Dia.
Max
.895
1.000
1.171
1.299
1.436
1.543
1.670
1.787
1.914
Millimeters
Finish
Olive drab, cadmium,
nickel base
Electroless nickel
10-No
Suffix
-XX9
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
All dimensions for reference only.
For MS protection caps, see page 40.
Shell
Size
9
11
13
15
17
19
21
23
25
35
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
D Dia.
+.25
–.00
13.11
16.28
19.46
22.63
25.81
28.98
32.16
34.11
38.51
N
Dia.
Max
22.73
25.40
29.74
32.99
36.47
39.19
42.42
45.39
48.62
Tri-Start – accessories
dummy receptacle
Part number reference.
See note below to complete.
* 10-553974-XXX
S
2 PLACES
R1
2 PLACES
M
R2
2 PLACES
TT
4 PLACES
W
T
4 PLACES
.005 M
B THREAD
.13 M
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-553974-119
Finish
Olive drab, cadmium,
nickel base
Electroless nickel
10-No
Suffix
-XX9
-XXG
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Coded
A
B
C
D
E
F
G
H
J
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
M
+.020
–.000
.822
.822
.822
.822
.822
.822
.791
.791
.791
Inches
R1
R2
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
S
±.010
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
T
+.008
–.006
.128
.128
.128
.128
.128
.128
.128
.154
.154
W
±.010
.098
.098
.098
.098
.098
.098
.125
.125
.125
TT
+.008
–.006
.216
.194
.194
.173
.194
.194
.194
.242
.242
Millimeters
M
+.51
–.00
20.88
20.88
20.88
20.88
20.88
20.88
20.09
20.09
20.09
All dimensions for reference only
R1
R2
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
S
±.25
23.83
26.19
28.58
30.96
33.32
36.53
39.67
42.88
46.02
T
+.20
–.15
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
W
±.25
2.49
2.49
2.49
2.49
2.49
2.49
3.18
3.18
3.18
TT
+.20
–.15
5.49
4.93
4.93
4.93
4.93
4.93
4.93
6.15
6.15
Designates true position dimensioning
36
Tri-Start – accessories
cable clamps
L
Straight Style
*10-552681-XXX metal coupling
KK
FF
V THREAD
F1
F2
.270 +.010
–.020
6.86 +.25
–.51
U
KK
V THREAD
90 Degree Elbow Style
*10-552682-XXX metal coupling
LL
.270 +.010
–.020
6.86 +.25
–.51
F1
F2
VIEW AT A
FF
A
* To complete order number, see suffix chart below. Examples:
Clamp with metal couplng nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119.
Finish
Olive drab, cadmium,
nickel base
Electroless nickel
10-No
Suffix
-XX9
-XXG
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
F1
Min.
Dia.
Cable
.094
.141
.172
.203
.234
.265
.297
.328
.359
F2
Max.
Dia.
Cable
.203
.250
.323
.422
.500
.562
.625
.703
.765
L
Max.
1.431
1.431
1.431
1.431
1.431
1.431
1.492
1.492
1.492
U
Max.
.656
.688
.750
.859
.937
1.000
1.062
1.141
1.203
FF
Dia.
Max.
.347
.394
.467
.566
.644
.706
.769
.847
.909
Inches
KK
Dia.
Max.
.629
.756
.883
1.011
1.138
1.265
1.393
1.488
1.616
LL
Max.
1.015
1.062
1.125
1.328
1.392
1.453
1.609
1.656
1.719
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS
Shell Size
Code
A
B
C
D
E
F
G
H
J
F1
Min. Dia.
Cable
2.39
3.58
4.37
5.16
5.94
6.73
7.54
8.83
9.12
F2
Max. Dia.
Cable
5.16
6.35
8.20
10.72
12.70
14.27
15.88
17.86
19.43
All dimensions for reference only.
37
L
Max.
36.35
36.35
36.35
36.35
36.35
36.35
37.90
37.90
37.90
U
Max.
16.66
17.48
19.05
21.82
23.80
25.40
26.97
28.98
30.56
V
Thread
Metric
M12X1-6H
M15X1-6H
M18X1-6H
M22X1-6H
M25X1-6H
M28X1-6H
M31X1-6H
M34X1-6H
M37X1-6H
FF
Dia.
Max.
8.81
10.01
11.86
14.38
16.36
17.93
19.53
21.51
23.09
KK
Dia.
Max.
15.98
19.20
22.43
25.68
28.91
32.13
35.38
37.80
41.05
LL
Max.
25.78
26.97
28.58
33.73
35.36
36.91
40.87
42.06
43.66
Tri-Start – accessories
universal “header assembly” for flex print or
PC board mounting
Mounts to all MIL-DTL-38999 and
MIL-C-26482 Connectors
The use of connectors with printed circuit termination is rapidly gaining popularity due to
the rise of high volume, vapor phase or wave
solder manufacturing processes. Termination
of this style of connector to flex print or a
printed circuit board represents a major cost
in the manufacturing process for users. When
adding flex or printed circuit board assemblies to an expensive filter or filter/transient
protection connector, the total cost of a failed
solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive.
The universal header assembly from Amphenol will provide for easy separation
of the connector from the board on these occasions.
Headers provide easy
separation of the
connector from the PC
board.
Header Assemblies Provide Cost Savings
Incorporation of the header assembly provides the user with time and cost saving
potentials. These header assemblies can be vapor phase or wave soldered to
flex or printed circuit boards prior to the receipt of the EMI/EMP connector.
Headers can be installed to standard connectors, allowing for electrical testing
that would adversely affect the sensitive diodes, MOV’s or capacitors in the
EMI/EMP connectors. Expensive connector assemblies can be easily removed
from and reattached to the header assembly as the manufacturing process
dictates.
Mounting Applications
Shell modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. The ideal application would involve either a single
flange moved all the way to the rear of the connector or a double flange. Cinch
nuts can be installed in either flange to allow easier mounting to the panel or the
header assembly. The forward flange would mount the connector to the panel;
the rear flange would be used to mount the header assembly. Various types of
captivated or loose attaching screws can be utilized for unique applications.
