AEDS-9640-110

AEDS-964X Small Optical Encoder Modules 150, 300, and 360 LPI Digital Output Data Sheet Description Features The AEDS-964X is a very small, low package height and high performance incremental encoder module. It can operate at supply voltage, Vcc, 3.3/5 V and the output voltage, Voh, will follow the Vcc voltage level.  Small Size When operated in conjunction with a codestrip, this module detects linear position. The encoder consists of lensed LED source and a detector IC enclosed in a small C-shaped plastic package. Due to the brighter LED, coupled with a photodetector array, which is less sensitive to light, the encoder is highly tolerant to aerosol environment. This module is extremely receptive to mounting misalignment. The two channel digital outputs and Vcc, supply voltage input, are accessed through four solder plated leads located on 2.00 mm (0.1 inch) centers. The supply input of LED, rated at 16 mA is accessed through two leads located at 2.54 mm. It is designed for use with a linear codestrip/codewheel. Other options are available. Please contact the factory for more information.  Built-in guide bumps for codewheel and codestrip  Low Package Height  Insensitive to Radial, Tangential and Axial Play  0° C to +70° C recommended operating temperature  Wide Resolution Range  Two Channel Quadrature Output  TTL 3.3 V or 5.0 V CMOS compatible  For Linear and Rotary Application  Wave solderable  RoHS Compliant Applications  Printers  Copiers/Fax  Plotters  Office Automation Equipments Theory of Operation Definitions The AEDS-964X is a C-shaped emitter/detector module. Coupled with a codewheel, it translates rotary motion into a two-channel digital output; coupled with a codestrip, it translates linear motion into a two-channel digital output. Note: Refer to Figure 1 for the output waveform As seen in the Figure 1, the module contains a single Light Emitting Diode (LED) as its light source. The light is collimated into parallel beam by means of a single lens located directly over the LED. Opposite the emitter are the integrated detector circuits. Count (N): The number of bar and window pairs or counts per revolution (CPR) of the codewheel. Or the number of lines per inch of the codestrip (LPI) 1 shaft Rotation = 360 degrees = N cycles 1 cycle (c) = 360 electrical degree, equivalent to 1 bar and window pair. This IC consists of multiple sets of photodetectors and a signal processing circuitry necessary to produce the digital waveforms. Pulse Width (P): The number of electrical degree that an output is high during one cycle. This value is nominally 180° e or ½ cycle. The codewheel/codestrip moves between the emitter and detector, causing the light beam to be interrupted by the pattern of spaces and bars on the codehweel/codestrip. The photodiodes that detect these interruptions are arranged in a pattern that corresponds to the radius and count density of the codewheel/0codestrip. Pulse Width Error (P): The deviation, in electrical degrees, These detectors are also spaced such that a light period on one pair of detectors corresponds to a dark period on the adjacent pairs of detectors. The photodiode outputs are fed through the signal processing circuitry. Two comparators receive these signals and produce the final outputs for Channels A and B. Due to this integrated phasing technique the output of channel A is in quadrature with Channel B (90 degrees out of phase). of the pulse width from its ideal value of 180° e. State Width (S): The number of electrical degrees between a transition in the output of channel A and the neighboring transition in the output of channel B. There are 4 states per cycle, each nominally 90° e. State Width Error (S): The deviation, in electrical degrees of each state width from its ideal value of 90°. Phase (): The number of electrical degrees between the center of the high state of channel A and the center of the high state of channel B. Phase Error (): the deviation of the phase from its ideal value of 90° e. Direction of Rotation: When the codewheel rotates in the counter clockwise direction (as viewed from the encoder end of the motor), channel A will lead channel B. If the codewheel rotates in the clockwise direction, channel B will lead channel A. Optical Radius (Rop): The distance from the codewheel’s center of the rotation to the optical center (O.C) of the encoder modules. Angular Misalignment Error (EA): Angular misalignment of the sensor in relation to the tangential direction. This applies for both rotary and linear motion. Mounting Position (RM): Distance