Amphenol
Contents
Star-Line EX® Series Overview.....................................................................................3
Environmental Highlights, Double Lead Acme Thread Features,
Wire Limitation Guide....................................................................................................4
Contact Insert Features-Mod I, Mod II .........................................................................5
Connector Component Ordering Details................................................................. 6 - 9
Plug Hardware Assemblies................................................................................. 10 - 13
Receptacle Hardware Assemblies...................................................................... 14 - 22
Starline EX® Product Instructions........................................................................ 23 - 24
Starline EX® Ordering Details, EEx d Cable Types............................................. 25 - 27
Starline EX® Hardware....................................................................................... 28 - 30
Starline EX® Description of Equipment & Part Number Code Logic...........................31
Starline EX® Assembly and Termination Instructions.......................................... 32 - 40
Single Pole Power Connectors........................................................................... 41 - 45
Insert Configuration Listing, Electrical Ratings.................................................... 46 - 47
Spare Replacement Contacts for MOD II Inserts........................................................48
Termination Data.........................................................................................................49
Thermocouple Contacts..............................................................................................50
Insert Configuration Index................................................................................... 51 - 53
Insert Configurations........................................................................................... 54 - 81
V.F.D. Insert Configurations................................................................................ 82 - 83
Connector Components, Spare Parts, Cable Adapters and Accessories........... 84 - 89
Protection Covers and Caps Accessories........................................................... 90 - 91
Conduit System Accessories............................................................................... 92 - 93
Crimping, Insertion and Removal Tools.............................................................. 94 - 95
Connector Assembly and Termination Instructions.....................................................96
Connectors with RADSOK® High Amperage Contacts and
Other Amphenol®/Pyle® Connectors.................................................................... 97 - 99
Sales Offices and Distributors Listing.......................................................................100
Star-Line® Series Overview...........................................................................................2
Catalog information for reference only. For more assistance, contact your
local Amphenol field sales office or:
Amphenol Industrial Operations
40-60 Delaware Avenue,
Sidney, NY 13838-1395
Phone: 1-888-364-9011
Fax: 1-520-397-7169
Technical email: tech@amphenol-aio.com
This catalog and most all Amphenol catalogs are available for viewing,
printing and downloading on websites:
www.amphenol-industrial.com
www.amphenol-aerospace.com
Amphenol
INDUSTRIAL
STAR-LINE® Series
Star-Line Series “ZP/ZR” connectors are heavy duty environmentally sealed plugs and receptacles and have been
successfully used in all types of Industrial and Aerospace applications. These compact environmental connectors
have provided outstanding performance in complex ground support cable networks, automatic and process control
systems and instrumentation systems.
This family of connectors has made a major contribution to the successful interconnection of peak power generating
systems as well as offshore petroleum production for power distribution and data acquisition.
Ample margins of safety and reliability have been designed into the Star-Line connectors to maintain capability levels
which make them ideally suited for the broad spectrum of demands placed on them by industry.
The specific materials and design features incorporated in Star-Line connectors were originally selected to satisfy the
stringent requirements of the Aerospace industry for heavy-duty connectors. These connectors combine electrical and
mechanical capabilities that equal or exceed the performance parameters established by the Military Specification
MIL-5015.
• UL & CSA listed to UL1977/CSA C22.2 requirements
• ENVIRONMENTAL RESISTANCE – Design and materials withstand the most challenging operating conditions.
Series has an IP 68-8 rating.
• SOLDER, CRIMP AND PRESSURE TERMINALS AVAILABLE
• EASILY ACCESSIBLE WIRE TERMINALS – Conductors are readily terminated to contacts. Cable housings are
slipped over conductors or leads after terminating. Cumbersome handling and seating of inserts with conductors
attached is eliminated.
• LARGE WIRING SPACE – Ample wiring space is provided in cable housings and conduit fitting bodies. Hub of
body mounts in any of four positions (except FS & FD box assemblies).
• REVERSIBLE INSERTS – A full range of contact inserts and application adapters are available. All are
interchangeable and reversible to suit special needs.
• DOUBLE-LEAD THREAD COUPLING – Modified
Acme Thread does not clog under adverse
conditions of ice, snow, sand or mud and provides
the quick coupling feature.
• HARD ANODIC COATING – All machine,
aluminum parts finished with a hard, scratchresistant coating per MIL-A-8625, Type III.
Dielectric strength 1800 volts. Heat resistance of
750° F.
• HIGH TENSILE STRENGTH *ALUMINUM – Bar
Stock Components precision machined. Points of
impact designed for extra strength.
• RADSOK® HIGH AMPERAGE CONTACTS –
Special arrangements are available with RADSOK
high amperage contacts. Standard Star-line inserts
are not interchangeable with new RADSOK contact
insert arrangements.
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* Star-line Series Connectors are certified to UL 1977 specifications.
Star-Line® EX series
The Star-Line EX Series is a hybrid form of the parent Starline
product line. The series is certified for use in a Zone 1-IIc haz
ardous environment. Classified facilities such as petrochemical
refineries, land and offshore drilling systems are but a few of
the applications for this broad product series.
• ATEX certified – for Zone 1-IIc hazardous environment. For
certificate contact factory
• IECEx CERTIFIED–
For certificate contact factory
• CENELEC IP68-8 RATED –
Listed under EEx d IIc T6.
Plugs and receptacles listed under EEx de IIc T6.
• Hard anodic coating – All machined aluminum parts
finished with a hard, scratch-resistant coating per MIL-A-8625,
Type III. Dielectric strength 1800 volts. Heat resistance of 750° F.
Star-Line EX Series connectors are certified for use in Zone
1-IIc hazardous environment
• Solder, crimp and pressure terminalsavailable
• Reversible inserts – A full range of contact inserts for power, signal and mixed applications are available. All
are interchangeable and reversible to suit specific needs.
• Easily accessible wire terminals – Conductors are readily terminated to contacts. Cable housings are
slipped over conductors or leads after terminating.
Cumbersome handling and seating of inserts with conductors attached is eliminated.
• Large wiring space – Ample wiring space is provided in
cable housings and hardware.
• High tensile strength aluminum – Bar Stock
Components precision machined. Points of impact designed for
extra strength.
• Cable Options – Starline EX Series can be terminated onto
unarmored or armored and sheathed cables built to IEEE-45 /
UL1309, IEC, BS, DIN and JIC standards. Flexible cables like
SOOW-A, W, G-GC and DLO constructions can also be used
with this Series.
• EX CABLE GLANDS – Wide variety of glands are available
for Star-Line EX connectors. For more information ask for new
Amphenol Cable Glands and Cord Grips catalog 12-055.
• insert variety – A broad range of inserts are offered ranging
Star-Line EX Connector with EX gland (EX-13-3 style shown)
from single-contact to 143 contacts.
High amperage up to 1135 amps at 1000V / AC or DC.
Contacts are high quality copper with silver plating. (Gold plating
available as an option) Composite inserts for power, control and instrumentation service available. For Amphenol
Star-Line product insert de-rating information per the National Electric Code, please consult the Amphenol
Industrial website, www.amphenol-industrial.com. Chart is located under literature tab.
• RADSOK® HIGH AMPERAGE CONTACTS – Special arrangements are available with RADSOK high amperage
contacts. Standard Star-line EX inserts are not interchangeable with new RADSOK contact insert arrangements.
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STAR-LINE®
Environmental
Highlights
Why the Double-Lead
Acme Thread?
Property
MIL-5015
Requirements
Classes A, B, E
J & R
Star-Line, Star-Lok
Connectors
TEMPERATURE
-67° F to 225° F
(-55° C to 107° C)
Temperature Classes A, B, E,
J and R can withstand 257° F
continuously. For short duration
high-temperature life,
consult factory.
PRESSURE
No requirement
300 PSI external
(coupled connectors)
200 PSI internal
(with pin and socket inserts)
AIR LEAKAGE
1 cubic inch/
hour maximum
Exceeds Classes E
and R specifications
HUMIDITY AND
MOISTURE
RESISTANCE
1 1/2 times A.C.
voltage rating after
14 days.
Exposure to
95% relative
humidity at 160° F.
Exceeds Classes
E and R.
MIL-5015
Meets MIL-STD-202B,
Method 106A
CORROSION
RESISTANCE
48 Hours –
Method 1001
MIL-STD-1344
No exposure of
base metal.
Salt spray: 300 days
– No exposure of base metal.
CHEMICAL
RESISTANCE
No requirement
Oil, most acids
and alkalis.
DUST
RESISTANCE
No requirement
Meets MIL-STD-202B,
Method 110, Condition B
SHOCK
RESISTANCE
50 G minimum
Exceeds 60 G’s
Certain inserts available
to 200 G.
VIBRATION
Method 2005
Method II
MIL-STD-1344
Exceeds Method II &
MIL-STD-167-1 (Ships).
TEST PROBE
ABUSE
Contact size
No. 16 and No. 18
Exceeds MIL-5015
on all contacts
No. 18 through 4/0.
The double-lead Acme thread is a moderate torque
quick-coupling thread which permits complete coupling
in approximately one turn of the coupling nut. In addition,
there are actually two parallel threads having starting
points 180 degrees apart. All of this ensures that plugs and
receptacles are being mated or unmated axially.
The thread contour makes it self-cleaning.
One parallel thread removed
to show actual thread angle.
Standard double-lead
Acme. Two parallel threads.
Wire Limitation
Guide
There are restrictions to the maximum diameter of wire as
they relate to the rear or wire side of the connector insert
as follows.
