AAT3690IWP-4.2-T1

1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger General Description The AAT3690 BatteryManager is a highly integrated single-cell lithium-ion/polymer battery charger IC designed to operate with USB port and AC adapter inputs. It requires the minimum number of external components. The AAT3690 precisely regulates battery charge voltage and current for 4.2V lithium-ion/polymer battery cells. Adapter charge current rates can be programmed up to 1.0A. In the absence of an adapter and with a USB port connected, the battery can also be charged by USB power. The USB charge current can be programmed up to 1A. A Charge Reduction Loop is also built in to allow users to charge the battery with the available current from a USB port, while keeping the port voltage regulated. USB charging is disabled when an adapter is present. Battery temperature and charge state are fully monitored for fault conditions. In the event of an over-voltage or over-temperature condition, the device will automatically shut down, thus protecting the charging device, control system, and the battery under charge. Status monitor output pins are provided to indicate the battery charge status by directly driving two external LEDs. The AAT3690 is available in a Pb-free, thermallyenhanced, space-saving 12-pin 3x3mm TDFN package and is rated over the -40°C to +85°C temperature range. AAT3690 Features • • • • BatteryManager™ • • • • • • • • • • • USB/AC Adapter System Power Charger — USB: Programmable up to 1.0A — Adapter: Programmable up to 1.0A 4.0V to 5.5V Input Voltage Range Adapter Presence Automatically Disables USB Charging High Level of Integration With Internal: — Charging Devices — Reverse Blocking Diodes — Current Sensing Automatic Recharge Sequencing Digital Thermal Regulation in ADP Charge Charge Reduction Loop in USB Charge Battery Temperature Monitoring Full Battery Charge Auto Turn-Off Over-Current Protection Over-Voltage Protection Emergency Thermal Protection Power On Reset and Soft Start Serial Interface Status Reporting 12-Pin 3x3mm TDFN Package Applications • • • • • • Cellular Telephones Digital Still Cameras Hand-Held PCs MP3 Players Personal Data Assistants (PDAs) Other Lithium-Ion/Polymer Battery-Powered Devices Typical Application Enable USB Input USB USBSET RSETUSB EN BAT TS C2 10μF BATT+ AAT3690 ADP Input RSETADP ADP ADPSET STAT1 BATT- CT CT GND STAT2 TEMP Battery Pack 3690.2007.01.1.2 1 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Pin Descriptions Pin # 1, 10 2 3 4 5 6 7 8 9 AAT3690 Name USB BAT ADP GND EN TS STAT2 STAT1 CT Type In In/Out In Ground In In/Out Out Out In/Out Function USB power supply input. Battery charging and sensing. Adapter power supply input. Ground connection. Enable pin. Logic high enables the IC. When open, this pin is internally pulled up to the higher voltage of ADP and USB inputs. Connect to 10kΩ NTC thermistor. When TS is open, the battery temperature sensing function is disabled. Battery charge status indicator pin to drive an LED: active low, open-drain. Battery charge status indicator pin to drive an LED: active low, open-drain. Timing capacitor to adjust internal watchdog timer. Set maximum charge time for adapter powered CC and CV charge modes. The watchdog timer only sets the timers for adapter battery charging; there is no timeout for the battery charging from the USB input. If timing function is not needed, terminate this pin to ground. Connect a resistor between this pin and GND to set USB charging current. Connect a resistor between this pin and GND to set adapter charging current. Exposed paddle (bottom); connect to GND directly beneath package. 11 12 EP USBSET ADPSET In/Out In/Out Pin Configuration TDFN33-12 (Top View) USB BAT ADP GND EN TS 1 2 3 4 5 6 12 11 10 9 8 7 ADPSET USBSET USB CT STAT1 STAT2 2 3690.2007.01.1.2 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Absolute Maximum Ratings1 Symbol VP VP VN TJ TLEAD AAT3690 Description USB, ADP, 110°C Yes Yes Expire Thermal Loop Current Reduction in ADP Charging Mode Yes Shutdown Mode Battery Temp. Fault Charge Safety Timer Set No Recharge Test VRCH > VBAT Yes Current Phase Test VEOC > VBAT No Yes Current Charging Mode Voltage Phase Test IBAT > ITERM No Charge Completed Yes Voltage Charging Mode USB Loop USB Loop Current Current Reduction in USB Reduction in USB Charging Mode Charging Mode Yes No USB Voltage Regulation Enable USB Voltage Test VUSB < 4.5V 3690.2007.01.1.2 11 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Application Information AC Adapter / USB System Power Charging Adapter Mode In the adapter mode, constant current charge levels up to 1.0A can be programmed by the user. The AAT3690 system control will always select the adapter input over the USB supply input whenever adapter voltage is present on the ADP pin. The AAT3690 will operate from the adapter input over a 4.0V to 5.5V range. The constant current fast charge current for the adapter