3560

3560 AC mΩ HiTESTER Components measuring instruments Contact resistance meter with high-speed response Meeting measurement requirements from contact resistance to internal resistance and voltage of batteries. This contact resistance meter complete with comparator function and external interface utilizes the principles of the AC 4-terminal method that gives priority to line use and allows measurement offering high speed, high accuracy and high resolution. External output terminal, external control terminal and RS-232C interface are standard features. GP-IB interface and printer interface are optionally available. The instrument also features an Ω and V mode that offers simultaneous measurement and comparison of battery internal resistance and open-circuit voltage, making it highly suitable for battery inspection lines as one unit can act as both a low-resistance meter and DMM. 1 Rapid response time - approximately 84 ms (60 Hz) ■ Intuitive Operation Interface 1 2 3 4 5 6 7 8 9 1. HOLD button (press to hold the measurement value on the display, as well as to control measurement using the trigger) VIEW button (press to check comparator conditions using a one-touch operation, as well as to set the power supply frequency) Executes zero adjustment and switches the buzzer ON/OFF 2. COMP button (press to switch the comparator ON/OFF, as well as to enter condition setting mode) COMP No. button (press to select the comparator table and result output trigger) 3. Clearly visible display employing fluorescence display tube 4. Switches between the resistance and resistance/voltage measurement modes 5. Switches the auto range or the open terminal voltage limiter ON/OFF 6. Raises the range and switches the sampling rate 7. Lowers the range and switches between the RS-232C and the GP-IB interface mode 8. Switches the voltage range, and the sense check function ON/OFF 9. External hold terminal Features ● Fast measurement and fast quality determination In the FAST mode, the instrument performs lightening fast measurements at 60 times/sec with a response time of about 84 ms (at 60 Hz) to reduce the line tact time. This helps increase mass-production efficiency. The comparator has memory for 30 configuration tables which enables one unit to perform quality determination of many measurement objects all having different characteristics. ● High-resolution measuring measurements High-resolution measurement of 1 µΩ in the 30 mΩ range. ● Sense check function for prevention of erroneous Earlier instruments only perform sense check on the source side, but the 3560 unit also conducts a check on the sense side to guarantee against erroneous measuring and wrong evaluation. ● Low-power resistance measurement Conduct low power resistance measurements according to the IEC 512-2 standard. Accurately measure contact resistance without destroying the oxide film on contact surfaces of components such as relays and connectors. Since DC voltage measuring can be performed simultaneously, the 3560 can also be applied to measure open-circuit voltage of batteries. One unit can measure both internal resistance and open-circuit voltage for complex quality evaluation. Furthermore, using the voltage limiter OFF function enables even more stable measurement of battery internal resistance. ● PC interfaces RS-232C interface and external control terminal are standard features. Printer interface and GB-IP interface are available as options. ● Battery measurement ● Comfortable operation The number of switch operations has been reduced to achieve simple and intuitive operation. ● Versatile array of leads A wide selection of test leads, such as clip leads, pin leads and 4-terminal leads, are available, allowing you to select the most suitable type for the component to be measured. ■ Comparator Function Two settings are available in the resistance measurement mode: the upper limit and lower limit value settings. In the low-resistance and voltage measurement mode, the upper limit and lower limit value settings can be made separately for the two measurement items. When both are determined as IN, PASS is indicated, in other cases FAIL is indicated. In addition to the Hi/IN/Lo and PASS/FAIL indications, the results can also be signaled by a buzzer and output via an open-collector output. Up to 30 comparator configuration tables can be memorized, each storing settings for a measurement mode, measurement range, upper and lower limit values and a buzzer mode. Resistance comparator value setting Voltage comparator value setting ■ Comparator setting example Resistance range 300 mΩ (upper limit value 180.00 mΩ/lower limit value 170.00 mΩ), voltage range 5 V (upper limit value 3.8000 V/lower limit value 3.5000 V), Table No.1, buzzer set to sound for PASS. Buzzer mode setting 2 High-Speed