Mod I. When wires are passed through the rigid back
insulation for ease of soldering:
Wire size
Maximum diameter
#4/0
.747”
#1/0
.555”
#4
.400”
#8
.262”
#10
.201”
#12
.150”
#16
.107”
#18
.086”
Mod II & III
#10
.248”
#12
.193”
#16
.130”
#18
.110”
Amphenol
STAR-LINE®
MOD I
INDUSTRIAL
Captive Contact Inserts
Shell Seal
Adapter Seal
Double Lead Acme Thread
Pressure
Pad
Adapter
Washer
Pressure
Pad
Cable Adapter
Plug Shell
Receptacle
Shell
Rigid Front Insulator
Coupling Nut
Resilient Contact Seal Laminant
Rigid Rear Insulator
The combined “sandwich” provides all the advantages of
resilient mounting plus all the advantages of rigid mounting,
with none of the shortcomings of either. Under pressure,
between a shoulder and a thrust washer, the silicone reacts as
a fluid and being non-compressible, flows against all surfaces
to affect a reliable seal around the periphery of the insert and
around all contacts where they penetrate the insulation.
Contact cavities are clearly numbered on the front and
rear insert face to facilitate identification during assembly,
inspection and maintenance. Socket insulator contact cavities
are of a bellmouth guided entry design. These chamfered leadins insure easy and positive mating of male contacts.
Self-sealing Construction: all MOD I captive contact inserts
are capable of being terminated after assembly in the basic
barrel and are completely self-sealing when pressurized by any
selected adapter. Water, gas, vapor, moisture or dust positively
cannot pass in either direction through or around the insulation.
The “sandwich” construction of MOD I inserts consists of a
resilient silicone laminate between two rigid plastic insulators.
The resilient laminate seals absorbs shock and vibration and
allows the contacts to align themselves freely. The rigid faced
plastic insulators impart just the right amount of restraint to
retain the contacts in place.
MOD II
Insertable/Removable Crimp Contact Inserts
Shell Seal
Contact Seal
Double Lead
Acme Thread
Insert
Seal
Adapter Seal
Adapter Washer
Pressure Sleeve
Red
Green
Pressurizing
Sleeve
Plug Barrel
Receptacle Barrel
Cable Adapter
Rigid Insulator
Coupling Nut
Resilient Insulator
against leakage between the insert and shell, absorb shock
and vibration, provide electrical insulation between contacts
and retain the contacts in the connector.
Contacts may be inserted and removed without degradation
of the retention or environmental capability. The front rigid
portion of the insert functions to stabilize and ensure positive
alignment of the contacts.
Contact cavities are clearly numbered on the front and rear
insert face to facilitate identification during assembling,
inspection and maintenance. Socket insulator contact cavities
are of a bellmouth guided entry design. These chamfered leadins ensure easy and positive mating of male contacts.
MOD II insulations have one less rigid disc than their
MOD I counterparts.
Individual unmounted contacts are crimped to their respective
wires outside of the connector where ample working space is
available. The crimping operation can be by hand or power
operated tool.
Contacts with crimped joint intact are inserted one by one,
with a hand tool, into the insulation premounted within the
connector barrel shell.
The resilient portion of the insert functions to seal around the
contacts and prevent leakage through contact cavities, seal
STAR-LINE®
Custom Build
your own connectors
Power Connectors – 20-30-60-100-200-325-700 Amperes, 1 thru 10 Contacts
Control & Instrumentation Connectors – 3 thru 143 Contacts
The following pages present connector sub-assemblies which are available and can be used in conjunction with the
inserts listed.
PIN INSERT
CONFIGURATION
PLUG
CONFIGURATION
RECEPTACLE
CONFIGURATION
SOCKET INSERT
CONFIGURATION
ordering information
All plug and receptacle assemblies require two part numbers:
A. The catalog number of the desired insert.
B. The catalog number of the selected plug or receptacle hardware.
To Order Complete Assemblies
1. Determine supply voltage, amperage and number of contacts desired.
2. Select insert configuration from pages 37-63. Write down Dash Number, Shell Size and MOD number of insert.
Voltage and amperage information can be found on page 30. Example: 3#12 contacts – 27P (MALE) and 27S
(FEMALE); MOD I; Shell Size 12 (page 37).
3. Select desired plug and receptacle hardware from pages 9-28. Make certain that the shell size of the hardware
corresponds with the shell size of the desired insert. Determine outside diameter of cable. Example: Male Plug
with Basket Weave. Cable is 3 conductor #12 (.635 outside diameter). ZPLK-1212-27P (page 15).
Female Receptacle mounted to Junction Box with 45° Angle Adapter and 1” Conduit Hub. ZRLBB-312-27S
(page 23).
4. Order tools from pages 76-77.
To Order Assemblies Without The Insert
(For large users stocking connector components in bulk)
1. If a MOD I insert will be used, order the hardware by the catalog number and eliminate the asterisk.
Example: ZPLD-1212 (page 12).
2. If a MOD II insert will be used, order by the catalog number but substitute a 200 for the asterisk.
Example: zpld-1212-200
3. MOD III inserts must be ordered assembled in their basic barrel (consult Amphenol Industrial Operations).
Amphenol
STAR-LINE®
INDUSTRIAL
please read carefully:
3. To insure proper coupling the following torque values
should be used on the coupling nut:
1. Hardware with a longer cable housing should be used if
the insert has:
A. Any pressure contact – line or ground.
B. More than 10 contacts-any size.
C. More than 4 #10 or larger contacts.
Shell Size
12
16
20
C20
24
C24
28
C28
2. A jack coupling nut should be used if the insert has:
A. A configuration with shorter relay contacts.
B. A configuration of 37 or more contacts.
A JACK COUPLING NUT SHOULD NOT BE USED ON
ANY POWER INSERT CONNECTOR THAT IS TO BE
DISCONNECTED UNDER LOAD
Torque Setting (lb. ft.)
11.0
13.5
15.5
15.5
23.0
23.0
31.0
31.0
NOTE: The N.E.C. circuit breaking and non-circuit breaking
ratings are based on test results of contacts and connectors.
Consult the N.E.C. when selecting wire/cable for specific
applications. Under certain conditions, a wire size may be rated
higher or lower than our table indicates for a given contact size.
Connector Assemblies
typical mod I plug components
MECHANICAL
CLAMP NUT
MALE
INSERT
GROMMET
WASHER
CABLE ADAPTER
COUPLING
NUT
PIN
CONTACTS
ENVIRONMENTAL
COVER - MALE
MALE
SKIRT
typical mod I receptacle components
FLANGE
GASKET
ENVIRONMENTAL
COVER - FEMALE
SQUARE FLANGE
RECEPTACLE
SOCKET
CONTACTS
FEMALE
INSERT
INSERT
CLAMP NUT
STAR-LINE®
Connector
Basic Components
Typical Assemblies
Amphenol
STAR-LINE®
INDUSTRIAL
Code Logic
Star-Line Series
Cable Mounted Connectors
Long cable
adapter /
Environmental Blank for
standard
Cover /
length
L for no cover
Z
P
E
K
L
Insert pattern
(32 for solder /
Grommet
332 for
code number
Mod 2 crimp /
(cable dia.)
J-
18
20-
332-
N for crimp
contact /
R for pressure /
Blank for
solder
P
N
Optional
Alternate
Key
Position
K
K for gold
plated contact /
Blank for
standard
Shell size
Kellems
of connector
(Basket weave grip) /
(physical size)/
M for
C before
Mechanical
shell number
nut clamp /
Jack nut
P for Pin
for 100 amp.
D for
(37
conductors
(male) /
&
higher
gland nut
or more /
S for socket
Do not use for
P for Plug /
(female)
“C” power
R for cable
applications /
mounted
100 amp or greater)
Receptable
(Inline)
Product
Series
Prefix
Z– Star-Line
Fixed Connectors
Environmental
Cover /
L for no cover /
C for flip cover
Shell size
of connector
Z
R
E
P-
20- 332-
K for
gold plated
contact /
Blank for
standard
S for
socket
(female) /
P for pin
(male)
S
N
K
N for
P for
crimp
panel mount /
contact /
BB for
R for pressure /
back box
Blank for
(see pg. 22) Insert pattern
solder
(32 for solder /
R for receptacle /
332 for Mod 2 crimp)
P for plug
Product
Series
Prefix
Z– Star-Line
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RoHS COMPLIANT PRODUCT
AVAILABLE – Consult
Amphenol Industrial Operations.
-01
-01
Optional
Alternate
Key
Position
STAR-LINE®
Straight Plug
with standard compression nut
To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.
Types
ZPLD ZPED
Size
Shell
Cable
Size
Select
from
Table Below
and
Substitute
Symbol No.
for Delta▲
Cat. No.
With Standard
Coupling Nut
12
ZPLD-▲-12-*
16
ZPLD-▲-16-*
20
ZPLD-▲-20-*
C20 ZPLD-▲-C20-*
24
ZPLD-▲-24-*
C24 ZPLD-▲-C24-*
28
ZPLD-▲-28-*
C28
ZPLD-▲-C28-*
12
ZPLDL-▲-12-*
16
ZPLDL-▲-16-*
20
ZPLDL-▲-20-*
C20 ZPLDL-▲-C20-*
24
ZPLDL-▲-24-*
C24 ZPLDL-▲-C24-*
28
ZPLDL-▲-28-*
C28 ZPLDL-▲-C28-*
DIMENSIONS
Catalog No.
WITH STANDARD CABLE ADAPTER
With Jack
A
B
C Coupling Nut
5-3/8
1-13/16
5-31/32
5-5/8
2-5/16
5-7/32
6-1/8
2-13/16
6-23/32
6-5/8
2-13/16
7-7/32
6-5/8
3-5/16
7-7/32
7-1/8
3-5/16
7-23/32
7-1/8
3-13/16
7-23/32
7-5/8
3
-13/16
8-7/32
WITH LONG CABLE ADAPTER
7-5/8
1
-13/16
8-7/32
7-7/8
2-5/16
8-15/32
8-3/8
2-13/16
8-31/32
8-7/8
2-13/16
9-15/32
8-7/8
3-5/16
9-15/32
9
-3/8
3-5/16
9-31/32
9-1/8
3-13/16
9-23/32
9-5/8
3-13/16
10-7/32
A
ZPLDJ-▲-12-*
ZPLDJ-▲-16-*
ZPLDJ-▲-20-*
ZPLDJ-▲-C20-*
ZPLDJ-▲-24-*
ZPLDJ-▲-C24-*
ZPLDJ-▲-28-*
ZPLDJ-▲-C28-*
ZPLDLJ-▲-12-*
ZPLDLJ-▲-16-*
ZPLDLJ-▲-20-*
ZPLDLJ-▲-C20-*
ZPLDLJ-▲-24-*
ZPLDLJ-▲-C24-*
ZPLDLJ-▲-28-*
ZPLDLJ-▲-C28-*
B
Safety wire holes
(3) .062 DIA.