input mode is set by the RSETADP resistor connected between ADPSET and ground. Refer to Table 1 for recommended RSETADP values for a desired constant current charge level. The precise charging function in the adapter mode may be read from the status LEDs. Please refer to the Battery Charge Status Indication discussion in this datasheet for further details. Thermal Loop Control Due to the integrated nature of the linear charging control pass device for the adapter mode, a special thermal loop control system has been employed to maximize charging current under all operating conditions. The thermal management system measures the internal circuit die temperature and reduces the fast charge current when the device exceeds a preset internal temperature control threshold. Once the thermal loop control becomes active, the fast charge current is initially reduced by a factor of 0.44. The initial thermal loop current can be estimated by the following equation: fast charge current level or until an equilibrium current is discovered and maximized for the given ambient temperature condition. In the manner the thermal loop controls the system charge level, the AAT3690 will always provide the highest level of constant current in the fast charge mode possible for any given ambient temperature condition. Adapter Input Charge Inhibit and Resume The AAT3690 has an under-voltage lockout and power on reset feature so that if the input supply to the adapter pin drops below the UVLO threshold the charger will suspend charging and shut down. When power is re-applied to the adapter pin or the UVLO condition recovers and VADP > VBAT, the system charge control will assess the state of charge on the battery cell and will automatically resume charging in the appropriate mode for the condition of the battery. AAT3690 USB Mode The AAT3690 provides an input for intelligent USB charging. When no voltage is present on the adapter input pin, the charge controller will automatically switch to accepting power from the USB input. The USB charge may be user programmed to any level between 50mA and 1A by selecting the appropriate resistor values for RSETUSB. Refer to Table 1 for recommended RSETUSB values for the desired USB input constant current charge levels. USB Charge Reduction In many instances, product system designers do not know the real properties of a potential USB port used to supply power to the battery charger. Typically, powered USB ports found on desktop and notebook PCs should supply up to 500mA. In the event a USB port being used to supply the charger is unable to provide the programmed fast charge current or if the system under charge must also share supply current with other functions, the AAT3690 will automatically reduce USB fast charge current to maintain port integrity and protect the host system. ITLOOP = ICC · 0.44 The thermal loop control re-evaluates the circuit die temperature every three seconds and adjusts the fast charge current back up in small steps to the full 12 3690.2007.01.1.2 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger ADP RSET (kΩ) N/A N/A 84.5 43.2 28.0 21.0 16.9 13.3 11.5 10.2 9.09 8.06 AAT3690 ICC 50 75 100 200 300 400 500 600 700 800 900 1000 USB RSET (kΩ) 86.6 57.6 42.2 21.0 13.7 10.2 8.06 6.65 5.62 4.87 4.32 3.83 and forced into the sleep state. Charging will be halted regardless of the battery voltage or charging state. When the device is re-enabled, the charge control circuit will automatically reset and resume charging functions with the appropriate charging mode based on the battery charge state and measured cell voltage. Programming Charge Current The fast charge constant current charge level for both Adapter and USB input modes are programmed with set resistors placed between the ADPSET and USBSET pins and ground. The accuracy of the fast charge is dominated by the tolerance of the set resistor used. For this reason, 1% tolerance metal film resistors are recommended for the set resistor function. ADP fast charge constant current levels from 100mA to 1.0A may be set by selecting the appropriate resistor value from Table 1. The USB charge may be set to any level between 50mA and 1.0A depending upon the system design requirements for a given USB charge application. Refer to Table 1 and Figure 2 for recommended RSETUSB values. Table 1: Resistor Values. The USB charge reduction system becomes active when the voltage on the USB input falls below the USB charge reduction threshold, which is typically 4.5V. The charge reduction system will reduce the fast charge current level in a linear fashion until the voltage sensed on the USB input recovers above the charge reduction threshold voltage. USB Input Charge Inhibit and Resume The AAT3690 UVLO and power on reset feature will function when the USB input pin voltage level drops below the UVLO threshold. At this point, the charger will suspend charging and shut down. When power is re-applied to the USB pin or the UVLO condition recovers, the system charge control will assess the state of charge on the battery cell and will automatically resume charging in the appropriate mode for the condition of the battery. 