Amphenol universal headers are slotted to allow mounting to all series of MILDTL-38999 or MIL-C-26482 connectors without special alterations. They are of
similar dimension as the flange of the mounting connector and would be approximately .185 inches (4.70 mm) thick.
Incorporates a Shorter Pin/Socket Contact
The heart of the header assembly is a short pin/socket contact. The tail of the
contact would accommodate standard through-hole diameters and thickness of
the flex or printed circuit board materials. The socket is imbedded in the molded
material, making electrical engagement with the printed circuit tail of the connector.
Cylindrical Configuration
• 3 PCB stickout dimensions are available.
• Size 22 contacts use .175 thick headers
• Size 16 to 20 contacts use .195 thick
headers
• Consult Amphenol, Sidney NY for additional
configurations.
• Headers for cylindrical connectors accommodate up to 128 pins. Consult Amphenol
catalogs for mating connector contact
layouts (12-092 and 12-090 for MIL-DTL38999 and 12-070 for MIL-C-26482)
Mounting to Rectangular ARINC Connectors
• Headers for ARINC connector arrangements
accommodate up to 150 pins
• Consult Amphenol, Sidney, NY for ARINC
configurations and detailed dimensions.
Materials
• Body is molded from Torlon or PPS
(Polyphenylene Sulfide)
• Electrical engagement areas of the header
contact are plated with .00003 inches
minimum of gold over .00005 inches
minimum of nickel.
See drawing of standard header on next page.
38
Tri-Start – accessories
universal “header assembly” for flex print or
PC board mounting, cont.
The drawing below shows the standard universal adapter for use with MIL-DTL-38999 and MIL-C-26482 connectors.
Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations.
Assembly
Part Number
21-904008-XX(
21-904010-XX(
21-904012-XX(
21-904014-XX(
21-904016-XX(
21-904018-XX(
21-904020-XX(
21-904022-XX(
21-904024-XX(
)
)
)
)
)
)
)
)
)
Shell
Size
F
Radius
8/9
10/11
12/13
14/15
16/17
18/19
20/21
22/23
24/25
.094
.094
.094
.125
.125
.125
.125
.125
.125
See Suffix Chart
G
± .005
S
± .005
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
T
+ .008
– .006
.128
.128
.128
.128
.128
.128
.128
.154
.154
R1
TP†
R2
TP†
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
TT
+ .008
– .006
.216
.194
.194
.173
.194
.194
.194
.242
.242
Assemblies containing Size 22 contacts only: .175
Assemblies containing Size16 or 20 contacts: .195
† TP designates true position dimensioning.
HOW TO ORDER INFORMATION
For Universal Adapter Used with MIL-DTL-38999 Connectors
Use coded number as follows:
21-9040
XX
XX X
Designates Amphenol
Interface Adapter
Shell size designation for
MIL-DTL-38999 Series III.
See Suffix chart.
Arrangement number - See MIL-STD-1560
or MIL-STD-1669. See insert availability charts on
pages 6 and 7.
Contact PCB Stickout designation
See Suffix chart.
ASSEMBLY NUMBER SUFFIX CHART
Shell Size
Designation*
08
10
12
14
16
18
20
22
24
Universal adapters are also used with MIL-DTL-38999 Series I and II and with MIL-C-26482,
Series 1 and 2. For how to order information on adapters to be used with ARINC connectors,
consult Amphenol, Sidney NY.
39
Arrangement
Number
Suffix***
Insert
Arrangement
Suffix
from
MIL-STD-1560
or MIL-STD-1669
Contact
PCB Stickout**
Suffix
B ± .015
Stickout
1
.120
2
.185
3
.270
*Shell size designation for MIL-DTL-38999 Series I, II, III and IV and
MIL-C-26482 Series 1 and 2.
Examples: Shell size 9 use 08. Shell size 25 use 24.
** Size 22 contacts available in all 3 stickout lengths.
Size 16 and 20 contacts available only in .185 and .270 lengths.
*** Insert arrangement 14-97 and 15-97 are not available at this time.
Consult Amphenol, Sidney NY for information.
Tri-Start – accessories
contacts, sealing plugs, protection caps
STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S
Contact
Size
8 (Coax)*
8 (Power)
8 (Twinax)
10 (Power)
12
16
20
22D
4
0
TV/CTV Pins
Military No.
M39029/60-367
N/A
M39029/90-529**
M39029/58-528
M39029/58-365
M39029/58-364
M39029/58-363
M39029/58-360
N/A
N/A
TV/CTV Sockets
Military No.
M39029/59-366
N/A
M39029/91-530
M39029/56-527
M39029/56-353
M39029/56-352
M39029/56-351
M39029/56-348
N/A
N/A
Supersedes
MS27536
N/A
N/A
N/A
MS27493-12
MS27493-16
MS27493-20
MS27493-22D
N/A
N/A
Supersedes
MS27535
N/A
N/A
N/A
MS27490-12
MS27490-16
MS27490-20
MS27490-22D
N/A
N/A
** For use with M17/M176-00002 cable.
† Optional design - see slash sheet MS39029.
For other contact options available for use in Tri-Start connectors,
(wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap
data given on next page.
Above part numbers include standard 500 cycle finish designation - gold plating over suitable
underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY.
*For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12
and 16 coax contacts available for use in Tri-Start connectors, see catalog 12-130 or consult
Amphenol, Sidney, NY
1500 CYCLE CONTACTS FOR CTV, CLASSES H & J
Contact
Size
12
16
20
22D
Proprietary No
10-597072-2X
10-597068-2X
10-597064-2X
10-597058-3X
CTV Pins
Military No
M39029/107-623
M39029/107-622
M39029/107-621
M39029/107-620
Supersedes
–
–
–
–
Proprietary No
10-597073-2X
10-597069-2X
10-597065-2X
10-597061-2X
PLASTIC PROTECTION CAPS
Shell
Size
9
11
13
15
17
19
21
23
25
Plug
Rececptacle
10-70506-14
10-70506-16
10-70500-18
10-70500-20
10-70500-22
10-70500-24
10-70524-1
10-70506-28
10-70500-28
10-70500-10
10-70500-12
10-70500-14
10-70500-16
10-70500-19
10-70500-20
10-70500-22
10-70500-24
10-70524-1
Proprietary
No.
