Model X3C09P1-05S
Prelim
5dB Directional Coupler
Description
The X3C09P1-05S is a low profile, high performance 5dB directional
coupler in a new easy to use, manufacturing friendly surface mount
package. It is designed for AMPS applications. The X3C09P1-05S is
designed particularly for non-binary split and combine in high power
amplifiers, e.g. used along with a 3dB to get a 3-way, plus other signal
distribution applications where low insertion loss is required. It can be
used in high power applications up to 70 Watts.
Parts have been subjected to rigorous qualification testing and they are
manufactured using materials with coefficients of thermal expansion
(CTE) compatible with common substrates such as FR4, G-10, RF-35,
RO4350 and polyimide. Produced with 6 of 6 RoHS compliant tin
immersion finish
Electrical Specifications **
Features:
• 800-1000 MHz
• AMPS
• High Power
• Very Low Loss
• Tight Coupling
• High Directivity
• Production Friendly
• Tape and Reel
• Lead Free
Frequency
Mean
Coupling
Insertion
Loss
VSWR
Phase
Balance
MHz
dB
dB Max
Max : 1
Degrees
800-1000
869-894
925-960
5.0 ± 0.3
5.0 ± 0.2
5.0 ± 0.2
0.2
0.15
0.15
1.15
1.12
1.12
90±4.0
90±2.0
90±2.0
Directivity
Frequency
Sensitivity
Power
dB Min
dB Max
Avg. CW Watts
ºC/Watt
ºC
23
25
25
± 0.25
± 0.05
± 0.05
70
70
70
-
-55 to +95
-55 to +95
-55 to +95
ΘJC
Operating
Temp.
**Specification based on performance of unit properly installed on Anaren Test Board 54147-0001. Refer to
Specifications subject to change without notice. Refer to parameter definitions for details.
Mechanical Outline
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Directional Coupler Pin Configuration
The X3C09P1-05S has an orientation marker to denote Pin 1. Once port one has been identified the other ports are
known automatically. Please see the chart below for clarification:
Pin 1
Input
Isolated
Direct
Coupled
Pin 2
Isolated
Input
Coupled
Direct
Pin 3
Direct
Coupled
Input
Isolated
Pin 4
Coupled
Direct
Isolated
Input
Note: The direct port has a DC connection to the input port and the coupled port has a DC connection to the
isolated port.
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Definition of Measured Specifications
Parameter
Definition
VSWR
(Voltage Standing Wave Ratio)
The impedance match of
the coupler to a 50Ω
system. A VSWR of 1:1 is
optimal.
Return Loss
Mean Coupling
Insertion Loss
Directivity
Phase Balance
Frequency Sensitivity
Mathematical Representation
The impedance match of
the coupler to a 50Ω
system. Return Loss is
an alternate means to
express VSWR.
At a given frequency (ωn),
coupling is the input
power divided by the
power at the coupled
port. Mean coupling is
the average value of the
coupling values in the
band. N is the number of
frequencies in the band.
The input power divided
by the sum of the power
at the two output ports.
The power at the coupled
port divided by the power
at the isolated port.
The difference in phase
angle between the two
output ports.
The decibel difference
between the maximum in
band coupling value and
the mean coupling, and
the decibel difference
between the minimum in
band coupling value and
the mean coupling.
VSWR =
Vmax
Vmin
Vmax = voltage maxima of a standing wave
Vmin = voltage minima of a standing wave
Return Loss (dB)= 20log
VSWR + 1
VSWR - 1
Pin (ωn )
P (ω )
cpl n
Coupling (dB) = C (ωn ) = 10 log
N
∑ C (ω
Mean Coupling (dB) =
10log
n
)
n =1
N
Pin
Pcpl + Pdirect
10log
Pcpl
Piso
Phase at coupled port – Phase at direct port
Max Coupling (dB) – Mean Coupling (dB)
and
Min Coupling (dB) – Mean Coupling (dB)
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Notes on RF Testing and Circuit Layout
The X3C09P1-05S Surface Mount Couplers require the use of a test fixture for verification of RF performance. This
test fixture is designed to evaluate the coupler in the same environment that is recommended for installation.