C
To specify plug with environmental cover,
change third letter in Part No. “L’ to “E’.
Example: ZPLD changes to ZPED.
Cable Dia.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta
in the catalog number of plug. Example: ZPLD-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLD-10 12-*
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells
Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.937 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.937 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.437 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
10
▲
Amphenol
STAR-LINE®
INDUSTRIAL
Straight Plug
with Mechanical Clamp Nut
To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.
Types
ZPLM ZPEM
Size
Cable
Select
from
Table Below
and
Substitute
Symbol No.
for Delta▲
Shell
Size
Cat. No.
With Standard
Coupling Nut
12
16
20
C20
24
C24
28
C28
ZPLM-▲-12-*
ZPLM-▲-16-*
ZPLM-▲-20-*
ZPLM-▲-C20-*
ZPLM-▲-24-*
ZPLM-▲-C24-*
ZPLM-▲-28-*
ZPLM-▲-C28-*
6-1/8
6-7/16
7
7-1/2
7-9/16
8-1/16
8-1/8
8-5/8
A
DIMENSIONS
WITH STANDARD CABLE ADAPTER
B
C
D
12
16
20
C20
24
C24
28
C28
ZPLML-▲-12-*
ZPLML-▲-16-*
ZPLML-▲-20-*
ZPLML-▲-C20-*
ZPLML-▲-24-*
ZPLML-▲-C24-*
ZPLML-▲-28-*
ZPLML-▲-C28-*
8-3/8
8-11/16
9-1/4
9-3/4
9-13/16
10-5/16
10-1/8
10-5/8
WITH LONG CABLE ADAPTER
1-13/16
8-31/32
2-3/8
2-5/16
9-9/32
3
2-13/16
9-27/32
3-3/4
2-13/16
10-11/32
3-3/4
3-5/16
10-13/32
4-1/2
3-5/16
10-29/32
4-1/2
3-13/16
10-23/32
5-1/8
3-13/16
11-7/32
5-1/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
6-23/32
7-1/32
7-19/32
8-3/32
8-5/32
8-21/32
8-23/32
9-7/32
Catalog No.
With Jack
Coupling Nut
E
2-3/8
3
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
ZPLMJ-▲-12-*
ZPLMJ-▲-16-*
ZPLMJ-▲-20-*
ZPLMJ-▲-C20-*
ZPLMJ-▲-24-*
ZPLMJ-▲-C24-*
ZPLMJ-▲-28-*
ZPLMJ-▲-C28-*
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
ZPLMLJ-▲-12-*
ZPLMLJ-▲-16-*
ZPLMLJ-▲-20-*
ZPLMLJ-▲-C20-*
ZPLMLJ-▲-24-*
ZPLMLJ-▲-C24-*
ZPLMLJ-▲-28-*
ZPLMLJ-▲-C28-*
B
A
E
Reversible clamps for
complete cable range
D Max.
Safety wire holes
(3) .062 DIA.
C
Cable Dia.
To specify plug with environmental cover,
change third letter in Part No. “L’ to “E’.
Example: ZPLM changes to ZPEM.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta
in the catalog number of plug. Example: ZPLM-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLM-10 12-*
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells
Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.375 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
11
▲
STAR-LINE®
Straight Plug
with conduit adapter
(for flexible conduit fittings)
To specify a complete plug, substitute the dash no. of the contact insert selected for the asterisk (*)
In the catalog no. below.
A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS.
Shell
Size
12
16
20
C20
24
C24
28
C28
Size
Conduit
3/4
1-1/4
1-1/2
1-1/2
2
2
2-1/2
2-1/2
Catalog No.
With Standard
Coupling Nut
ZplT-2 12-*
ZplT-4 16-*
ZplT-5 20-*
ZplT-5 C20-*
ZplT-6 24-*
ZplT-6 C24-*
zplT-7 28-*
zplT-7 C28-*
DIMENSIONS
B
C
1-13/16
4-27-32
2-5/16
4-31/32
2-13/16
5-3/32
2-13/16
5-19/32
3-5/16
5-7/32
3-5/16
5-23/32
3-13/16
5-11/16
3-13/16
6-3/16
A
4-1/4
4-3/8
4-1/2
5
4-5/8
5-1/8
5-3/32
5-19/32
A
D
NPT Thread
Size
Types
ZPLT ZPET
Catalog No.
With Jack
Coupling Nut
ZPLTJ-2 12-*
ZPLTJ-4 16-*
ZPLTJ-5 20-*
ZPLTJ-5 C20-*
ZPLTJ-6 24-*
ZPLTJ-6 C24-*
ZPLTJ-7 28-*
ZPLTJ-7 C28-*
D
3/4
1-1/4
1-1/2
1-1/2
2
2
2-1/2
2-1/2
B
Safety Wire Holes
(3) .062 DIA.
C
To specify plug with environmental cover,
change third letter in Part No. “L” to “E”.
Example: ZPLT changes to ZPET.
Straight Male Plug
Panel Mount
To specify a complete plug, substitute the dash no. of the contact insert selected for the asterisk (*) in the catalog no. below.
A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS.
Shell
Size
12
16
20
C20
24
C24
28
C28
Open
Back
Use with
or without
Potting
Sleeve
Catalog No.
With Standard
Coupling Nut
ZplP-12-*
ZplP-16-*
ZplP-20-*
ZplP-C20-*
ZplP-24-*
ZplP-C24-*
ZplP-28-*
zplP-C28-*
A
A
2-3/8
2-13/32
2-7/16
2-15/16
2-15/32
2-31/32
2-15/32
2-31/32
B
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
C
DIMENSIONS
C
G
2-31/32 1-17/64
3
1-11/16
3-1/32
2-3/32
3-17/32 2-3/32
3-1/16
2-17/32
3-9/16
2-17/32
3-1/16
3-1/32
3-9/16
3-1/32
J Hole Dia.
H
1-5/8
2-1/8
2-5/8
2-5/8
3-1/8
3-1/8
3-3/4
3-3/4
B
G SQ.
H SQ.
12
Safety Wire Holes (3) .062 Dia.
Types
ZPLP ZPEP
J
3/16
7/32
9/32
9/32
11/32
11/32
11/32
11/32
Catalog No.
With Jack
Coupling Nut
ZPLPJ- 12-*
ZPLPJ- 16-*
ZPLPJ- 20-*
ZPLPJ- C20-*
ZPLPJ- 24-*
ZPLPJ- C24-*
ZPLPJ- 28-*
ZPLPJ- C28-*
To specify plug with environmental cover,
change third letter in Part No. “L” to “E”.
Example: ZPLP changes to ZPEP.
Amphenol
STAR-LINE®
INDUSTRIAL
Straight Plug
With Basketweave Cable Grip
To specify a complete plug, substitute the Dash No. of the contact insert selected for the asterisk (*) in the catalog no. below.
A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS
Size
Cable
Select
from
Table Below
and Substi
tute
Symbol No.
for Delta ▲
Shell
Size
12
16
20
C20
24
C24
28
C28
Catalog No.
With Standard
Coupling Nut
Zplk-▲-12-*
Zplk-▲-16-*
Zplk-▲-20-*
Zplk-▲-C20-*
Zplk-▲-24-*
Zplk-▲-C24-*
zplk-▲-28-*
zplk-▲-C28-*
DIMENSIONS
WITH STANDARD CABLE ADAPTER
A
B
C
5-3/8
1-13/16
5-31/32
5-5/8
2-5/16
6-7/32
6-1/8
2-13/16
6-23/32
6-5/8
2-13/16
7-7/32
6-5/8
3-5/16
7-7/32
7-1/8
3-5/16
7-23/32
7-1/8
3-13/16
7-23/32
7-5/8
3-13/16
8-7/32
Types
ZPLK ZPEK
Catalog No.
With Jack
Coupling Nut
ZPLKJ-▲-12-*
ZPLKJ-▲-16-*
ZPLKJ-▲-20-*
ZPLKJ-▲-C20-*
ZPLKJ-▲-24-*
ZPLKJ-▲-C24-*
ZPLKJ-▲-28-*
ZPLKJ-▲-C28-*
WITH LONG CABLE ADAPTER
12
16
20
C20
24
C24
28
C28
ZplkL-▲-12-*
ZplkL-▲-16-*
ZplkL-▲-20-*
ZplkL-▲-C20-*
ZplkL-▲-24-*
ZplkL-▲-C24-*
zplkL-▲-28-*
zplkL-▲-C28-*
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
8-7/32
8-15/32
8-31/32
9-15/32
9-15/32
9-31/32
9-23/32
10-7/32
A
See cable grip
components page
for basket weave
grip lengths
ZPLKJ-▲-12-*
ZPLKJ-▲-16-*
ZPLKJ-▲-20-*
ZPLKJ-▲-C20-*
ZPLKJ-▲-24-*
ZPLKJ-▲-C24-*
ZPLKJ-▲-28-*
ZPLKJ-▲-C28-*
B
C
Safety wire holes
(3) .062 DIA.
To specify plug with environmental cover,
change third letter in Part No. “L” to “E”.
Example: ZPLK changes to ZPEK.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta
▲ in the catalog number of plug. Example: ZPLK-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLK-10 12-*
Cable Dia.
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
13
STAR-LINE®
In-Line Receptacle
With Mechanical Clamp Nut
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)
in the catalog no. below.
