609159340209000

www.avx.com AVX 2pc/1pc Connector Solutions Version 13.12 Table of Contents 2 PIECE BOARD TO BOARD (BTB) AND WIRE TO BOARD (WTB) SHORTING SOCKET ............................................................63-64 HORIZONTAL PLUG ...................................................................2-8 401 Plug SMT ................................................................................................66 402 Socket SMT ............................................................................................67 Board to Board Assembly............................................................................68 Simple Compact Wired Plug Assemblies...................................................69 2 Way 2 Part PCB Strip Connector ...............................................................3 3 Way 2 Part PCB Strip Connector ...............................................................4 4 Way 2 Part PCB Strip Connector ...............................................................5 5 Way 2 Part PCB Strip Connector ...............................................................6 6 Way 2 Part PCB Strip Connector ...............................................................7 Accessory Retaining Clip, Plug Assembly, Mated Assembly, Hand Insertion Tool ..................................................................................................8 CABLED PLUG: WTB ..............................................................9-17 2 Way 2 Part WTB Lighting Connector.......................................................10 3 Way 2 Part WTB Lighting Connector.......................................................11 4 Way 2 Part WTB Lighting Connector.......................................................12 5 Way 2 Part WTB Lighting Connector.......................................................13 6 Way 2 Part WTB Lighting Connector.......................................................14 Cover Accessory...........................................................................................15 Latch Accessory ...........................................................................................16 Accessory Ordering Codes / 3 Assembled Options .................................17 VERTICAL SMT PLUG .........................................................18-23 2 3 4 5 6 Way Way Way Way Way 2 2 2 2 2 Part Part Part Part Part PCB PCB PCB PCB PCB Strip Strip Strip Strip Strip Connector .............................................................19 Connector .............................................................20 Connector .............................................................21 Connector .............................................................22 Connector .............................................................23 IDC PLUG: WTB .......................................................................24-36 2 Way Through Wire Cap .............................................................................25 3 Way Through Wire Cap .............................................................................26 4 Way Through Wire Cap .............................................................................27 5 Way Through Wire Cap .............................................................................28 6 Way Through Wire Cap .............................................................................29 2 Way Wire Stop Cap....................................................................................30 3 Way Wire Stop Cap....................................................................................31 4 Way Wire Stop Cap....................................................................................32 5 Way Wire Stop Cap....................................................................................33 6 Way Wire Stop Cap....................................................................................34 Assembly Support Block, Insertion Tool ....................................................35 Assembly .......................................................................................................36 HORIZONTAL SOCKET ......................................................37-42 2 3 4 5 6 Way Way Way Way Way 2 2 2 2 2 Part Part Part Part Part PCB PCB PCB PCB PCB Strip Strip Strip Strip Strip Connector .............................................................38 Connector .............................................................39 Connector .............................................................40 Connector .............................................................41 Connector .............................................................42 TOP LOAD SOCKET .............................................................43-49 2 Way 2 Part PCB Strip Connector .............................................................44 3 Way 2 Part PCB Strip Connector .............................................................45 4 Way 2 Part PCB Strip Connector .............................................................46 5 Way 2 Part PCB Strip Connector .............................................................47 6 Way 2 Part PCB Strip Connector .............................................................48 Assembly .......................................................................................................49 COPLANAR BTB CONTACT SYSTEM ....................65-69 ONE PIECE BOARD TO BOARD (BTB) ONE PIECE CARD EDGE ..................................................70-74 2 3 4 5 Way Way Way Way Single Single Single Single Part Part Part Part PCB PCB PCB PCB Strip Strip Strip Strip Connector.....................................................71 