AA60A-036L-050D033H

Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) AA60A-036L-050D033H SERIES This specification covers the requirement for a wide input voltage range (18V to 60V) half brick - baseplate design, 60W power - dual output high efficiency DC/DC converter. MODEL NAME AA60A-036L-050D033H AA60A-036L-050D033HN AA60A-036L-050D033H-6 AA60A-036L-050D033HN-6 AA60A-036L-050D033H-8 AA60A-036L-050D033HN-8 AA60A-036L-050D033H-6M3 AA60A-036L-050D033H-8M3 AA60A-036L-050D033H-6M4 AA60A-036L-050D033H-8M4 AA60A-036L-050D033H-6M9 VIN nominal 36V 36V 36V 36V 36V 36V 36V 36V 36V 36V 36V OPTIONS: Negative Enable: Positive Enable: 3.7mm (nom) Pin Length: 2.8mm (nom) Pin Length: 0.45"H - Transverse Heatsink 0.45"H - Longitudinal Heatsink Non-threaded baseplate stand-off MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A VOUT / IOUT 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A 5V, 12A / 3.3V, 15A SUFFIX "N" No suffix “N” "-6" "-8" M3 M4 M9 SHEET 1 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Electrical Specifications STANDARD TEST CONDITION on a single module unless otherwise specified. TA: - VIN: Case: Enable: + VIN: +VOUT2 : -VOUT2 : Trim2: +VOUT1 : - VOUT1 : Trim1: Note: PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10 25ºC (Ambient Air) Return Pin for +VIN Case Ground - OPEN Dependent on model series 1 48 VDC 3.3V Load 3.3V Load Return 3.3V Trim - Open 5V Load 5V Load Return 5V trim - Open 1. For Negative Enable series ("N" suffix), Enable pin should be connected to -Vin to allow module to turnon. For Positive Enable series (no "N" suffix), Enable pin should be connected to + Vin. ABSOLUTE MAXIMUM RATINGS Stresses in excess of the absolute maximum ratings can cause permanent damage to the converter. Functional operation of the device is converter is not implied at these or any other conditions in excess of those given in the operational section of the specs. Exposure to absolute maximum ratings for extended period can adversely affect device reliability. Parameter Input Voltage: Continuous Transient(100ms) : Device Symbol Min Typ Max Unit All VIN VI N, trans 0 0 - 60 100 Vdc Vdc TA TB -40 - 702 100 ºC ºC Storage Temperature TSTG -55 - 125 ºC Operating Humidity - - - 85 % - 1500 707 1500 - - Vdc Vdc Vdc Operating Ambient Temperature Operating Baseplate Temp erature I/O Isolation Input to Output Input to Case Output to Case Note: 2. Power Derating applies MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 2 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Electrical Specifications (continued) INPUT SPECIFICATION Parameter Device Symbol Min Typ Max Unit Operating Input Voltage After start-up with max 60W All VIN 19 18 36 60 60 VDC VDC Startup Voltage All 20 VDC Shutdown Voltage Maximum Input Current3 Conditions: VIN = VIN,min IO = IO,max; TA = 25 ºC 19 All IIN,max 17 - 17.8 - 18 6.5 VDC A Input Reflected Ripple Current4 Conditions: PO1 = PO2 = 30W; TA = 25 ºC All II1/ II2 - - 100 mA PK-PK Standing Loss Condition: VIN = VIN,nom; TA = 25 ºC All - - 3 - W NOTE: 3. This power module is not internally fused. An input line is recommended. 4. See Figure 1 for Input Reflected Ripple Current Test Setup. OUTPUT SPECIFICATIONS Parameter Device Symbol Min Typ Max Unit Voltage Setpoint Conditions: VI = VIN,nom; TA = 25 ºC; TC = 50ºC; VO1 : IO1 = IO,max; VO2 : IO2 = IO,min; All VO1 / V O2 4.92 / 3.25 5.0 / 3.30 5.08 / 3.35 Vdc Load Current All IO1 /IO2 0.5 / 0.5 - 12.0 / 15.0 A Output Capacitive Load All 10,000 ?F Line Regulation All - 0.01 1.0 %Vo Load Regualtion5 All - 0.05 1.0 %Vo Temperature Coefficient of Voltage Conditions: TC = -40?C to 100?C VIN =VIN,nom; IO = IO,max; All - - 2.0 %Vo MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 3 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Electrical Specifications (continued) OUTPUT SPECIFICATIONS Parameter Min Typ Max Unit - 50 20 100 40 mVPK-PK mVRMS IO1 IO2 16.5 18.0 - 22 25 A A 5V 3.3V ?1 ?2 80 73 83 75 Peak Voltage Deviation Load Change: IO = 50% to 75% IO,max Other output at min load Transient Settling Time Up to 1% of Vo 3.3V 5V - - 52 27 120 300 mV mV 3.3V 5V - - 40 - 300 300 ?sec msec Turn-On Time Conditions: VIN = VIN,min; IO1 = IO,max, IO2 = IO,min; TA = 25?C All - - 5 100 msec Output Voltage Overshoot Conditions: IO = IO, max; TA = 25?C; All - - 120 200 % VO Output Ripple and Noise: Peak-to-Peak6 Conditions: IO = IO,max; VIN =VIN,nom; BW = 20 MHz; TA = 25 o C Device All Over Current Limit Inception Efficiency Conditions: VIN = VIN,nom; TA = 25 ºC; TC = 50 ºC max ? 