AI60G48-198

APA06 SIP Non-isolated Series Technical Reference Notes 3-5.5Vdc Input, 1.2Vdc - 3.3Vdc Output 20W DC-DC Converter (Rev01) -1TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 Publishing Date: 20020703 A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Introduction APA06 series power SIPs are non-isolated DCDC modules with wide input voltage range featuring high efficiency up to 88%@2.5Vout, 89%@3.3Vout. APA06 series comes in 3V to 5.5V input range and are capable of providing up to 20W of output power in a small size 2.5in.x0.55in.x0.33in. The module uses a wide input range covering the old 3.3V input series and 5V input series, also provides 1.2V, 1.5V, 1.8V, 2.1V, 2.5V and 3.3V output voltage with 6A output current. APA06 series converters feature high efficiency, high power density, wide operating environment temperature range, and easy installation. The typical efficiencies are 89% for 3.3Vout, 88% for 2.5Vout, 86% for 2.1Vout, 83% for 1.8Vout, 81% for 1.5Vout, 78% for 1.2 Vout. The operating environment temperature can reach 55°C with natural convection. With adjustable output, CNT function (positive or negative is optional), remote sense, OCP, short circuit protection and power good signal, the series are especially suitable for Telecom, Datacom, work station, severs and distributed power supply systems. The APA06 series is designed to meet UL, TUV, and CSA certifications. UL has been approved. Features 1. Wide input voltage: 3~5.5V 2. Wide operating environment temperature range ( 55°C derating with 200LFM ) 3. High Efficiency: 89% typical @ 3.3Vout 4. High power density 5. Low output noise 6. Nonisolated output 7. Small size: 63.5mm x 14.0mm x 8.38mm ( 2.5 in. x 0.55 in. x 0.33in. ) 8. Remote sense 9. Trim function: 84% - 116% Vo 10. Over-current and short circuit protection 11. Pin to pin enhanced replacement for IPD SIE05X.XLT Applications 1. Distributed power architecture 2. Servers 3. Workstations 4. Desktop computers TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -2www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Typical Application Vin C1 C2 Vin Vout C3 C4 Load GND C1 C2 C3 C4 : : : : Recommended 220µF Electrolytic Capacitor Recommended 2.2µF Ceramic Capacitor Recommended 2.2µF Ceramic Capacitor Recommended 220µF Tantalum Electrolytic Capacitor Block Diagram Block +Vin Current Detecting +Vout GND Driving GND Sense CNT + Vref Bias Power PWM Trim TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -3www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Absolute Maximum Rating Characteristic Input Voltage(continuous) Input Voltage(peak/surge) Operating temperature storage temperature -25 -40 Min Typ Max 6 7 55 125 Units Vdc Vdc °C °C 100ms non-repetitive 200LFM Notes AVN20 Series Output Characteristics Characteristic Power APA06K04( E-6 ) APA06M04( E-6 ) APA06Y04( E-6 ) APA06D04( E-6 ) APA06G05( E-6 ) APA06F05( E-6 ) Output Current Line Regulation Load Regulation Efficiency APA06K04( E-6 ) APA06M04( E-6 ) APA06Y04( E-6 ) APA06D04( E-6 ) APA06G05( E-6 ) APA06F05( E-6 ) Dynamic Response 25-50% load 50-25% load Current Limit Threshold Output Setpoint Voltage Trim Range Sense Compensation Temperature Coefficient Ripple (p-p) Noise (p-p) Switching Frequency 450 25 6.6 -1 84 16 0.02 50 50 50 100 50 100 9 0 70 200 100 200 10.8 +1 116 mV µs mV µs A %Vo %Vo Vo% %Vo/°C mV mV kHz ( 0 to 20MHz BW ) ( 0 to 20MHz BW ) Vin=5V, Io=6A Ta=25°C, di/dt =1A/10µs Ta=25°C, di/dt =1A/10µs Ta=25°C, di/dt =1A/10µs Ta=25°C, di/dt =1A/10µs 76 79 