HEDS-5120#A11

HEDS-51X0/61X0 Series, HEDG-512X/612X Series HEDM-512X/61XX Series Two and Three Channel Codewheels for use with Avago Technologies Optical Encoder Modules Data Sheet Description Features: Avago Technologies offers a wide variety of codewheels for use with Avago Technologies’ HEDS-9000, HEDS9100, HEDS-9040, and HEDS-9140 series Encoder Modules. Designed for many environments, applica­tions, and budgets, Avago Technologies’ code­wheels are available in Glass, Film, and Metal. These code­wheels are available in resolu­tions from 96 Counts Per Revolution (CPR) to 1024 CPR on an 11 mm optical radius and 500 to 2048 CPR on a 23.36 mm optical radius. • Codewheels Available in Glass, Film, and Metal Each of the three codewheel materials offers a certain advantage. Metal codewheels are the most versatile, with a tem­pera­ture rating up to 100°C, resolu­tion to 512 CPR (28 mm diameter), as well as 2 and 3 channel outputs. Film code­wheels offer higher resolution (up to 1024 CPR on a 28 mm diameter) with an operating tem­ perature of 70°C. Glass code­wheels combine the best of film and metal, offer­ing a temperature rating of 100°C and resolutions to 1024 CPR on a 28 mm diameter. In addition, each material offers a specific reliability rating. It is important to consider the specific application operating environ­ment, long term operating conditions, and temperature ranges when choosing a code­ wheel material. Also See: • HEDS-9000/HEDS-9100 Encoder Module Data Sheet • HEDS-9000/9100/9200 Extended Resolution Encoder Module Data Sheet • HEDS-9040/9140 Three Channel Encoder Module Data Sheet • HEDS-9700 Small Encoder Module Data Sheet • Available in Two Standard Diameters • Cost Effective • Resolutions from 96 CPR to 2048 CPR • For Use with HEDS-90XX/91XX Series Two and Three Channel Encoders • Lead Free Absolute Maximum Ratings It is important to consider the environment in which the codewheels will be used when selecting a codewheel material. In brief, metal codewheels are rugged, but do not offer higher resolution capabilities. Film codewheels allow higher resolution, but cannot endure the same temperatures and high humidity as metal. Glass codewheels offer both high temperature and higher resolution, but are also more expensive. Consider the following rating table when choosing a codewheel material. Parameter Symbol HEDS-XXXX Metal Codewheels HEDM-XXXX Film Codewheels HEDG-XXXX Glass Codewheels Storage Temperature TS -40°C to +100°C -40°C to +70°C -40°C to +100°C Operating Temperature TA -40°C to +100°C -40°C to +70°C -40°C to +100°C Humidity non condensing Velocity 30,000 RPM 30,000 RPM 12,000 RPM Shaft Axial Play ±0.25 mm (±0.010 in) ±0.175 mm (±0.007 in) ±0.175 mm (±0.007 in) Shaft Eccentricity Plus Radial Play ±0.1 mm (±0.004 in) TIR ±0.04 mm (±0.0015 in) TIR ±0.04 mm (±0.0015 in) TIR Acceleration 250,000 Rad/Sec2 250,000 Rad/Sec2 100,000 Rad/Sec2 Recommended Operating Conditions Parameter HEDS-XXXX Metal Codewheels HEDM-XXXX Film Codewheels HEDG-XXXX Glass