10000 IFASTCHARGE (mA) 1000 ADP USB 100 Enable / Disable The AAT3690 provides an enable function to control the charger IC on and off. The enable (EN) pin is active high and is internally pulled up to the higher voltage of ADP and USB supplies. When pulled to a logic low level, the AAT3690 will be shut down 10 1 10 10 0 RSET (kΩ) Figure 2: IFASTCHARGE vs. RSET. 3690.2007.01.1.2 13 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Protection Circuitry Programmable Watchdog Timer The AAT3690 contains a watchdog timing circuit for the adapter input charging mode. No watchdog timing functions are active for the USB input mode. Typically, a 0.1μF ceramic capacitor is connected between the CT pin and ground. When a 0.1μF ceramic capacitor is used, the device will time a shutdown condition if the fast charge mode exceeds three hours. When the device transitions to the constant voltage mode, the timing counter is reset and will time out after three hours and shut down the charger. Mode Fast Charge (CC) Time Out Constant Voltage (CV) Mode Time Out AAT3690 Over-Voltage Protection An over-voltage event is defined as a condition where the voltage on the BAT pin exceeds the maximum battery charge voltage and is set by the overvoltage protection threshold (VOVP). If an over-voltage condition occurs, the AAT3690 charge control will shut down the device until voltage on the BAT pin drops below the over-voltage protection threshold (VOVP). The AAT3690 will resume normal charging operation after the over-voltage condition is removed. During an over-voltage event, the STAT LEDs will report a system fault. Over-Temperature Shutdown The AAT3690 has a thermal protection control circuit which will shut down charging functions should the internal die temperature exceed the preset thermal limit threshold. Time 3 hours 3 hours Summary for a 0.1μF Used for the Timing Capacitor. The CT pin is driven by a constant current source and will provide a linear response to increases in the timing capacitor value. Thus, if the timing capacitor were to be doubled from the nominal 0.1μF value, the time-out times would be doubled. If the programmable watchdog timer function is not needed, it may be disabled by connecting the CT pin to ground. The CT pin should not be left floating or un-terminated, as this will cause errors in the internal timing control circuit. The constant current provided to charge the timing capacitor is very small, and this pin is susceptible to noise and changes in capacitance value. Therefore, the timing capacitor should be physically located on the printed circuit board layout as closely as possible to the CT pin. Since the accuracy of the internal timer is dominated by the capacitance value, 10% tolerance or better ceramic capacitors are recommended. Ceramic capacitor materials such as X7R and X5R type are a good choice for this application. Battery Temperature Fault Monitoring In the event of a battery over-temperature condition, the charge control will turn off the internal pass device. The STAT LEDs will display a system fault. After the system recovers from a temperature fault, the device will resume charging operation. The AAT3690 checks battery temperature before starting the charge cycle, as well as during all stages of charging. This is accomplished by monitoring the voltage at the TS pin. This system is intended to use negative temperature coefficient (NTC) thermistors, which are typically integrated into the battery package. Most commonly used NTC thermistors used in battery packs are approximately 10kΩ at room temperature (25°C). The TS pin has been specifically designed to source 80μA of current to the thermistor. The voltage on the TS pin that results from the resistive load should stay within a window from 335mV to 2.32V. If the battery becomes too hot during charging due to an internal fault, the thermistor will heat up and reduce in value, thus pulling the TS pin voltage lower than the TS1 threshold and the AAT3690 will signal the fault condition. If the use of the TS pin function is not required by the system, it can be left open or terminated to ground using a 10kΩ resistor. 