Measurement Contributing to Super Efficient Production Lines ■ Designed for System Use U tilize the built-in external control terminal to select the comparator table, as trigger and for requesting printout, etc. The external output can be used for output of comparator results, measurement completion (EOC) and NG output. These external input and output capabilities have been designed with systems integration in mind. Timing Chart Example The following shows a timing example for reading out the comparator results using the HOLD function and external input and output features. Power button Built-in RS-232C External control terminal External output terminal GP-IB or printer interface Nature of external control and outputs (negative logic) ● Control (CMOS/5 V max.) ● Output (Open-collector output/35V - 50mA max.) • Measurement trigger (TRIG) • Comparator output request (MANU) • Zero adjustment request (0 ADJ) • Print request (PRINT) • Comparator table selection (COMP) • EXT.DCV (DC5V - 24V) • GND t1: Approx. 80 ms (FAST 60 Hz), approx. 660 ms (MEDIUM 60 Hz), approx. 1.6s (SLOW 60 Hz) Approx. 95 ms (FAST 50 Hz), approx. 795 ms (MEDIUM 50 Hz), approx. 1.92s (SLOW 50 Hz) t2: Approx. 5 ms t3: Approx. 1 ms • Comparator result signals (Hi, IN, Lo/PASS, FAIL) • M easurement termination signal (EOC) • Measurement irregularity detection signal (NG) Switch between automatic and manual output of comparator results (set using panel buttons) In the HOLD mode, the sequence is simple as EOC is retained until the next trigger is input. Furthermore, the display and output are retained until the next EOC is entered. t1: [Stabilizing time] Following chuck, the trigger is input after the measuring current has stabilized. t2: [Detection time] Time from when chuck is detected until the NG signal becomes Lo. * t1 and t2 differ with the measured object. The figures are reference values in case of pure resistance. In the AUTO mode, the comparator results are continuously output. In the MANU mode, the results are only output when the external MANU and GND terminals are shortened. ● MANU mode t3: [Evaluation time] The time from when the measurement value is judged at the point when the trigger is input and until the EOC signal is output. The comparison result is decided on the rising edge of EOC. At this point, the evaluation result is obtained. RS-232C Interface Specifications Transmission method: Start-stop synchronization, full duplex. Transmission speed: 9600 bps. Data length: 8 bits. Parity: None. Stop bit: 1 bit. Handshake: Hardware. Delimiter: CR+LF. Connecting cable: D-Sub 9-pin female/female connector. Reverse connection. ■ External Interfaces (Options) Install the optional 9588 GP-IB interface to gain full remote control of the instrument from a PC. Add the 9589 Printer Interface to enhance the device with printing capabilities via the 9203 Digital Printer or your own Centronics-based printer. Connecting the 9203 provides multi-function printing, such as interval printing, statistical processing of maxima, minima, average, standard deviation, histogram and graph printing. 9588 GP-IB Interface Specifications Conforming standard: IEEE-488.1 1987/Reference standard: IEEE-488.2 1987 Print example 9203 Digital Printer Specifications ● Printer type: Thermal Line Printer ● Statistical processing: Up to 99,999 data points ● Histogram and graphics: Up to 5,000 data points ● Dimensions and mass: Approx. 215 (W)×160 (H)×54 (D)mm ,1kg / [8.5" (W) × 6.3" (H) × 2.1" (D) , 35.3 oz.] Resistance value histogram *Note: For further details, please refer to the product catalog for the HIOKI 3550 Battery HiTESTER series, or click onto our website at http:// www.hioki.co.jp. Statistical processing Resistance value graph printout 3 ■ Specifications Measurement method: Resistance A/D method: Display: Auto-ranging: Input overrange: Sampling rate: [FAST] [MEDIUM] [SLOW] Response time: [FAST] [MEDIUM] [SLOW] AC (1kHz ± 0.2Hz) 4-terminal method • Buzzer output: ∑-∆ method with sample hold function Fluorescent character display tube. Resistance [31000], voltage [50000] counter Provided (disabled when comparator is ON) " OF " display 50 Hz 50 times/s 6.25 times/s 1.56 times/s 50 Hz 100 ms 800 ms 1.92 s 60 Hz 60 times/s 7.52 times/s 1.88 times/s 60 Hz 84 ms 667 ms 1.60 s (ON/OFF setting possible) [Resistance measurement mode]: Switchable between Hi, Lo and IN. [Resistance/voltage measurement mode]: Switchable between PASS and FAIL. Maximum input voltage: DC 60 V max. (AC input is not possible) Withstand voltage: Between power supply line and protective ground terminal / AC 2.3 kV rms for 1 minute comparator results, measurement termination, measurement irregularity signal printer, zero-adjustment, comparator number selection, external power supply possible (DC 5 V to 24 V) External output