Connector.....................................................72 Connector.....................................................73 Connector.....................................................74 ONE PIECE BOTTOM ENTRY CARD EDGE .......75-84 2 Way Through the Board Mating Edge Card Connector.........................76 3 Way Through the Board Mating Edge Card Connector.........................77 4 Way Through the Board Mating Edge Card Connector.........................78 5 Way Through the Board Mating Edge Card Connector.........................79 6 Way Through the Board Mating Edge Card Connector.........................80 Through the Board Mating Edge Card Connector – With Cap ................81 Through the Board Mating Edge Card Connector – Mating PCB............82 Assembly .......................................................................................................83 Accessory – Protection Cap ........................................................................84 ONE PIECE TOP ENTRY CARD EDGE ...................85-92 2 Way Top Mounting Edge Card Connector ..............................................86 3 Way Top Mounting Edge Card Connector ..............................................87 4 Way Top Mounting Edge Card Connector ..............................................88 5 Way Top Mounting Edge Card Connector ..............................................89 6 Way Top Mounting Edge Card Connector ..............................................90 Top Mounting Edge Card Connector – Mating PCB .................................91 Assembly .......................................................................................................92 ONE PIECE OPEN ENDED CARD EDGE ..............93-97 4 Way Single Part PCB Strip Connector – Open Ended ...........................94 6 Way Single Part PCB Strip Connector – Open Ended ...........................95 8 Way Single Part PCB Strip Connector – Open Ended ...........................96 10 Way Single Part PCB Strip Connector – Open Ended .........................97 BTB COMPRESSION.........................................................98-103 2 Way Low Profile Connector – No Stop ....................................................99 3 Way Low Profile Connector – No Stop ..................................................100 2 Way Low Profile Connector – With Stop ...............................................101 3 Way Low Profile Connector – With Stop ...............................................102 Low Profile Mating Pads............................................................................103 SINGLE COMPRESSION CONTACT ...................104-106 Nominal Working Height 1.00mm .............................................................105 Nominal Working Height 1.50mm .............................................................106 IDC SOCKET: WTB ................................................................50-62 2 Way Through Wire Cap .............................................................................51 3 Way Through Wire Cap .............................................................................52 4 Way Through Wire Cap .............................................................................53 5 Way Through Wire Cap .............................................................................54 6 Way Through Wire Cap .............................................................................55 2 Way Wire Stop Cap....................................................................................56 3 Way Wire Stop Cap....................................................................................57 4 Way Wire Stop Cap....................................................................................58 5 Way Wire Stop Cap....................................................................................59 6 Way Wire Stop Cap....................................................................................60 Assembly Support Block, Insertion Tool ....................................................61 Assembly .......................................................................................................62 1 Horizontal Plug Series 10-9159 The 9159 series of Board-to-Board interconnect system allows two PCB’s to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availability of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes: refer to 201-01-123 • • • • • • Single sided SMT: supports FR4 and metal PCB’s 5 Amp current rating: exceeds general market needs 5.5mm mated width: minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts: reliability for harsh environments Optional retaining clip: provides positive connector mating during vibration Available in white: supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 10 9159 XXX 1 01 Plug Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Code 002 003 004 005 006 No of Ways 2 3 4 5 6 Details Page Page Page Page Page 3 4 5 6 7 Optional Retaining Clip Page 8 Certification: UL File #E90723 2 X 16 Color/Approval Plating Option Code Color Approval 1 White Standard 9 White UL Approved Code Contact Bracket 16 Gold in Contact Area Tin all over Tin on Solder Tail Horizontal Plug Series 10-9159 PLUG 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 2 WAY PCB BOARD LAYOUT 3 Horizontal Plug Series 10-9159 PLUG 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 3 WAY PCB BOARD LAYOUT 4 Horizontal Plug Series 10-9159 PLUG 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 4 WAY PCB BOARD LAYOUT 5 Horizontal Plug Series 10-9159 PLUG 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 5 WAY PCB BOARD LAYOUT 6 Horizontal Plug Series 10-9159 PLUG 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 6 WAY PCB BOARD LAYOUT 7 Horizontal Plug Series 10-9159 80-9159-4200-00-000 ACCESSORY RETAINING CLIP PLUG ASSEMBLY – FOR REFERENCE ONLY HAND INSERTION TOOL CLIP INSERTED INTO 10-9159-00X-101-X06 06-9159-7025-01-000 MATED ASSEMBLY – FOR REFERENCE ONLY 10-9159-00X-101-X06 MATED WITH 20-9159-00X-X06 NOTES: 1. CLIP TO RETAIN MATED PAIR PLUG AND SOCKET. NOT SUPPLIED WITH CONNECTOR. 