009176003032106

SSL - Discrete Wire IDC Series 9176 The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9176 series accepts 18 AWG to 24 AWG wires with an insulation diameter ranging from 1.1mm to 2.1mm. These dual contact connectors support a 10 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p-3p configuration, these connectors can be end stackable for higher pin counts. The 9176 series also comes with optional locking strain relief caps that act as the termination tool for severe vibration applications. APPLICATIONS • Connecting discrete wire components directly to the PCB • Bringing power and signals onto a PCB • Daisy chaining PCB’s together to create a continuous string of boards • Application Notes: refer to 201-01-124 FEATURES AND BENEFITS • IDC contact provides a gas-tight connection to the PCB for long term reliability • Connector housing captures the wire insulation for positive strain relief • Tested to automotive levels on shock, vibration and temperature cycling for reliability • Low and high volume assembly tools to match production volumes • Reduced total applied cost versus solder or crimp processes • Optional thru and end caps lock in place to provide maximum strain relief • High temperature insulator capable to 260ºC reflow soldering processes ELECTRICAL • Current Rating: 10 Amp / Contact • Voltage Rating: 250 VAC ENVIRONMENTAL • Operating Temperature: -40ºC to +125ºC MECHANICAL • • • • Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles HOW TO ORDER 00 Prefix 9176 Series 00X Number of Ways No of Code Ways 001 1 002 2 003 3 Details Page 44 Page 45 Page 46 Code 001 011 022 032 00X Wire Gauge Size Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded Wire Cap Code Insulation Pages 47-48 Ø 1.6-2.1 021 Ø 1.6-2.1 021 Ø 1.1-1.6 016 Ø 1.1-1.6 016 X Insulator Color Code Color 0 Black 1 White Application Industrial Lighting 06 Plating Option 06 = Pure Tin all over Certification: UL File #E320991 43 SSL - Discrete Wire IDC Series 9176 18-24 AWG 1 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49. Code 001 011 022 032 Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded A 0.72 0.60 0.47 0.37 Wire Insulation Ø 1.6-2.1 Ø 1.6-2.1 Ø 1.1-1.6 Ø 1.1-1.6 B 2.1 2.1 1.6 1.6 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER 1000 480MM 120MM 44 SSL - Discrete Wire IDC Series 9176 18-24 AWG 2 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49 8. FOR PRESS WIRE ASSEMBLY TOOLING REFER TO PAGE 50. 9. FOR ACCESSORY CAPS REFER TO PAGES 47 AND 48. Code 001 011 022 032 Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded A 0.72 0.60 0.47 0.37 Wire Insulation Ø 1.6-2.1 Ø 1.6-2.1 Ø 1.1-1.6 Ø 1.1-1.6 B 2.1 2.1 1.6 1.6 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER 1000 480MM 120MM 45 SSL - Discrete Wire IDC Series 9176 18-24 AWG 3 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49 8. FOR PRESS WIRE ASSEMBLY TOOLING REFER TO PAGE 50. 9. FOR ACCESSORY CAPS REFER TO PAGES 47 AND 48. Code 001 011 022 032 Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded A 0.72 0.60 0.47 0.37 Wire Insulation Ø 1.6-2.1 Ø 1.6-2.1 Ø 1.1-1.6 Ø 1.1-1.6 B 2.1 2.1 1.6 1.6 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER 1000 480MM 120MM 46 SSL - Discrete Wire IDC Series 9176 60-9176-00X-0XX-X00 ACCESSORY CAP – THROUGH WIRE NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION, 2 AND 3 WAY, THROUGH WIRE. 2. FOR USE WITH STANDARD 9176 IDC CONNECTORS, SEE PAGE 43 FOR THE CORRECT PART CODE TO MATCH WIRE. 3. CAP MATERIAL: GLASS FILLED NYLON 46, FOR COLORS SEE TABLE BELOW. 4. DIMENSIONS A, B AND TEXT, SEE TABLE BELOW. 5. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 1.6MM AND 1.6MM TO 2.1MM. 6. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 7. PACKED IN BAGS, 1000 PIECES PER BAG. Code Slot A Diameter B Text 016 1.60 1.00 9176 Ø1.6 021 2.10 1.50 9176 Ø2.1 Color Black White X00 000 100 47 SSL - Discrete Wire IDC Series 9176 60-9176-00X-0XX-X99 ACCESSORY CAP – WIRE STOP NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION, 2 AND 3 WAY, WITH WIRE STOP. 2. FOR USE WITH STANDARD 9176 IDC CONNECTORS, SEE PAGE 43 FOR THE CORRECT PART CODE TO MATCH WIRE. 3. CAP MATERIAL: GLASS FILLED NYLON 46, FOR COLORS SEE TABLE BELOW. 4. DIMENSIONS A, B AND TEXT, SEE TABLE BELOW. 5. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 1.6MM AND 1.6MM TO 2.1MM. 6. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 7. PACKED IN BAGS, 1000 PIECES PER BAG. Code Slot A Diameter B Text 016 1.60 1.00 9176 Ø1.6 021 2.10 1.50 9176 Ø2.1 Color Black White X99 099 199 48 SSL - Discrete Wire IDC Series 9176 HAND INSERTION TOOLING FOR SINGLE 18/24 GAUGE WIRE UNIVERSAL HANDLE Details 6.35 A/F HEX BIT HOLDER Tool Part Number 06 7000 7730 01 000 HIGH PRODUCTION Metal Max Tool Insulation Part Number Dia 2.10 06 9176 7017 01 000 1.60 06 9176 7017 02 000 MED PRODUCTION Metal/Plastic Max Tool Insulation Part Number Dia 2.10 06 9176 7016 01 000 1.60 06 9176 7016 02 000 CLEARANCE AREA ON PCB FOR HAND TOOLING 1 WAY 2 WAY 3 WAY 49 SSL - Discrete Wire IDC Series 9176 INSERTION TOOLING REQUIRES HAND PRESS WITH FLAT ROCK PLATES 2 WAY 3 WAY HIGH PRODUCTION Metal No. of Ways 2 3 Max Insulation Dia 2.10 1.60 2.10 1.60 Tool Part Number 06 06 06 06 9176 9176 9176 9176 7017 7017 7017 7017 01 02 01 02 002 002 003 003 2 WAY 3 WAY NOTES: 1. DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 1.00MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 6.00MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS 5. 2 AND 3 WAY TOOLS ONLY, FOR USE UNDER HAND PRESS WITH FLAT PLATES. 6. FOR HAND TOOLING REFER TO PAGE 47. 50