terminals: [Open-collector output] (DC 35V-50mA max.) Measurement irregularity: " ---- " display (NG: External output of measurement irregularity signal) External control terminal: [CMOS input] Measurement trigger, comparator trigger, Interfaces: RS-232C (standard), GP-IB or printer interface [Centronics] (option) to 104˚F) , 80% RH or less. Storage temperature and humidity range: -10 to 50˚C (14˚F to 122˚F) , 80% RH or less. Operating conditions: Indoors, below an altitude of 2000 m. AC 100V to 240V (±10%), automatic voltage selection, 50/60Hz Environment conditions: Operating temperature and humidity range: 0 to 40˚C (32˚F (no condensation) (When non-conductive resistance is measured. The response time differs depending on the measured object.) Comparator: Comparator output (Resistance/voltage measurement mode) Resistance Voltage Power supply: Maximum rated power: 30 VA Dimensions and mass: 215(W) × 80(H) × 320(D)mm, 2.1kg / [8.5"(W) × 3.1"(H) × 12.6"(D), 74.1 oz.] (not including options) Included accessory: 9287-10 CLIP TYPE LEADS (1) EN61326:1997+A1:1998+A2:2001 EN61000-3-2:2000 EN61000-3-3:1995+A1:2001 EN61010-1:2001 Pollution degree: level 2 Conforming standards: EMC Safety Hi FAIL (red) FAIL (red) FAIL (red) IN FAIL (red) PASS (green) FAIL (red) Lo FAIL (red) (FAIL) (red) FAIL (red) Hi IN Lo • Mode switch: • Comparator points: * Restricted to Hi, IN, Lo in the resistance measurement mode. Up to 30 comparator condition settings can be memorized. Switchable between AUTO and MANU. ■ Measurement Ranges Range Maximum display value Conditions for guaranteed accuracy: at 23˚C±5˚C[73.4˚F ±9˚F], 80% RH (no condensation), following 30 min. warming-up, and after zero adjustment [Resistance measurement] (Sampling speed : SLOW) 30mΩ 31.000mΩ 1µΩ 7.4mA 300mΩ 310.00mΩ 10µΩ 1mA 3Ω 3.1000Ω 100µΩ 100µA 30Ω 31.000Ω 1mΩ 10µA 300Ω 310.00Ω 10mΩ 5µA 3kΩ 3.1000kΩ 100mΩ 1.5µA [Voltage measurement] (Sampling speed : SLOW) Range Maximum display DC 5V ±5.0000V 100µV ±0.05%rdg. ±5dgt. DC 50V ±50.000V 1mV ±0.05%rdg. ±5dgt. Resolution Measurement current Resolution Accuracy Temperature modules Accuracy Temperature modules Open-terminal voltage ±0.5%rdg.±8dgt. * In the case of MEDIUM: Add 3 dgt. to the above dgt. error FAST: ±0.5% rdg. ±8 dgt. (30 mΩ)/±0.5% rdg. ±6 dgt. (other ranges) However, in the case of FAST, the display counter decreases 4 digits in all ranges. (±0.05% rdg. ±0.8 dgt.)/˚C (1.8˚F) *FAST: 300m to 3kΩ range (±0.05% rdg. ± 0.6 dgt.)/˚C (1.8˚F) 20 mV peak max. (when limiter is ON) (±0.005% rdg. ±0.5 dgt.)/˚C (1.8˚F) * MEDIUM: Add 3 dgt. to the accuracy dgt. error FAST: Add 5 dgt. to the accuracy dgt. error * During charging, the measurement value may be unsteady due to ripple voltage. * Resistance with inductance elements may not always be measurable. 3560 AC mΩ HiTESTER 9452 CLIP TYPE LEADS 9453 FOUR TERMINAL LEADS 9454 ZERO ADJUSTMENT BOARD (for 9461,9465) 9455 PIN TYPE LEADS (for high-density use) 9461 PIN TYPE LEADS 9465 PIN TYPE LEADS 9466 REMOTE CONTROL SWITCH 9467 LARGE CLIP TYPE LEADS 9770 PIN TYPE LEADS 9771 PIN TYPE LEADS * Non CE mark. * 9588 GP-IB INTERFACE 9151-02 GP-IB CONNECTION CABLE (2 meters) 9151-04 GP-IB CONNECTION CABLE (4 meters) 9589 PRINTER INTERFACE 9203 DIGITAL PRINTER 9425 CONNECTION CORD (20-pin half-pitch—36pin/ D-sub) 9233 [for connecting the 3560 to the 9203/ 2meters] RECORDING PAPER (for the 9203/10meters,10rolls) 9287-10 (included) 9452 9453 ● Options same appearance as 9461 0.8 dia. Tip magnified view 9455 Current side Voltage side 0.2/0.2 dia. Approx. 85 cm between connectors, and 8 cm between probes Approx. 80 cm between connectors, and 20 cm between probes Approx. 80 cm between connectors, and 30 cm between probes Approx. 40 cm between connectors, and 25 cm between probes 9461 9465 & 9466 9467 9454 For zero-adjustment when 9461 or 9465 is used. Approx. 40 cm between connectors, and 25 cm between probes Cable length : connectors to lead branch approx. 1.7m, lead branch to probes approx. 10 cm Approx. 85 cm between connectors, and 25 cm between probes, 29 mm dia. 9770/9771 9770 -- in detail 9771 -- in detail 9 mm Cable length: connector to fork 40cm, fork to probes 25cm 1.8 mm dia. 2 mm 0.6 mm dia. 0.2 mm 2.2 mm DISTRIBUTED BY HEAD OFFICE : 81 Koizumi, Ueda, Nagano, 386-1192, Japan TEL +81-268-28-0562 / FAX +81-268-28-0568 E-mail: os-com@hioki.co.jp HIOKI USA CORPORATION : 6 Corporate Drive, Cranbury, NJ 08512 USA TEL +1-609-409-9109 / FAX +1-609-409-9108 E-mail: hioki@hiokiusa.com Shanghai Representative Office : 1310 Shanghai Times Square Office 93 Huaihai Zhong Road Shanghai, 200021, P.R.China TEL +86-21-6391-0090, 0092 FAX +86-21-6391-0360 E-mail: info@hioki.cn All information correct as of Mar. 3, 2006. All specifications are subject to change without notice. 3560E3-63B-03K 7.4 mm 9 mm Printed in Japan