2. MATERIAL: STAINLESS STEEL. 3. PACKING IN BAGS, 1400 PER BAG. 4. TAIL INSERTED INTO SLOT OF 9159 2 PART PLUG (10-9159-00X-101-006). LEADING EDGE CLIPS OVER SOCKET. 5. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 6. RECOMMENDED 1 CLIP IN 2, 3 AND 4 WAY. 2 CLIPS IN 5 AND 6 WAY. POSITIONS AT CUSTOMER DISCRETION. 8 Cable Plug Series 11-9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The cabled plug was developed to bring power and signals onto the PCB’s while keeping the same board level interface. This allows the designer to build a single PCB with a receptacle on one end and a plug on the other end to minimize cost and inventory. Regardless of where the PCB is used in the system, the cabled plug connector will then create the connection to the outside world. The optional latch can be inserted into the plug housing to assure positive attachment to the PCB in harsh environments without having to change the PCB connector. APPLICATIONS FEATURES AND BENEFITS • Provided Wire-to-Board capabilities to standard 9159 2-Piece connector system • Application Notes: refer to 201-01-123 • • • • • Mates with standard horizontal socket: no need to change any connectors 5 Amp current rating: exceeds general market needs Wires are soldered into connector with tie wrap strain relief: simplicity Optional latch: provides positive attachment to PCB connector Available in white: supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 11 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Wire Plug Soldered Terminations No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 10 Page 11 Page 12 Page 13 Page 14 X 16 Color/Approval Plating Option Code Color Approval 1 White Standard 9 White UL Approved Code Contact 16 Gold in Contact Area Tin on Solder Tail Optional Cover See page 15 for ordering code Optional Latch See page 16 for ordering code NOTES: Connectors are supplied with cable ties (see page 17). Covers/Latches are sold separately (see pages 15-16 for ordering codes). Certification: UL File #E90723 9 Cable Plug Series 11-9159 PLUG WIRED 2 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 10 Cable Plug Series 11-9159 PLUG WIRED 3 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 11 Cable Plug Series 11-9159 PLUG WIRED 4 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 12 Cable Plug Series 11-9159 PLUG WIRED 5 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 13 Cable Plug Series 11-9159 PLUG WIRED 6 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 14 Cable Plug Series 11-9159 PLUG WIRED COVERS ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY 2 WAY COVER 60-9159-3302-0X-000 3 WAY COVER 60-9159-3303-0X-000 4 WAY COVER 60-9159-3304-0X-000 5 WAY COVER 60-9159-3305-0X-000 6 WAY COVER 60-9159-3306-0X-000 NOTES: 1. COVER (SLIDE ON) AVAILABLE TO PROTECT CABLE ENTRY. 2. OPTION COMPONENT. ORDER SEPARATELY. 3. PACKED IN BAGS, 1400 PIECES PER BAG. 4. MAXIMUM OUTER WIRE SIZE, 1.6MM DIAMETER INSULATION. 5. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 6. COLOR OPTIONS SEE PAGE 9. 7. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 8. TO BE ASSEMBLED BEFORE CABLE TIE. 15 Cable Plug Series 11-9159 PLUG WIRED LATCHES ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY LATCH 60-9159-3402-0X-000 USED ON 2, 4 AND 6 WAY ASSEMBLIES LATCH 60-9159-3403-0X-000 USED ON 3 AND 5 WAY ASSEMBLIES NOTES: 1. LATCH AVAILABLE TO RETAIN MATED PLUG. 2. OPTIONAL COMPONENT, ORDER SEPARATELY. SEE PAGE 17. 3. PACKAGED IN BAGS, 1400 PIECES PER BAG. 4. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 5. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 6. TO BE ASSEMBLED BEFORE COVER. 16 Cable Plug Series 11-9159 PLUG WIRED ACCESSORY ORDERING CODES Connector Assembly Part Number 11-9159-002-101-X16 11-9159-003-101-X16 11-9159-004-101-X16 11-9159-005-101-X16 11-9159-006-101-X16 Optional Components Cover (see page 15) 60-9159-3302-0X-000 60-9159-3303-0X-000 60-9159-3304-0X-000 60-9159-3305-0X-000 60-9159-3306-0X-000 Latch (see page 16) 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 “X” For color option refer to table on page 9. CABLE TIE Supplied in bags with each reel of connector assemblys. Color White. For additional ties order code 90-2211-7092-00-000. Packed in bags, 700 pieces per bag. PLUG WIRED 3 ASSEMBLY OPTIONS PLUG ASSEMBLY PLUG ASSEMBLY WITH COVER PLUG ASSEMBLY WITH COVER AND LATCH 17 Vertical SMT Plug Series 13-9159 AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 5 Amps/contact and then function up to 125C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications where products are exposed to harsh mechanical and environmental environments. This vertical plug connector opens up the spectrum to include all commercial, industrial and transportation applications requiring perpendicular PCB mating and latching Wire-to-Board cabled sockets with an already proven connector system. With sizes from 2p-6p, these gold plated contacts mate with high spring force beryllium copper receptacle connectors. APPLICATIONS • • • • FEATURES AND BENEFITS • Single sided SMT RoHS solder attachment • Centrally located pick & place cap for easy placement • Gold plated BeCu contact system for high reliability in harsh environments • Available in white: supports SSL market preferences