AVC06S05

Technical Reference Note Ultra Low Profile AVC 20W Series AVC 20W Ultra Low Profile DC – DC Module (Pb-free reflow compatible and ROHS Compliant) The AVC 20W series is Astec’s new Ultra Low Profile, 3.3Vin and 5Vin, SMT non-isolated single output modules with only 6.0mm height. The series also comes with enhanced features such as Remote on/off (ON/OFF), Output voltage adjust, and the protection of S/C and OTP. Electrical Parameters Input Input range Efficiency 2.96 – 3.63V for 3.3V, 4.5 – 5.5V for 5V 93% @3.3Vo Control Enable ON: ON/OFF pin Open or connect to +Vin OFF: ON/OFF pin connected to GND Output Ripple and Noise Special Features • Output Voltage Adjust Isolation 50mVp-p (typ) for 5V 40mVp-p (typ) for 3.3V +/-10% of Vonom Non-isolated • • • • • • Ultra Low Profile – 6.0mm height Efficiency – 93% @ 3.3V -40 °C to +85°C Ambient Operating temperature (with derating) Open Frame SMT Low output ripple and noise Regulation to zero load Pb-free reflow compatible and ROHS Compliant MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 1 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series AVC 20W Ultra Low Profile Series THIS SPECIFICATION COVERS THE REQUIREMENTS MODEL NAME AVC06S04 AVC06K04 AVC06M04 AVC06Y04 AVC06D04 AVC06G04 AVC06S05 AVC06K05 AVC06M05 AVC06Y05 AVC06D05 AVC06G05 AVC06F05 SIS CODE AVC06S04 AVC06K04 AVC06M04 AVC06Y04 AVC06D04 AVC06G04 AVC06S05 AVC06K05 AVC06M05 AVC06Y05 AVC06D05 AVC06G05 AVC06F05 Vout,Iout 1.0V @ 6A 1.2V @ 6A 1.5V @ 6A 1.8V @ 6A 2.0V @ 6A 2.5V @ 6A 1.0V @ 6A 1.2V @ 6A 1.5V @ 6A 1.8V @ 6A 2.0V @ 6A 2.5V @ 6A 3.3V @ 6A Vin 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5.0V 5.0V 5.0V 5.0V 5.0V 5.0V 5.0V MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 2 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Electrical Specifications STANDARD TEST CONDITION on a single unit, unless otherwise specified. T A: 25°C (Ambient Air) ON/OFF (P1): Open or connect to +Vin +Vin (P2-4): 2.97- 3.63V for 3.3V 4.5V – 5.5V for 5V GND (P5-8): GND Vo (P9-11): Output voltage ADJ (P12): Open ABSOLUTE MAXIMUM RATINGS Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. Functional operation of the device is not implied at these or in any other conditions in excess of those given in the operational sections of the specs. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Input Voltage Device 3.3V 5.0V Operating Temperature (with derating) Storage Temperature Operating Humidity INPUT SPECIFICATIONS Parameter Operating Input Voltage Device 3.3V 5.0V Symbol VIN VIN Min 2.97 4.5 Typ 3.3 5.0 Max 3.63 5.5 Unit Vdc Vdc Symbol VIN VIN Min 0 0 -40 All All TSTG -40 5 Typ Max 4.6 6.3 85 85 95 Unit Vdc Vdc ºC ºC % MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 3 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series OUTPUT SPECIFICATIONS Parameter Output Voltage Setpoint (VIN=VIN,min to VIN,max at IO=IO,max) Device AVC06S04 AVC06K04 AVC06M04 AVC06Y04 AVC06D04 AVC06G04 AVC06S05 AVC06K05 AVC06M05 AVC06Y05 AVC06D05 AVC06G05 AVC06F05 Output Voltage Adjust (VIN=VIN,min to VIN,max at IO=IO,max, VIN > VOUT + 1V for 5V series VIN > VOUT + 0.5V for 3.3V series) Symbol VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET VO,SET Min 0.97 1.0 1.455 1.746 1.94 2.425 0.97 1.0 1.455 1.746 1.94 2.425 3.201 -10 Typ 1.0 1.2 1.5 1.8 2.0 2.5 1.0 1.2 1.5 1.8 2.0 2.5 3.3 Max 1.03 1.236 1.545 1.854 2.06 2.575 1.03 1.236 1.545 1.854 2.06 2.575 3.63 +10 Unit Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc % All Output Current Range Output Ripple and Noise Peak to Peak: 5Hz to 20MHz All IO 0 - 6 A 5Vin 3.3Vin - - 50 40 100 80 mVPK-PK mVPK-PK Efficiency Ta = 25ºC. Vin =5.0V, Io= 4A Ta = 25ºC. Vin =3.3V, Io= 4A 1.0V 1.2V 1.5V 1.8V 2.0V 2.5V 3.3V 1.0V 1.2V 1.5V 1.8V 2.0V 2.5V 5Vin 3.3Vin 5Vin 3.3Vin η η η η η η η η η η η η η 78 80 82 84 85 87 89 80 83 85 86 88 89 4.2 2.7 - 82 84 86 88 89 91 93 84 87 89 90 92 93 - 1.2 0.4 % % % % % % % % % % % % % V V V V SHEET 4 OF 16 ON/OFF PIN (High Level Voltage) ON/OFF PIN (Low Level Voltage) MODEL : AVC 20W SERIES April 05 REVISION 02 Technical Reference Note Ultra Low Profile AVC 20W Series Notes: If output is shorted to GND, or