from Motor Shaft center of rotation to center of Alignment Tab receiving hole. 2 AEDS-964x Series Block Diagram Output Waveform 3 Absolute Maximum Ratings Parameter Symbol Min. Max. Units Notes Storage Temperature TS -40 85 °C Operating Temperature TA 0 70 °C Supply Voltage (Detector) VCC -0.5 7 Volts Output Voltage Vo -0.5 Vcc V Output current per channel Io -1.5 10 mA Option P – 150 LPI -1.5 17 mA Option 1 & 2 – 360 LPI Soldering Temperature TSOL 260 °C t ≤ 7 sec DC Forward ILED 40 mA VF < 1.8 V Reverse Voltage VR 5 V IR = 100 A Subjecting the part to stresses beyond those listed under this section may cause permanent damage to the device. These are stress ratings only and do not imply that the devices function beyond these ratings. Exposure to the extremes of these conditions for extended periods may affect device reliability. Recommended Operating Conditions Parameter Symbol Min. Typ. Max. Units Temperature TA 0 25 70 °C Supply Voltage (Detector) VCC 2.8 3.3 or 5.0 Load Capacitance CL Pullup Resistor Rpull Count Frequency Cf Angular Misalignment EA Mounting Position RM DC Forward Current (LED) @ Vcc = 3.3 V ILED 4 5.5 Volts 100 pF none -3.0 0.0 16 Ripple < 100 mVpp k Recommended no pullup. 60 kHz Velocity (rpm) x N/60 +3.0 Deg. Mounting consideration mm (inch) * Refer to mounting consideration mA Recommended 110  (±10%) series resistor between 3.3 V supply and VLED. ROP – 2.4 (Rop-0.095”) 10 Notes 20 Electrical Characteristics Electrical Characteristics over Recommend Operating Range, typical at 25° C Parameter Symbol Min. Typ. @ 3.3 V Max. Units Supply Current (Detector) ICC 1.5 3.0 8 mA High Level Output Voltage Option P – 150 LPI Option 1 & 2 – 300 & 360 LPI VOH 2.4 2.4 3.3 3.3 5.2 5.2 V V Typ. IOH = -0.7 mA @ 3.3 V Typ. IOH = -0.4 mA @ 3.3 V Low Level Output Voltage Option P – 150 LPI Option 1 & 2 – 300 & 360 LPI VOL 0.4 0.4 V V Typ. IOH =8 mA @ 3.3 V Typ. IOH = 13 mA @ 3.3 V Rise Time tr 200 ns Fall Time tf 50 ns CL = 25 pF RL = 11 k LED Forward Voltage VF V Typical IF = 16 mA 1.3 (turn on) 1.6 1.8 Notes Note: Refer to Figure 2 for output waveform on tr and tf Encoding Characteristics Encoding Characteristics over the Recommended Operating Conditions and Mounting Conditions. These characteristics do not include codewheel/codestrip contribution. 1. The typical values are average over the full rotation of the codewheel at Nominal Mouting Position and Typical Operating Conditions. 2. For a codestrip, the Typical Values are obtained at zero angular displacement and Typical Operating Conditions. 5 3. Maximums are the worst case values predicted over the full range of Recommended Mounting Tolerances and Operating Conditions, with consideration to population shift. Parameter Symbol Typ. Max. Units Pulse Width Error P 7 40 e Logic State Width Error S 5 40 e Phase Error  2 20 e Mounting Configuration Note: These dimensions include shaft end play and codewheel warp. All dimensions for mounting in the module and codewheel/codestrip should be measured with respect to the two mounting post shown above. For AEDS-964X-P10 Error Rop = 11.00 mm Unit Notes Recommend CW to put closer to the detector side (upper side), in order to give enough margin for encoder operation. Eg Gap ± 0.15 mm Er Radial ± 0.13 mm Et Tangential ± 0.13 mm Ea Angular ±3 Deg. For AEDS-964X-210 and AEDS-964X-110 Error Rop = 23.36 mm Unit Notes Eg Gap ± 0.15 mm Recommend CW to put closer to the detector side (upper side), in order to give enough margin for encoder operation. Er Radial ± 0.26 mm Et Tangential ± 0.28 mm Ea Angular ±3 Deg. 6 Package Dimension AEDS-9640-X10 (Straight Lead) 7 AEDS-9641-X10 (Bent Lead) 8 Recommended Wave Solder Profile Pb-free Wave Soldering Profile - Std-Profile 2 7 sec Max 260 °C Temperature (°C) A B C Reflow 120°C/120 sec Max Cool Down Time (s) Parameter Min. Max. Nominal values Units A Solder Pot Temperature NA 260 250 – 260 °C B Preheat Zone Temperature 85 120 100 – 120 °C C Dip in Time 5 7 5 sec D Solder Pot Zone (Encoder Lead) 200 260 NA °C Notes: – Nominal values are evaluated profiles for optimum performance. – Min/Max are critical limits to ensure encoders in good condition. 9 Ordering Information Bracket Option 10 AEDS-964 Option Lead Configuration 0 - Straight Leads 1 - Bent Leads Resolution Option 1 - 360LPI 2 - 300 LPI P - 150 LPI For product information and a complete list of distributors, please go to our web site: www.avagotech.com Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright © 2005-2012 Avago Technologies. All rights reserved. Obsoletes AV01-0286EN AV02-3574EN - June 11, 2012