ROHS
NEBW
3.0
USB3F TV (USB-A)
COMPLIANT
N & BZ
US
USB connection system for harsh environment
With USB Field, you can insert a standard USB 3.0 cordset into a metallic plug
which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
Also available a version including plug + cordset: see next page.
This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
for high vibrations.
Main characteristics
Applications
n Embedded computers
n Data acquisition and transmission in harsh
environment
n Railways
n Battelfield communication systems
n Navy systems
Data transmission
USB specification 3.0
Data rate: up to 5Gb/s for high speed USB
Amphenol
eed
Datasp r
he
10 x hig 0
SB2.
than U
n Sealed against fluids and dusts (IP68)
n Shock, vibration and traction resistant
n No cabling operation in field and no tools required
n Improved EMI protection
n
T
ri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with
anti-decoupling device - Shell size 15
n
2
mechanical coding / polarization possibilities (receptacle insert rotation)
n
USB3F TV plug retention in the receptacle: 100 N in the axis
n
Mating cycles: 500 minimum
Environmental protection
n
Sealing (when mated): IP68 (temporary immersion)
n
Salt spray: 48 h with nickel plating
> 500 h with olive drab cadmium
500 h with marine bronze shell
n
Fire retardant / low smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
n
S
hocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated
pair)
n
Humidity: 21 days, 43°C, 98% humidity
n
Temperature range: - 40°C / +85°C
Part number code: plug and receptacles without cordset.
Series USB3 Field TV
USB3F TV
Shell type
6: plug (without cordset) - For cordset solution, see page 88.
2: square flange receptacle with female USB3.0 termination - For cordset solution, see page 90.
7: jam nut receptacle with female USB3.0 termination - For cordset solution, see page 90.
Coding (for receptacle only)
A or B
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Examples: - plug, olive drab cadmium plating: USB3F TV 6 G
- jam nut receptacle, coding B, nickel plating: USB3F TV 7 B N
Plug without cordset
n Shell type 6
Part number type: USB3 FTV 6 x
Nota: assembling instructions on page 89
86
2
A
G
Receptacles
n Square flange receptacle
4 mounting holes - Shell type 2
Part number type: USB3 FTV 2 x
Panel Drilling
Main key
Main key
Coding A
Coding B
Amphenol
n Jam nut receptacle
Hexagonal nut mounting - Shell type 7
Part number type: USB3 FTV 7 x
Panel Drilling
Main key
Coding A
Main key
Coding B
Configuration use
For PC to peripheral application, use a crossed USB3 cable
« CROS » type in the part number code
RECEPTACLE
IS CROSSED
For PC to PC application, use a straight USB3 cable
« STR » type in the part number code
RECEPTACLE
IS CROSSED
87
Part number code: plugs with cordset.
USB3F TV
Series USB3 Field TV
6
A
Shell type
6: plug (with cordset)
Coding
A or B
Cordset length
03: 0.3 m [11.81 inches]
05: 0.5 m [19.68 inches]
10: 1 m [39.37 inches]
15: 1.5 m [59.05 inches]
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
* IMPORTANT NOTE
Type of cable *
CROS: high reliability USB3 cable crossed
STR: high reliability USB3 cable straight
OPEN: high reliabilty USB3 cable open no plug at the end’
• for PC to PC application, use a “CROS” type of cable
• for PC to peripheral application, use a “STR” type of cable
See Configuration use on page 87
Examples: - plug, coding B, with 0.5m length of high reliability USB3 cable crossed, nickel plating: USB3F TV 6 B 05 N CROS
- plug, coding A, with 1m length of high reliability USB3 cable straight, olive drab plating: USB3F TV 6 A 10 G STR
- plug, coding B, with 0.3m length of high reliability USB3 OPEN, nickel plating: USB3F TV 6 B 03 N OPEN
Plug with reinforced USB3.0 cordset
n Shell type 6
Part number type: USB3 FTV 6 x xx x CROS
USB3 FTV 6 x xx x STR
Amphenol
Plug with open reinforced USB3.0 cable
n Shell type 6
Part number type: USB3 FTV 6 x xx x OPEN
2 codings available for plugs
Main key
Coding A
88
Coding B
03
G
STR
Assembly instructions
Can be used with most the USB3.0 cordset brands : No tools required!