10-482099-8
T3-4008-59P
10-405996-81
10-576225
10-405996-121
10-405996-161
10-405996-201
10-405996-221
10-405996-41
10-405996-01
Military
No.
N/A
N/A
MS27488-8-1
N/A
MS27488-12-1
MS27488-16-1
MS27488-20-1
MS27488-22-1
MS27488-4-1
MS27488-0-1
Supersedes
–
–
–
–
MS METAL PROTECTION CAPS
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
Size Code
A
B
C
D
E
F
G
H
J
MS Plug
Protection Cap
D38999/32W9X*
D38999/32W11X*
D38999/32W13X*
D38999/32W15X*
D38999/32W17X*
D38999/32W19X*
D38999/32W21X*
D38999/32W23X*
D38999/32W25X*
MS Receptacle
Protection Cap
D38999/33W9X*
D38999/33W11X*
D38999/33W13X*
D38999/33W15X*
D38999/33W17X*
D38999/33W19X*
D38999/33W21X*
D38999/33W23X*
D38999/33W25X*
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol, Sidney, NY for more detailed information on ordering MS
Metal protection caps.
SEALING PLUGS
Contact
Size
8 (Coax)
8 (Twinax)
8 (Power)
10 (Power)
12
16
20
22D
4
0
CTV Sockets
Military No
M39029/106-617
M39029/106-616
M39029/106-615
M39029/106-614
40
Tri-Start
contacts – printed circuit board, wire wrap
SOCKETS
PCB
Socket
Contacts
Size
PINS
Contact Stickout Max/Min
(See Illustration below)
D38999/24
Tail D38999/20 D38999/26
TV07
Dia
TVP00
TV06
Metal Composite
10-497623-15 22D
.019
10-497623-25 22D
.019
10-497623-35 22D
.019
10-497623-45 22D
.019
10-497623-75 22D
.019
10-497623-105 22D
.019
10-497623-145 22D
.019
10-497623-155 22D
.019
10-497643-15
20
.019
10-497643-25
20
.019
10-497643-35
20
.019
10-497643-45
20
.019
10-497650-15
16
.040
Wire Wrap
Tail
Contacts
Square
10-497577-15 22D .025
10-497577-25 22D
.025
10-897577-35 22D
.025
10-497577-55 22D
.025
10-497621-15
20
.025
10-497621-25
20
.025
10-497621-35
20
.025
CONTACT
STICK OUT MAX/MIN
.291
.226
.868
.803
.348
.283
.208
.143
.146
.081
.028
NS
.609
.539
.423
.358
.348
.294
.213
.159
.555
.501
.138
.084
.255
.201
.155
.090
.002
NS
.201
.136
.566
.501
.151
.101
.605
.555
.308
.258
.316
.251
.893
.828
.373
.308
.233
.168
.171
.106
.053
.000
.634
.564
.448
.383
.373
.319
.238
.184
.580
.526
.163
.109
.280
.226
.180
.115
.027
NS
.226
.161
.591
.526
.176
.126
.630
.580
.333
.283
.285
.222
.862
.802
.342
.282
.202
.142
.140
.080
.022
NS
.603
.538
.417
.357
.342
.293
.207
.158
.549
.500
.132
.083
.249
.200
.149
.089
NS
NS
.195
.135
.560
.500
.145
.100
.599
.554
.302
.257
PCB
Pin
Contacts
.242
.182
.819
.759
.299
.239
.159
.099
.097
.037
.021
NS
.560
.495
.374
.314
.299
.250
.164
.115
.506
.457
.089
.040
.206
.157
.106
.046
NS
NS
.152
.092
.517
.457
.102
.057
.556
.511
.259
.214
Size
Contact Stickout Max/Min
(See Illustration below)
D38999/24
Tail D38999/20 D38999/26
TV07
Dia
TVP00
TV06
Metal Composite
10-407552-15 22M
.019
10-407552-55 22M
.019
10-407552-85 22M
.019
10-407552-95 22M
.019
10-407552-115 22M
.019
10-497640-15
20
.019
10-497640-25
20
.019
10-497640-45
20
.019
10-497640-65
20
.019
10-497596-15
20
.025
10-497596-25
20
.025
10-497596-35
20
.025
10-497596-55
20
.025
10-497695-15
16
.040
10-497630-25
16
.062
10-497630-35
16
.062
10-497630-45
16
.062
10-597502-15
12
.081
Wire Wrap
Tail
Contacts
Square
10-407572-15 22D .025
All dimensions for reference only.
Consult Sidney, NY for specific contact
contour stickout data.
NS designates No Stickout.
See also catalog 12-170, Amphenol
Cylindrical Connectors for PCB
Applications. This catalog provides the
most commonly used insert pattern
pin-out drawings which have been
tooled for the purpose of attaching
cylindrical connectors to printed circuit
boards.