Allows assembly of PCB’s at right angles Accepts 24-9159 IDC wired/cabled socket Reference application notes 201-01-123 Reference Product Specification 201-01-119 ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: UL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 13 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Plug Vertical Mount No of Code Ways 002 2 003 3 004 4 005 5 006 6 Certification: UL File #E90723 18 Details Page 19 Page 20 Page 21 Page 22 Page 23 16 X Plating Option Color/Approval Code Color Approval 1 White Standard 9 White UL Approved Code 16 Contact Gold in Contact Area Tin on Solder Tail Bracket Tin All Over Vertical SMT Plug Series 13-9159 PLUG – VERTICAL MOUNT 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 2 WAY PCB BOARD LAYOUT 19 Vertical SMT Plug Series 13-9159 PLUG – VERTICAL MOUNT 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 3 WAY PCB BOARD LAYOUT 20 Vertical SMT Plug Series 13-9159 PLUG – VERTICAL MOUNT 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 4 WAY PCB BOARD LAYOUT 21 Vertical SMT Plug Series 13-9159 PLUG – VERTICAL MOUNT 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 5 WAY PCB BOARD LAYOUT 22 Vertical SMT Plug Series 13-9159 PLUG – VERTICAL MOUNT 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 6 WAY PCB BOARD LAYOUT 23 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 5 Amps/contact and then function up to 125C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications where products are exposed to harsh mechanical and environmental environments. The IDC cable plug connector allows for 22-24AWG discrete or cabled wires to be easily and reliability terminated into a 9159 standard interface socket connector. This will allow power and signals to be connectors onto a PCB socket connector while providing positive latching. The wire assembly support block allows for 2 through 6 wires to be terminated all in one step with any standard bench top press. IDC covers provide both through (daisy chain applications) and wire stop termination options. APPLICATIONS FEATURES AND BENEFITS • Mates with standard 9159 horizontal socket, keeping same BTB connector system • Economical and reliable IDC wire termination • Gold plated BeCu contact system for high reliability in harsh environments • Integrally molded latch offers positive latching after mating • Provides Wire-to-Board capabilities to standard 9159 2-Piece connector system • In conjunction with the IDC socket WTB connector (24-9159), these connectors provide maximum flexibility to bring power and signal wires onto or off of any board level 9159 connector • Reference application notes 201-01-123 • Reference Product Specification 201-01-119 ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: UL94VO Contact Material: Phosphor Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 14 9159 XXX 1 X 2 9 Prefix Series Number of Ways 2 Part PCB Strip Connector Wire Gauge Wire Insulation Diameter Color Options 9 = UL 1 = White Right Angle Wired Plug IDC Terminations No of Code Ways Details THROUGH WIRE CAP 002 2 Page 25 003 3 Page 26 004 4 Page 27 005 5 Page 28 006 6 Page 29 WIRE STOP CAP 002 2 Page 30 003 3 Page 31 004 4 Page 32 005 5 Page 33 006 6 Page 34 Certification: UL File #E90723 24 2 Part Wired IDC Strip Connector 2 = 22AWG 3 = 24AWG ø1.10mm to ø1.60mm X 6 Cap Options Code 0 9 Cap Option Description Allows wires Through to be terminated Wire at any point Terminates end Wire of wire. Stop End protected with Stop Face Plating Option Code Contact 6 Gold on Contact Tin on IDC IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 2 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 25 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 3 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 26 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 4 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 27 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 5 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 28 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 6 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 29 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 2 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Wire Gauge 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG (Stranded Wire) PERMANENT ASSEMBLY. 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 30 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 3 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Wire Gauge 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG (Stranded Wire) PERMANENT ASSEMBLY. 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. NSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 31 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 4 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 32 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 5 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 33 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – 6 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, Wire Gauge PERMANENT ASSEMBLY. 22AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Stranded Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 24. 24AWG 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, (Standed Wire) TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 35. Code (Page 24) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 34 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – ASSEMBLY SUPPORT BLOCK SECTION ON A-A SECTION ON A-A NOTES: 1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE. 2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM. PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46. 