009286004121506

www.avx.com AVX Wire-to-Wire Connectors Version 12.2 Table of Contents THRU-WIRE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 18-26 18-26 18-26 18-26 18-26 18-26 AWG AWG AWG AWG AWG AWG 1 2 3 4 6 8 Way Way Way Way Way Way Poke Poke Poke Poke Poke Poke Home Home Home Home Home Home – – – – – – Thru Thru Thru Thru Thru Thru Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 JUNCTION BOX CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 18-26 AWG 4 Way Poke Home – Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 18-26 AWG 6 Way Poke Home – Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18-26 AWG 8 Way Poke Home – Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 WIRE INSERTION/REMOVAL PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 OVERVIEW: WIRE-TO-WIRE, WIRE-TO-BOARD & BOARD-TO-BOARD PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . 14-16 NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. 1 Wire-to-Wire: Poke Home, Thru-Wire Series 9286 Wire-to-Wire connectors have been used in the industrial market for years with traditional 2-Piece (plug and socket) connector systems which require crimp and poke wire terminations to connect electrical or electronic components. In the general wiring market (2-3 wires) there are a number of connector styles available, however, they are limited in sizes, expanded wire gauges and the ability to reuse them when repair or replacement is needed. Based on the existing success of “Poke Home” wire-to-board connectors, AVX has developed a new family of wire-to-wire connectors to meet the cost, flexibility and ease-of-use targets in industrial wiring applications. The 9286 series of Thru-Wire connectors provides a high spring force Beryllium Copper contact system that uses simple push button activation to insert and remove individual stripped wires in the connection process. There is a forward and aft shrouded (to prevent accidental activation) push button for each wire connection that can be operated individually or simultaneously with a simple plastic tool or ball point pen tip. Up to eight wires can be electrically connected in a single connector body which will support any combination of wire gauges from 18AWG up to 26 AWG. Wires can be removed or replaced up to 5 times so there is no need to replace the connector in a new installation. APPLICATIONS FEATURES AND BENEFITS • Industrial/Machine Control; motors, solenoids, PLC’s, pumps, valves, sensors, fans… • Commercial/Building; fixtures, fire, security, surveillance, blinds, sensors, controls… • Commercial/Industrial LED; retail, office, manufacturing, signage, displays… • Application notes; refer to 201-01-135 • High spring force top contact provides a lance type retention to capture and retain the wire • Shrouded dual push button activation for easy wire insertion/removal • Accepts 18-26AWG Solid and Stranded wires; any combination • Expanded size offering to maximize application potential; 1, 2, 3, 4, 6 & 8 positions • Optional mounting tape to secure in panel mounting applications • Molded in position numbers and schematic for easy identification ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 8 Amps / Contact • Voltage Rating: 250v AC • Operating Temperature: -40ºC to +125ºC • Insulator Material: Glass-Filled Nylon 46; UL94V0 • Contact Material: Beryllium Copper / Phosphor Bronze • Plating: Tin over Nickel • Replacibility: 5 Cycles HOW TO ORDER 00 9286 00X 021 X 06 Prefix Series Number of Ways Wire Size Insulator Color Plating Option 06 = Pure Tin all over Code 001 002 003 004 006 008 2 No of Ways 1 2 3 4 6 8 Details Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Code 021 Wire Gauge 18 to 26 AWG Max Conductor 1.05mm Diameter Max Insulation 2.10mm Diameter Code Color 1 White Application Standard Wire-to-Wire: Poke Home, Thru-Wire Series 9286 18-26 AWG 1 WAY POKE HOME – THRU WIRE SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 22.4MM 500MM 500MM 400 NOTES: 1. 1 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 3 Wire-to-Wire: Poke Home, Thru-Wire Series 9286 18-26 AWG 2 WAY POKE HOME – THRU WIRE SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 30.4MM 500MM 500MM 400 NOTES: 1. 2 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 4 Wire-to-Wire: Poke Home, Thru-Wire Series 9286 18-26 AWG 3 WAY POKE HOME – THRU WIRE SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 30.4MM 500MM 500MM 400 NOTES: 1. 3 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 5 Wire-to-Wire: Poke Home, Thru-Wire Series 9286 18-26 AWG 4 WAY POKE HOME – THRU WIRE SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 38.4MM 500MM 500MM 400 NOTES: 1. 4 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13 6 Wire-to-Wire: Poke Home, Thru-Wire Series 9286 18-26 AWG 6 WAY POKE HOME – THRU WIRE SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 50.4MM 500MM 500MM 400 NOTES: 1. 