Plug assembly
1. Insert the USB3 cordset into the metallic backshell
2. Insert the retention spacer laterally to the cable (this spacer is soft,
in order to adapt to different shapes of overmolding) and slide the
overmolding of the USB3-A plug into this retention spacer
3. Insert the friction ring laterally to the cable
1
2
3
4
5
6
4. Choose the right coding (2 positions) and insert the USB-A plug into
the protective plug.Note at this step, the main key is used for polarization through the blue seal.
7. Screw the backshell on the plug body. A wrench can be necessary to
fully tighten it, and the connection to the receptacle can help
IMPORTANT NOTE
USB3 cordset usable - Not provided
Amphenol
The sealing is done by the blue seal.
Accessories
n Metallic caps
USBF TVC
2
G
Connector type
6: plug
2: square flange receptacle
7: jam nut eceptacle
Shells material & finish
N: aluminium shell - nickel - ROHS compliant
G: aluminium shell - olive drab cadmium
BZ: marine bronze shell - ROHS compliant
n P
anel gasket for square flange receptacle
Thickness: 0,8 mm [.031]
P/n: JE15
89
ROHS
NEBW
3.0
USB3F TV (USB-A)
COMPLIANT
N & BZ
US
Transversally sealed receptacles
In some applications, a transversal sealing for the receptacle is a « must ».
This will prevent fluids and dust from going through the receptacle when
plug or cap are not mated to the receptacle. The sealed solution (version
"S") has a compound at the rear of the receptacle below. In addition,
the Sealed USB3F TV has been successfully tested in very high vibration
corresponding to airplane applications.
Main characteristics
Applications
n Embedded computers
n Data acquisition and transmission in harsh
environment
n Railways
n Battelfield communication systems
n Navy systems
Amphenol
Data transmission
USB specification 3.0
Data rate: up to 5Gb/s for high speed USB
n Sealed against fluids and dusts (IP68)
n Shock, vibration and traction resistant
n No cabling operation in field and no tools required
n Improved EMI protection
n
Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti
decoupling device - Shell size 15
n
2 mechanical coding/polarization possibilities by the user (receptacle insert rotation)
n
USB3F TV plug retention in the receptacle: 100 N in the axis
n
Mating cycles: 500 minimum
Environmental protection
n
Sealing (when mated): IP68 (temporary immersion)
n
Salt spray: 48 h with nickel plating
> 500 h with olive drab cadmium
500 h with marine bronze shell
n
Fire retardant / Low smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
n
Shocks: IK06 ► weight of 250 g drop from 40 cm [15.75 in] onto connectors
(mated pair)
n
Humidity: 21 days, 43°C, 98% humidity
n
Temperature range: - 40°C / +85°C
Part number code
Series USB3 Field TV
USB3F TV
2 S
A
03
G
Shell type
2S: square flange receptacle
7S: jam nut receptacle
Coding
A or B
USB cable length
03: 0.3 m [11.81 inches]
05: 0.5 m [19.68 inches]
10: 1 m [39.37 inches]
15: 1.5 m [59.05 inches]
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Type of cable *
ACROS: high reliability crossed USB3 cable with plug at the end
ASTR: high reliability straight USB3 cable with plug at the end
OPEN: high reliability cable open = no plug at the end
Examples:
90
* IMPORTANT NOTE
• for PC to PC application, use a “CROS” type of cable
• for PC to peripheral application, use a “STR” type of cable
See Configuration use on page 87
- square flange receptacle, with 0.5m length of high reliability USB3 cable crossed, coding B, nickel plating: USB3F TV 2 S B 05 N CROS
- jam nut receptacle, with 1m length of high reliability USB3 cable straight, coding A, olive drab cadmium plating: USB3F TV 7 S A 10 G STR