Enclosed inside the test fixture, is a circuit board that is fabricated using the recommended footprint. The part being
tested is placed into the test fixture and pressure is applied to the top of the device using a pneumatic piston. A four
port Vector Network Analyzer is connected to the fixture and is used to measure the S-parameters of the part. Worst
case values for each parameter are found and compared to the specification. These worst case values are reported to
the test equipment operator along with a Pass or Fail flag. See the illustrations below.
Test Board
In Fixture
5dB
Test Board
Test Station
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The effects of the test fixture on the measured data must be minimized in order to accurately determine the
performance of the device under test. If the line impedance is anything other than 50Ω and/or there is a
discontinuity at the microstrip to SMA interface, there will be errors in the data for the device under test. The
test environment can never be “perfect”, but the procedure used to build and evaluate the test boards
(outlined below) demonstrates an attempt to minimize the errors associated with testing these devices. The
lower the signal level that is being measured, the more impact the fixture errors will have on the data.
Parameters such as Return Loss and Isolation/Directivity, which are specified as low as 27dB and typically
measure at much lower levels, will present the greatest measurement challenge.
The test fixture errors introduce an uncertainty to the measured data. Fixture errors can make the performance of the
device under test look better or worse than it actually is. For example, if a device has a known return loss of 5dB and
a discontinuity with a magnitude of –35dB is introduced into the measurement path, the new measured Return Loss
data could read anywhere between –26dB and –37dB. This same discontinuity could introduce an insertion phase
error of up to 1°.
There are different techniques used throughout the industry to minimize the affects of the test fixture on the
measurement data. Anaren uses the following design and de-embedding criteria:
•
Test boards have been designed and parameters specified to provide trace impedances of 50
±1Ω. Furthermore, discontinuities at the SMA to microstrip interface are required to be less than
–35dB and insertion phase errors (due to differences in the connector interface discontinuities
and the electrical line length) should be less than ±0.25° from the median value of the four
paths.
•
A “Thru” circuit board is built. This is a two port, microstrip board that uses the same SMA to
microstrip interface and has the same total length (insertion phase) as the actual test board. The
“Thru” board must meet the same stringent requirements as the test board. The insertion loss
and insertion phase of the “Thru” board are measured and stored. This data is used to
completely de-embed the device under test from the test fixture. The de-embedded data is
available in S-parameter form on the Anaren website (www.anaren.com).
Note: The S-parameter files that are available on the anaren.com website include data for frequencies that are
outside of the specified band. It is important to note that the test fixture is designed for optimum performance through
2.3GHz. Some degradation in the test fixture performance will occur above this frequency and connector interface
discontinuities of –25dB or more can be expected. This larger discontinuity will affect the data at frequencies above
2.3GHz.
Circuit Board Layout
The dimensions for the Anaren test board are shown below. The test board is printed on Rogers RO4350 material
that is 0.030” thick. Consider the case when a different material is used. First, the pad size must remain the same to
accommodate the part. But, if the material thickness or dielectric constant (or both) changes, the reactance at the
interface to the coupler will also change. Second, the linewidth required for 50Ω will be different and this will introduce
a step in the line at the pad where the coupler interfaces with the printed microstrip trace. Both of these conditions will
affect the performance of the part. To achieve the specified performance, serious attention must be given to the
design and layout of the circuit environment in which this component will be used.
If a different circuit board material is used, an attempt should be made to achieve the same interface pad reactance
that is present on the Anaren RO4350 test board. When thinner circuit board material is used, the ground plane will
be closer to the pad yielding more capacitance for the same size interface pad. The same is true if the dielectric
constant of the circuit board material is higher than is used on the Anaren test board. In both of these cases,
narrowing the line before the interface pad will introduce a series inductance, which, when properly tuned, will
compensate for the extra capacitive reactance. If a thicker circuit board or one with a lower dielectric constant is used,
the interface pad will have less capacitive reactance than the Anaren test board. In this case, a wider section of line
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before the interface pad (or a larger interface pad) will introduce a shunt capacitance and when properly tuned will
match the performance of the Anaren test board.