Codewheels Maximum Count Frequency 100 kHz 200 kHz* 200 kHz Shaft Perpendicularity Plus Axial Play ±0.25 mm (±0.010 in) ±0.175 mm (±0.007 in) ±0.175 mm (±0.007 in) Shaft Eccentricity Plus Radial Play ±0.1 mm (±0.004 in) TIR ±0.04 mm (±0.0015 in) TIR ±0.04 mm (±0.0015 in) TIR Note: Avago Technologies Encoder Modules are guaranteed to 100 kHz, but can operate at higher frequencies. See Encoder Module Data Sheet for specifications and output load recommendations. *HEDM-6140 is guaranteed to 100 kHz with the HEDS-9040 #T00 module.  Encoding Characteristics Reliability Encoding characteristics over recommended operating range and recommended mounting tolerances unless otherwise specified. Values are for worst error over a full rotation. Please refer to Encoder Module Data Sheet for definitions of Encoding characteristics. In addition to the absolute maximum specifications of codewheels, the environment characteristics of the applica­tion are also important. For example, consistent, large tem­perature swings over the life of the product will affect the code­wheel performance charac­ter­istics depending on the material. The following reliabil­ity table shows results of lifetests under varying condi­tions of temperature and humidity. Part Number Description Typ. Max. HEDS-51XX Cycle Error Position Error Symbol ∆C ∆θ Min. 3 10 5.5 40 Units °e min. of arc HEDS-61XX Cycle Error Position Error ∆C ∆θ 3 7 5.5 20 °e min. of arc HEDM-512X Cycle Error Position Error ∆C ∆θ 3 4 7.5 40 °e min. of arc HEDM-61XX Cycle Error Position Error ∆C ∆θ 3 2 7.5 20 °e min. of arc HEDG-512X Cycle Error Position Error ∆C ∆θ 3 4 7.5 30 °e min. of arc HEDG-612X Cycle Error Position Error ∆C ∆θ 3 2 7.5 15 °e min. of arc Glass Codewheel Tests Test Duration Number of Parts Number of Failures Storage at 100°C 1000 hours 44 0 Rotating at 100°C 500 hours 10 0 Temperature Cycle: -40°C to +100°C 500 cycles 98 0 Temperature/Humidity: 85°C/85% R.H. 500 hours 43 0 Film Codewheel Tests Test Duration Number of Parts Number of Failures Storage at 70°C 1000 hours 118 0 Rotating at 70°C 500 hours 10 0 Temperature Cycle: -40°C to +70°C 500 cycles 66 0 Temperature Cycle: +20°C to +40°C 1000 cycles 64 0 Temperature Cycle: +20°C to +55°C 1000 cycles 46 0 Temperature Cycle: +20°C to +70°C 500 cycles 50 0  Mounting Rotary Encoders with Codewheels Mounting with Module Side A as the Mounting Plane There are two orientations for mounting the Avago Technologies encoder module and Avago Technologies codewheel. Figure 1a shows mounting the module with side A as the mounting plane. Figure 1b shows mounting the module with side B as the mount­ing plane. When assembling the encoder and codewheel, it is important to maintain the tolerances of Side A of the module, and the image side of the codewheel. See module Data Sheets for these tolerances. Mounting a high resolution or three channel encoder with Module Side A as the mounting plane requires alignment pins in the motor base. These alignment pins provide the necessary centering of the