81 84 86 87 78 81 83 86 88 89 % % % % % % 7.2 9 10.8 12.6 15 19.8 6 0.5 1 W W W W W W A %Vo %Vo Io=6A Io=0~6A, Vin=5V Min Typ Max Units Notes TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -4www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output CNT Control Characteristic High = OFF Low = ON Control Current Min 2.4 -0.7 1 Typ Max 12 1.8 Units Vdc Vdc mA Open circuit = ON Notes General Specifications Characteristic MTBF Pin solder temperature Hand Soldering Time Weight Min Typ 7,000 260 5 7.5 Max Units k Hrs °C s grams Notes Bellcore TR332, 25°C wave solder < 10 s iron temperature 425°C Ordering Information Model Number APA06K04 ( E-6 ) APA06M04 ( E-6 ) APA06Y04 ( E-6 ) APA06D04 ( E-6 ) APA06G05 ( E-6 ) APA06F05 ( E-6 ) Input Voltage 3-5.5V 3-5.5V 3-5.5V 3-5.5V 4.5-5.5V 4.5-5.5V Rated Input Current 3.2A 3.8A 4.4A 5.0A 3.9A 5.1A Output Rated Output Voltage Current 1.5V 1.5V 1.8V 2.1V 2.5V 3.3V 6A 6A 6A 6A 6A 6A Efficiency typ 78 81 83 86 88 89 Input Characteristics Characteristic Input Voltage Range Input Reflected Current (p-p) Shortcircuit Current Min 3 4.5 Typ 4.5 5 4 Max 5.5 5.5 6 0.1 Units Vdc Vdc %Iin A Notes 04SXVX 05SXVX TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -5www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Ef ficiency Characteristic Curves Typical Efficiency APA06K04(E-6) 86.0 84.0 82.0 (at 25°C) ( at Typical Efficiency APA06M0(E-6) 90 85 Efficiency (%) 80.0 78.0 76.0 74.0 72.0 70.0 Efficiency (%) 80 75 70 Vin=3V 65 60 Vin=3V Vin=4.5V Vin=5V 0.6 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.0 Vin=4.5V Vin=5V 0 1 2 3 4 5 6 7 Io (A) Io (A) Typical Efficiency APA06Y04(E-6) 92 90 Typical Efficiency APA06D04(E-6) 92 90 Efficiency (%) Efficiency (%) 88 86 84 Vin=3V 82 80 0 1 2 Vin=4.5V Vin=5.5V 3 4 5 6 7 88 86 84 Vin=3V 82 8 0 1 2 3 Vin=4.5V Vin=5.5V 4 5 6 7 Io (A) Io (A) Typical Efficiency APA06G05(E-6) 95.0 Typical Efficiency APA06F05(E-6) 95.0 90.0 90.0 Efficiency (%) Efficiency (%) Vin=4.5V Vin=5V Vin=5.5V 85.0 85.0 80.0 80.0 75.0 75.0 Vin=4.5V Vin=5V 70.0 70.0 0.6 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.0 Vin=5.5V 0.6 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.0 Io (A) Io (A) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -6www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Characteristic Curves (at 25°C) ( at The waveform of Power OK signal rising, APA06M04(E-6) ( condition: Vin=4.5V, Vout=1.5V, Iout=6A, Temp=25°C, Channel 1-Power OK, Channel 2- Input voltage ) Typical Transient Response Load, 50%-100%-50%Iomax, APA06M04(E-6) ( condition: Vin=4.5V, Vout=1.5V, Iout=6A, Temp=25°C ) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -7www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Characteristic Curves C haracteristic (at 25°C) ( at Typical Start-Up at Rated load, APA06M04(E-6) ( condition: Vin=4.5V, Vout=1.5V, Iout=6A, Temp=25°C, Channel 1-Output Voltage, Channel 2- Input Voltage ) APA06 Series Derating Curves (Po-Ta) 110% 100% 90% 80% Output Power(W) 70% 60% 50% 40% 30% 20% 10% 0% 20 30 40 50 60 70 80 90 100 Ambient Temperature( ¡ ) ˛• 0m/s 0.5m/s 1.0m/s 1.5m/s TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -8www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Characteristic Curves C haracteristic (at 25°C) ( at Typical Shut-Down at Rated load, APA06M04(E-6) ( condition: Vin=4.5V, Vout=1.5V, Iout=6A, Temp=25°C, Channel 1-Output Voltage, Channel 2- Input Voltage ) Typical Output Ripple and Noise, APA06M04(E-6) ( condition: Vin=4.5V, Vout=1.5V, Iout=3A, Temp=25°C ) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -9www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output Input Characteristics Output Characteristics The APA06 power module has no internal fuse. An external fuse must always be employed! To meet international safety requirements, an input line fuse should be used. Input wires and copper coil must be capable of conducting a current of 1.5 times the value of the fuse. If one of the input lines is connected to chassis ground, then the fuse must be placed in the other input line. A fuse with ratings of 15A is recommended for 2.5V and 3.3V output, and 10A for APA06 other products. CNT Function The APA06 provides CNT function allowing the user to turn the output on and off using an external circuit such as figure 1 and figure 2. The control voltage-threshold is: 1.8V. For negative control(negative logic N or positive logic P are optional), applying a voltage less than 1.8V to the CNT pin will enable the output, while applying a voltage greater than 2.4V will disable it. If not using CNT feature, leave the CNT pin open. The maximum voltage that can be applied to the control pin is 12 volts. Remote Sensing When the load can not be placed close to converter output pin, voltage drop will occur in distribution. This voltage drop can be compensated using sense lead. As shown in figure 3, connecting sense pin close to the load, when the load changes, the module will automatically adjust the real output to maintain the constant voltage on the load. If not using the remote sense pin, leave it open. Rline +Vout Sense Load -Vout Fig.3 Sense Connection VI Vo CNT GND Fig.1 Transistor CNT Control VI Vo Output Trimming Trimming Output can be externally trimmed by using either method shown in figure 4. Users can increase or decrease the output voltage set point of a module by connecting an external resistor between the TRIM pin and either the +Vout or GND pins. The trim resistor should be positioned close to the module. If not using the trim feature, leave the TRIM pin open. Trimming up or down by more than 16% of the nominal output may cause the converter to work improperly. The trim formula for different output voltage are shown in figure 4 next page. CNT GND Fig.2 Simple CNT Control TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -10www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output J1 PIN 5 J1 PIN 5 Trim up J2 PIN 5 J2 PIN 5 Trim up 10KΩ Trim Pot Trim down J1 PIN 2 Trim down J1 PIN 2 1.2Vout: Rtrim up = 1.5Vout: 7.18xVo up - 25.58 11.78 - 9.78 x Vo up Rtrim down = 25.38 x Vo down - 25.58 11.78 - 9.78 x Vo down 210 x Vo down - 262.51 55 - 37 x Vo down 135.04 x Vo down - 168.795 52.8 - 29.37 x Vo down 41.21 x Vo down - 51.51 31.03 - 14.84 x Vo down 7.37 x Vo down - 9.55 6.78 - 2.72 x Vo down 4.43 x Vo down - 5.89 5.72 - 1.73 x Vo down Parallel application APA06 series DC-DC converters can be used in parallel (at most two modules). You can use diode (or not) in output circuit. The parallel two power module can (total) output the largest current 7.5~8A in a long time. If the load is over 8A, the output will be in hiccup over-current protection. The application circuit is shown as in Figure 5. 