- jam nut receptacle, with 0.3m length of high reliability USB3 cable open, coding B, olive drab cadmium plating: USB3F TV 7 S B 03 G OPEN
STR
Receptacles with USB-A cordset
n Square flange receptacle
4 mounting holes: shell type 2
Part number: USB3 FTV 2 S x xx x CROS
USB3 FTV 2 S x xx x STR
Main key
Main key
Panel drilling
Coding B
Coding A
Amphenol
n Jam nut receptacle hexagonal nut mounting: shell type 7
Part number: USB3 FTV 7 S x xx x CROS
USB3 FTV 7 S x xx x STR
Main key
Main key
Panel drilling
Coding A
Coding B
91
Receptacles with open reinforced USB3.0 cable
n Square flange receptacle - 4 mounting holes: shell type 2
Part number type: USB3F TV 2 S A xx x OPEN
Panel drilling
n Jam nut receptacle hexagonal nut mounting: shell type 7
Part number type: USB3F TV 7 S A xx x OPEN
Panel drilling
Amphenol
92
NEW
USB3F TV
ROHS
COMPLIANT
N & BZ
Hermetic receptacles
In some applications, a transversal hermiticity for the receptacle is a « must ».
This will prevent gas from going through the receptacle when plug or cap are
not mated to the receptacle.
The hermetic solution (version "H") has a compound at the rear of the receptacle.
Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubit ft per hour]
at one bar [15 psi] pressure differential.
Applications
n Embedded computers
n Data acquisition and transmission in harsh
environment
n Railways
n Battelfield communication systems
n Navy systems
Data transmission
Main characteristics
n Same as the USB3F TV (see page 76)... a complete IP68 sealing of the receptacle
is added (even with no plug or no protective cap mated).
n Outside dimensions are the same as the standard USB3F TV (USB-A).
n Vibrations : the compounded version of the USBF TV has been tested in vibration
following the NAS 1599 aeronautic specification (ambient temperature):
5 - 3000 Hz, 20g, 2.5 mm [.1 inch] double amplitude, 3 axes, 12 hours
Note: this specification exceeds MIL-C-26500 requirements.
USB specification 3.0
Data rate: up to 5Gb/s for high speed USB
IMPORTANT NOTE
Due to the compound, the coding of the connector must be done in the factory: use the codes A or B in the part number.
Example: USBF3TV 2H A 2 N 03 A
Coding B
Amphenol
Coding A
A coding
Main key
Main key
B coding
Same for jam nut receptacle.
Part number code
Series USB3 Field TV
USB3F TV
2 H
A
03
G
STR
Shell type
2H: square flange receptacle
7H: jam nut receptacle
Coding
A or B
USB cable length
03: 0.3 m [11.81 inches]
05: 0.5 m [19.68 inches]
10: 1 m [39.37 inches]
15: 1.5 m [59.05 inches]
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Type of cable *
ACROS: high reliability crossed USB3 cable with plug at the end
ASTR: high reliability straight USB3 cable with plug at the end
OPEN: high reliability cable open = no plug at the end
Examples:
* IMPORTANT NOTE
• for PC to PC application, use a “CROS” type of cable
• for PC to peripheral application, use a “STR” type of cable
See Configuration use on page 87
- square flange receptacle, with 0.5m length of high reliability USB3 cable crossed, coding B, nickel plating: USB3F TV 2 H B 05 N CROS
- jam nut receptacle, with 1m length of high reliability USB3 cable straight, coding A, ODC plating: USB3F TV 7 H A 10 G STR
- jam nut receptacle, with 0.3m length of high reliability USB3 cable open, coding B, ODC plating: USB3F TV 7 H B 03 G OPEN
93
NEW
ROHS
COMPLIANT
N&B
USB3 Receptacle with Self Closing Cap
S
level
g
n
i
l
a
e
(Splash
and
IP54
This Self Closing Cap automatically protects the USB3
square flange receptacles (MIL-C-26482 type), protecting
your system from dust and water projections.