Size
Cable
Shell
Size
Cat. No.
Types
ZRLM ZREM
DIMENSIONS
A
C
D
12
ZRLM-▲-12-*
6-1/8
6-3/4
1-3/4
16
ZRLM-▲-16-*
6-7/16
7-1/16
2-1/4
20
ZRLM-▲-20-*
7
7-5/8
2-3/4
Select
C20
ZRLM-▲-C20-*
7-1/2
8-1/8
2-3/4
from
24
ZRLM-▲-24-*
7-9/16
8-3/16
3-1/4
Table Below
C24
ZRLM-▲-C24-*
8-1/16
8-11/16
3-1/4
and Substi
28
ZRLM-▲-28-*
8-1/8
8-3/4
3-3/4
tute
C28
ZRLM-▲-C28-*
8-5/8
9-1/4
3-3/4
Symbol No.
WITH LONG CABLEADAPTER
for Delta ▲
12
ZRLML-▲-12-*
8-3/8
9
1-3/4
16
ZRLML-▲-16-*
8-11/16
9-5/16
2-1/4
20
ZRLML-▲-20-*
9-1/4
9-7/8
2-3/4
C20
ZRLML-▲-C20-* 9-3/4
10-3/8
2-3/4
24
ZRLML-▲-24-*
9-13/16
10-7/16
3-1/4
C24
ZRLML-▲-C24-* 10-5/16
10-15/16
3-1/4
28
ZRLML-▲-28-*
10-1/8
10-3/4
3-3/4
C28
ZRLML-▲-C28-* 10-5/8
11-1/4
3-3/4
E
F
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
G
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
A
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLM changes to Zrem.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLM-▲-12-* for .500 to .625 Dia. cable changes to ZRLM-10 12-*
Cable Dia.
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells
Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
14
Amphenol
STAR-LINE®
INDUSTRIAL
In-Line Receptacle
with standard compression nut
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)
in the catalog no. below.
Size
Cable
Shell
Size
Select
from
Table Below
and Substi
tute
Symbol No.
for Delta ▲
Cat. No.
Types
ZRLD ZRED
Dimensions
A
D
E
12
ZRLD-▲- 12-*
5-3/8
6
16
ZRLD-▲- 16-*
5-5/8
6-1/4
20
ZRLD-▲- 20-*
6-1/8
6-3/4
C20
ZRLD-▲- C20-*
6-5/8
7-1/4
24
ZRLD-▲- 24-*
6-5/8
7-1/4
C24
ZRLD-▲- C24-*
7-1/8
7-3/4
28
ZRLD-▲- 28-*
7-1/8
7-3/4
C28
ZRLD-▲- C28-*
7-5/8
8-1/4
With Long Cable Adapter
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
12
16
20
C20
24
C24
28
C28
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
ZRLDL-▲-12-*
ZRLDL-▲-16-*
ZRLDL-▲-20-*
ZRLDL-▲-C20-*
ZRLDL-▲-24-*
ZRLDL-▲-C24-*
ZRLDL-▲-28-*
ZRLDL-▲-C28-*
C
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
8-1/4
8-1/2
9
9-1/2
9-1/2
10
9-3/4
10-1/4
A
D
E
Safety Wire Holes
(3).062 Dia.
C
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLD changes to ZreD.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLD-▲-12-* for .500 to .625 Dia. cable changes to ZRLD-10 12-*
Cable Dia.
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
15
STAR-LINE®
In-Line Receptacle
with Basketweave Cable Grip
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the
asterisk (*) in the catalog no. below.
Size
Cable
Shell
Size
Select
from
Table Below
and Substi
tute
Symbol No.
for Delta ▲
Cat. No.
Types
ZRLK ZREK
Dimensions
D
E
12
ZRLK-▲- 12-*
5-3/8
6
16
ZRLK-▲- 16-*
5-5/8
6-1/4
6-1/8
6-3/4
20
ZRLK-▲- 20-*
C20
ZRLK-▲- C20-*
6-5/8
7-1/4
24
ZRLK-▲- 24-*
6-5/8
7-1/4
C24
ZRLK-▲- C24-*
7-1/8
7-3/4
7-1/8
7-3/4
28
ZRLK-▲- 28-*
C28
ZRLK-▲- C28-*
7-5/8
8-1/4
With Long Cable Adapter
A
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
12
16
20
C20
24
C24
28
C28
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
ZRLKL-▲-12-*
ZRLKL-▲-16-*
ZRLKL-▲-20-*
ZRLKL-▲-C20-*
ZRLKL-▲-24-*
ZRLKL-▲-C24-*
ZRLKL-▲-28-*
ZRLKL-▲-C28-*
C
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
8-1/4
8-1/2
9
9-1/2
9-1/2
10
9-3/4
10-1/4
A
See cable grip
components page
for basket weave
grip lengths
D
E
Safety Wire Holes
(3).062 Dia.
C
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLK changes to ZreK.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLK-▲-12-* for .500 to .625 Dia. cable changes to ZRLK-10 12-*
Cable Dia.
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
16
Amphenol
STAR-LINE®
INDUSTRIAL
In-Line Receptacle
with conduit adapter
(for flexible conduit fittings)
To specify a complete receptacle, substitute the dash no. of the
contact insert selected, for the asterisk (*) in the catalog no. below.
To specify receptacle with threaded environmental cover, change third letter in part no. “L” to “E””.
Shell
Size
12
16
20
C20
24
C24
28
C28
Size
Conduit
3/4
1-1/4
1-1/2
1-1/2
2
2
2-1/2
2-1/2
Types
ZRLT ZRET
Dimensions
Cat. No.
ZRLT-2 12-*
ZRLT-4 16-*
ZRLT-5 20-*
ZRLT-5 C20-*
ZRLT-6 24-*
ZRLT-6 C24
ZRLT-7 28-*
ZRLT-7 C28-*
A
B
C
D
E
4-1/4
4-3/8
4-1/2
5
4-5/8
5-1/8
5-3/32
5-19/32
3/4
1-1/4
1-1/2
1-1/2
2
2
2-1/2
2-1/2
4-7/8
5
5-1/8
5-5/8
5-1/4
5-3/4
5-23-32
6-7/32
1-3/8
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-15/32
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
D
A
B
NPT
Thread
E
Safety Wire Holes
(3) .062 Dia.
C
B
NPT
Thread
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLT changes to ZRET.
17
STAR-LINE®
Square Flange Receptacle
To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*)
in the catalog no. below.
Types
ZRLP ZRCP ZREP
Shell
Size
12
16
20
C20
24
C24
28
C28
Open
Back
Use with
or without
Potting
Sleeves
Catalog No.
ZRLP- 12-*
ZRLP- 16-*
ZRLP- 20-*
ZRLP- C20-*
ZRLP- 24-*
ZRLP- C24-*
ZRLP- 28-*
ZRLP- C28*
A
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
B
1-3/8
1-11/16
2-3/32
2-3/32
2-17/32
2-17/32
3-1/32
3-1/32
C*
1-1/12
2
2-1/2
2-1/2
3
3
3-1/2
3-1/2
DIMENSIONS
WITH STANDARD CABLE ADAPTER
E
F
G
J
K
11/64 2-15/16
2-1/8
1
1-11/32
13/64 2-15/16
2-1/8
1
1-27/32
7/32
2-15/16
2-3/16
1
2-11/32
7/32
3-7/16
2-11/16 1-1/2
2-11/32
9/32
2-15/16
2-3/16
1
2-27/32
9/32
3-7/16
2-11/16 1-1/2
2-27/32
11/32 2-15/16
2-3/16
1
3-11/32
11/32 3-7/16
2-11/16 1-1/2
3-11/32
L
2-21/64
2-21/64
2-21/64
2-53/64
2-21/64
2-53/64
2-21/64
2-53/64
N
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
L
A Sq.
B Sq.
J
3/16
C
k
Modified
Acme
thread
E
hole
Dia.
WITH THREADED ENVIRONMENTAL
COVER AND SASH CHAIN
WITH HINGED SPRING COVER
G
N
F
5/8
Max panel thickness
when back mounted
using jack nut
plugs.**
E
Hole Dia.
1/16" Gasket Fits
front or back
of flange.
To specify receptacle with threaded
environmental cover, change third
letter in part number from “L” to “E”.
Example: ZRLP changes to ZREP.
To specify receptacle with spring
door cover, change third letter
in part number from “L” to “C”.
Example: ZRLP changes to ZRCP.
Drill hole in panel 1/64” larger than Dimension “K” for front mounting or dimension “C” for back mounting
**Maximum panel thickness may be increased 1/8” when using Standard Coupling Nut Plugs.
18
Amphenol
STAR-LINE®
INDUSTRIAL
Square Flange Receptacle
with Mechanical Clamp Nut
Type
ZRLPM ZRCPM ZREPM
To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*)
in the catalog no. below.