module with respect to the center of the motor shaft. In addition to centering, the codewheel gap is also important. Please refer to the respective encoder data sheet for necessary mounting information. Mounting with Module Side B as the Mounting Plane, using Avago Technologies Assembly Tools Avago Technologies offers centering tools and gap setting tools only for the case when the module is mounted with Side B down. Please refer to the Ordering Information Table to choose the correct assembly tools. MODULE SIDE B IMAGE SIDE OF CODEWHEEL IMAGE SIDE OF CODEWHEEL MODULE SIDE B MODULE SIDE A Figure 1a. Figure 1b. *Please note that the image side of the codewheel must always be facing the module Side A. HEDS-51X0 fig 1a  MODULE SIDE A Assembly Instructions Using Avago Technologies Assembly Tools Instructions 3. Insert mounting screws through module and thread into the motor base. Do not tighten screws. 1. Place codewheel on shaft. 2. Set codewheel height: a. Place the correct gap setting tool (per Ordering Information Table) on motor base, flush up against the motor shaft as shown in Figure 2. The shim has two different size steps. Choose the one that most closely matches the width of the codewheel boss. The shim should not contact the codewheel boss. b. Push codewheel down against gap setting shim. The codewheel is now at the proper height. 4. Slide the HEDS-8905 or HEDS-8906 centering tool over codewheel hub and onto module as shown in Figure 3. The pins of the alignment tool should fit snugly inside the alignment recesses of the module. 5. While holding alignment tool in place, tighten screws down to secure module. 6. Remove alignment tools. c. Tighten codewheel setscrew. IMAGE SIDE OF CODEWHEEL CENTERING TOOL CODEWHEEL MODULE SIDE A GAP SETTING SHIM ALIGNING RECESSES MODULE SIDE A CODEWHEEL MODULE SIDE B MODULE SIDE B Figure 2. Alignment Tool is Used to Set Height of Codewheel. HEDS-51X0 fig 2  Figure 3. Alignment Tool is Placed over Shaft and onto Codewheel Hub. Alignment Tool Pins Mate with Aligning Recesses on Module. Mechanical Drawings 5.94 (0.234) MAX. 25.40 (1.000) MAX. 1.80 (0.071) MOUNTING BOSS – NOT USED ON 6 mm & 1/4" I.D. HUBS 12.70 (0.500) MAX. 10.16 (0.400) # 2-56 SETSCREW USE 0.035" HEX WRENCH 3.58 (0.141) DIMENSIONS IN MM (INCHES) 0.04 MAX. 0.054 Figure 4. HEDS-5120 Codewheel. # 2-56 SETSCREW USE 0.035" HEX WRENCH 50.0 (1.97) DIA. MOUNTING BOSS HEDS-51X0 fig 4 26.67 (1.050) MAX. 18.0 (0.71) 8.99 (0.354) MAX. 0.20 (0.008) DIMENSIONS IN MM (INCHES) Figure 5. HEDS-6100 Codewheel. 5.95 (0.234) MAX. 1.80 (0.071) 25.7 (1.01) DIA. MAX. HEDS-51X0 fig 5 MOUNTING BOSS SETSCREW INDEX PULSE REFERENCE MARKER INDEX PULSE POSITION 130° ± 5° TYPICAL ROP = 11.00 mm (0.433 in.) DIMENSIONS IN MM (INCHES) Figure 6. HEDS-5140 Codewheel Used with HEDS-9140.  HEDS-51X0 fig 6 12.70 (0.500) MAX. 10.16 (0.400) 3.58 (0.141) # 2-56 SETSCREW USE 0.035" HEX WRENCH 50.6 (1.99) DIA. MAX. MOUNTING BOSS SETSCREW INDEX PULSE REFERENCE MARKER INDEX PULSE POSITION 26.67 (1.050) MAX. 18.0 (0.71) 130 TYPICAL 8.99 (0.354) MAX. ROP = 23.36 mm (0.920 in.) DIMENSIONS IN MM (INCHES) Figure 7. HEDS-6140 Codewheel Used with HEDS-9040. 