10-407572-35 22D
.025
10-407572-45 22D
.025
10-407572-75 22D
.025
10-407584-25
20
.025
10-407584-35
20
.025
.335
.280
.224
.169
.060
.010
NS
.360
.305
.249
.194
.085
.035
NS
.329
.279
.218
.168
.054
.009
NS
.286
.236
.175
.125
.011
NS
NS
.002
NS
.348
.298
.213
.163
NS
.023
NS
.373
.323
.238
.188
NS
NS
NS
.342
.297
.207
.162
NS
.299
.254
.164
.119
NS
.138
.088
.058
.012
.148
.102
.229
.183
.346
.300
.255
.205
.348
.298
.060
.010
.108
.062
.228
.178
.163
.113
.083
.037
.173
.127
.254
.208
.371
.325
.280
.230
.373
.323
.085
.035
.133
.087
.252
.203
.132
.087
.052
.011
.142
.101
.223
.182
.340
.299
.249
.204
.342
.297
.054
.009
.102
.061
.222
.177
.089
.044
.009
NS
.099
.058
.180
.139
.297
.256
.206
.161
.299
.254
.011
NS
.059
.018
.179
.134
.014
NS
.155
.105
.255
.205
.521
.475
.605
.559
.308
.262
.498
.007
.180
.130
.280
.230
.546
.500
.630
.584
.333
.287
.008
NS
.149
.104
.249
.204
.515
.474
.599
.558
.302
.261
NS
NS
.106
.061
.206
.161
.472
.431
.556
.515
.259
.218
PCB Socket and pin part numbers include finish designation - gold plating over
suitable underplate in accordance with MIL-C-39029. For other finish variations,
consult Amphenol, Sidney, NY.
Note: 22M and 22D contacts are interchangeable.
For other contact options available for use in Tri-Start connectors (thermocouple,
fiber optic), consult Amphenol, Sidney, NY.
41
Tri-Start
application tools
The following data includes information pertaining to the application tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MILDTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type and when
used as specified in the installation instructions (L-624 and L844) covering the TV, CTV and MS series connectors, will provide reliable crimped wire to contact terminations. There is a
possibility of additional crimping tools other than those included
being available at present or in the future for this specific application.
CRIMPING TOOLS
Contact
Size/Type
12 Pin and Socket
16 Pin and Socket
20 Pin and Socket
22D Pin
22D Socket
8 Twinax Center
Pin and Socket
8 Twinax Intermediate
Outer Pin & Socket
Crimping
Tool
M22520/1-01
M22520/1-01
M22520/7-01
M22520/1-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
Turret Die
or Positioner
M22520/1-04
M22520/1-04
M22520/7-04
M22520/1-04
M22520/2-10
M22520/7-08
M22520/2-09
M22520/7-07
M22520/2-07
M22520/7-05
M22520/2-37
Contact
Size/Type
8 Coaxial Inner
Pin and Socket
M22520/5-01
M22520/5-200
8 Coaxial Outer Pin
and Socket
Crimping
Tool
M22520/2-01
Turret Die
or Positioner
M22520/2-31
M22520/5-01
M22520/2-01
M22520/5-05
Die Closure B
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-35
M22520/4-01
M22520/4-02
M22520/2-01
M22520/2-34
M22520/31-01
M22520/31-02
M22520/5-01
M22520/10-01
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact.
The above crimping tools and positioners are available from the approved tool
manufacturer.
16 Coaxial Inner
Pin and Socket
16 Coaxial Outer
Pin and Socket
12 Coaxial Inner
Pin and Socket
12 Coaxial Outer
Pin and Socket
10 (Power)
TP201423
1716P-1
INSERTION TOOLS
Plastic Tools
Use with
Contact
Size
10 (Power
12
16
20
22D
8 Coaxial
8 Twinax
MS
Part Number
M81969/14-05*
M81969/14-04*
M81969/14-03*
M81969/14-10*
M81969/14-01*
Color
Gray / (White)
Yellow / (White)
Blue / (White)
Red / (Orange)
Green / (White)
None
Metal Tools
Angle Type
Straight Type
MS
Proprietary
Proprietary
Part Number
Part Number
Part Number
M81969/8-11
†
†
M81969/8-09
11-8674-12
11-8794-12
M81969/8-07
11-8674-16
11-8794-16
M81969/8-05
11-8674-20
11-8794-20
M81969/8-01
11-8674-24
11-8794-24
None Required
M81969/46-06**
None
Color
Green
Yellow
Blue
Red
Black
Red
REMOVAL TOOLS
Plastic Tools
Use with
Contact
Size
10 (Power)
12
16
20
22D
8 Coaxial
8 Twinax
MS
Part Number
M81969/14-05*
M81969/14-04*
M81969/14-03*
M81969/14-10*
M81969/14-01*
M81969/14-12
M81969/14-12
For Unwired
Contacts
Proprietary
Color
Part Number
(Gray) / White
†
(Yellow) / White 11-10050-11
(Blue) / White 11-10050-10
(Orange) / Red 11-10050-9
(Green) / White 11-10050-7
Green
None
Green
None
Metal Tools
Angle Type
Straight Type
MS
Proprietary Proprietary
Part Number
Part Number Part Number
M81969/8-12
†
†
M81969/8-10
11-8675-12
11-8795-12
M81969/8-08
11-8675-16
11-8795-16
M81969/8-06
11-8675-20
11-8795-20
M81969/8-02
11-8675-24
11-8795-24
None
11-9170
DRK264-8††
M81969/46-12** 11-9170
N/A
Color
Green / White
Yellow / White
Blue / White
Red / Orange
Green / White
N/A
N/A
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
* Double end insertion/removal tool.
† To be determined.
** Twinax insertion tools are available only in a straight type, metal version.
†† Contact Daniels Manufacturing Co.
42
for availability.
Tri-Start
how to order – (Amphenol® TV, metal)
how to order – (Amphenol® TV26 CLUTCH-LOK®)
Proprietary Part Number
Amphenol® Tri-Start Connectors (metal) can be ordered by coded part number.