Notice that the board layout for the 3dB and 5dB couplers is different from that of the 10dB and 20dB couplers. The
test board for the 3dB and 5dB couplers has all four traces interfacing with the coupler at the same angle. The test
board for the 10dB and 20dB couplers has two traces approaching at one angle and the other two traces at a different
angle. The entry angle of the traces has a significant impact on the RF performance and these parts have
been optimized for the layout used on the test boards shown below.
5dB Test Board
Testing Sample Parts Supplied on Anaren Test Boards
If you have received a coupler installed on an Anaren produced microstrip test board, please remember to remove the
loss of the test board from the measured data. The loss is small enough that it is not of concern for Return Loss and
Isolation/Directivity, but it should certainly be considered when measuring coupling and calculating the insertion loss
of the coupler. An S-parameter file for a “Thru” board (see description of “Thru” board above) will be supplied upon
request. As a first order approximation, one should consider the following loss estimates:
Frequency Band
869-894 MHz
925-960 MHz
1805-1880 MHz
1930-1990 MHz
2110-2170 MHz
Avg. Ins. Loss of Test Board @ 25°C
~0.064dB
~0.068dB
~0.119dB
~0.126dB
~0.136dB
For example, a 1930MHz, 10dB coupler on a test board may measure –10.3dB from input to the coupled port at some
frequency, F1. When the loss of the test board is removed, the coupling at F1 becomes -10.174dB (-10.3dB +
0.126dB). This compensation must be made to both the coupled and direct path measurements when calculating
insertion loss.
The loss estimates in the table above come from room temperature measurements. It is important to note that the
loss of the test board will change with temperature. This fact must be considered if the coupler is to be evaluated at
other temperatures.
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Peak Power Handling
High-Pot testing of these couplers during the qualification procedure resulted in a minimum breakdown voltage of
TBD (minimum recorded value). This voltage level corresponds to a breakdown resistance capable of handling at
least 12dB peaks over average power levels, for very short durations. The breakdown location consistently occurred
across the air interface at the coupler contact pads (see illustration below). The breakdown levels at these points will
be affected by any contamination in the gap area around these pads. These areas must be kept clean for optimum
performance. It is recommended that the user test for voltage breakdown under the maximum operating conditions
and over worst case modulation induced power peaking. This evaluation should also include extreme environmental
conditions (such as high humidity).
Orientation Marker
A printed circular feature appears on the top surface of the coupler to designate Pin 1. This orientation marker is not
intended to limit the use of the symmetry that these couplers exhibit but rather to facilitate consistent placement of
these parts into the tape and reel package. This ensures that the components are always delivered with the same
orientation. Refer to the table on page 2 of the data sheet for allowable pin configurations.
Test Plan
Xinger III couplers are manufactured in large panels and then separated. A sample population of parts is RF small
signal tested at room temperature in the fixture described above. All parts are DC tested for shorts/opens. (See
“Qualification Flow Chart” section for details on the accelerated life test procedures.)
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Power Handling
The average power handling (total input power) of a Xinger coupler is a function of:
•
•
•
•
Internal circuit temperature.
Unit mounting interface temperature.
Unit thermal resistance
Power dissipated within the unit.
All thermal calculations are based on the following assumptions:
•
•
•
•
•
•
The unit has reached a steady state operating condition.
o
Maximum mounting interface temperature is 95 C.
Conduction Heat Transfer through the mounting interface.
No Convection Heat Transfer.
No Radiation Heat Transfer.
The material properties are constant over the operating temperature range.
Finite element simulations are made for each unit. The simulation results are used to calculate the unit thermal
resistance. The finite element simulation requires the following inputs:
•
•
•
•
•
Unit material stack-up.
Material properties.
Circuit geometry.
Mounting interface temperature.
Thermal load (dissipated power).
The classical definition for dissipated power is temperature delta (∆T) divided by thermal resistance (R). The
dissipated power (Pdis) can also be calculated as a function of the total input power (Pin) and the thermal insertion loss
(ILtherm):
− ILtherm
∆T
Pdis =
= Pin ⋅ 1 − 10 10
R
(W )
Power flow and nomenclature for an “X” style coupler is shown in Figure 1.