1: IO1 = IO1,max, IO2 =IO2,min ? 2: IO1 = IO1,min, IO2 =IO2,max Symbol % % Dynamic Response Conditions: ? IO /? t = 1A/10?s ; VIN = VIN,nom ; TA = 25?C; TC = 50?C max NOTE: 5. Channel under test shall follow the specified conditions while the other channel is set to min load. 6. Channel under test shall be set to full load with the other channel set to IO, min - See Fig 2 for the recommended ripple and noise test setup. MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 4 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Electrical Specifications (continued) FEATURE SPECIFICATION Parameter Device Symbol Min Typ Max Unit ALL VENABLE VENABLE 0 1.5 - 0.7 12.0 V V All All IENABLE IENABLE - 0.4 - 1.0 50 mA ?A Output Over Voltage Clamp All VO,CLAMP 120 - 140 % VO Output Voltage Adjustment Range VO1 : VIN=VIN,nom; IO1 = IO,MAX; IO2 = IO,MIN VO2 : VIN=VIN,nom; IO2 = IO,MAX; IO1 = IO,MIN 5V V01 4.3 - 5.25 V 3.3V V02 2.5 - 3.46 V Enable Pin Voltage Logic Low: Logic High: Enable Pin Current Logic Low Logic High: (ILKG at VENABLE = 5V) ISOLATION SPECIFICATION Parameter Device Symbol Min Typ Max Unit Isolation Capacitance All - - 2000 - pF Isolation Resistance All - 10 - - M? MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 5 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) SAFETY APPROVAL The AA60A-036L series have been certified through: ?? UL 1950, Third Edition - Recognized ?? CSA C22.2 No 950-95 - Recognized ?? EN60950 through TUV-PS TO OSCILLOSCOPE Vi(+) Ltest 12 uH Cs 220 uF ESR < 0.1 OHM @ 20 ºC, 100 kHz BATTERY 33 uF ESR < 0.7 OHM @ 20 ºC, 100 kHz Vi(-) Note: Measure the input reflected ripple current with a simulated source inductance (Ltest) of 12uH. Capacitor Cs offsets possible battery/ source impedance. Measure current as shown above. Figure 1. Input Reflected Ripple Current Measurement Setup. COPPER STRIP Vo(+) 1 uF 10 uF SCOPE RESISTIVE LOAD Vo(-) Note: Use a 1?F 50V X7R ceramic capacitor and a 10? F 25V tantalum cap. Scope measurement should be made using a BNC probe socket positioned about 76mm (3 in.) away from the module’s output terminals. The ext. capacitors should be placed between the BNC socket and the module’s output terminals, with a minimum distance of 51mm (2in.) from the latter. Figure 2. Peak to Peak Output Noise Measurement Setup. MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 6 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Basic Operation and Features INPUT STARTUP / SHUTDOWN VOLTAGE To prevent any instability to the converter that may affect and consequently damage the end system, the AA60A series have been designed to turn-on once VIN is in the voltage range of 19 - 20VDC. Likewise, it has also been programmed to turn-off when VIN drops down to 17 - 18VDC. OUTPUT VOLTAGE ADJUST/TRIM Each channel/ output comes with a Trim pin (Pin 10 for VO1 and Pin 7 for VO2 ). This can be used to used to adjust the outputs up and down per the given trim range in the previous section. This is achieved by connecting an external resistor as described below. Output voltage adjustment is accomplished by connecting an external resistor between the Trim Pin and either the +VO or –VO Pins. With an external resistor, RTRIM between the Trim Pin and +VO Pin the output voltage increases. With RTRIM connected between the Trim Pin and -VO Pin the output voltage decreases. See Figure 3. The following equation determines the required external resistor value to