Size
Cable
Shell
Size
Select
from
Table Below
and Substitute
Symbol No.
for Delta ▲
12
16
20
C20
24
C24
28
C28
12
16
20
C20
24
C24
28
C28
Catalog
Number
A
ZRLPM-▲- 12-* 6-1/8
ZRLPM-▲- 16-* 6-7/16
ZRLPM-▲- 20-* 7
ZRLPM-▲- C20-* 7-1/2
ZRLPM-▲- 24-* 7-9/16
ZRLPM-▲- C24-* 8-1/16
ZRLPM-▲- 28-* 8-1/8
ZRLPM-▲- C28-* 8-5/8
ZRLPML-▲-12-* 8-3/8
ZRLPML-▲-16-*
8-11/16
ZRLPML-▲-20-* 9-1/4
ZRLPML-▲-C20-* 9-3/4
ZRLPML-▲-24-*
9-13/16
ZRLPML-▲-C24-* 10-5/16
ZRLPML-▲-28-* 10-1/8
ZRLPML-▲-C28-* 10-5/8
Dimensions
B
C
D
E
1-3/4 6-3/4
1-3/8
11/64
2-1/4 7-1/16
1-11/16
13/64
2-3/4 7-5/8
2-3/32
7/32
2-3/4 8-1/8
2-3/32
7/32
3-1/4 8-3/16
2-17/32
9/32
3-1/4 8-11/16
2-17/32
9/32
3-3/4 8-3/4
3-1/32
11/32
3-3/4 9-1/4
3-1/32
11/32
With Long Cable Adapter
1-3/4 9
1-3/8
11/64
2-1/4 9-5/16
1-11/16
13/64
2-3/4 9-7/8
2-3/32
7/32
2-3/4 10-3/8
2-3/32
7/32
3-1/4 10-7/16
2-17/32
9/32
3-1/4 10-15/16 2-17/32
9/32
3-3/4 10-3/4
3-1/32
11/32
3-3/4 11-1/4
3-1/32
11/32
F
N
2-3/8
3
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
G
1-1/2
2
2-1/2
2-1/2
3
3
3-1/2
3-1/2
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
1-1/2
2
2-1/2
2-1/2
3
3
3-1/2
3-1/2
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
B Sq.
D Sq.
A
Drill hole in panel 1/64” larger
than Dimension “H” for back
mounting..
H
F
Reversible clamps for
complete cable range
G Max.
H
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1/16" Gasket fits
front or back of flange
E hole Dia.
E
Hole Dia.
C
To specify receptacle with
threaded environmental cover,
change third letter in Part No.
“L” to “E”.
Example: ZRLPM changes to
ZrePm.
N
To specify receptacle with spring
door cover, change third letter in
Part No. “L” to “C”.
Example: ZRLPM changes to
ZrCPm.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLK-▲-12-* for .500 to .625 Dia. cable changes to ZREK-10 12-*
Cable Dia.
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
19
STAR-LINE®
Square Flange Receptacle
with Basketweave Cable Grip
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the
asterisk (*) in the catalog no. below.
ZRLPK, ZRCPK, ZREPK
Dimensions
Size
Cable
Shell
Size
Catalog
Number
A
Select
from
Table Below
and Substi
tute
Symbol No.
for Delta ▲
12
16
20
C20
24
C24
28
C28
12
16
20
C20
24
C24
28
C28
ZRLPK-▲- 12-*
ZRLPK-▲- 16-*
ZRLPK-▲- 20-*
ZRLPK-▲- C20-*
ZRLPK-▲- 24-*
ZRLPK-▲- C24-*
ZRLPK-▲- 28-*
ZRLPK-▲- C28-*
ZRLPKL-▲-12-*
ZRLPKL-▲-16-*
ZRLPKL-▲-20-*
ZRLPKL-▲-C20-*
ZRLPKL-▲-24-*
ZRLPKL-▲-C24-*
ZRLPKL-▲-28-*
ZRLPKL-▲-C28-*
5-3/8
5-5/8
6-1/8
6-5/8
6-5/8
7-1/8
7-1/8
7-5/8
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
B
C
D
1-3/4
6
1-3/8
2-1/4
6-1/4
1-11/16
2-3/4
6-3/4
2-3/32
2-3/4
7-1/4
2-3/32
3-1/4
7-1/4
2-17/32
3-1/4
7-3/4
2-17/32
3-3/4
7-3/4
3-1/32
3-3/4
8-1/4
3-1/32
With Long CableAdapter
1-3/4
8-1/4
1-3/8
2-1/4
8-1/2
1-11/16
2-3/4
9
2-3/32
2-3/4
9-1/2
2-3/32
3-1/4
9-1/2
2-17/32
3-1/4
10
2-17/32
3-3/4
9-3/4
3-1/32
3-3/4
10-1/4
3-1/32
E
F
G
11/64
13/64
7/32
7/32
9/32
9/3
11/32
11/32
1-1/2
2
2-1/2
2-1/2
3
3
3-1/2
3-1/2
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
11/64
13/64
7/32
7/32
9/32
9/32
11/32
11/32
1-1/2
2
2-1/2
2-1/2
3
3
3-1/2
3-1/2
1/4
1/4
1/4
3/4
1/4
3/4
1/4
1/4
A
Drill hole in panel 1/64” larger
than Dimension “H” for back
mounting..
F
C
E
Hole Dia.
To specify receptacle
with threaded environmental cover, change
third letter in Part No.
“L” to “E”.
Example: ZRLPK
changes to ZrePR.
G
To specify receptacle
with spring door cover,
change third letter in
Part No. “L” to “C”.
Example: ZRLPM
changes to ZrCPR.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLK-▲-12-* for .500 to .625 Dia. cable changes to ZREK-10 12-*
Cable Dia.
Shell Shell
Shells Shells Shells
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
Shell
12
Shell
16
Shell
Shells Shells
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
32
26
28
30
–
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
24
20
22
–
24
–
–
–
24
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
20
Amphenol
STAR-LINE®
INDUSTRIAL
Receptacle Mounted
to Junction Box
with angle adapter
To specify a complete receptacle, substitute the dash no. of the contact insert selected,
for the asterisk (*) in the catalog no. below.
Shell
Size
12
16
20
C20
24
C24
28
C28
Hub
Size†
3/4
1
1
1-1/4
1-1/2
1-1/4
1-1/2
2
1-1/4
1-1/2
2
2-1/2
3
2-1/2
3
2-1/2
3
2-1/2
3
Cat. No.
ZRLBB- 2 12-*
ZRLBB-3 12-*
ZRLBB-3 16-*
ZRLBB-4 16-*
ZRLBB-5 16-*
ZRLBB-4 20-*
ZRLBB-5 20-*
ZRLBB-6 20-*
ZRLBB-4 C20-*
ZRLBB-5 C20-*
ZRLBB-6 C20-*
ZRLBB-7 24-*
ZRLBB-8 24-*
ZRLBB-7 C24-*
ZRLBB-8 C24-*
ZRLBB-7 28-*
ZRLBB-8 28-*
ZRLBB-7 C28-*
ZRLBB-8 C28-*
A
B
5-1/4
4-5/8
5-1/4
4-5/8
5-1/4
4-5/8
5-1/4
4-5/8
5-1/4
4-5/8
6
5-1/4
6
5-1/4
6
5-1/4
6
5-1/4
6
5-1/4
6
5-1/4
See
Drawing
Below
Dimensions
C
D
4-3/16
3-9/16
4-3/16
3-9/16
4-3/16
3-9/16
4-3/16
3-9/16
4-3/16
3-9/16
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
8
7
8
7
8
7
8
7
8
7
8
7
8
7
8
7
Types
ZRLBB ZRCBB ZREBB
E
2-3/8
2-3/8
2-3/8
2-5/8
2-5/8
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
F
2-13/16
2-13/16
2-15/16
2-15/16
2-15/16
3-39/64
3-39/64
3-39/64
3-39/64
3-39/64
3-39/64
3-33/64
3-33/64
3-33/64
3-33-64
3-1/2
3-1/2
3-1/2
3-1/2
G
2-7/16
2-7/16
2-17/32
2-17/32
2-17/32
3
3
3
3-3/8
3-3/8
3-3/8
2-19/64
2-19/64
2-21-32
2-21-32
2-7/64
2-7/64
2-15/32
2-15/32
H
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
† Other hub sizes are available. Consult Amphenol Industrial Operations.
SHELL SIZES 12 - 16 - 20 - C20
HUB
SIZE
A B
SHELL SIZES 24 - C24 - 28 - C28
E
6-3/4
HUB
SIZE
5/8
F
CD
9-1/2
7
5-3/8
8
G
D
C
B
A
H
5/8
8
H
WITH HINGED SPRING COVER
WITH THREADED ENVIRONMENTAL
COVER AND SASH CHAIN
To specify receptacle with spring
door cover, change third letter
in part number from “L” to “C”.
Example: ZRLBB changes to ZRCBB
To specify receptacle with threaded
environmental cover, change third letter
in part number from “L” to “E”.
Example: ZRLBB changes to ZREBB
21
STAR-LINE®
Receptacle Mounted
to Junction Box
with straight adapter
To specify a complete receptacle, substitute the dash no. of the contact insert selected,
for the asterisk (*) in the catalog no. below.
Shell
Size
12
16
20
C20
24
C24
28
C28
Hub
Size†
3/4
1
1
1-1/4
1-1/2
1-1/4
1-1/2
2
1-1/4
1-1/2
2
2-1/2
3
2-1/2
3
2-1/2
3
2-1/2
3
Cat. No.
ZRLA- 2 12-*
ZRLA-3 12-*
ZRLA-3 16-*
ZRLA-4 16-*
ZRLA-5 16-*
ZRLA-4 20-*
ZRLA-5 20-*
ZRLA-6-20-*
ZRLA-4 C20-*
ZRLA-5 C20-*
ZRLA-6 C20-*
ZRLA-7 24-*
ZRLA-8 24-*
ZRLA-7 C24-*
ZRLA-8 C24-*
ZRLA-7 28-*
ZRLA-8 28-*
ZRLA-7 C28-*
ZRLA-8 C28-*
A
B
5-1/4
4-5/8
5-1/4
4-5/8
5-1/4
4-5/8
5-1/4
4-5/8
5-1/4
4-5/8
6
5-1/4
6
5-1/4
6
5-1/4
6
5-1/4
6
5-1/4
6
5-1/4
See
Drawing
Below
Dimensions
C
D
4-3/16
3-9/16
4-3/16
3-9/16
4-3/16
3-9/16
4-3/16
3-9/16
4-3/16
3-9/16
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
4-1/2
3-7/8
8
7
8
7
8
7
8
7
8
7
8
7
8
7
8
7
Types
ZRLA ZRCA ZREA
E
2-3/8
2-3/8
2-3/8
2-5/8
2-5/8
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
F
1-27/32
1-27/32
1-27/32
1-27/32
1-27/32
3-1/16
3-1/16
3-1/16
2-9/16
2-9/16
2-9/16
2-11/32
2-11/32
2-27/32
3-33-64
2-27/32
2-9/32
2-25/32
2-25/32
G
1
1
1
1
1
1-7/32
1-7/32
1-7/32
1-7/32
1-7/32
1-7/32
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
H
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
† Other hub sizes are available. Consult Amphenol Industrial Operations.
