RFF500-48S28-5Y

RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS • • • • • • • • 500 W, 600 W and 700 W Full-Brick NEW Product 1 High efficiency topology Wide temperature range, -40 °C to +100 °C @ full power High power density (127 W/in3) Input voltage range: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Output voltage range: 16.8 Vdc to 29.4 Vdc Remote ON/OFF Operational insulation system RoHS compliant RFF500/600/700 series is a high efficiency, enclosed, isolated dc-dc converter series in an industry standard full-brick package that provides up to 700 W of output power. The series delivers very high usable output power for today’s high performance RF power amplifier and similar applications. The five models in the series feature an input voltage range of 18 Vdc to 36 Vdc and 36 Vdc to 75 Vdc and an output voltage of 28 V. The output voltage is adjustable from 16.8 Vdc to 29.4 Vdc (not to exceed 500 W for the RFF500, 600 W for the RFF600 and 700 W for the RFF700). The series also has a remote isolated ON/OFF capability. Overcurrent, overvoltage and overtemperature protection features are included as standard. Other options are also available. Full international safety approval including EN/IEC60950-1 VDE and UL/cUL60950 reduces compliance costs and time to market. All specifications are typical at nominal input, full load at 25 °C unless otherwise stated. External output capacitance required (See Note 4) ABSOLUTE MAXIMUM RATINGS Input voltage - peak (100 ms max., 1 % duty cycle max.) 24 Vin 48 Vin -0.5-50 Vdc -0.5-100 Vdc -0.5-40 Vdc -0.5-80 Vdc -0.5-12 Vdc EMC CHARACTERISTICS Conducted emissions Radiated emissions EN55022 EN55022 2 YEAR WARRANTY SPECIFICATIONS See Application Note 174 See Application Note 174 Input voltage continuous 24 Vin 48 Vin Adjust pin voltage With respect to -Sense pin GENERAL SPECIFICATIONS Efficiency 24 Vin Vin=Vin (nom), Iout (max) 48 Vin Approvals and standards Material Flammability 90 % 91 % VDE IEC60950-1 IECEE CB, UL/cUL60950 UL94V-0 0.5 inch tall version Telcordia SR-332 RFF600-24 RFF700-48 220 g (7.75 oz.) Issue 1 1,166,553 hours 1,604,279 hours OUTPUT SPECIFICATIONS Voltage adjustability Min./max. load RFF500 RFF600 RFF700 16.8-29.4 Vdc 0/17.9 A 0/21.4 A 0/25 A 330-3,300 µF 5 ms typ. Weight MTBF @ 55 ºC Output load capacitance (See Note 3) Rise time (See Note 5) ENVIRONMENTAL SPECIFICATIONS Thermal performance Operating baseplate, -40 ºC to +100 ºC temperature Non-operating ON/OFF PINS ELECTRICAL INTERFACE (See Application Note 174 for details of the remote ON/OFF) -40 ºC to +100 ºC INPUT SPECIFICATIONS Input current @ lo max. (See Note 1) Input reflected ripple (See Note 2) Input capacitance Internal filter Inrush current 24/48 Vin RFF500 24/48 Vin RFF600 48 Vin RFF700 39.7 A/19 A max. 47.6 A/22.8 A max. 26.6 A max. 6 mA (pk-pk) 4 mA (pk-pk) 66 µF 20 µF 2 A2s 24 Vin RFF500/600 48 Vin RFF500/600/700 24 Vin 48 Vin (See Note 4) International Safety Standard Approvals VDE0805/EN60950/IEC950 File No. 10401-3336-0198 