The same cap can be used to protect RJ45, USB2.0, USB-B
and IEEE1394 receptacles. A spring automatically closes
the upper part of the cap when either the RJ Field plug,
RJ45 cordset, USB or IEEE1394 cordset, or USB key are
removed from the receptacle.
oof )
dust Pr
USB3F 21 X SCC
Amphenol
Version: USB-A (front and back termination)
Plating
Part
number *
Metallized inserts (EMI)
USB3F 2B SCC
Black coated
No
USB3F 2N SCC
Nickel plated
Yes
USB3F 2G SCC
Olive drab cadmium plated
Yes
* The part number includes the receptacle + the self closing cap
n Note: Panel gasket with any of these receptacles: JE18
RJF 21 X SCC, USBF 21 X SCC, USBBF 21 X SCC, & IEEE1394
RJ45 version
(see page 25)
94
USB2.0-A version
(see page 107)
USB-B version
(see page 118)
IEEE1394 version
(see page 143)
Metallic Self Closing Cap (SCC)
For USB3F TV square flange receptacles.
This Self Closing cap automatically protects the USB3F TV (type A) square flange receptacles (MIL-DTL-38999 type),
protecting your system from dust and water projection.
A spring automatically closes the upper part of the cap when the USB plug is removed from the receptacle.
Sealing
29,5
[ 1,1614 ]
18
Ø25,3
[ 0,996]
31
[ 1,2205 ]
IMPORTANT NOTE
Metal Self Closing caps are sold separately (without receptacle).
Green
Nickel
Plating
Black
Amphenol
24,61
[ 0,969 ]
47,5
[ 1,8701 ]
30,9
[ 0,2165 ]
24,61
[ 0,969 ]
4- Ø 3,25
[ 0,128 ]
Part
number
[ 0,7087 ]
level
IP67
40
[ 1,5748 ]
P/N
Black - ROHS compliant
USBFTVSCCB
Nickel - ROHS compliant
USBFTVSCCN
Olive drab cadmium
USBFTVSCCG
Remark: also compatible with USBFTV 2.0 (type A) & USBBFTV (type B) square flange receptacles.
USBFTV2XX (see page 106)
USBBFTV2XX (see page 110)
n Panel gasket for square flange receptacle
(thickness: 0,8 mm [.031]):
Part number: JE15
95
ROHS
COMPLIANT
High Reliability USB 3.0 Cordsets
General construction: this is a USB-3.0 cable containing two 28 AWG 90Ω
USB3.0 parallel shielded pair, one 28 AWG USB2.0 pair, and two 24 AWG
power conductors, overall SFTP shields (SFTP = double shielding, braid and
foild), jacketed in black UV resistant Polyurethane HFFR*. Designed for fixed
or portable applications in industrial and harsh environments.
*HFFR: Halogen Free Flame Retardant.
Jacket compound specification:
Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish.
Excellent hydrolysis resistance. High microbial resistance. UV resistant. High
flexibility.
Applications
n Robotics
n Motion control
ELECTRICAL CHARACTERISTICS
n Battelfield communication
n Industrial process
n Railways
n CNC machines
Conductor resistance
≤ 210 Ohm/km
Insulation resistance
≥ 200 MOhm/km
Capacitance (1 kHz)
nom. 43 nF/km
AWG)
Time delay
nom. 5.0 ns/m
DATA INSULATION
1 mm nom
Time delay skew
≤ 150 ps/10m
COLOR DATA PAIR
Green & white (USB2.0)
Operating voltage (peak)
≤ 100 V
Yellow & blue, orange & violet (USB3.0)
Impedance
90 ±7 Ohm
POWER CONDUCTORS
Tinned copper, 7/0.2 mm (24 AWG)
Test voltage
500 V
POWER INSULATION
1.1 mm nom
USB2.0 Pair
COLOR POWER WIRE
Red & Black
Electrical requirements acc. to USB2.0
SHIELDS
USB 3.0 pair: foil + stranded tinned copper
drain wire.