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(1)
Model X3C09P1-05S
Prelim
PIn
Input Port
POut (RL)
POut (ISO)
Pin 1
Isolated Port
Coupled Port Pin 4
Direct Port
POut (CPL)
POut (DC)
Figure 1
The coupler is excited at the input port with Pin (watts) of power. Assuming the coupler is not ideal, and that there are
no radiation losses, power will exit the coupler at all four ports. Symbolically written, Pout(RL) is the power that is
returned to the source because of impedance mismatch, Pout(ISO) is the power at the isolated port, Pout(CPL) is the
power at the coupled port, and Pout(DC) is the power at the direct port.
At Anaren, insertion loss is defined as the log of the input power divided by the sum of the power at the coupled and
direct ports:
Note: in this document, insertion loss is taken to be a positive number. In many places, insertion loss is written as a
negative number. Obviously, a mere sign change equates the two quantities.
Pin
IL = 10 ⋅ log10
P
out ( CPL ) + Pout ( DC )
(dB)
(2)
In terms of S-parameters, IL can be computed as follows:
IL = −10 ⋅ log10 S31 + S41
2
2
(dB)
(3)
We notice that this insertion loss value includes the power lost because of return loss as well as power lost to the
isolated port.
For thermal calculations, we are only interested in the power lost “inside” the coupler. Since Pout(RL) is lost in the
source termination and Pout(ISO) is lost in an external termination, they are not be included in the insertion loss for
thermal calculations. Therefore, we define a new insertion loss value solely to be used for thermal calculations:
Pin
ILtherm = 10 ⋅ log10
P
out ( CPL ) + Pout ( DC ) + Pout ( ISO ) + Pout ( RL )
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In terms of S-parameters, ILtherm can be computed as follows:
2
2
2
2
ILtherm = −10 ⋅ log10 S11 + S 21 + S 31 + S 41
( dB )
(5)
The thermal resistance and power dissipated within the unit are then used to calculate the average total input power
of the unit. The average total steady state input power (Pin) therefore is:
Pin =
Pdis
1 − 10
− ILtherm
10
=
∆T
R
1 − 10
− ILtherm
10
(W )
(6)
Where the temperature delta is the circuit temperature (Tcirc) minus the mounting interface temperature (Tmnt):
∆T = Tcirc − Tmnt
( oC )
(7)
The maximum allowable circuit temperature is defined by the properties of the materials used to construct the unit.
Multiple material combinations and bonding techniques are used within the Xinger III product family to optimize RF
performance. Consequently the maximum allowable circuit temperature varies. Please note that the circuit
temperature is not a function of the Xinger case (top surface) temperature. Therefore, the case temperature cannot
be used as a boundary condition for power handling calculations.
Due to the numerous board materials and mounting configurations used in specific customer configurations, it is the
end users responsibility to ensure that the Xinger III coupler mounting interface temperature is maintained within the
limits defined on the power derating plots for the required average power handling. Additionally appropriate solder
composition is required to prevent reflow or fatigue failure at the RF ports. Finally, reliability is improved when the
mounting interface and RF port temperatures are kept to a minimum.
The power-derating curve illustrates how changes in the mounting interface temperature result in converse changes
of the power handling of the coupler.
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Mounting
Coupler Mounting Process
In order for Xinger surface mount couplers to work
optimally, there must be 50Ω transmission lines leading
to and from all of the RF ports. Also, there must be a
very good ground plane underneath the part to ensure
proper electrical performance. If either of these two
conditions is not satisfied, insertion loss, coupling, VSWR
and isolation may not meet published specifications.
Overall ground is improved if a dense population of
plated through holes connect the top and bottom ground
layers of the PCB. This minimizes ground inductance
and improves ground continuity. All of the Xinger hybrid
and directional couplers are constructed from ceramic
filled PTFE composites which possess excellent electrical
and mechanical stability having X and Y thermal
o
coefficient of expansion (CTE) of 17-25 ppm/ C.
