AGF600-48S30-6L

48Vdc Input, 30Vdc@20A Output Full-brick DC-DC Converter AGF600-48S30 Description The AGF600-48S30 is a single output DC-DC converter with standard full-brick outline and pin configuration. It delivers up to 20A output current with 30V output voltage. Above 94.0% ultra-high efficiency and excellent thermal performance make it an ideal choice to supply power to power amplifier in telecom RF application. Aluminium baseplate structure makes it possible for the module to work under -40°C ~ 85°C without air cooling. Mechanical Features Operational Features






Delivering up to 20A output current Ultra-high efficiency 94.0% typ. at full load Excellent thermal performance Wide input range: 36V ~ 75V No minimum load requirement Fixed frequency operation RoHS 5 compliant Control Features


Remote control function Remote output sense Trim function: -50% ~ +10%


Industry standard full-brick pin-out outline With aluminium baseplate Pin length: 5.8mm Safety & EMC



Meets safety standards UL 60950-1, IEC/EN 60950-1 and GB4943 Approved by UL and TUV Meets 2006/95/EEC and 93/68/EEC directives which facilitates CE marking in user’s end product Meets conducted emission's requirements of EN55022 Class A with external filter Protection Features



Input under voltage protection Output over current protection Output over voltage protection Over temperature protection Document No: 31020982 August 5, 2009 Rev 1.2 2/15 AGF600-48S30 DC-DC Converter Electrical Characteristics Full operating ambient temperature range is -40°C to +85°C. Specifications are subject to change without notice. Parameter Min. Typ. Max. Unit Notes & Conditions Absolute max. ratings Input voltage Non-operating 100 V 100ms Operating 80 V Continuous Operating temperature -40 85 °C Storage temperature -55 125 °C Input characteristics Operating input voltage range Input under-voltage lockout 36 48 75 V Turn-on voltage threshold 31 35 36 V Turn-off voltage threshold 30 33 35 V Lockout voltage hysteresis 1 1.5 3 V 20 A 36Vin, full load Max. input current No-load input current 0.2 0.3 A 48Vin Standby Input current 0.02 0.1 A Remote OFF 160 mA Through 12µH inductor; Figure 16 Input reflected ripple current Recommended input fuse 30 A Fast blow external fuse recommended Figure 11 Input filter component values (C\L) 15\0.55 µF\µH Internal values µF Low ESR capacitor recommended Figure 11 48Vin, full load Recommended external input capacitance 470 Output characteristics Output voltage set point (standard option) Output voltage line regulation Output voltage load regulation Output voltage temperature regulation 29.70 30 30.30 V 0.05 0.2 % 15 60 mV 0.2 0.5 % 60 150 mV 0.02 %/°C http://www.emersonnetworkpower.com.cn 3/15 AGF600-48S30 DC-DC Converter Parameter Min. Total output voltage range 29.10 Output voltage ripple and noise Typ. Max. Unit Notes & Conditions 30 30.90 V Over sample, line, load, temperature & life 80 250 mVpp 20MHz bandwidth; Figure 16 Operating output current range 0 20 A Output DC current-limit inception 22 30 A Output capacitance * 470 10000 µF 1000 Hiccup, see Figure 10 Dynamic characteristics Dynamic response Turn-on transient Figure 4 25% ~ 50% ~ 25% Io,max, 0.1A/µs 400 840 mV Settling time 60 500 µs 50% ~ 75% ~ 50% Io,max, 0.1A/µs 400 840 mV Settling time 60 500 µs Recovery to within 1% Vo,nom Rise time 200 500 ms Full load, Figure 6 Turn-on delay time 140 300 ms 5 %Vo Output voltage overshoot Test condition: see Figure 11 Recovery to within 1% Vo,nom Figure 5 Test condition: see Figure 11 Efficiency 100% load 94.0 % Figure 1 50% load 94.5 % Figure 1 * Out voltage can be start up when out external electrolytic Capacitor is 100uF/50V. Electrical Characteristics (Continued) Parameter Min. Typ. Max. Unit Notes & Conditions Isolation characteristics Isolation voltage (1mA, 5s) 1500 V Basic insulation, pollution degree 2, input to output 1000 V Basic insulation, pollution degree 2, input to baseplate 500 V Basic insulation, pollution degree 2, output to baseplate http://www.emersonnetworkpower.com.cn 4/15 AGF600-48S30 DC-DC Converter Parameter Min. Typ. Max. Unit Notes & Conditions Feature characteristics Switching frequency 260 Remote ON/OFF control Output voltage trim range 290 1.5 15 Output voltage remote sense range Output over-voltage protection 36 Over-temperature shutdown 105 Over-temperature hysteresis 5 110 320 kHz 5 mA See Figure 12, Figure 13 33 V See Trim Characteristics of Application Note 0.5 V 40 V 125 °C Over full temp range; Hiccup Auto recovery; Test point: see Figure 19 °C Reliability characteristics Calculated MTBF (telcordia ) 1.5 106h Telcordia SR-332-2006; 80% load, 300LFM, 