Ordering procedure is illustrated by part number TVPS00RF-9-35PB( ) as shown below:
TVPS
00
RF
-
9
-35
P
B
(XXX)
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
Special Variations
Connector Type
RQF
same as RF except with Quadrax contacts
TV
TVP
TVS
TVPS
MTV
RGQF
same as RGF except with Quadrax contacts
designates Tri-Start Series Connector
designates back panel mounted receptacle
designates 200°C rated
designates back panel mounted, 200°C rated receptacle
designates CLUTCH-LOK connector with “MS” stamping
(Note: remove dashes in how to order part number when
ordering CLUTCH-LOK)
RGQW same as RGW except with Quadrax contacts
Shell Style
00
01
02
06
26
designates wall mount receptacle
designates line receptacle
designates box mount receptacle
designates straight plug
designates proprietary CLUTCH-LOK high vibration straight
plug (available in service classes RK and RS only)
07 designates jam nut receptacle
09 designates flange mounted plug
IY
designates solder mounted receptacle, hermetic only
HIY
designates weld mounted receptacle, hermetic only
RF
hermetic seal, passivated stainless steel, 200°C
RS*
(non-hermetic connectors), nickel plated stainless
steel, optimum EMI shielding effectiveness –65dB
@ 10 GHz specification min., 500 hour salt spray,
200°C, firewall barrier
YN
(hermetic connectors), nickel plated stainless steel,
200°C
A
B
C
D
E
F
G
H
J
MIL Shell Size
9
11
13
15
17
19
21
23
25
Amphenol
Shell Size
Contact Type
P designates pin contacts
S designates socket contacts
Alternate Positions
Locksmith keying - rotation of minor keys. See page 8.
“N” not required for normal position.
RGW** olive drab cadmium plated ground plane aluminum, 175°C
corrosion resistant olive drab cadmium plate aluminum,
500 hour extended salt spray, EMI –50 dB @ 10 GHz
specification min., 175°C
Y
MIL-DTL-38999, see insert arrangement charts, pgs. 6 & 7.
RGF** electroless nickel plated ground plane aluminum, 200°C
RW
same as RW except with Quadrax contacts
Insert Arrangement
electroless nickel plated aluminum, optimum EMI
shielding effectiveness –65dB @ 10GHz specification
min., 48 hour salt spray, 200°C
corrosion resistant stainless steel, firewall capability, plus
500 hour salt spray resistance, EMI –45 dB @ GHz
specification min., 200°C
RQW
MIL-DTL-38999, Sizes 9-25.
alternate finish, requires special variation suffix. Example:
non-conductive, anodic coated aluminum is defined by
variation suffix 005. Consult Amphenol, Sidney NY for
details, options and availability of non-cadmium or nickel
finishes.
RK*
same as RK except with Quadrax contacts and not
firewall capable
Shell Size
Service Class
RX
RQK
Special Variations
Consult Amphenol Aerospace, Sidney, NY for variations.
43
* Coaxial arrangements are not available in these classes.
** For more information on Coax/Triax/Twinax Ground Plane
Connectors see page 49.
Tri-Start
how to order – (D38999, TV military, metal)
how to order – (MTV26 CLUTCH-LOK®)
Military Part Number
To more easily illustrate ordering procedure of Tri-Start Connectors (metal) by military
designation, part number D38999/20F A35PB is shown as follows:
D38999/
20
F
A
35
P
B
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
Connector Type
D38999/ designates MIL-DTL-38999 Series III Connector
MTV designates military D38999/26 CLUTCH-LOK high vibration
straight plug (available in service class RK only)
Shell Style
20 designates
21 designates
23 designates
24 designates
25 designates
26 designates
27 designates
wall mount receptacle
box mount receptacle, hermetic
jam nut receptacle, hermetic
jam nut receptacle
solder mount receptacle, hermetic
straight plug
weld mount receptacle, hermetic
Lanyard Release Connectors (See pages 28-32 for ordering)
29 designates lanyard release plug with pin contacts
30 designates lanyard release plug with socket contacts
31 designates lanyard release plug for MIL-STD-1760 with
pin contacts
Protection Caps (See page 40 for ordering MS protection caps)
32 designates plug protection cap
33 designates receptacle protection cap
W
corrosion resistant olive drab cadmium plate aluminum,
500 hour extended salt spray, EMI –50 dB @ 10 GHz
specification min., 175°C
Y
hermetic seal, passivated stainless steel, 200°C
S
(non-hermetic connectors), nickel plated stainless
steel, optimum EMI shielding effectiveness –65dB
@ 10 GHz specification min., 500 hour salt spray,
200°C
N
(hermetic connectors), nickel plated stainless steel,
200°C
Shell Size
MIL-DTL-38999, Sizes 9-25.
A
B
C
D
E
F
G
H
J
MIL Shell Size
9
11
13
15
17
19
21
23
25
Amphenol
Shell Size
Insert Arrangement
MIL-DTL-38999, see insert arrangement charts, pgs. 6 & 7.
G
space grade, electroless nickel, 48 hour salt spray, 200°C
Contact Type
P designates pin contacts
S designates socket contacts
A designates same as “P” except supplied less pin
contacts
B designates same as “S” except supplied less socket
contacts (A & B designates non-standard contact
applications)
X designates eyelet contacts, hermetics only
K
corrosion resistant stainless steel, firewall capability, plus
500 hour salt spray resistance, EMI –45 dB @ GHz
specification min., 200°C
Alternate Positions
Locksmith keying - rotation of minor keys. See page 8.
Use N for normal.
L
corrosion resistant steel, electrodeposited nickel, 48 hour
salt spray, 200°C
44
Special Variations
Consult Amphenol Aerospace, Sidney, NY for variations.
Service Class
C
non-conductive, anodic coated aluminum, 500 hour salt
spray, 200°C
F
electroless nickel plated aluminum, optimum EMI
shielding effectiveness –65dB @ 10GHz specification
min., 48 hour salt spray, 200°C
Tri-Start
how to order – (Amphenol® CTV, composite)
Proprietary Part Number
Amphenol® Tri-Start Composite Connectors can be ordered by coded part number.
Ordering procedure is illustrated by part number CTVPS00RF-9-35PB as shown below:
CTVPS
00
RF – 9
– 35
P
B
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
Connector Type
CTV
designates Tri-Start Series Connector
CTVP designates panel mounted receptacle
CTVS designates 200°C rated
CTVPS designates panel mounted, 200°C rated receptacle
Shell Style
00 designates
01 designates
02 designates
06 designates
07 designates
Shell Size
9 thru 25 available
Insert Arrangement
MIL-DTL-38999, see insert arrangement charts, pgs. 6 &7.