14 3690.2007.01.1.2 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Battery Charge Status Indication The AAT3690 has two status LED driver outputs. These two LEDs can indicate simple functions such as no battery charge activity, battery charging, charge complete, and charge fault. Status Indicator Display Simple system charging status may be displayed using one or two LEDs in conjunction with the STAT1 and STAT2 pins on the AAT3690. These two pins are simple switches to connect the LED cathodes to ground. It is not necessary to use both display LEDs if a user simply wants to have a single lamp to show "charging" or "not charging." This can be accomplished by using the STAT1 pin and a single LED. Using two LEDs and both STAT pins simply gives the user more information to the charging states. Refer to Table 2 for LED display definitions. The LED anodes should be connected to either VUSB or VADP, depending upon the system design requirements. The LEDs should be biased with as little current as necessary to create reasonable illumination; therefore, a ballast resistor should be placed between the LED cathodes and the STAT1/2 pins. LED current consumption will add to the overall thermal power budget for the device package, so it is wise to keep the LED drive current to a minimum. 2mA should be sufficient to drive most low-cost green or red LEDs. It is not recommended to exceed 8mA for driving an individual status LED. The required ballast resistor value can be estimated using the following formulas: Example: For connection to the adapter supply: RB(STAT1/2) = VADP - VF(LED) ILED(STAT1/2) AAT3690 RB(STAT1) = 5.5V - 2.0V = 1.75kΩ 2mA Note: Red LED forward voltage (VF) is typically 2.0V @ 2mA. For connection to the USB supply: RB(STAT1/2) = VUSB - VF(LED) ILED(STAT1/2) Example: RB(STAT2) = 5.0V - 3.2V = 900Ω 2mA Note: Green LED forward voltage (VF) is typically 3.2V @ 2mA. The status LED display conditions are described in Table 2. Event Description Charge Disabled or Low Supply Charge Enabled Without Battery Battery Charging Charge Completed Fault STAT1 Off Flash1 On Off On STAT2 Off Flash1 Off On On Table 2: Status LED Display Conditions. 1. Flashing rate depends on output capacitance. 3690.2007.01.1.2 15 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Thermal Considerations The AAT3690 is offered in a 3x3mm TDFN package which can provide up to 2.0W of power dissipation when it is properly bonded to a printed circuit board and has a maximum thermal resistance of 50°C/W. Many considerations should be taken into account when designing the printed circuit board layout, as well as the placement of the charger IC package in proximity to other heat generating devices in a given application design. The ambient temperature around the charger IC will also have an effect on the thermal limits of a battery charging application. The maximum limits that can be expected for a given ambient condition can be estimated by the following discussion: First, the maximum power dissipation for a given situation should be calculated: Eq. 1: PD = [(VIN - VBAT) · ICC + (VIN · IOP)] Where: TA TJ PD θJA = Ambient temperature in degrees C = Maximum device junction temperature below the thermal loop threshold = Total power dissipation by the device = Package thermal resistance in °C/W AAT3690 Example: For an application where the fast charge current for the adapter mode is set to 0.75A, VADP = 5.0V, and the worst case battery voltage is 3.6V, what is the maximum ambient temperature where the thermal limiting will become active? Given: VADP = 5.0V VBAT = 3.6V ICC = 0.75A = 0.75mA = 110°C = 50°C/W IOP TJ θJA Where: PD VIN = Total power dissipation by the device = Either VADP or VUSB, depending on which mode is selected = Maximum constant fast charge current programmed for the application = Quiescent current consumed by the charger IC for normal operation Using Equation 3, calculate the device power dissipation for the stated condition: Eq. 3: PD = (5.0V - 3.6V)(0.75A) + (5.0V · 0.75mA) = 1.05375W VBAT = Battery voltage as seen at the BAT pin ICC IOP Next, the maximum operating ambient temperature for a given application can be estimated based on the thermal resistance of the 3x3 TDFN package when sufficiently mounted to a PCB layout and the internal thermal loop temperature threshold. Eq. 2: TA = TJ - (θJA · PD) The maximum ambient temperature before the AAT3690 thermal loop becomes active can now be calculated using Equation 4: Eq. 4: TA = 110°C - (50°C/W · 1.05375W) = 57.3125°C Therefore, under the stated conditions for this worst case power dissipation example, the AAT3690 will enter the thermal loop and lower the fast charge constant current when the ambient operating temperature rises above 24.8°C. 16 3690.2007.01.1.2 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Capacitor Selection Input Capacitor In general, it is good design practice to place a decoupling capacitor between the ADP and USB pins and ground. An input capacitor in the range of 1μF to 22μF is recommended. If the source supply is unregulated, it may be necessary to increase the capacitance to keep the input voltage above the under-voltage lockout threshold during device enable and when battery charging is initiated. If the AAT3690 adapter input is to be used in a system with an external power supply source, such as a typical AC-to-DC wall adapter, then a CIN capacitor in the range of 10μF should be used. A larger input capacitor in this application will minimize switching or power bounce effects when the power