SHELL SIZES 12 - 16 - 20 - C20
HUB
SIZE
A B
E
SHELL SIZES 24 - C24 - 28 - C28
5/8
F
CD
D
C
B
A
H
6-3/4
HUB
SIZE
9-1/2
5-3/8
7
8
G
5/8
WITH HINGED SPRING COVER
8
H
WITH THREADED ENVIRONMENTAL
COVER AND SASH CHAIN
To specify receptacle with spring
door cover, change third letter
in part number from “L” to “C”.
Example: ZRLA changes to ZRCA.
To specify receptacle with threaded
environmental cover, change third
letter in part number from “L” to “E”.
Example: ZRLA changes to ZREA.
22
Amphenol
STAR-LINE EX®
Amphenol® Star-Line EX®
Product Instructions
Sections Contents:
•
Hazardous Location Page
•
Part Number Guide
•
EX Gland Code Guide
•
EX-13 Plug
•
EX-15 Inline Receptacle
•
EX-17 Panel Mount Receptacle
•
Familiarization & Assembly Information
•
Assembly & Termination
•
Mixing Instructions
•
Potting Instructions
23
INDUSTRIAL
STAR-LINE EX®
Star-Line EX®
Hazardous Certification Information
Hazardous Area Equipment Mark
Markings for IEC/EN (ATEX)
IEC/ATEX (76/117/EEC)
Explosion protection
Protection method
Gas Group
Temperature Class
Equipment Protection Level
Ex d IIC T6 Gb
European (EU) ATEX Directive (94/9/EC)
CE marking
Ingress Protection
(IP) Ratings
First Number Second Number
rotection against solid bodies Protection against Liquids
P
0 No Protection 0 No Protection
1 Objects greater than 50mm 1 Vertically dripping water
2 Objects greater than 12mm 2 75 to 90 dripping water
3 Objects greater than 2.5mm 3 Sprayed water
ID# of Notified Body for the QA System
EU Explosive Atmosphere symbol
Above ground
Category
Gas, Dust
0518
II
2 GD
4 Objects greater than 1mm 4 Splashed water
*
5 Dust-protected 5 Water jets
6 Dust-tight
6 Dust-tight 6 Heavy Seas
7 Temporary immersion
* 8 Indefinite immersion
HazLoc Hand Chart
Temperature Ratings
Protection
Method IEC/EN (ATEX) ATEX
Ex Code Gas Ex Code Dust Category
UEC, EU (Europe)
Surface USA (NEC 505)
Temperature Canada
*
*
450 C (842 F) T1
300 C (572 F) T2
200 C (392 F) T3
135 C (275 F) T4
100 C (212 F) T5
85 C (185 F)
T6
*
*
Intrinsic Safety
ia
ib
ic
60079-11
60079-11
60079-11
Zone 0
Zone 1
Zone 2
Flameproof
d
d
60079-1
Zone 1
Enclosure
Enclosure
Purge & Pressurization
px
py
pz
60079-2
60079-2
60079-2
Note: Star-Line Ex
products certification
denoted with a *.
*
*
*
*
61241-11
61241-11
Zone 20
Zone 21
tD
tD
61241-1
61241-1
Zone
Zone20,
20,21
21,,22
22
1
2
3
2
2
Zone 1
Zone 1
Zone2
Pressurized
®
iaD
ibD
2
2
3
pD
612441-4
Zone 21, 22
maD
mbD
61241-18
61241-18
Zone 20
Zone 21
Increased Safety
e
e
60079-7
60079-7
Zone 1
Encapsulation
ma
mb
60079-18
60079-18
Zone 0
Zone 1
Oil Immersion
o
60079-6
Zone 1
2
Powder Filled
q
60079-5
Zone 1
2
Non Incendive
nA, nC, nL, nR
60079-15
Zone 2
3
Rooms (draft)
p
60079-13
Zone 1
2
Optical Radiation
op..
60079-28
Zone 0
General Requirements
60079-0
Class. of Hazardous Areas
60079-1
Electrical Installations
60079-14
Inspection & Maintenance
60079-17
24
22
1
2
1
61241-0
Amphenol
STAR-LINE EX®
INDUSTRIAL
Code Logic
Star-Line EX
Termination Method
“##” code for grommets
N for crimp contact /
used w/ type “2” or “4”
R for pressure /
hardware styles(See page 67)/
Letter code designation for
Blank for solder
Cable Type
EEx d gland sizes
Omit if unarmored.
(see chart below)
Blank Aluminum
-BS or -BSR
S = Stainless Steel
Insert
(see cable type
B = Brass
Configuration
in charts on next page)
EX
S
Product
Series
Prefix
Example:
13
3
Hardware
Style
(see pgs.
25-28)
C
20
332
Connector
Shell Size
(12, 16, 20,
24, 28, C20,
C24, C28)
13 for Male Plug /
15 for Female Inline/
17 for Female Panel Mount
18 for Panel Mount Circular Flange
19 for Thru Bulkhead-Dual Mate Receptacle
P
N
-01
-BS
Optional
Alternate
Key
Positions
Contact Gender
P for Male Pin /
S for Female Socket
A376
Callout to
designate
T5 temperature
rating
-20o C to 55o C
EX-13-3-C-20-332PN
Male Plug with EEX gland for a cable with 0.95” 24.1mm O.D., 20ea #12awg/4mm2 male contacts.
EX-15-4-1620-332SN
Female Inline with basket weave grip for a cable with 0.95” 24.1mm O.D., 20ea #12awg/4mm2 female contacts.
EX-17-1-20-332SN
Female Panel Mount, 20ea #12awg/4mm2 female contacts.
EX-13-3-C-16-22PR-BS
Male Plug with EEX gland for an armored cable with 1.25”/31.75mm O.D., 4ea #4awg/25mm2 male contacts.
EX-17-3-C-16-22SR-BS
Female Panel Mount with cable adapter with and EEX gland for an armored and sheathed cable.
For Amphenol Star-Line product insert de-rating information
per the National Electric Code, please consult the Amphenol
Industrial website, www.amphenol-industrial.com. Chart is
located under literature tab.
25
STAR-LINE EX®
PRODUCT CERTIFICATIONS
Certificate Number: SIRA 03ATEX1101X
Cert. No.: IECEx SIR 10.0064X
The Starline product family carries all of the
industry standard approvals ranging from
ATEX and IECEx to UL and CSA.
AEx North American Hazloc Listing
Consult Factory for Listing No
GOST-R Cert. No. РОСС MX.АИ96.В00012
(TUV) Brasil Cert. No. TUV 11.0147X
U
®L
Starline EX offers a full range of hardware styles
including the use of EX rated cable glands, mechanical
clamps and gland nuts.
File Number: E184393
CSA Listed
Member: International
Association of Drilling Contractors
26
Amphenol
STAR-LINE EX®
INDUSTRIAL
EEx d Cable Types
EEx d
Cable
Gland
Size Code
Unarmored
Cable
No deviation if
Unarmored
Min
Max
Min
UA
rmored & Sheathed
A
Cable
-BS
Standard
Max
Min
Max
rmored & Sheathed
A
with reduced bore
-BSR
OD-Reduced
Min
Max
A1
.1575 (4.0)
.3307 (8.4) .1339 (3.4)
.3307 (8.4) .3543 (9.0) .5315 (13.5)
.2638 (6.7)
.4055 (10.3)
A2
.2835 (7.2) .4606 (11.7) .2835 (7.2)
.4606 (11.7) .4528 (11.5) .6299 (16.0)
.3701 (9.4)
.4921 (12.5)
A
.3780 (9.6) .5512 (14.0) .3701 (9.4)
.5512 (14.0) .6102 (15.5) .8307 (21.1)
.4724 (12.0)
.6929 (17.6)
B
.5315 (13.5) .7874 (20.0) .5315 (13.5) .7874 (20.0) .7992 (20.3) 1.079 (27.4)
.6614 (16.8)
.9409 (23.9)
C
.7677 (19.5) 1.035 (26.3) .7677 (19.5) 1.035 (26.3) 1.051 (26.7) 1.339 (34.0)
.9134 (23.2)
1.201 (30.5)
C2
.9055 (23.0) 1.268 (32.2) .9055 (23.0) 1.268 (32.2) 1.299 (33.0) 1.598 (40.6)
1.126 (28.6)
1.425 (36.2)
D
1.110 (28.2) 1.504 (38.2) 1.106 (28.1) 1.504 (38.2) 1.551 (39.4) 1.839 (46.7)
1.370 (34.8)
1.669 (42.4)
D2
1.307 (33.2) 1.736 (44.1) 1.303 (33.1) 1.736 (44.1) 1.799 (45.7) 2.094 (53.2)
1.618 (41.1)
1.909 (48.5)
E
1.547 (39.3) 1.972 (50.1) 1.543 (39.2) 1.969 (50.0) 2.051 (52.1) 2.343 (59.5)
1.870 (47.5)
2.157 (54.8)
E2
1.839 (46.7) 2.205 (56.0) 1.839 (46.7) 2.205 (56.0) 2.299 (58.4) 2.591 (65.8)
2.118 (53.8)
2.409 (61.2)
F
2.059 (52.3) 2.441 (62.0) 2.051 (52.1) 2.441 (62.0) 2.551 (64.8) 2.843 (72.2)
2.370 (60.2)
2.677 (68.0)
F2
2.287 (58.1) 2.677 (68.0) 2.283 (58.0) 2.677 (68.0) 2.799 (71.1) 3.071 (78.0)
2.618 (66.5)
2.890 (73.4)
G
2.453 (62.3) 2.835 (72.0) 2.449 (62.2) 2.835 (72.0) 3.031 (77.0) 3.307 (84.0)
–
Star-Line EX Plug with
EX Gland
Amphenol offers an extensive line of explosion
proof and general duty cable glands. Consult
Amphenol Industrial Operations and ask for new
catalog 12-055, Amphenol Cable Glands and
Cord Grips.