the module is heated abnormally, the DC-DC Converter will shut down. After removal the abnormal mode, the DC-DC Converter will re-start by re-input the Vin or toggling the ON/OFF pin. MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 5 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Basic Operation and Features Test Circuit 2,3,4 C1 10uF X 3 Vin Open = ON Short = OFF 1 5,6,7,8 R2 9,10,11 R1 AVCxx 12 RL C1: GRM42-6B106K10×3 parallel (MURATA) Vin : DC Power Supply Model HP6621A, HP equivalent : Electronic Load Device Model EUL150 α XL, Fujitsu DENSO equivalent RL Pin5,6,7 and 8 are connected inside of DC-DC converter. However, please make sure that they are connected outside in order to prevent malfunction by noise. 10 : 1 * Ripple Noise Test output Probe 100M Hz Oscilloscope Ground DC-DC Converter MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 6 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series 11. Output Voltage adjustment l When Adjust-pin (12pin) is left open, DC-DC converter applies nominal output voltage. l Resistors connected between Adjust-pin(12pin) to Vout-pin (9~11pin) will decrease the output voltage between 90% ~ 100% of the nominal output voltage.(Vout-Down control) l Resistors connected between Adjust-pin(12pin) to GND-pin (5~8pin) will increase the output voltage between 100% ~ 110% of the nominal output voltage.(Vout-Up control) l The following equations give the required external-resistor value to adjust the output voltage to Voadj. When you change the output voltage, it is necessary to evaluate the characteristics of DC-DC converter at your board conditions. l When Vout-Up is used, the input voltage must higher than the output voltage the following rate: l AVC (Vin=3.3V) Vin > Vout+0.5V AVC (Vin=5V) Vin > Vout+1.0V DC /DC Rx Rz 9,10,11 Vout Trim down the output voltage, R1 = 12 Adjust R1 Load Rx * Ry(Voadj - Vs) - Rz Rx * Vs - Ry(Voadj - Vs) R2 = Open Vs Trim up the output voltage, Ry R2 GND R1 = Open R2 = Rx * Ry * Vs - Rz Ry(Voadj - Vs) - Rx * Vs Nominal Output [V] Voltage Rx [KΩ] Ry [KΩ] Rz [KΩ] Vs [V] 1.0 4.7 29.73 1.0 0.864 1.2 3.6 14.64 1.0 0.963 1.5 4.7 16.16 2.2 1.162 1.8 4.7 8.40 5.6 1.154 2.0 5.6 7.00 10.0 1.111 2.5 6.8 6.80 15.0 1.250 3.3 8.2 4.60 18.0 1.186 MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 7 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Be sure to provide an appropriate fail-safe function on your product to prevent a second damage that may be caused by the abnormal function or the failure of our product. Please connect the input terminal by right polarity. If you connect this by mistake, it may break the DC-DC converter. In the case of destruction of the DC-DC converter inside, over input current may flow, and so DC-DC converter maybe occurred abnormal temperature rise, or your product may be damaged. Please add diode and fuse as following to protect them. fuse + diode IN - Standard of fuse : current rating 3.3Vin : 5.0Vin : [A] Please select diode and fuse after confirming the operation. 0.8 × IoutMax. × Vout 0.6 × IoutMax. × Vout [A] MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 8 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Performance Curves E fficiency at 25C 95 Efficiency (%) 90 85 80 75 0 2 Iout (A) 4 6 2.97Vin 3.30Vin 3.63Vin Efficiency (%) 95 90 Efficiency at 25C 2.97Vin 85 80 75 0 2 Iout (A) 4 6 3.30Vin 3.63Vin Efficiency vs. Load Current Curves for AVC06S04 Efficiency vs. Load Current Curves for AVC06K04 Efficiency at 25C 95 Efficiency (%) Efficiency (%) 95 90 Efficiency at 25C 90 2.97Vin 85 80 75 0 2 Iout (A) 4 6 3.30Vin 3.63Vin 2.97Vin 85 80 75 0 2 Iout (A) 4 6 3.30Vin 3.63Vin Efficiency vs. Load Current Curves for AVC06M04 Efficiency vs. Load Current Curves for AVC06Y04 Efficiency at 25C 95 90 85 80 75 0 2 Iout (A) 4 6 2.97Vin 3.30Vin 3.63Vin Efficiency at 25C 95 Efficiency (%) 90 2.97Vin 85 80 75 0 2 Iout (A) 4 6 3.30Vin 3.63Vin Efficiency vs. Load Current Curves for AVC06D04 Efficiency (%) Efficiency vs. Load Current Curves for AVC06G04 MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 9 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series E fficiency at 