22µF/10V 22µF/10V Rtrim up = 1.8Vout: 136.9 - 54.75 x Vo up 18.65 x Vo up - 27.88 6.20 x ( 8.25 - 2.7 x Vo up ) 8.9 x Vo up - 16.00 3.01 x ( 4.6 - Vo up ) 4.01 x Vo up - 8.39 1.40xVo up - 9.55 6.78 - 2.72 x Vo up 0.73xVo up - 5.89 5.72 - 1.73 x Vo up Rtrim down = Rtrim up = 2.1Vout: Rtrim down = Rtrim up = 2.5Vout: Rtrim down = 220µF Rtrim up = 3.3Vout: Rtrim down = Fig.5 APA06 Parallel Application The load is between 6A and 8A, a resistance Rsense which is 1Ω is needed for current sharing. If you want to use our APA06 series power module in parallel mode, please advise the factory for details. Rtrim up = Rtrim down = Where: Rtrim up is trimming up resistance, Rtrim down is trimming down resistance, Vo up is trim up voltage, Vo down is trim down voltage, R is in kΩ. Fig.4 Output Voltage Set-point Adjustment Output Over-Current Protection APA06 series DC-DC converters feature current limiting with a threshold is between 8.4A and 10.8A. These modules can tolerate short circuit conditions (continuously of transient). When the overcurrent condition is removed, the converter will automatically restart. Power Good signal min max High-level 2.1V Low-level 1.05V Inner resistance = 5.1kΩ. Safety Considerations For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL1950, CSA C22.2 No. 950-95, and VDE 0805 (EN60950, IEC950). For the module's output to be considered meeting the requirements of safety extra-low voltage (SELV), one of the following must be true: 1. All inputs are SELV and floating, with the output also floating. 2. All inputs are SELV and grounded, with the TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -11www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output output also grounded. 3. Any non-SELV input must be provided with reinforced from any other hazardous voltages, including the ac mains, and must have a SELV reliability test performed on it in combination with the converters. Inputs must meet SELV requirements. If the input meets extra-low voltage (ELV) requirements, then the converter's output is considered ELV. The input to these units is to be provided with a maximum 10A normal blow fuse in the ungrounded lead. APA06G05(E-6) and APA6F05(E-6) need 15A fuse. Mechanical Considerations Thermal Performance APA06 series will derate at 55°C under the condition of 200LFM. In order to maintain efficient heat dissipation, the converters should be mounted parallel with the air-flow direction. Soldering APA06 series converters are compatible with standard wave soldering techniques. When wave soldering, the converter pins should be preheated for 20-30 seconds at 110° C, and wave soldered at 260°C for less than 10 seconds. When hand soldering, the iron temperature should be maintained at 425°C and applied to the converter pins for less than 5 seconds. Longer exposure can cause internal damage to the converter. Cleaning can be performed with cleaning solvent IPA or with water. Recommended Hole Pattern Dimensions are in millimeters (inches). Component-side footprint. 63.5 (2.50) 7.1 (0.28) 2.54 (0.100) J1-1 J2-6 Keep Out 1.17 (0.046) Plated-through Hole 1.78 (0.070) Pad Size Both Sides 9.1 (0.36) Max. height 48.3 (1.90) 2.79 8.38 (0.110)(0.33) Fig.6 Recommended Hole Pattern Mechanical Chart (Figure 7-9 next page) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -12www.astec.com A PA 0 6 N o n - I s o l a t e d P o w e r S I P s 3V-5.5V Input, 1.2V-3.3V Output, 9-20W Output 2.50 (63.5) 0.33 Max. (8.38) 0.78 (19.8) PC Board 0.0255 (0.648) Square pins 0.55 (14.0) J1 12345 0.28 (7.1) 0.100 (2.5) 1.900 (48.3) J2 123456 J1-1 J1-2 J1-3 J1-4 J1-5 +Vout +Vout Sense +Vout GND J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 GND +Vin +Vin Power Good Trim CNT Tolerances: Inches .xx !0.020 .xxx !0.010 Pins !0.02 Millimeters .x !0.5 .xx !0.25 !0.5 Fig.7 APA06 Series