obtain an adjusted output voltage: RTRIM = (G – ( H * VO,Adj)) / (V O,Adj – K ) Where: VO, ADJ = is the desired output voltage (e.g. 5.2 V = 5V * +4%) Trim Output Voltage UP (RTRIM connect to V+) Model Output G 036H 5/3.3 5 129980.1 036H 5/3.3 3.3 12194.5 H 10220 2000 K 5 3.3 Trim Output Voltage DOWN (RTRIM connect to V-) Model Output G 036H 5/3.3 5 25578.4 036H 5/3.3 3.3 3301.2 H 10220 2000 K 5 3.3 OUTPUT OVER VOLTAGE PROTECTION (OVP) The Over Voltage Protection circuit will shut down the entire converter if any of the two output voltages exceeds the OVP threshold limits. The output will remain latched until the OVP fault is removed and the input voltage is recycled MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 7 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Basic Operation and Features (continued) OUTPUT ENABLE The AA60A comes with an Enable pin (PIN 3), which is primarily used to turn ON/OFF the converter. Both a Positive (no part number suffix required) and a Negative (suffix “N” required) Enable Logic option is being offered For Positive Enable, the converter is turned on when the Enable pin is at logic HIGH or le ft open. The unit turns off when the Enable pin is at logic LOW. On the other hand, the Negative Enable version turns on when the Enable pin is at logic LOW or directly connected to -VIN. The unit turns off when the Enable pin is at Logic HIGH. OVER CURRENT PROTECTION (OCP) The Over Current Protection circuit will shutdown the converter if any of the load current of either output reaches the OCP threshold limits. The unit will automatically recover once the over current condition is removed. MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 8 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Performance Curves EFFICIENCY Figure 3. 5V Efficiency curve vs. Output load at 45ºC case temperature, input line voltage of 36VDC nominal. 5V Efficiency @ IO2 = IO2,MIN / TC = 45ºC Efficiency [%] 90 85 80 75 70 65 Vin = 36V 60 10 20 30 40 50 60 70 80 90 100 Output Load Current IO1 [% IO1,MAX ] Figure 4. 3.3V Efficiency curve vs. Output load at 45ºC case temperature, input line voltage of 36VDC nominal. 3.3V Efficiency @ IO1 = IO1,MIN / TC = 45ºC Efficiency [%] 85 80 75 70 65 60 Vin = 36V 55 10 20 30 40 50 60 70 80 90 100 Output Load Current IO2 [% IO2,MAX ] MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 9 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Performance Curves Figure 5. Typical 5V Short circuit waveform at TA = 25ºC, VIN = 36V nominal. Figure 6. Typical 3.3V Short circuit waveform at TA = 25ºC, VIN = 36V nominal. Figure 7. Power Derating at 36V nominal input voltage. MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 10 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Mechanical Specifications Parameter Dimension Device All Symbol L W H Weight PIN ASSIGNMENT 1 2 3 4 5 -VIN Case Enable +VIN +VOUT2 Min - Typ 2.40 [61.0] 2.30 [58.4] 0.50 [12.07] Max - Unit in [ mm ] in [ mm ] in [ mm ] - 0.0893 0.100 kg 6 7 8 9 10 RTN_2 TRIM_2 +VOUT1 RTN_1 TRIM_1 NOTE: Pin diameter at 0.04” Figure 8. AA60A series mechanical outline ( inches [(mm]). MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 11 OF 12 Technical Reference Notes AA60A-036L-050D033H Series (5V / 3V3 Dual Output Half Brick) Mechanical Specifications (continued) SOLDERING CONSIDERATIONS The AA60A series converters are compatible with standard wave soldering techniques. When wave soldering, the converter pins should be preheated for 20-30 seconds at 110?C and wave soldered at 260?C for less than 10 seconds. When hand soldering, the iron temperature should be maintained at 425?C and applied to the converter pins for less than 5 seconds. Longer exposure can cause internal damage to the converter. Cleaning can be performed with cleaning solvent IPA or with water. Please call 1-888-41-ASTEC for further inquiries or visit us at www.astecpower.com MODEL: AA60A-036L-050D033H SERIES OCTOBER 10, 2002 - REVISION A SHEET 12 OF 12