Contact Type
H designates 1500 cycle pin contacts
J designates 1500 cycle socket contacts
P designates 500 cycle pin contacts
S designates 500 cycle socket contacts
wall mount receptacle
line receptacle
box mount receptacle*
straight plug
jam nut receptacle
Alternate Positions
Locksmith keying - rotation of minor keys. “N” not required
for normal position, see page 8.
Service Class
RF
electroless nickel plated composite, 200°C, 2000 hour
salt spray
RW
olive drab cadmium plated composite, 175°C
RGF** electroless nickel plated ground plane composite,
200°C
RGW** olive drab cadmium plated ground plane composite,
175°C
RQF
same as RF composite except with Quadrax contacts
RQW
same as RW composite except with Quadrax contacts
RGQF same as RGF composite except with Quadrax contacts
RGQW same as RGW composite except with Quadrax contacts
* Consult Amphenol Aerospace, Sidney, NY for availability.
** For more information on Coax/Triax/Twinax Ground Plane Connectors
see page 49.
Amphenol® Federal Vendor Identification/FSCM 77820
45
Tri-Start
how to order – (D38999, CTV military, composite)
Military Part Number
To more easily illustrate ordering procedure of Tri-Start Composite Connectors by military
designation, part number D38999/20JG35PN is shown as follows:
D38999/
20
J
G
35
P
N
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
Connector Type
D38999/ designates MIL-DTL-38999 Series III Connector
Insert Arrangement
MIL-DTL-38999, see insert arrangement charts, pg. 6 & 7.
Shell Style
20 designates wall mount receptacle
24 designates jam nut receptacle
26 designates straight plug
(Consult Amphenol Aerospace for availability of composite box
mount receptacles)
Contact Type
H designates 1500 cycle pin contacts
J designates 1500 cycle socket contacts
P designates 500 cycle pin contacts
S designates 500 cycle socket contacts
A designates same as “P” except supplied less pin
contacts
B designates same as “S” except supplied less socket
contacts
(A & B designate non-standard contact applications)
Service Class
J
olive drab cadmium plate (175°C),
2000 hrs. dynamic salt spray
M
electroless nickel plate (200°C),
2000 hrs. dynamic salt spray
Alternate Positions
Locksmith keying - rotation of minor keys. See page 8.
(Use N for normal)
Shell Size
MIL-DTL-38999, Sizes 9-25
A
B
C
D
E
F
G
H
J
MIL Shell Size
9
11
13
15
17
19
21
23
25
Amphenol
Shell Size
46
Tri-Start
weight comparisons (composite vs. metal)
Depending on the shell style, shell size and contact count, weight savings can range
from 17% to 40% compared to standard aluminum product.
Tri-Start Weight in ounces (includes contacts)
Wall Mount Receptacle (00)
Size/
Arrangement
Stainless
Steel
Aluminum
Jam Nut Receptacle (07)
Composite
Pin
Socket
Aluminum
Pin
Socket
Pin
Socket
Pin
.7216
.7840
.3248
.3777
.2588
9-98
.7216
.7776
.2496
.3056
.1664
.2224 1.1472 1.2032
.4416
11-35
.9488 1.0800
.3632
.4960
.2753
.4081 1.4304 1.5632
.5936
11-98
.9488 1.0620
.3632
.4768
.2753
.3889 1.4304 1.5440
.5936
.7072
9-35
Socket
Stainless
Steel
.3121 1.1472 1.2096
Plug (06)
Composite
Socket
Stainless
Steel
Pin
Socket
Aluminum
Composite
Pin
Socket
Pin
Pin
Socket
Pin
Socket
.4416
.5040
.3489
.4413 1.0736 1.1360
.4236
.4625
.2606
.2994
.4976
.3744
.4640 1.0736 1.1296
.3968
.4624
.2991
.2337
.7264
.4679
.6007 1.2480 1.3808
.5312
.6389
.3450
.4582
.4679
.5815 1.2480 1.3616
.5330
.6283
.3468
.4457
13-8
1.2096 1.3888
.4800
.6592
.3696
.5488 1.9104 2.0896
.7664
.9456
.6560
.8352 1.8048 1.9840
.7936
.9728
.5237
.5952
13-35
1.2160 1.4320
.4864
.7024
.3762
.5922 1.9168 2.1328
.7728
.9888
.6136
.8296 1.8112 2.0272
.8000
.8472
.5301
.6531
13-98
1.2160 1.4016
.4864
.6720
.3762
.5618 1.9168 2.1024
.7728
.9584
.6136
.7992 1.8112 1.9968
.7978
.9856
.5244
.7157
15-5
1.5312 1.7904
.6352
.8944
.5027
.7619 2.3792 2.6384
.9728 1.2320
.7749 1.0341 2.2704 2.5456
.9632 1.1719
.6450
.8467
15-18
1.5456 1.8416
.7760
.9456
.6432
.8128 2.3936 2.6896
.9872 1.2832
.8544 1.1504 2.2848 2.5808
.9776 1.2736
.6594
.8208
15-35
1.5424 1.8768
.6464
.9808
.5139
.8483 2.3904 2.7344
.9840 1.3280
.7861 1.1301 2.2816 2.6256 1.2179 1.3184
.8961
1.0002
1.4176
17-6
2.1488 2.5904
.9360 1.3776
.7812 1.2228 2.9152 3.3568 1.2336 1.6752
.9940 1.4356 2.5008 3.1024 1.1408 1.7424
.8160
17-26
2.1344 2.5600
.9216 1.3472
.7668 1.1924 2.9008 3.3264 1.2192 1.6448
.9796 1.4052 2.4864 2.9120 1.1264 1.3343
.8017
.8062
17-35
2.1360 2.6640
.9232 1.4512
.7684 1.2964 2.9024 3.4304 1.2208 1.7488
.9812 1.5092 2.4880 3.0160 1.1280 1.5497
.8033
1.2144
19-11
2.2592 2.6656
.9696 1.4528
.7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304
.9632
1.4464
19-32
2.1888 2.7264
.9760 1.5136
.7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912
.9696
1.5072
19-35
2.1920 2.8432
.9792 1.6304
.8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080
.9728
1.6240
21-11
2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039
1.8710
21-16
2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352
1.8736
21-35
2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255
1.8003
21-41
2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336
1.4368
23-21
3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637
2.2896
23-35
3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525
2.1507
23-53
2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672
2.2384
25-4
3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133
2.4163
25-19
3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933
2.7058
25-20
3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288
2.8928
25-35
3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037
2.9277
25-61
3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912
2.7456
All weight measurements are for reference only.