40°C Ta Qualification Testing Parameter Unit (pcs) Test condition Halt test 4~5 Ta,min-10°C to Ta,max+10°C, 5°C step, Vin = min to max, 0 ~ 105% load Vibration 3 Frequency range: 5Hz ~ 20Hz, 20Hz ~ 200Hz, A.S.D: 1.0m2/s3, -3db/oct, axes of vibration: X/Y/Z；Time: 30min/axis Mechanical shock 3 30g, 6ms, 3axes, 6directions, 3time/direction Thermal shock 3 -40°C to 100°C, unit temperature 20cycles Thermal cycling 3 -40°C to 85°C, temperature change rate: 1°C/min, cycles: 2cycles Humidity 3 40°C, 95%RH, 48h Solder ability 15 IPC J-STD-002C-2007 http://www.emersonnetworkpower.com.cn 5/15 AGF600-48S30 DC-DC Converter Characteristic Curves 100 95 Efficiency (%) 90 85 80 75 Vin=36V 70 Vin=48V 65 Vin=75V 60 2 4 6 8 10 12 14 16 18 20 Output current (A) Figure 1 Efficiency vs. output current, Ta=25°C, Tc=40°C, Vo=30V Figure 2 Output ripple & noise (5µs/div, 50mV/div), see Figure 16 for test configuration Figure 3 Input reflected ripple current (2µs/div, 20mA/div), see Figure 16 for test configuration http://www.emersonnetworkpower.com.cn 6/15 AGF600-48S30 DC-DC Converter Figure 4 Dynamic response for 25% load step (25% ~ 50% ~ 75%) and 0.1A/µs slew rate, see Figure 11 for Figure 5 Dynamic response for 25% load step (50% ~ 75% ~ 50%) and 0.1A/µs slew rate, see Figure 11 for test configuration, CH1-output voltage (500mV/div); test configuration. CH1-output voltage (500mV/div); CH2-output current (5A/div) CH2-output current (5A/div) Figure 6 Output voltage startup by power on, (5ms/div), see Figure 11 for test configuration, CH2-input voltage (20V/div); CH1-output voltage (10V/div) Figure 7 Output voltage shut down by power off, (5ms/div), see Figure 11 for test configuration, CH2-input voltage (20V/div); CH1-output voltage (10V/div) http://www.emersonnetworkpower.com.cn 7/15 AGF600-48S30 DC-DC Converter Figure 8 Output voltage startup by remote ON, (20ms/div), see Figure 12 for test configuration, CH2remote ON (50V/div); CH1-output voltage (10V/div) Figure 9 Output voltage shutdown by remote OFF, (1ms/div), see Figure 12 for test configuration, CH2remote OFF (50V/div); CH1-output voltage (10V/div) Vo 30V 26V 0V 0A Figure 10 20A 24A 26.5A Io Over-current protection characteristics Note: It’s only a sketch map of OCP action. Little alterations of the current value vs. voltage value are allowed. http://www.emersonnetworkpower.com.cn 8/15 AGF600-48S30 DC-DC Converter Application Note Typical Application AGF600 Fuse EMI filter In+ Vin+ Out+ Vdc C1 In- C2 R1 Out- Vo+ S+ Trim Vin- C3 C4 Load SVo- +ON/OFF -ON/OFF Figure 11 Typical application R1: 24kΩ (1/2W), current limiting resistor C1: 470µF/100V electrolytic capacitor, P/N: UPW2A471MHD (Nichicon) or equivalent caps. C2, C3: 1µF/100V X7R ceramic capacitor, P/N: C3225X7R2A105KT0L0U(TDK) or equivalent caps C4: 1000µF/50V electrolytic capacitor, P/N: UPM1H102MHD (Nichicon) or equivalent caps External fast-acting fuse with a rating of 30A should be used in the application. The recommended fuse model is 0324030 or 314030 from LITTELFUSE. Remote ON/OFF A remote ON/OFF control circuit is provided which is isolated from the input side, as well as, the output side. (Isolation withstand voltage: 1.5kVdc). Connection of remote ON/OFF terminal is as follows. As shown in the figure below, output voltage turns remote ON when current is made to flow through remote ON/OFF terminal. Remote ON/OFF terminal can be controlled by opening or closing connections (with switch or relay). Maximum source current for remote ON/OFF terminal is 5mA. Therefore, set current limiting resistor value such that this maximum source current value is not exceeded. Also, the allowable maximum reverse current flow is 5mA. http://www.emersonnetworkpower.com.cn 9/15 AGF600-48S30 DC-DC Converter Controlling the remote ON/OFF terminal from the input side Connect current limiting resistor R1 is shown in the following figure. Fuse +Vin R1 C1 -Vin +ON/OFF SW 1k PC 1(ON/OFF) Figure 12 -ON/OFF Connection of remote ON/OFF control (A) R1: Recommended resistor value: 24kΩ (1/2W) Controlling the remote ON/OFF terminal from the output side Connect the current limiting resistor R1 is shown in the following figure. AUX R1 SW 1(ON/OFF) Figure 13 -S +ON/OFF 1k -ON/OFF Connection of remote ON/OFF control (B) R1: Recommended resistor value: 2kΩ (1/2W) Note: 1. When wiring becomes long, connect a capacitor of about 0.1µF value between the +remote ON/OFF terminal and –remote ON/OFF terminal at a nearest distance. 2. Current limiting resistor can also be connected to the –remote ON/OFF terminal side. 3. The remote ON/OFF control mode is shown in the following table. Remote ON/OFF level Output status Open (