6 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 7 Wire-to-Wire: Poke Home, Thru-Wire Series 9286 18-26 AWG 8 WAY POKE HOME – THRU WIRE SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 62.4MM 500MM 500MM 400 NOTES: 1. 8 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 8 Wire-to-Wire: Poke Home, Junction Box Series 9286 Wire-to-Wire connectors have been used in the industrial market for years with traditional 2-Piece (plug and socket) connector systems which require crimp and poke wire terminations to connect electrical or electronic components. In the general wiring market (2-3 wires) there are a number of connector styles available, however, they are limited in sizes, expanded wire gauges and the ability to reuse them when repair or replacement is needed. Based on the existing success of “Poke Home” wire-to-board connectors, AVX has developed a new family of wire-to-wire connectors to meet the cost, flexibility and ease-of-use targets in industrial wiring applications. The 9286 series of Junction Box connectors provide a high spring force Beryllium Copper contact system that uses simple push button activation to insert and remove individual stripped wires in the connection process. There is a forward and aft shrouded (to prevent accidental activation) push button for each wire connection that can be operated individually or simultaneously with a simple plastic tool or ball point pen tip. This connector family has been designed to bring a single wire in and then have multiple output (bus structure) wires of the same power or signal. Four, Six or Eight wires can be electrically connected together in a single connector body which will support any combination of wire gauges from 18AWG up to 26 AWG. Wires can be removed or replaced up to 5 times so there is no need to replace the connector in a new installation. APPLICATIONS FEATURES AND BENEFITS • Industrial/Machine Control; motors, solenoids, PLC’s, pumps, valves, sensors, fans… • Commercial/Building; fixtures, fire, security, surveillance, blinds, sensors, controls… • Commercial/Industrial LED; retail, office, manufacturing, signage, displays… • Application notes; refer to 201-01-135 • High spring force top contact provides a lance type retention to capture and retain the wire • Shrouded dual push button activation for easy wire insertion/removal • Accepts 18-26AWG Solid and Stranded wires; any combination • Expanded size offering to maximize application potential; 4, 6 or 8 positions • Optional mounting tape to secure in panel mounting applications • Molded in position numbers and schematic for easy identification ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 10 Amps total • Voltage Rating: 250v AC • Operating Temperature: -40ºC to +125ºC • Insulator Material: Glass-Filled Nylon 46; UL94V0 • Contact Material: Beryllium Copper / Phosphor Bronze • Plating: Tin over Nickel • Replacibility: 5 Cycles HOW TO ORDER 121 00 9286 00X Prefix Series Number of Ways No of Code Ways 004 4 006 6 008 8 Details Page 10 Page 11 Page 12 X Wire Size Code 121 Wire Gauge 18 to 26 AWG Max Conductor 1.05mm Diameter 06 Insulator Color Max Insulation 2.10mm Diameter Code Color 5 Red Application Standard Plating Option 06 = Tin all over 9 Wire-to-Wire: Poke Home, Junction Box Series 9286 18-26 AWG 4 WAY POKE HOME – JUNCTION BOX SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 30.4MM 500MM 500MM 400 NOTES: 1. 4 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. ALL TERMINALS INTERCONNECTED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 9. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 10 Wire-to-Wire: Poke Home, Junction Box Series 9286 18-26 AWG 6 WAY POKE HOME – JUNCTION BOX SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 30.4MM 500MM 500MM 400 NOTES: 1. 6 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. ALL TERMINALS INTERCONNECTED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 9. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 11 Wire-to-Wire: Poke Home, Junction Box Series 9286 18-26 AWG 8 WAY POKE HOME – JUNCTION BOX SECTION ON A-A PACKING DETAILS REEL Ø MAX REEL WIDTH LEADER TRAILER QTY PER REEL 330MM 38.4MM 500MM 500MM 400 NOTES: 1. 8 WAY WIRE TO WIRE “POKE HOME” CONNECTOR, BUTTON OPERATED. ALL TERMINALS INTERCONNECTED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 9. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 12 Wire-to-Wire: Poke Home Series 9286 POKE HOME BUTTON ACTIVATION TOOL SINGLE BUTTON OPERATION SIMULTANIOUS BUTTON OPERATION TRIMMED WIRE 9286 BUTTON ACTIVATION TOOL 06-9286-7001-01-000 NOTES: 1. TOOL IS DOUBLE ENDED. END 1 ACTIVATES SINGLE BUTTON. END 2 FOR SIMULTANEOUS BUTTON ACTIVATION. 2. WIRE WHEN TRIMMED TO BE STRAIGHT WITH NO BURRS. 3. FOR FULL ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-135. 13