Licence No. 40005395 UL/cUL CAN/CSA 22.2 No. 60950 UL 60950 File No. 135734 File Name: rff500_600_700.pdf Rev: 17 Feb 2006 RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick NEW Product 2 For the most current data and application support visit www.artesyn.com/powergroup/products.htm OUTPUT POWER (MAX.) 500 W 500 W 600 W 600 W 700 W OUTPUT CURRENT (MIN.) 0A 0A 0A 0A 0A OUTPUT CURRENT (MAX.) 17.9 A 17.9 A 21.4 A 21.4 A 25 A REGULATION LINE ±0.54 % ±0.54 % ±0.54 % ±0.54 % ±0.54 % LOAD ±0.2 % ±0.2 % ±0.2 % ±0.2 % ±0.2 % INPUT VOLTAGE 18-36 Vdc 36-75 Vdc 18-36 Vdc 36-75 Vdc 36-75 Vdc OUTPUT VOLTAGE 16.8-29.4 Vdc 16.8-29.4 Vdc 16.8-29.4 Vdc 16.8-29.4 Vdc 16.8-29.4 Vdc EFFICIENCY (TYP.) 90 % 91 % 90 % 91 % 91 % MODEL NUMBER (6,7) RFF500-24S28Y RFF500-48S28Y RFF600-24S28Y RFF600-48S28Y RFF700-48S28Y Part Number System with Options RFF600-24S28-5TY RoHS Compliance (6) Y = Non Pb-free (RoHS 5/6 compliant) Threaded Inserts T = Threaded Inserts Blank = Clearance Inserts Height Option 5 = 0.50 in (12.70 mm) Output Voltage 28 = 16.8 Vdc to 29.4 Vdc Product Family RFF = Full-Brick Rated Output Power 500 = 500 W 600 = 600 W 700 = 700 W Input Voltage 24 = 18 Vdc to 36 Vdc 48 = 36 Vdc to 75 Vdc Number of Outputs S = Single Notes 1 2 External input fusing required. Use a fast acting fuse: 80 A (24 V model), 40 A (48 V model). Iout = Iout (max) Measured with the input capacitor, Cbypass = 330 µF, and 6 µH inductor in series with the power source. Frequencies >100 kHz. Minimum effective ESR is 1 mΩ. Minimum phase margin is 35º. Measured per ETSI 300 132-2 Section 4.7.2. From 10% to 90% of Vout (nom). Full resistive load. 1 µF ceramic and 330 µF electrolytic capacitors across the output. The ’Y’ suffix indicates that these parts are TSE RoHS 5/6 (non-Pb-free) compliant. NOTICE: Some models do not support all options. Please contact your local Artesyn representative or use the on-line model number search tool at http://www.artesyn.com/powergroup/products.htm to find a suitable alternative. PROTECTION Short-circuit (Brickwall current limiting) Overvoltage Overtemperature shutdown RFF500 RFF600 RFF700 Output shutdown Midpoint of baseplate 21 A 25.2 A 29.4 A 33.2 V 110 ºC 3 4 5 6 7 File Name: rff500_600_700.pdf Rev: 17 Feb 2006 RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick NEW Product 3 For the most current data and application support visit www.artesyn.com/powergroup/products.htm 20 OUTPUT CURRENT (A) 16 12 8 4 0 -40 330 µF Vin -Vin +Vin -ON/OFF +ON/OFF AUX IOC PC TRIM +S -S -Vo -Vo -Vo 100 nF 50 V 330 µF 50 V -L O A + D +Vo +Vo +Vo -20 0 20 40 60 80 100 TEMPERATURE (ºC) BASEPLATE Figure 1 - Standard Application Figure 2 - RFF500 Derating Curve 25 OUTPUT CURRENT (A) 30 OUTPUT CURRENT (A) 25 20 15 10 5 0 20 15 10 5 0 -40 -20 0 20 40 60 80 100 -40 -20 0 20 40 60 80 100 TEMPERATURE (ºC) BASEPLATE Figure 3 - RFF600 Derating Curve TEMPERATURE (ºC) BASEPLATE Figure 4 - RFF700 Derating Curve Figure 5 - Typical Turn-on Delay and Risetime RFF600-24S28Y Channel 1: Input