47
Tri-Start – specials
fiber optics, filter protection, PCB applications
FIBER OPTIC
Amphenol multi-channel fiber optic connectors offer a precision optic
interconnect system within the high performance MIL-DTL-38999
Series III connector. The metal-to-metal feature of the Tri-Start
connector provides protection from damage in severe environmental
and physical conditions. Optical performance is optimized utilizing the
ceramic alignment features
employed by the termini. Insertion
losses are typically .8dB and can
range from .5 to 1.5 dB, depending
on test conditions.
Ask for publication 12-352 for
complete information on Fiber
Optic Connectors.
TRANSIENT PROTECTION
Multi-Channel
Fiber Optic Connectors
Tri-Start Connectors
with MT Ferrule Fiber Optics
EMI/EMP protection devices can
be integrated into the MIL-DTL38999 Series III connector to
provide a cost effective alternative to discrete devices mounted inside
the box. These unique, high performance designs provide weight and
space savings necessary for modern electronic systems.
Ask for publication 12-120 for complete information on Amphenol
Filter/Transient Protection Connectors.
FLEX TERMINATION ASSEMBLIES FOR
PRINTED CIRCUIT BOARD APPLICATIONS
Amphenol provides flex termination assemblies for printed circuit
board attachment through Amphenol ACT, Advanced Circuit Technology. Flex circuits are available for MIL-DLT-38999 connectors in flat or
sculptured styles. Sculptured® Flexible Circuits with built-in terminations eliminate the failures associated with crimped or solder-on
contacts, and they are designed to geometrically fit the tight space
requirements within a unit. They
plug into a printed circuit board and
create a self-locking terminal pad
which eliminates the need for an
additional interconnect to the PCB.
Filter/Transient Protection Connectors
TRI-START CONNECTORS
WITH PC TAIL CONTACTS
Printed circuit tail twinax contacts
are currently supplied in 8, 12 and
16 coax type, 8, 10 and 12 twinax
type, and 8 triax socket type. These
provide a cost effective packaging
solution for limited space applications where connectors are
attached to printed circuit boards.
Ask for catalog 12-170, Amphenol
Cylindrical Connectors for PCB
Applications and catalog 12-130,
Amphenol High Frequency Contacts
for Multi-pin Connectors.
Flex Termination Assemblies
48
PC Tail Contacts
Tri-Start – specials
coax, twinax and triax contacts,
ground plane connectors, press fit connectors
Amphenol MIL-DTL-38999 Series III connectors are the most
commonly used connectors for incorporation of shielded contacts
along with traditional crimp contacts and also with contacts for data
bus, LAN and coax/triax/twinax transmission lines with conductive
inserts that ground the outer conductor of the coax, triax, twinax
contact to the shell. These connectors are sold “less contacts”. They
will accommodate size 8 coax, triax or twinax contacts or size 12 and
16 coax contacts.
The insert availability chart on pages 6 and 7 indicates the patterns
that are available in a ground plane version, (see those designated
with a star symbol), and consult how to order pages for ordering
procedures.
Concentric Twinax Contacts
Qualified to M39029/90 and /91
CONNECTORS WITH SHIELDED COAX CONTACTS
For shielded wire applications, coaxial contacts can be incorporated
into MIL-DTL-38999 connectors. Designed-in crimp or solder types
are available to fit various RG and special cables. High performance
coaxial contacts eliminate discontinuities or
impedance variations due to movement of
parts under axial load.
Shielded Coax Contacts
CONNECTORS WITH CONCENTRIC
TWINAX CONTACTS
The size 8 concentric twinax contact was
developed for use in MIL-STD-1553 Airborne
multiplex data bus applications which require
high performance interconnect characteristics
in multi-pin connectors. Ideal for this application need is the high performance Tri-Start
connector with its fully scoop-proof feature of
recessed pins. The concentric twinax contact is
crimp terminable to twisted-shielded cable.
38999 Series III Connector
with Twinax Contacts and
Standard Contacts
SHIELDED TRIAX CONTACTS
Triax contacts have three conductors and are
offered in sizes 8, 10 and 12. They provide
additional shielding when terminated to triax
cable having solid or stranded center conductors. Each of the three conductors of the triax
contact is separated by dielectric insulation to
isolate ground planes and to improve shielding
effectiveness.
High speed data transmission quadrax
contacts are now available for use in MIL-DTL38999 connectors.
PRESS FIT CONNECTORS
Tri-Start connectors are also designed for the
application of solderless mounting to printed
circuit boards. The Press Fit connector performances are compatible with Series III
Ground Plane Connector with Twinax
Contacts and Insulated Power/Signal
Contacts
MIL-DTL-38999 Series III
Connectors with Compliant Pin
Contacts for Solderless Mounting on Printed Circuit Boards
49
Consult the following Amphenol literature for further
information:
Product Data Sheet 139 for Ground Plane Connectors.
Product Data Sheet 188 for Press Fit Connectors.
Catalog 12-130 for High Frequency Contacts for Multipin Connectors.