25C 95 90 Efficiency (%) 85 80 75 70 65 0 2 Iout(A) 4 6 4.5Vin 5.0Vin 5.5Vin Efficiency (%) 95 90 85 80 75 70 65 0 Efficiency at 25C 4.5Vin 5.0Vin 5.5Vin 2 Iout (A) 4 6 Efficiency vs. Load Current Curves for AVC06S05 Efficiency vs. Load Current Curves for AVC06K05 95 90 Efficiency (%) E fficiency at 25C 95 90 Efficiency (%) 4.5Vin 5.0Vin 5.5Vin 85 80 75 70 65 Efficiency at 25C 85 80 75 70 65 0 2 Iout (A) 4 6 4.5Vin 5.0Vin 5.5Vin 0 2 Iout (A) 4 6 Efficiency vs. Load Current Curves for AVC06M05 E fficiency at 25C Efficiency vs. Load Current Curves for AVC06Y05 Efficiency at 25C 95 90 Efficiency (%) 95 90 Efficiency (%) 85 80 75 70 65 0 2 Iout (A) 4 6 4.5Vin 5.0Vin 5.5Vin 85 80 75 70 65 0 2 Iout (A) 4 6 4.5Vin 5.0Vin 5.5Vin Efficiency vs. Load Current Curves for AVC06D05 Efficiency vs. Load Current Curves for AVC06G05 MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 10 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Efficiency at 25C 95 90 Efficiency (%) 85 80 75 70 65 0 4.5Vin 5.0Vin 5.5Vin 2 Iout (A) 4 6 Efficiency vs. Load Current Curves for AVC06F05 7 6 5 2.5 m/s Iout [A] 4 3 1.5 m/s 0.5 m/s 0 m/s 2 1 0 20 30 40 50 Ta [Deg. C.] 60 70 80 Derating performance for the AVC series MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 11 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Mechanical Specifications 33.8 +/- 0.6 (31.2) (1.35) 1 12 PPPPP (1.35) PPPPP a INPUT= b VDC OUTPUT= c V 6A P 6 Part No. marking Lot No. 7 6.0 ma x. Voltage marking 1.3 +/- 0.3 0.55 +0.10 -0.15 15.4 +/- 0.5 0.1mm max. 0~10deg. Pin No 1 2 3 4 5 6 Symbol ON/OFF +Vin +Vin +Vin GND GND Pin No 7 8 9 10 11 12 Symbol GND GND Vout Vout Vout Adjust Note: 1 2 3 Production Factory Production Year Production Month(1,2,3,…9,O,N,D ) Unit Weight: 3.9g MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 12 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series PACKING AND SHIPPING Trays Tray Dimensions Unit : mm General tolerance : +-1.5 d 8.5 1 Direction of the product in the tray. A P1 26.5 MODEL : AVC 20W SERIES April 05 REVISION 02 A - A' P1 X 9 = 238.5 L 270.6 B A' P2 42.0 P2 X 3 = 126 200 W 170.6 Q2 37.0 B - B' 300 SHEET 13 OF 16 B' Q1 30.75 Technical Reference Note Ultra Low Profile AVC 20W Series Maximum pieces per a tray : 40pcs/tray Package Corrugated cardboard box contains trays with products. Tray is heaped with alternately opposite direction to prevent products from contacting against the bottoms of trays. Dummy tray Trays containing products Bottom sheet of corrugated card board (310) (210) Label (68) ASTEC Products 174.0 Corrugated card board box Numerals in parentheses are reference only. Unit : mm Label;written by : Part Number, : Quantity, : Inspection Number. MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 14 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series Reflow Soldering Information Soldering I) Flux Solder the products with Rosin Flux (0.2wt%. chloride or less). Do not use acid or soluble flux, because they may damage metallic parts and glass parts and may cause defective or reduce quality. II) Solder SnAgCu solder compatible III) Recommendable Solder Land Pattern 2.6 1.5 P = 2.54 P 35.2 IV) Condition of Soldering – Recommended soldering profile (J-STD-020C): Reflow Profile : Infrared or air blow Preheating : 150 – 200 deg C for 60 to 150sec Peak temperature : 240 ± 5 deg C at surface. Maximum period above 220deg.C : 20 – 60seC Ramp rate : lower than 4 deg C / sec Times : 1 time MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 15 OF 16 Technical Reference Note Ultra Low Profile AVC 20W Series V) Do not vibrate for the products on reflow. Please need to take care temperature control because mounted parts may come off if the product are left under the high temperature. Do not reflow DC-DC Converter as follows , because DC-DC Converter may fall down from a substrate during reflowing. Substrate DC - DC Converter Recommend Storage Condition Maximum storage period: Storage condition: 6 months 30 deg C, 60%RH Recommend baking the module at 100degC for 24 hours if storage period is longer than 6 months. MODEL : AVC 20W SERIES April 05 REVISION 02 SHEET 16 OF 16