249159003132106

IDC Socket Wire-To-Board: 24-9159-100 General Description KYOCERA AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 5 Amps/contact, and then function up to 125°C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications. The IDC cable socket connector allows for 22-24AWG discrete or cabled wires to be easily and reliably terminated into a 9159 standard interface plug connector. This will allow power and signals to be connected onto a PCB socket connector while providing positive latching. The wire assembly support block allows for 2 through 6 wires to be terminated all in one step with any standard bench top press. IDC covers provide both through (daisy chain applications) and wire stop termination options. APPLICATIONS FEATURES AND BENEFITS • Provides Wire-to-Board capabilities to standard 9159 2-Piece connector system • In conjunction with the IDC plug WTB connector (14-9159), these connectors provide maximum flexibility to bring power and signal wires onto or off of any board level 9159 connector • Reference application notes 201-01-123 • Reference Product Specification 201-01-119 • Mates with standard 9159 horizontal plug, keeping same BTB connector system • Economical and reliable IDC wire termination • Molded latch offers positive latching after mating ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC (RMS) or DC equivalent • Operating Temperature: -40ºC to +125ºC • Storage Temperature: -40ºC to +70ºC • • • • Insulator Material: Nylon: UL94VO Contact Material: Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 1 24 9159 00X Prefix Series Number of Ways Right Angle Wired Socket IDC Terminations No of Code Details Ways THROUGH WIRE CAP 002 2 Page 52 003 3 Page 53 004 4 Page 54 005 5 Page 55 006 6 Page 56 WIRE STOP CAP 002 2 Page 57 003 3 Page 58 004 4 Page 59 005 5 Page 60 006 6 Page 61 X 2 Wire Gauge Wire 2 Part PCB Strip 2 = 22AWG Insulation Connector 3 = 24AWG Diameter 2 Part Wired IDC Strip Connector ø1.10mm to ø1.60mm X X Color/Approval Code 8 9 Color Black White Approval UL Approved UL Approved 6 Cap Options Code 0 9 Cap Option Description Allows wires to Through be terminated Wire at any point Terminates end Wire of wire. End Stop protected with Stop Face Plating Option Code 6 Contact Gold on Contact Tin on IDC Safety Standards: UL 1977-File #E90723, CSA C22.2 NO. 182.3 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – 51 IDC Socket Wire-To-Board: 24-9159-100 2 Position Through Wire Cap SOCKET WIRED – 2 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, PERMANENT ASSEMBLY. 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Gauge Code (Page 50) Dimension A Wire Insulation Diameter 22AWG (Stranded Wire) 122 0.47 1.10 to 1.60 24AWG (Standed Wire) 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 52 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – IDC Socket Wire-To-Board: 24-9159-100 3 Position Through Wire Cap SOCKET WIRED – 3 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Code Wire Gauge Dimension A (Page 50) 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. 122 0.47 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 132 0.37 (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – 53 IDC Socket Wire-To-Board: 24-9159-100 4 Position Through Wire Cap SOCKET WIRED – 4 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, PERMANENT ASSEMBLY. 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Gauge Code (Page 50) Dimension A Wire Insulation Diameter 22AWG (Stranded Wire) 122 0.47 1.10 to 1.60 24AWG (Standed Wire) 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 54 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – IDC Socket Wire-To-Board: 24-9159-100 5 Position Through Wire Cap SOCKET WIRED – 5 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Code Wire Gauge Dimension A (Page 50) 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. 122 0.47 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 132 0.37 (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – 55 IDC Socket Wire-To-Board: 24-9159-100 6 Position Through Wire Cap SOCKET WIRED – 6 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Code 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge Dimension A (Page 50) 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. 122 0.47 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 132 0.37 (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 62. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 56 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 IDC Socket Wire-To-Board: 24-9159-100 2 Position Wire Stop Cap SOCKET-WIRED – 2 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Code 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, Wire Gauge Dimension A (Page 50) PERMANENT ASSEMBLY. 22AWG 122 0.47 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Stranded Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 24AWG 132 0.37 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, (Standed Wire) TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – 57 IDC Socket: 24-9159 WTB 3 Position Wire Stop Cap SOCKET-WIRED – 3 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Code Wire Gauge Dimension A 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 50) PERMANENT ASSEMBLY. 22AWG 122 0.47 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Stranded Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 24AWG 132 0.37 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, (Standed Wire) TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 62. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 58 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 IDC Socket Wire-To-Board: 24-9159-100 4 Position Wire Stop Cap SOCKET-WIRED – 4 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Code Wire Gauge Dimension A (Page 50) 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, PERMANENT ASSEMBLY. 22AWG 122 0.47 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 24AWG 132 0.37 (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – 59 IDC Socket Wire-To-Board: 24-9159-100 5 Position Wire Stop Cap SOCKET-WIRED – 5 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Code 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, Wire Gauge Dimension A (Page 50) PERMANENT ASSEMBLY. 22AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 122 0.47 (Stranded Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. 24AWG 132 0.37 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, (Standed Wire) TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 62. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 60 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 IDC Socket Wire-To-Board: 24-9159-100 6 Position Wire Stop Cap SOCKET-WIRED – 6 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Code Wire Gauge Dimension A 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. (Page 50) 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG 122 0.47 PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 51. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 62. Wire Insulation Diameter 1.10 to 1.60 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions – 61 IDC Socket Wire-To-Board: 24-9159-100 Assembly Support Block, Insertion Tool SOCKET-WIRED – ASSEMBLY SUPPORT BLOCK SECTION ON A-A SECTION ON A-A NOTES: 1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE. 2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM. PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46. 3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED. 4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123. 5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.) 6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED. 7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY. SOCKET-WIRED – WIRE INSERTION TOOL UNIVERSAL HANDLE 06-7000-7730-01-000 WIRE INSERTION TOOL 06-9159-7027-01-000 NOTES: 1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP. 2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000. 3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS. 4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS. 62 The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.kyocera-avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. TDS-BTB-0009 | Rev 1 – board to board connector solutions –