4.2 MAX. 5.9 MAX. HEDS-51X0 fig 7 0.18 (0.007) 15.3 MAX. 10.2 MAX. 12.6 MAX. 2-56 SETSCREW USE 0.035" HEX WRENCH 25.56 DIA. (1.006) MAX. ARTWORK SIDE (HEDM-5121) ARTWORK SIDE (HEDM-5120) DIMENSIONS IN mm (INCHES) Figure 8. HEDM-5120 Codewheel/HEDM-5121 Codewheel. 8.5 MAX. 2-56 SETSCREW HEDS-51X0 fig 8 USE 0.035" HEX WRENCH 0.18 (0.007) 36.5 50.48 DIA. (1.980) MAX. ARTWORK SIDE (HEDM-6121) 18 MAX. 22.50 MAX. (0.886) ARTWORK SIDE (HEDM-6120) DIMENSIONS IN mm (INCHES) Figure 9. HEDM-6120 Codewheel/HEDM-6121 Codewheel.  2-56 SETSCREW USE 0.035" HEX WRENCH 0.55 (0.022) 5.51 (0.217) 10.2 MAX. 25.56 DIA. (1.006) MAX. 12.6 MAX. ARTWORK SIDE (HEDG-5120) ARTWORK SIDE (HEDG-5121) DIMENSIONS IN mm (INCHES) Figure 10. HEDG-5120 Codewheel/HEDG-5121 Codewheel. 2-56 SETSCREW USE 0.035" HEX WRENCH 0.55 (0.022) 8.43 (0.332) HEDS-51X0 fig 10 17.98 MAX. (0.708) 50.48 DIA. (1.987) MAX. ARTWORK SIDE (HEDG-6121) 25.4 MAX. 22.6 MAX. ARTWORK SIDE (HEDG-6120) DIMENSIONS IN mm (INCHES) Figure 11. HEDG-6120 Codewheel/HEDG-6121 Codewheel. 2-56 SETSCREW USE 0.035" HEX WRENCH 0.18 (0.007) 50.48 DIA. (1.987) MAX. SETSCREW INDEX PULSE POSITION 8.43 (0.332) HEDS-51X0 fig 11 130 TYPICAL 22.50 MAX. (0.886) 36.5 ARTWORK SIDE (HEDM-6141) ARTWORK SIDE (HEDM-6140) DIMENSIONS IN mm (INCHES) Figure 12. HEDM-6140 Codewheel/HEDM-6141 Codewheel.  HEDS-51X0 fig 12 Ordering Information Encoder Modules, Codewheel and Assembly Tools Metal Codewheels 0 0 HEDS-9100 Option modules HEDS-5120 codewheels Rop = 11 mm, 2 Channels Option Resolution (Cycles/Rev) Shaft Diameter 01 - 2 mm 02 - 3 mm 03 - 1/8 in. 04 - 5/32 in. 05 - 3/16 in. 06 - 1/4 in. 11 - 4 mm 14 - 5 mm 12 - 6 mm 13 - 8 mm K - 96 CPR C - 100 CPR D - 192 CPR E - 200 CPR F - 256 CPR G - 360 CPR H - 400 CPR A - 500 CPR I - 512 CPR    HEDS-5120# A 01 02 03 04 05 06 08 09 10 11 12 13 14 * * * * * * * * * * * * * * * * * C D E F * G * * * * * H * * * * * I * * * * * K * * 0 HEDS-9140 Option modules * 0 * * HEDS-5140 codewheels C - 100 CPR E - 200 CPR F - 256 CPR G - 360 CPR A - 500 CPR I - 512 CPR Shaft Diameter 02 - 3 mm 03 - 1/8 in. 04 - 5/32 in. 05 - 3/16 in. 06 - 1/4 in. 11 - 4 mm 14 - 5 mm 12 - 6 mm 13 - 8 mm 01 02 03 04 05 06 08 09 10 11 12 13 14 HEDS-5140 A C E F G I  Rop = 11 mm, 3 Channels Option Resolution (Cycles/ Rev)    Assembly Tools Centering Gap-Setting HEDS- HEDS 8905 8901 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Assembly Tools Centering Gap-Setting HEDS- HEDS 8905 8905 Ordering Information (Cont’d.) 0 HEDS-9000 Option modules 0 HEDS-6100 codewheels Rop = 23 mm, 2 Channels Option Resolution (Cycles/ Rev) Shaft Diameter 06 - 1/4 in. 08 - 3/8 in. 09 - 1/2 in. 10 - 5/8 in. 11 - 4 mm 12 - 6 mm 13 - 8 mm A - 500 CPR B - 1000 CPR    01 02 03 04 05 06 08 09 10 11 12 13 14 HEDS-6100# A * B * 0 HEDS-9040 Option modules 0 * HEDS-6140 codewheels * * Rop = 23.36 mm, 3 Channels Option Shaft Diameter 06 - 1/4 in. 