Mechanical Chart 2.50 (63.5) 0.33 Max. (8.38) 0.55 (14.0) 0.70 (17.8) J1 12 34 PC Board 0.28 (7.1) 0.100 (2.5) 1.900 (48.3) J2 123 45 0.0255 (0.648) Square pins inch(mm) Pin J1-1 J1-2 J1-3 J1-4 Function +Vout +Vout +Vout GND Pin J2-1 J2-2 J2-3 J2-4 J2-5 Function GND +Vin +Vin Trim CNT Tolerances: Inches .xx !0.020 .xxx !0.010 Pins !0.02 Millimeters .x !0.5 .xx !0.25 !0.5 Fig.8 APA06 Basic Function Series Mechanical Chart 33 (8.38) J1-1 J1-2 J1-3 J1-4 J1-5 +Vout +Vout Sense +Vout GND J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 GND +Vin +Vin Power Good Trim CNT Tolerances: Inches .xx !0.020 .xxx !0.010 Pins !0.02 Millimeters .x !0.5 .xx !0.25 !0.5 Fig.9 APA06 Series Right Angle Pins Mechanical Chart TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 -13www.astec.com PART NUMBER DESCRIPTION ss pp c 0 iv L xxx f yy h n p mx-Options iv = Input Voltage 05 = Range centered on 5V 12 = Range centered on 12V 24 = 18 to 36(2:1), 9 to 36V(4:1) 36 = 20 to 60V 46 = 18V to 75V (4:1) 48 = Typ 36 to 75V c = Pinout compatability A= Astec Footprint or "non Lucent" footprint p = Pin Length Omit this digit for Standard 5mm 6 = 3.8mm, 7= 5.8mm 8 = 2.8mm Enable Logic Polarity Omit for Positive Enable Logic N = Negative Enable Except: AK60C-20H, BK60C-30H Omit for Negative Logice P = Positive Logic H = High Efficiency (Synch rect.) Omit H if Conventional Diode (low Eff) yy = Output Current ie. 08 = 8 Amps f = # of Outputs F = Single Output D = Dual Output xxx = Output Voltage Format is XX.X (ie 1.8V = 018) C= Ind Std, Exact Lucent drop in pp = Package Type 40 = 1" x 2" SMD 42 = 1.5" x 2" SMD 45 = 1.45" X 2.3" (1/4 Brk) 60 = 2.4" X 2.3" (1/2 Brk) 80 = Full size 4.6" x 2.4" 72= 2.35" X 3.3 (3/4 Brk) ss = Series AA = 1/2brick Dual (Old designator) AK = Ind Std sizes (1/4, 1/2, full) 150W or feature rich mx = Options M1,M2 = .25" Height Heatsink M3,M4 = .5" height Heatsink M5.M6 = 1.0" Height Heatsink AV = Avansys Product Note: For some products, they may not conform with the PART NUMBER DESCRIPTION above absolutely. REVISION Q ATTACHMENT I Page 1 of 2 NEW PART NUMBER DESCRIPTION A c s ii V1 V2 V3 Output Voltage A = 5.0V F = 3.3V G = 2.5V D = 2.0V / 2.1V Y = 1.8V M = 1.5V K = 1.2V J = 0.9V ii = Output Current Max ie 60 = 60 Amps Vin - e t p Mx E = 7.5V B = 12V, C = 15V L = 8V, H = 24V, R = 28V Omit V2 and V3 if Single Output Omit V3 if Dual Output ie for Dual Output 5 and 3.3V V1 =A, V2 = F, V3 =Omit V1 =A, V2 = F, V3 =Omit S = Size F = Full Brick H = Half Brick Q = Quarter Brick S = 1 X 2 18 Pin SMT E = 1 X 2 Thru Hole C = (.53X1.3X.33) SMT (Austin Lite drop in) V = Conventional Package (2X2.56") or ( A = SIP W = Convent pkg (Wide 2.5X3) R = 1 X 1 Thru Hole A = SIP T = 1.6 X 2 c = Construction E = Enhanced Thermals (Baseplate or adapter plate) I = Integrated (Full Featured) Hong Kong models L = Low Profile (Open Frame, No case - Isolated) P = Open Frame (SIP or SMT) non-isolated Vin = Input Voltage range 300 = 250V to 450V 48 = 36V to 75V 24 = 18V to 36V 03 = 1.8V to 5.0V 08 = 5.0V to 13.0V PFC: Power Factor Corrected E = Enable Logic for > 15W Omit this digit for Positive enable N = Negative Logic E = Enable Logic for < 15W Omit this digit for no enable option 1 = Negative Logic 4 = Positive Logic Trim for 1W to 15W 9 = Trim Added P = Pin Length Omit this digit for Standard 5mm 6 = 3.8mm 8 = 2.8mm 7 = 5.8 mm Mx - Factory Options customer Specific Note: For some products, they may not conform with the NEW PART NUMBER DESCRIPTION above absolutely. REVISION Q ATTACHMENT I Page 2 of 2