27
Cables can be designed with a custom overmold
to any Amphenol cylindrical connector for
any industrial application. Consult Amphenol
Industrial Operations for further information.
STAR-LINE EX®
Hardware
*Notes:
For “C” length inserts, add 1/2” to both dimensions “A” & “B”.
Plug with mechanical clamp
(POTTING REQUIRED)
Dimension
A*
Shell
12
7-7/16 (189)
16
9-1/2 (241)
20
9-9/16 (243)
24
9-5/8 (245)
28
9-11/16 (246)
EX-13-2 Style
B*
C
3-9/16 (91) 2-1/8 (54)
3-9/16 (91) 2-5/8 (67)
3-9/16 (91) 3-1/8 (79)
3-9/16 (91) 3-5/8 (92)
3-9/16 (91) 4-1/8 (105)
D
E
F
2 (51)
2-1/16 (52)
2-1/8 (54)
2-3/16 (56)
2 1/4 (57)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
2-3/8 (60)
3 (76)
3-3/4 (95)
4-1/2 (114)
5-1/8 (130)
A
B
D
C
(MAX)
(MAX) E
F
Plug with EEx d Gland
(POTTING IS NOT REQUIRED)
EX-13-3 Style
Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.
Gland is included with the connector.
Dimension
Shell
12
16
20
24
28
A*
6-1/16 (154)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
B*
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
C
2-1/8 (54)
2-5/8 (67)
3-1/8 (79)
3-5/8 (92)
4-1/8 (105)
Gland
Thread
M25
M40
M50
M63
M75
D
A (NOM)
B
C
(MAX)
Plug with Basketweave Cable Grip
Dimension
Shell
12
16
20
24
28
(POTTING REQUIRED)
EX-13-4 Style
A*
B*
C
D
E
F
G
6-1/16 (154)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
2-1/8 (54)
2-5/8 (67)
3-1/8 (79)
3-5/8 (92)
4-1/8 (105)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
1-9/32 (33)
1-25/32 (45)
2-9/32 (58)
2-25/32 (71)
3-9/32 (83)
8 (203)
10-1/2 (267)
14-1/2 (368)
17-1/2 (445)
19 (483)
A
G (MAX)
D
B
C
(MAX)
E (MAX)
28
F
(MAX)
Amphenol
STAR-LINE EX®
*Notes:
INDUSTRIAL
For “C” length inserts, add 1/2” to both dimensions “A” & “B”.
In-line Receptacle with Mechanical Clamp
Dimension
Shell
12
16
20
24
28
(POTTING REQUIRED)
EX-15-2 Style
A*
B*
C
D
E
F
7 (178)
9-1/16 (230)
9-1/8 (232)
9-3/16 (233)
9-1/4 (235)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-1/2 (38)
2 (51)
2-1/2 (64)
3 (76)
3-1/2 (89)
2 (51)
2-1/16 (52)
2-1/8 (54)
2-3/16 (56)
2-1/4 (57)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
2-3/8 (60)
3 (76)
3-3/4 (95)
4-1/2 (114)
5-1/8 (130)
A
B
F (MAX)
D
C
In-line Receptacle with EEx d Gland
(POTTING IS NOT REQUIRED)
Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.
Gland is included with the connector.
Dimension
Shell
12
16
20
24
28
A*
5-5/8 (143)
7-5/8 (194)
7-5/8 (194)
7-5/8 (194)
7-5/8 (194)
B*
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
E (MAX)
EX-15-3 Style
C
Gland
Thread
1-1/2 (38)
M25
2 (51)
M40
2-1/2 (64)
M50
3 (76)
M63
3-1/2 (89)
M75
A
B
D
C
In-line Receptacle with Basketweave Cable Grip
Dimension
Shell
12
16
20
24
28
A*
B*
6-1/4 (159)
8-1/4 (210)
8-1/4 (210)
8-1/4 (210)
8-1/4 (210)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
C
1-1/2 (38)
2 (51)
2-1/2 (64)
3 (76)
3-1/2 (89)
(POTTING REQUIRED)
EX-15-4 Style
D
E
F
G
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
1-9/32 (33)
1-25/32 (45)
2-9/32 (58)
2-25/32 (71)
3-9/32 (83)
8 (203)
10-1/2 (267)
14-1/2 (368)
17-1/2 (445)
19 (483)
A
B
D
G
(MAX)
F (MAX)
E
C
29
(MAX)
STAR-LINE EX®
*Notes:
For “C” length inserts, add 1/2” to both dimensions “A” & “B”.
Panel Mount Receptacle
Dimension
Shell
12
16
20
24
28
(POTTING REQUIRED) EX-17-1
A*
B*
C
4 7/16
4 7/16
4 7/16
4 7/16
4 7/16
1.765
1.765
1.765
1.765
1.765
1-1/2 (38)
2 (51)
2-1/2 (64)
3 (76)
3-1/2 (89)
Style
D
E
1.654 (42)
2.047 (52)
2.441 (62)
2.835 (72)
3.228 (82)
F
2-1/4 (57)
2-5/8 (67)
3 (76)
3-1/2 (89)
4 (102)
M40
M50
M63
M75
M90
A
B
#10 (M5)
F
(THREAD)
C
D
Square
23/32
(MIN. FULL
THREAD)
E
Square
Fixed In-Line Receptacle with Mechanical Clamp
Dimension
Shell
12
16
20
24
28
(POTTING REQUIRED)
EX-17-2 Style
A*
B*
C
D
E
F
7 (178)
9-1/16 (230)
9-1/8 (229)
9-3/16 (233)
9-1/4 (235)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-1/2 (38)
2 (51)
2-1/2 (64)
3 (76)
3-1/2 (89)
2 (51)
2-1/16 (52)
2-1/8 (54)
2-3/16 (56)
2-1/4 (57)
5/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
2-3/8 (60)
3 (76)
3-3/4 (95)
4-1/2 (114)
5-1/8 (130)
A
B
F (MAX)
D
C
E (MAX)
Fixed In-Line Receptacle with EEx d Gland
(POTTING IS NOT REQUIRED)
Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.
Gland is included with the connector.
Dimension
Shell
12
16
20
24
28
A*
B*
C
Gland
Thread
5-5/8 (143)
7-7/8 (194)
7-7/8 (194)
7-7/8 (194)
7-7/8 (194)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-1/2 (38)
2 (51)
1-/12 (64)
3 (76)
3-1/2 (89)
M25
M40
M50
M63
M75
EX-17-3 Style
A
B
D
C
Fixed In-Line Receptacle with Basketweave Cable Grip (POTTING REQUIRED) EX-17-4 Style
Dimension
Shell
12
16
20
24
28
A*
B*
C
D
E
F
G
6-1/4 (159)
8-1/4 (210)
8-1/4 (210)
8-1/4 (210)
8-1/4 (210)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-1/2 (38)
2 (51)
2-1/2 (64)
3 (76)
3-1/2 (89)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
1-9/32 (33)
1-25/32 (45)
2-9/32 (58)
2-25/32 (71)
3-9/32 (83)
8 (203)
10-1/2 (267)
14-1/2 (368)
17-1/2 (445)
19 (483)
A
B
D
G
(MAX)
F (MAX)
E
30
C
(MAX)
Amphenol
STAR-LINE EX®
INDUSTRIAL
Description of equipment
The Star-line EX series of connectors is comprised of metallic bodied plug and receptacle shells, to form
in䯉line cable connections. Externally the main bodies are fitted with suitably certified cable glands. Internally the main bodies each contain an insulator insert fitted with solder or pressure type contacts of
either a pin or socket variety. The plug and receptacle shells together form an in-line connector. When
connected together they form a spigotted flamepath and are mechanically interlocked by means of a
threaded nut retained by a grub screw.
Additionally, the receptacle connector is available in a bulkhead mounted version that contains an externally threaded flamepath for mounting to certified EX enclosures with suitable internal mating thread.
This variety of bulkhead mount connector, must be internally potted, as described within this document.
The range is comprised of seven body (forms) sizes, each with a number of pin/socket size combinations between 1 and 143 contacts. The connector shell size, pin configuration and rating are reflected
in the individual type designations.
Design Option are described below and include, alternative keying options, and pin or sleeve contacts in
either the plug or receptacle bodies.
Part Number Code Logic:
EX(a) - (b) - (c) - (d)- (e) - (f)(g)(h)(j) - (k)
Connector series type designation EX
Shell material (a)
Aluminium (default, omit code)
B-Brass
S-Stainless steel
Shell configuration (b)
13- Inline Receptacle, w/ accompanying blanking cap
15- Inline Plug, w/ accompanying blanking cap.
17 - Flange Mount Receptacle, w/ accompanying blanking cap.
18 - Circular Bulkhead Mount Receptacle, w/ cap.
Cable Adapter style (c)
1–
2–
3–
4–
Grommet ID (d)
See catalog for available sizes and codes
Shell Size (e)
12, 16, 20, C20, 24, C24, 28, C28
Contact Insulation (f)
See catalog for configurations
Contact Gender (g)
P - Pin,
Termination Style (h)
N - Crimp, R - Pressure
Insert Rotation (j)
Normal (default, omit code)
For alternates, refer to catalog
Planned Additions (k)
Certified Variations
Bulkhead Mount (w/ potting adapter; requires potting)
Mechanical Clamp (requires potting)
Threaded for use with EX certified Gland
Basketweave Grip (requires potting)
S - Socket
31
STAR-LINE EX®
Star-Line EX®
Familiarization & Assembly Information
1.
2.
3.
4.