Overall: foil + shield braiding of tinner copper
wires (coverage 85%).
Impedance
90 ±15 Ohm
Test voltage
500 V
JACKET
PU compound
USB3.0 pair-db/10m
USB2.0 pair-db/100m
COLOR JACKET
Black
625 MHZ
10
1 MHZ
4
WEIGHT
31 lbs/1000ft (46 kg/km)
1250 MHZ
15
4 MHZ
7.8
OUTSIDE DIAM.
0.20 inch (5.7 mm nom. +/- 0.2)
2500 MHZ
25
8 MHZ
11.4
MIN BEND RADIUS
(During operation)
57 mm (10 x O. D.)
5000 MHZ
36
12 MHZ
13.4
MIN BEND RADIUS
(During installation)
28.5mm (5 x O.D.)
7000 MHZ
47
24 MHZ
19
48 MHZ
27
96 MHZ
38
200 MHZ
64
400 MHZ
116
PHYSICAL CHARACTERISTICS
DATA CONDUCTORS
Amphenol
TEMPERATURE installation &
Tinned stranded copper, 7/0.13 mm nom (28
Plus 85°C, minus 40°C
operational
IMPORTANT NOTE
for PC to PC application,
use a CROSSED cable
for PC to peripheral application
use a STRAIGHT cable
see page 87
UNDER USB3 SPECIFICATION
≤1.8 M
OUT OF USB3 SPECIFICATION
>1.8 M
96
USB3.0 Parallel pair
Attenuation
Datas
only
le alone g)
b
a
for c
lu
p
t USB
(withou
CORDSETS WITH A USBA PLUG OVERMOLDED ON EACH END
Length (m/ft)
CROSSED wiring part number
Black overmolding
STRAIGHT wiring part number
Blue overmolding
0.5 m / 1.64 ft
USB 3 A A CROSSED 050 PU HFFR
USB 3 A A STRAIGHT 050 PU HFFR
1 m / 3.28 ft
USB 3 A A CROSSED 100 PU HFFR
USB 3 A A STRAIGHT 100 PU HFFR
1.5 m / 4.92 ft
USB 3 A A CROSSED 150 PU HFFR
USB 3 A A STRAIGHT 150 PU HFFR
1.8 m / 5.91 ft
USB 3 A A CROSSED 180 PU HFFR
USB 3 A A STRAIGHT 180 PU HFFR
2 m / 6.56 ft
USB 3 A A CROSSED 200 PU HFFR
USB 3 A A STRAIGHT 200 PU HFFR
2.5 m / 8.20 ft
USB 3 A A CROSSED 250 PU HFFR
USB 3 A A STRAIGHT 250 PU HFFR
3 m / 9.84 ft
USB 3 A A CROSSED 300 PU HFFR
USB 3 A A STRAIGHT 300 PU HFFR
3.5 m / 11.48 ft
USB 3 A A CROSSED 350 PU HFFR
USB 3 A A STRAIGHT 350 PU HFFR
4 m / 13.12 ft
USB 3 A A CROSSED 400 PU HFFR
USB 3 A A STRAIGHT 400 PU HFFR
4.5 m / 14.76 ft
USB 3 A A CROSSED 450 PU HFFR
USB 3 A A STRAIGHT 450 PU HFFR
5 m / 16.40 ft
USB 3 A A CROSSED 500 PU HFFR
USB 3 A A STRAIGHT 500 PU HFFR