supply is "hot plugged." Likewise, a 10μF or greater input capacitor is recommended for the USB input to help buffer the effects of USB source power switching, noise, and input cable impedance. Output Capacitor The AAT3690 only requires a 1μF ceramic capacitor on the BAT pin to maintain circuit stability. This value should be increased to 10μF or more if the battery connection is made any distance from the charger output. If the AAT3690 is to be used in applications where the battery can be removed from the charger, such as in the case of desktop charging cradles, an output capacitor greater than 10μF may be required to prevent the device from cycling on and off when no battery is present. AAT3690 Printed Circuit Board Layout Considerations For the best results, it is recommended to physically place the battery pack as close to the AAT3690 BAT pin as possible. To minimize voltage drops on the PCB, keep the high current carrying traces adequately wide. For maximum power dissipation of the AAT3690 TDFN package, the metal substrate should be solder bonded to the board. It is also recommended to maximize the substrate contact to the PCB ground plane layer to further increase local heat dissipation. ON/OFF J1 123 DS1 (b) BAV74LT1 USB J2 ADP U1 5 1 3 2 GRN LED D2 RED LED D1 0 10 7 8 11 12 4 DS1 (a) BAV74LT1 EN USB ADP BAT TS CT AAT3690 USB STAT2 STAT1 USBSET ADPSET GND R5 1.5K R4 1.5K BAT TS C1 10μF C2 10μF C3 10μF R3 10K CT C4 0.1μF 6 9 R1 8.06K R2 8.06K Figure 3: AAT3690 Evaluation Board Schematic. 3690.2007.01.1.2 17 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger AAT3690 Figure 4: AAT3690 Evaluation Board Top Side Layout. Figure 5: AAT3690 Evaluation Board Bottom Side Layout. Component U1 Part Number AAT3690IWP-4.2-T1 Description 1.0A USB Port/Adapter Lithium-Ion/ Polymer Battery Charger; 12-Pin 3x3 TDFN Package 8.06KΩ, 1%, 1/4W; 0603 10KΩ, 5%, 1/4W; 0603 1.5KΩ, 5%, 1/4W; 0603 CER 10μF 10V 10% X5R 0805 CER 0.1μF 16V 10% X7R 0603 Conn. 3-pin Header, 2mm zip 0Ω Red LED; 1206 Green LED; 1206 Default Diode; SOT23-3 Manufacturer AnalogicTech R1, R2 R3 R4, R5 C1, C2, C3 C4 JP1 JP2 D1 D2 DS1 (a, b) Chip Resistor Chip Resistor Chip Resistor GRM21BR61A106KE19 GRM188R71C104KA01 PRPN401PAEN Chip Resistor CMD15-21SRC/TR8 CMD15-21VGC/TR8 BAV74LT-A Vishay Vishay Vishay Murata Murata Sullins Electronics Vishay Chicago Miniature Lamp Chicago Miniature Lamp On Semi Table 3: AAT3690 Evaluation Board Bill of Materials. 18 3690.2007.01.1.2 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger Ordering Information Package TDFN33-12 AAT3690 Marking1 RUXYY Part Number (Tape and Reel)2 AAT3690IWP-4.2-T1 All AnalogicTech products are offered in Pb-free packaging. The term “Pb-free” means semiconductor products that are in compliance with current RoHS standards, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. For more information, please visit our website at http://www.analogictech.com/pbfree. Package Information3 Index Area TDFN33-12 Detail "A" 0.43 ± 0.05 0.1 REF 3.00 ± 0.05 2.40 ± 0.05 Pin 1 Indicator (optional) 3.00 ± 0.05 1.70 ± 0.05 Top View Bottom View Detail "A" 0.75 ± 0.05 0.05 ± 0.05 Side View All dimensions in millimeters. 1. XYY = assembly and date code. 2. Sample stock is generally held on part numbers listed in BOLD. 3. The leadless package family, which includes QFN, TQFN, DFN, TDFN and STDFN, has exposed copper (unplated) at the end of the lead terminals due to the manufacturing process. A solder fillet at the exposed copper edge cannot be guaranteed and is not required to ensure a proper bottom solder connection. 3690.2007.01.1.2 0.23 ± 0.05 0.23 ± 0.05 0.45 ± 0.05 19 1.0A USB Port/Adapter Lithium-Ion/Polymer Battery Charger AAT3690 © Advanced Analogic Technologies, Inc. AnalogicTech cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in an AnalogicTech product. No circuit patent licenses, copyrights, mask work rights, or other intellectual property rights are implied. AnalogicTech reserves the right to make changes to their products or specifications or to discontinue any product or service without notice. Customers are advised to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgement, including those pertaining to warranty, patent infringement, and limitation of liability. AnalogicTech warrants performance of its semiconductor products to the specifications applicable at the time of sale in accordance with AnalogicTech’s standard warranty. Testing and other quality control techniques are utilized to the extent AnalogicTech deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily performed. AnalogicTech and the AnalogicTech logo are trademarks of Advanced Analogic Technologies Incorporated. All other brand and product names appearing in this document are registered trademarks or trademarks of their respective holders. Advanced Analogic Technologies, Inc. 830 E. Arques Avenue, Sunnyvale, CA 94085 Phone (408) 737- 4600 Fax (408) 737- 4611 20 3690.2007.01.1.2