Tri-Start – specials
quadrax and differential twinax contacts
SIZE 8 HIGH SPEED QUADRAX AND DIFFERENTIAL TWINAX
CONTACTS FOR USE IN MIL-DTL-38999 CONNECTORS
Quadrax Contacts consist of an outer contact with four strategically
spaced inner contacts forming two 100 or 150 Ohm matched impedance
differential pairs.
Differential Twinax Contacts consist of an outer contact with two inner
contacts spaced to form one 100 or 150 Ohm matched impedance
differential pair.
Both contacts can be used in connectors for Ethernet 100 Base-T-100
Ohm, Fibre-Channel-150 Ohm and IEEE 1394B FireWire-110 Ohm
applications.
TYPICAL ELECTRICAL PERFORMANCE
•
•
•
•
Bandwidth:
Up to 3 Gigahertz
Data rate:
Exceeding 2 Gbits/sec.
Voltage rating: 500 Vrms max. @ sea level
Dielectric withstanding voltage:
1000 VACrms between all inner contacts @ sea level
500 VACrms between inner and outer contacts @ sea level
D38999 Series III Groundplane Connector with
Quadrax PCB Sockets Installed
Contacts front are Differential Twinax (left) and
Quadrax (right)
Quadrax contacts are also available in ARINC 600 Rectangular connectors. See photo
on right; consult Amphenol Aerospace for further information.
Also available are Quadrax and Twinax Transition Adapters which provide a method of
launching from the high speed connectors to PCB boards.
Consult Amphenol Aerospace, Sidney NY for ordering information for MIL-DTL-38999
Series III connectors with quadrax and differential twinax contacts. Below is a chart
that provides contact part numbers available, but not limited to, the cables listed. All
contacts are available kitted with or installed into specially modified MIL-DTL-38999
connectors. Consult Amphenol for cables not listed.
CONTACT PART NUMBERS AND APPLICABLE CABLES
FOR USE IN D38999 CONNECTORS
Description
Quadrax Socket
Quadrax Pin
Differential Twinax Socket
Differential Twinax Pin
Part Number
21-33385-21
21-33385-31
21-33385-51
21-33385-61
21-33385-61
21-33385-71
21-33385-91
21-33397-21
21-33397-31
21-33384-21
21-33384-31
21-33384-51
21-33384-61
21-33384-61
21-33384-71
21-33384-91
21-33398-21
21-33398-31
21-33425-1
21-33388-21
21-33388-31
21-33835-1
21-33387-21
21-33387-31
21-33834-1
Cable Part Number
Draka Fileca F-4703-3
Tensolite 26473/02006X-4(LD)
Tensolite NF24Q100
Tensolite NF22Q100 or Thermax 956-5
Tensolite 24450/03089X-4(LD)
Tensolite NF26Q100
JSFY02
PCB (1.035 length)
PCB (.866 length
Draka Fileca F-4703-3
Tensolite 26473/02006X-4(LD)
Tensolite NF24Q100
Tensolite NF22Q100 or Thermax 956-5
Tensolite 24450/03089X-4(LD)
Tensolite NF26Q100
JSFY02
PCB (1.035 length)
PCB (.866 length)
Right Angle Special
Tensolite 24463/9P025X-2(LD)
Tensolite 26483/03071X-2(LD)
PCB (1.035 length)
Tensolite 24463/9P025X-2(LD)
Tensolite 26483/03071X-2(LD)
PCB (1.035 length)
50
Impedance
100 Ohm
150 Ohm
100 Ohm
100 Ohm
110 Ohm
100 Ohm
110 Ohm
100 Ohm
100 Ohm
100 Ohm
150 Ohm
100 Ohm
100 Ohm
110 Ohm
100 Ohm
110 Ohm
100 Ohm
100 Ohm
100 Ohm
100 Ohm
100 Ohm
100 Ohm
100 Ohm
Quadrax Contact for use in
ARINC 600 Connectors
Tri-Start – specials
deep reach and stand-off shells, connectors with
integral strain reliefs, ESD protection, RJ Field
OTHER SPECIALS WITHIN THE
TRI-START FAMILY OF CONNECTORS:
• Deep Reach Shells – for increased panel
thicknesses.
• Stand-off Flange Shells – for attachment to
printed circuit boards
• Connectors with Integral Strain Reliefs –
cost savings through integration of strain relef
to the shell.
• Electrostatic Discharge (ESD) Protection –
Amphenol has developed a design feature for
the Tri-Start connector which will protect
sensitive components from Electrostatic
Discharge without diodes, varistors, gas
tubes, or “experimental” semiconductive
materials. These connectors utilize the
Faraday Cage principal to shunt electrostatic
discharge events to the conductive enclosure
on which the connector is mounted, thus
never allowing the high voltage, high current
discharge event to reside on any contacts.
The ESD protected connectors have the same
physical envelope as their standard counterparts, and do not require special mounting or
terminating techniques. All of the contacts
remain fully functional, and electrical characteristics such as capacitance are not effected.
For more information on ESD protected
connectors, ask for Product Data Sheet 171.
Also publication L-2075, “ESD Attenuation
Test Procedure for Connectors with Faraday
Cage Protective Structures” is available as a
reference document.
Tri-Start with Integral Strain Relief
Tri-Start Jam Nut Receptacle
with Deep Reach Shell
Electrostatic Discharge (ESD) Testing
on Tri-Start Filter Connector
Tri-Start with Stand-off Flange
RJ FIELD CONNECTORS
Amphenol Socapex offers the RJF TV within the
MIL-DTL-38999 connector shell for Ethernet
connection. The RJ Field is designed for use
where it is necessary to go beyond the protected office environment of most Ethernet
applications, to the harsher environments of
industrial and even mil-aero applications. Allows
use of Ethernet Class D/Cat. 5e connection for
10 BaseT, 100 BaseTX, or 1000 Base T
networks.
Consult Amphenol Socapex for further information.
RJF TV Connectors for Ethernet Connection
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