When a surface mount 5dB coupler is mounted to a
printed circuit board, the primary concerns are; ensuring
the RF pads of the device are in contact with the circuit
trace of the PCB and insuring the ground plane of neither
the component nor the PCB is in contact with the RF
signal.
Mounting Footprint
To ensure proper electrical and thermal performance
there must be a ground plane with 100%
solder connection underneath the part orientated as shown with text
facing up.
The process for assembling this component is a
conventional surface mount process as shown in Figure
2. This process is conducive to both low and high volume
usage.
Figure 2: Surface Mounting Process Steps
Storage of Components: The Xinger III products are
available in either an immersion tin or tin-lead finish.
Commonly used storage procedures used to control
oxidation should be followed for these surface mount
components. The storage temperatures should be held
between 15OC and 60OC.
Substrate: Depending upon the particular component,
the circuit material has an x and y coefficient of thermal
expansion of between 17 and 25 ppm/°C. This coefficient
minimizes solder joint stresses due to similar expansion
rates of most commonly used board substrates such as
RF35, RO4350, FR4, polyimide and G-10 materials.
Mounting to “hard” substrates (alumina etc.) is possible
depending upon operational temperature requirements.
The solder surfaces of the coupler are all copper plated
with either an immersion tin or tin-lead exterior finish.
Solder Paste: All conventional solder paste formulations
will work well with Anaren’s Xinger III surface mount
components. Solder paste can be applied with stencils or
syringe dispensers. An example of a stenciled solder
paste deposit is shown in Figure 3. As shown in the
figure solder paste is applied to the four RF pads and the
entire ground plane underneath the body of the part.
Multiple
plated thru holes
to ground
.170
[4.32]
.120
[3.05]
4X .034
[0.86]
Dimensions are in Inches [Millimeters]
X3C09P1-05S Mounting Footprint
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Reflow: The surface mount coupler is conducive to most of
today’s conventional reflow methods. Low and high
temperature thermal reflow profiles are shown in Figures 6
and 7, respectively. Manual soldering of these components
can be done with conventional surface mount non-contact
hot air soldering tools. Board pre-heating is highly
recommended for these selective hot air soldering
methods. Manual soldering with conventional irons should
be avoided.
Figure 3: Solder Paste Application
Coupler Positioning: The surface mount coupler can
be placed manually or with automatic pick and place
mechanisms. Couplers should be placed (see Figure 4
and 5) onto wet paste with common surface mount
techniques and parameters. Pick and place systems
must supply adequate vacuum to hold a 0.50-0.55
gram coupler.
Figure 4: Component Placement
Figure 5: Mounting Features Example
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Figure 6 – Low Temperature Solder Reflow Thermal Profile
Figure 7 – High Temperature Solder Reflow Thermal Profile
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Qualification Flow Chart
Xinger III Product
Qualification
Mechanical/Visual
Inspection
n=50
Electrical Testing at room
temperature S-parameter
n=50
Mount Parts to test
board
n=25
Visual Inspection
n=25
Visual Inspection
n=25
Resistance to Solder Mil 202G,
Method 210F, Condition K Heat
n=20
RF Test @ 25°C
n=25
Visual Inspection
n=25
Control Units
n=5
Visual Inspection
n=25
Control Units
n=5
Electrical Testing at room temperature and over
temperatures (-55°, 25°C & 95°C)
S-parameter n=20 (+5 control units)
Electrical Testing at
room temperature
S-parameter n=25
Visual Inspection
n=25
Mechanical/Visual
Inspection n=25
Voltage Breakdown Test Mil
202F, Method 301 25°C 6KVA
n=40
Visual Inspection
n=50
Electrical testing at room
temperature S-parameter
n=50
Thermal Cycle 75 cycles -55° to
125°C/min 15 min. dwell n=40
Visual Inspection
n=50
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Control Units
n=10
Control Units
n=5
Model X3C09P1-05S
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Electrical Testing at room
temperature S-parameter
n=50
Control Units
n=10
Moisture Resistance Testing 25° to 65°C for 2 hrs.