Voltage, Channel 2: Output Voltage Figure 6 - Typical Turn-on Delay and Risetime RFF700-48S28Y Channel 1: Input Voltage, Channel 2: Output Voltage File Name: rff500_600_700.pdf Rev: 17 Feb 2006 RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick NEW Product 4 For the most current data and application support visit www.artesyn.com/powergroup/products.htm 91 92 EFFICIENCY (%) 87 Vin = 24 V EFFICIENCY (%) 89 90 88 Vin = 48 V 85 86 83 0 5 10 15 20 OUTPUT CURRENT (A) Figure 7 - Typical Efficiency vs. Output Current – RFF500-24S28Y 84 0 5 10 15 20 OUTPUT CURRENT (A) Figure 8 - Typical Efficiency vs. Output Current – RFF500-48S28Y 91 90 EFFICIENCY (%) EFFICIENCY (%) 92 91 90 88 Vin = 48 V 88 87 86 0 85 5 10 15 20 25 0 5 10 15 20 25 OUTPUT CURRENT (A) OUTPUT CURRENT (A) Figure 10 - Typical Efficiency vs. Output Current – RFF700-48S28Y 89 88 Vin = 24 V 87 86 85 84 Figure 9 - Typical Efficiency vs. Output Current – RFF600-24S28Y Figure 11 - RFF600-24S28Y Transient Response Load 10.70 A to 16.05 A Figure 12 - RFF700-48S28Y Transient Response Load 12.5 A to 18.75 A File Name: rff500_600_700.pdf Rev: 17 Feb 2006 RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick NEW Product 5 For the most current data and application support visit www.artesyn.com/powergroup/products.htm 5X THRU-HOLE INSERT FOR M3 FASTERNER, CLEARANCE 0.128 (3.25) (M3 X 0.5" THREADED INSERTS ARE AVAILABLE) 3.150 (80.01) 3.300 (83.82) 3.450 (87.63) 3.600 (91.44) 3.750 (95.25) 3.900 (99.06) 8X 0.040 (1.02) 8X 0.081 (2.06) 2.050 (52.07) AUX IOC TRIM PC +S 1.500 (38.10) 1.100 (27.94) 1.000 (25.40) 0.700 (17.78) 0.550 (13.97) -Vin +Vin -ON/OFF +ON/OFF -V -V 1.450 (36.83) 1.200 (30.48) 0.800 (20.32) 0.550 (13.97) 0.300 (7.62) +V +V +V 0 0 2.100 (53.34) 4.200 (106.68) 4X R 0.060 (1.52) 0.23 ±0.02 (5.84 ±0.51) 0.50 ±0.02 (12.70 ±0.51) 4.60 ±0.02 (116.84 ±0.51) CASE FOOTPRINT PIN CONNECTIONS PIN NUMBER -Vin +Vin -ON/OFF +ON/OFF -V +V Aux IOC PC TRIM +S -S FUNCTION Negative Input Terminal Positive Input Terminal Negative Input Remote ON/OFF Positive Input Remote ON/OFF Negative Output Terminals Positive Output Terminals Auxiliary Power Terminal Inverter Operation Good Parallel Control Pin Output Adjustment Trim Pin Positive Remote Sense Negative Remote Sense Figure 13 - Mechanical Drawing and Pin-Out Table Datasheet © Artesyn Technologies® 2006 The information and specifications contained in this datasheet are believed to be correct at time of publication. However, Artesyn Technologies accepts no responsibility for consequences arising from printing errors or inaccuracies. The information and specifications contained or described herein are subject to change in any manner at any time without notice. No rights under any patent accompany the sale of any such product(s) or information contained herein. Please consult our website for the following items:  Application Note www.artesyn.com File Name: rff500_600_700.pdf Rev: 17 Feb 2006 CASE FOOTPRINT -V 1.700 (43.18) 2.40 ±0.02 (60.96 ±0.51) R -S 2.000 (50.80)