08 - 3/8 in. 09 - 1/2 in. 10 - 5/8 in. 11 - 4 mm 12 - 6 mm 13 - 8 mm B - 1000 CPR J - 1024 CPR * * Resolution (Cycles/ Rev)    Assembly Tools Centering Gap-Setting HEDS- HEDS 8906 8901 Assembly Tools Centering Gap-Setting HEDS- HEDS 8906 8906 01 02 03 04 05 06 08 09 10 11 12 13 14 HEDS-6140# B * J * * * * * * * * * * Note: 1. For the lower resolution, two channel encoders, (11 mm ≤ 512 CPR; 23.36 mm ≤ 1024 CPR) the centering tool and gap-setting shim are not necessary, but sometimes helpful in an assembly process. 10 Ordering Information (Cont’d.) Film Codewheels HEDS-9100 modules    Option 0 0 Resolution (Cycles/ Rev) B - 1000 CPR J - 1024 CPR    Rop = 11 mm, 2 Channels HEDM-512 codewheels    Option Artwork Orientation Shaft Diameter 0 - Artwork on hub side (use when module side B is down) 1 - Artwork opposite hub side (use when module side A is down) 02 - 3 mm 06 - 1/4 in. 11 - 4 mm 12 - 6 mm 01 02 03 04 05 06 08 09 10 11 12 13 14 HEDM-5120# B * * * J * * HEDM-5121 B * J HEDS-9000 modules   Option 0 0 T - 2000 CPR U - 2048 CPR * Artwork Orientation 0 - Artwork on hub side (use when module side B is down) 1 - Artwork opposite hub side (use when module side A is down) Shaft Diameter 06 - 1/4 in. 08 - 3/8 in. 12 - 6 mm 13 - 8 mm 01 02 03 04 05 06 08 09 10 11 12 13 14 HEDM-6120# T U * HEDM-6121# T * 11 * Rop = 23.36 mm, 2 Channels HEDM-612 codewheels Option Resolution (Cycles/ Rev)    Assembly Tools Centering Gap-Setting HEDS- HEDS 8905 8901 * * * * Assembly Tools Centering Gap-Setting HEDS- HEDS 8906 8906 Ordering Information (Cont’d.) HEDS-9040 modules    Option 0 0 Resolution (Cycles/ Rev) T - 2000 CPR    Rop = 23.36 mm, 3 Channels HEDM-614 codewheels Option Artwork Orientation* Assembly Tools Centering Gap-Setting HEDS- HEDS 8906 8906 Shaft Diameter 0 - Artwork on hub side (use when module side B is down) 1 - Artwork opposite hub side (use when module side A is down) 10 - 5/8 in. 12 - 6 mm 01 02 03 04 05 06 08 09 10 11 12 13 14 HEDM-6140# T HEDM-6141# T * * Glass Codewheels HEDS-9100 modules    Option 0 0 Resolution (Cycles/ Rev) B - 1000 CPR J - 1024 CPR    Rop = 11 mm, 2 Channels HEDG-512 codewheels Option Artwork Orientation 0 - Artwork on hub side (use when module side B is down) 1 - Artwork opposite hub side (use when module side A is down) Shaft Diameter 06 - 1/4 in. 14 - 5 mm 01 02 03 04 05 06 08 09 10 11 12 13 14 HEDG-5121# B J 12 * * * Assembly Tools Centering Gap-Setting HEDS- HEDS 8905 8932 Ordering Information (Cont’d.) HEDS-9000 modules   Option 0 0 Resolution (Cycles/ Rev) T - 2000 CPR U - 2048 CPR    HEDG-6120# Rop = 23.36 mm, 2 Channels HEDG-612 codewheels Option Shaft Diameter 12 - 6 mm 01 02 03 04 05 06 08 09 10 11 12 13 14 U * For product information and a complete list of distributors, please go to our web site: www.avagotech.com Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright © 2005-2009 Avago Technologies. All rights reserved. Obsoletes 5989-0866EN AV02-1450EN - January 21, 2009 Assembly Tools Centering Gap-Setting HEDS- HEDS 8906 8932