@ 90% humidity. Increase to 95% humidity and
soak for 4 hrs. ramp temp to 25°C in 2 hrs., repeat
for 10cycles and then soak -10°C hour 3hrs. n=40
Electrical Testing at room
temperature S-parameter
n=50
Visual Inspection
n=50
Bake parts for 1 hour at
100°C n=40
Control Units
n=10
Electrical Testing at room
temperature S-parameter
n=50
BOARD
Life Testing 125% Power Handling Input
95°C base plate temperature 72 hours 2
in series n=4
LOOSE
Visual Inspection
n=25
Visual Inspection
n=4
Mechanical
Inspection n=25
Electrical testing at room
temperature n=4
Micro section 3 test
units and 2 controls
Micro section 2 Life
and 1 control
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Application Information
The X3C09P1-05S is an “X” style 5dB coupler. Port configurations are defined in the table on page 2 of this data sheet
and an example driving port 1 is shown below. Note that this is not an “H” style coupler like the older 5dB Xinger
couplers (such as the 1D1304-5 and 1A1305-5). The change was made to allow better placement of the termination
resistors when the coupler is used in a serial splitter/combiner network.
Ideal Coupler Operation
1V
Isolated Port
1
4
0.562V∠θ (-5dB)
2
3
0.827V ∠θ -90 (-1.65dB)
The primary application for 5dB couplers is in serial splitting and combining networks. These networks are often
employed when the combining of 3 amplifiers is required. Unlike corporate networks, serial networks are not limited to
n
binary divisions (corporate networks are limited to 2 number of splits, where n is an integer). Serial networks can be
designed with [3, 4, 5, U.., n] splits, but have a practical limitation of about 8 splits.
A 5dB coupler is used in conjunction with a 3dB coupler to build 3-way splitter/combiner networks. An ideal version of
this network is illustrated below. Note what is required; a 50% split (i.e. 3dB coupler) and a 66% and 33% split (which is
actually a 4.77dB coupler, but due to losses in the system higher coupler values, such as 5dB, are actually better suited
for this function). The design of this type of circuit requires special attention to the losses and phase lengths of the
components and the interconnecting lines.
3-Way Ideal Serial Splitter/Combiner Network
Pin
5 dB (4.77)
coupler
1/3 Pin
1/3 Pin
3 dB coupler
* 50Ω
Termination
G=1
2/3 Pin
* 50Ω
Termination
1/3 Pin
2/3 Pin
1/3 Pin
G=1
3 dB coupler
* 50Ω
Termination
5 dB (4.77)
coupler
1/3 Pin
1/3 Pin
Pout
G=1
*Recommended Terminations
Power (Watts)
Model
10
C10A50Z4
15
C16A50Z4
50
C50A50Z4
70
C100N50Z4
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* 50Ω
Termination
Available on Tape and
Reel for Pick and Place
Manufacturing.
Model X3C09P1-05S
Prelim
Packaging and Ordering Information
Parts are available in both reel and tube. Packaging follows EIA 481-2. Parts are oriented in tape and reel as shown
below. Minimum order quantities are 2000 per reel and 77 per tube. See Model Numbers below for further ordering
information.
Dimensions are in Inches[MM]
Direction of Part
Feed (Unloading)
XXX XX X X - XX X
Xinger Coupler
X3C
Frequency (MHz)
04 = 410-500
07 = 600-900
09 = 800-1000
19 = 1700-2000
21 = 2000-2300
25 = 2300-2500
26 = 2650-2800
35 = 3300-3800
Size (Inches)
Power (Watts) Coupling Value
A = 0.56 x 0.35 1 = 100
B = 1.0 x 0.50 2 = 200
E = 0.56 x 0.20 3 = 300
L = 0.65 x 0.48
M= 0.40 x 0.20
P = 0.25 x 0.20
03 = 3dB
05 = 5dB
10 = 10dB
20 = 20dB
30 = 30dB
Plating Finish
P = Tin Lead
S = Immersion Tin
Example: X3C 19 P 1 - 03 S
Available on Tape
and Reel for Pick and
Place Manufacturing.
USA/Canada:
Toll Free:
Europe:
(315) 432-8909
(800) 411-6596
+44 2392-232392