Read manufacturer’s assembly instructions before actually
starting to assemble connectors. Besides the matter of
instruction on correct procedures, there are two important
reasons for this preliminary step: To identify the various
component parts, and to check for any missing parts.
Cut cable jackets and sheathing squarely and to correct
length, using only wire strippers that have been approved for
the operation. In preparing the individual wires in cables and
harnesses for assembly, make allowances in length for reaching
the outermost circle of contact cavities in the conductors. The
insulation should be cut progressively longer as they extend
out from the center of the cable or harness to assure sufficient
length.
Follow chart on page 34 covering maximum cable stripping
lengths for effective cable gland or grommet sealing. All
conductors should be fit into contact wire wells correctly. A
practice layout should be done so that the assembler can
oversee what the finished will look like when finished.
Some cables that will be used will have a ‘basket weave’ type
of armor under the outer jacket (sheath) and over the inner
jacket. Since many regulatory entities require that the armor
be grounded at least at the source end, it is beneficial to ground
the armor via a spare contact within the connector. Following
the removal of sufficient amount of outer jacket (see chart on
page 34) ample amount of the armor can be clipped away, but
not all. An adequate amount should remain in order that a
small cross-section conductor, short in length, be woven into
the remaining armor weave and either soldered or covered
with mastic impregnated heat shrink, creating an intimate bond
to the armor. At the opposite end of the short piece of wire a
contact should be crimped and inserted into the insert.
5.
Use only correctly sized and ingress protected certified glands
or sealing grommets to assure resistance to moisture and other
contaminants.
6.
Use only the proper crimping tools that have been set or
calibrated with precision gages.
7.
Make certain that all contacts are the correct size before
attempting to assemble in insert cavities. This point is
particularly important when both power and control types of
contacts are used in the same connector.
8.
Be sure that ground contacts (when applicable) are correctly
located.
9.
Seat all contacts properly so that they will not be damaged or
become disengaged during connector mating operations
10. Use only the proper insertion tools and be sure that they are
aligned axially when pushing contact into their fully seated
position.
11. When inserts have more cavities than conductors, plug unused
cavities with furnished contacts.
12. After all terminated contacts are inserted in their respective
cavities and inspected (detailed on page 34), the cable adapter
or insert clamp nut should be tightened with a wrench. (detailed
on page 37).
13. When handling cables, use adequate support to prevent damage
to the internal wires. Exd glands are intended for sealing purposes
and should not be used as a cable grip.
14. If for any reason terminated conductors have to be removed from
an insert because of an assembly error or change in circuitry,
be sure to remove the cable gland or cable adapter first before
extracting the contact and reinserting it.
15. If one of the connector poles is a ground wire, make sure that it
is grounded properly before the connector actually is engaged.
16. When connectors having the same configuration are to
be mounted close together, different or alternate keying
arrangements should be used to prevent mismatching and
possible damage to the electrical system.
17. Always inspect all aspects of connector assembly operations
before putting connectors into actual operation.
18. Crimping and terminating of conductors to contacts must be
done carefully. Make certain that wire strands are fully bottomed
in contact-wells by checking through inspection hole provided
(Detailed on page 34).
19. Never try to straighten bent contacts. Straightening cannot be
done properly and the plating on contacts very likely will be
marred. This will result in a high resistance connection and will
expose the base material to possible corrosion.
20. Each assembly operator should be his own inspector. Worn,
damaged, or defective tools should be reported immediately
to foreman and supervisors. Assembly operators should be
indoctrinated with this attitude and made to understand the
importance of always guarding quality. Assembly workmanship
is a significant factor in terminating the quality of multiple contact
connectors. Quality cannot be “inspected” into connectors; it
must be “built-in” during each and every assembly operation.
32
Amphenol
STAR-LINE EX®
INDUSTRIAL
Star-Line EX®
Cable Types
It is the responsibility of the specifier/user to select the appropriate cable to be used with the EX Star-Line connector system. The specifier/user should favor the use of cables constructed with flexible conductors (IEC class 5 or higher/ICEA
type H or higher) as well as a flexible armor type (basket
weave) if required. Armor systems such as those identified in
IEC 92-3 or IEEE455 or UL1309 are recommended. An impervious jacket should always be furnished over the armor. IEC/
BS cables such as armored with SWA (X), tape(Z), and NEC
style cables such as ‘interlocked’ or MC are not recommended
with the EX connector system.
The armor system should be grounded at the source point.
Periodically the specifier/user should investigate the need for
armor grounding (earthing) within the plug or in-line connector itself. In addition to the weaving of the armor grounding
conductor, soldering and/or heat shrink and/or strong adhesive electrical takes, and/or ‘tension banding’ should be applied on the armor and conductor to insure a permanent bond.
The armor grounding wire should be terminated (solder or
crimp) to an appropriate sized contact, and inserted into the
connector insert.
Since there is no armor grounding contact path provided
within the connector assembly, a suitable external method
must be employed. It is recommended that a small strip of
outer jacket be cut away a reasonable distance from the entrance to the cable gland of the connector. A durable insulated conductor with a cross section not smaller than
#14awg/4mm should be bonded to the exposed armor. Protective tapes or heat or cold shrink (3M PST) should be applied
to protect this bonding point. The opposite end of this
grounding conductor should be terminated at the corresponding receptacles’ panel via one of the receptacles’ fastening
screws or a dedicated grounding lug or bar. In an ‘in-line’
configuration, a mirror image of the above should be used
with a simple mating point in close proximity to the connector
set.
In summary the specifier/user should be versed in acceptable
applications that are allowed by the regulatory/certifying bodies having jurisdiction. Periodic inspection of this grounding
arrangement should be implemented.
All connectors are furnished with a protective cover. In actuality this cover is viewed as a critical part of the connector. The
cover is compared to a cover on a flameproof (Eexd) encloThe armor system should not be confused or associated with
sure. Absence of the cover voids the Ex certification. The
shielding which is employed with instrumentation/
telecommunication cables. Shielding for pairs/triads have their covers should not be viewed as an incidental protection to the
external elements, but a required component of a hazardous
own individual drain wires which should be terminated onto
certified device. When the connectors are plugged together
dedicated contacts. These drain wires should be insulated
with heat shrink within the connector body to prevent contact the covers can be screwed into each other to protect the
threads from damage. When the connectors are not mated, it
with other drain wires or pair/triad shield faces.
is required that the covers be installed and the set screws on
The above procedure does not apply to single conductor cathe covers be fully driven into the body of the connector.
bles, i.e., 444-1111mcm (150mm-500mm), or multiconductor
Replacement covers and ‘NYLOK’ set screws are available on
power or control cables.
request.
Single conductor Cables Periodically single conductor cables
will be required in an armored and sheathed construction.
SIRA Product Labeling Information
Information below must be attached to connectors via non-removable label.
Amphenol
Sidney NY 13838 USA
Marking for all connectors used in standard
(+40°C max.) ambient:
Star-Line, Size Ref
Ex
Ex
Ex
Ex
Work Order Number; Date Code; Facility
Code
0518
II 2 GD
d IIC T6 Gb (Inline Plugs and Receptacles)
tb IIIC T80°C Db IP68 (Inline Plugs and Receptacles)
de IIC T6 Gb (Panel mount receptacle filled w/ cement)
tb IIIC T80°C Db IP68 (Panel mount receptacle filled w/ cement)
-20ºC Tamb +40°C
IP68-8
Marking for inline connectors, used in +55°C max. ambient:
(INCREASED TEMP RANGE ONLY ALLOWABLE FOR CONNECTORS
Sira 03ATEX1101X & IECEx SIR 10.0064X
(EX-13-3, EX-15-3, EX-17-3) EMPLOYING SUITABLE EX CERTIFIED GLANDS. THIS MARKING IS NOT APPLICABLE FOR CE“Max volts, Max amp, Current rating per pin” MENTED CONFIGURATIONS)
Ex d IIC T5 Gb (Inline Plugs and Receptacles)
DO NOT SEPARATE WHEN ENERGIZED
Ex tb IIIC T95°C Db IP68 (Inline Plugs and Receptacles)
-20ºC Tamb +55°C
33
Page 4
STAR-LINE EX®
The following instructions apply to equipment covered by certificate numbers:
Sira 03ATEX1101X & IECEx SIR 10.0064X
The equipment may be used with flammable gases and vapours with apparatus group(s) IIA, IIB, & IIC and with temperature classes T6, T5, T4, T3, T2 & T1.
The equipment is only certified for use in ambient temperatures in the range -20°C to +40oC and should not be used
outside this range.
The product complies with the following standards:
Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice e.g.
EN 60079-0:2006
(IEC 60079-0:2007 5th Ed)
General requirements for electrical apparatus for explosive gas atmospheres
EN 60079-1:2007
(IEC 60079-1:2007 6th Ed)
Electrical apparatus for explosive gas atmospheres Part 1: Flameproof enclosures "d
EN 60079-7:2007
(IEC 60079-7:2006 4th Ed)
Electrical apparatus for explosive gas atmospheres –
Part 7: Increased safety "e"
EN 61241-0:2006
(IEC 61241-1:2004 1st Ed + Corr Nov 05)
General requirements for electrical apparatus for use in
the presence of combustible dust
EN 61241-1:2004
(IEC 61241-1:2004 1st Ed)
Electrical apparatus for use in the presence of combustible dust. Protection by enclosures “tD”
EN/IEC 60079-14 or EN/IEC 61241-14. It is the end user’s responsibility to ensure that the product, as specified
and confirmed by the product label, is suitable for it intended application.
Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the
applicable code of practice e.g. EN/IEC 60079-17 or EN/IEC 61241-17.
Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of
practice e.g. EN/IEC 60079-19.
Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained
personnel, using only components purchased from Amphenol or an Amphenol approved distributor. Any use of nonapproved components/suppliers will invalidate the certification for that product.
The certification of this equipment relies upon the following materials used in its construction:
1.
2.
Connector Materials:
x
(Standard Base Material) ASTM B211 or B221 Alloy 6061-T6, Aluminum (