3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED. 4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123. 5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.) 6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED. 7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY. PLUG-WIRED – WIRE INSERTION TOOL UNIVERSAL HANDLE 06-7000-7730-01-000 WIRE INSERTION TOOL 06-9159-7027-01-000 NOTES: 1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP. 2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000. 3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS. 4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS. 35 IDC Plug: WTB Through Wire Cap/Wire Stop Cap Series 14-9159 PLUG-WIRED – ASSEMBLY THROUGH WIRE WIRED STOP WIRE ENTRY UNDERSIDE WIRED STOP WIRE ENTRY TOP 36 Horizontal Socket Series 20-9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes: refer to 201-01-123 • • • • • • Single sided SMT: supports FR4 and metal PCB’s 5 Amp current rating: exceeds general market needs 5.5mm mated width: minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts: reliability for harsh environments Optional retaining clip: provides positive connector mating during vibration Available in white: supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 20 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Socket No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 38 Page 39 Page 40 Page 41 Page 42 X Color/Approval Code Color Approval 1 White Standard 9 White UL Approved 16 Plating Option Code Contact Bracket 16 Gold in Contact Area Tin Gold on Solder Tail all over Certification: UL File #E90723 37 Horizontal Socket Series 20-9159 SOCKET 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 37. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 2 WAY PCB BOARD LAYOUT 38 PACKING DETAILS Horizontal Socket Series 20-9159 SOCKET 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 37. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 3 WAY PCB BOARD LAYOUT PACKING DETAILS 39 Horizontal Socket Series 20-9159 SOCKET 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 37. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 4 WAY PCB BOARD LAYOUT 40 PACKING DETAILS Horizontal Socket Series 20-9159 SOCKET 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 37. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 5 WAY PCB BOARD LAYOUT PACKING DETAILS 41 Horizontal Socket Series 20-9159 SOCKET 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 37. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 6 WAY PCB BOARD LAYOUT 42 PACKING DETAILS Top Load Socket Series 22-9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The top loading socket allows complete PCB’s to be replaced in the field without having to dissemble the entire strip of boards. The connector has a two part insulator whereby the top of the connector will slide open allowing the plug connector to be pulled out either vertically or at a slight angle. Once the PCB is replaced, the cover is slid back like a Zero Insertion Force (ZIF) connector to the closed position. The PCB layout is identical to the standard horizontal socket to maintain family commonality at the PCB level. APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes: refer to 201-01-123 • Slide open top: allows field reparability at the light fixture level • Mates with standard horizontal or cabled plug: no need to change any connectors • 5 Amp current rating: exceeds general market needs • Gold plated BeCu spring contacts: reliability for harsh environments • Available in white: supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 22 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Socket Top Loading No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 44 Page 45 Page 46 Page 47 Page 48 X Color/Approval Code Color Approval 1 White Standard 9 White UL Approved 16 Plating Option Code Contact Bracket 16 Gold in Contact Area Tin Tin on Solder Tail all over Certification: UL File #E90723 43 Top Load Socket Series 22-9159 SOCKET TOP LOADING 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 43. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 2 WAY PCB BOARD LAYOUT 44 PACKING DETAILS Top Load Socket Series 22-9159 SOCKET TOP LOADING 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 43. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 3 WAY PCB BOARD LAYOUT PACKING DETAILS 45 Top Load Socket Series 22-9159 SOCKET TOP LOADING 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 43. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 4 WAY PCB BOARD LAYOUT 46 PACKING DETAILS Top Load Socket Series 22-9159 SOCKET TOP LOADING 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 43. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 5 WAY PCB BOARD LAYOUT PACKING DETAILS 47 Top Load Socket Series 22-9159 SOCKET TOP LOADING 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 43. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 6 WAY PCB BOARD LAYOUT 48 PACKING DETAILS Top Load Socket Series 22-9159 CONNECTOR ASSEMBLY 49 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 5 Amps/contact and then function up to 125C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications where products are exposed to harsh mechanical and environmental environments. The IDC cable socket connector allows for 22-24AWG discrete or cabled wires to be easily and reliability terminated into a 9159 standard interface plug connector. This will allow power and signals to be connectors onto a PCB socket connector while providing positive latching. The wire assembly support block allows for 2 through 6 wires to be terminated all in one step with any standard bench top press. IDC covers provide both through (daisy chain applications) and wire stop termination options. APPLICATIONS FEATURES AND BENEFITS • Provides Wire-to-Board capabilities to standard 9159 2-Piece connector system • In conjunction with the IDC plug WTB connector (14-9159), these connectors provide maximum flexibility to bring power and signal wires onto or off of any board level 9159 connector • Reference application notes 201-01-123 • Reference Product Specification 201-01-119 • Mates with standard 9159 horizontal plug, keeping same BTB connector system • Economical and reliable IDC wire termination • Gold plated BeCu contact system for high reliability in harsh environments • Integrally molded latch offers positive latching after mating ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: UL94VO Contact Material: Phosphor Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 24 9159 XXX 1 X 2 9 Prefix Series Number of Ways 2 Part PCB Strip Connector Wire Gauge Wire Insulation Diameter Color Options 9 = UL 1 = White Right Angle Wired Socket IDC Terminations No of Code Ways Details THROUGH WIRE CAP 002 2 Page 51 003 3 Page 52 004 4 Page 53 005 5 Page 54 006 6 Page 55 WIRE STOP CAP 002 2 Page 56 003 3 Page 57 004 4 Page 58 005 5 Page 59 006 6 Page 60 Certification: UL File #E90723 50 2 Part Wired IDC Strip Connector 2 = 22AWG 3 = 24AWG ø1.10mm to ø1.60mm X 6 Cap Options Code 0 9 Cap Option Description Allows wires Through to be terminated Wire at any point Terminates end Wire of wire. Stop End protected with Stop Face Plating Option Code Contact 6 Gold on Contact Tin on IDC IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET WIRED – 2 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 51 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET WIRED – 3 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 52 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET WIRED – 4 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 53 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET WIRED – 5 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 54 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET WIRED – 6 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 55 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – 2 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, PERMANENT ASSEMBLY. 22AWG (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 56 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – 3 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, PERMANENT ASSEMBLY. 22AWG (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 57 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – 4 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 58 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – 5 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 59 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – 6 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Wire Gauge 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 22AWG 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Stranded Wire) PERMANENT ASSEMBLY. 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 50. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 61. Code (Page 50) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 60 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – ASSEMBLY SUPPORT BLOCK SECTION ON A-A SECTION ON A-A NOTES: 1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE. 2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM. PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46. 3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED. 4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123. 5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.) 6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED. 7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY. SOCKET-WIRED – WIRE INSERTION TOOL UNIVERSAL HANDLE 06-7000-7730-01-000 WIRE INSERTION TOOL 06-9159-7027-01-000 NOTES: 1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP. 2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000. 3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS. 4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS. 61 IDC Socket: WTB Through Wire Cap/Wire Stop Cap Series 24-9159 SOCKET-WIRED – ASSEMBLY THROUGH WIRE WIRED STOP WIRE ENTRY UNDERSIDE WIRED STOP WIRE ENTRY TOP 62 SSL – Shorting Socket Series 58-9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The 2 position shorting socket was designed to plug onto the last PCB in the lighting strip to short the two contacts together, closing the electrical loop. Just as the cabled plug brings power and signals onto the light strip, the shorting socket completes the circuit while maintaining a single board design. APPLICATIONS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes: refer to 201-01-123 FEATURES AND BENEFITS • • • • Mates to the standard plug connector: does not require a new connector Integral latching mechanism: Provides positive attachment to the plug Gold plated BeCu spring contacts: reliability for harsh environments Available in white: supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 58 9159 002 000 006 Certification: UL File #E90723 63 SSL – Shorting Socket Series 58-9159 PACKING DETAILS 64 Coplanar BTB Contact System Series 70-9159 Dissecting linear LED lighting from a connector standpoint looks very simple from far away, but up close there is no magical solution. Even though there have been new connectors developed in recent years specifically for this application, the specific requirements in challenging new designs continue to push for something better, different and more cost competitive. AVX has been one of the companies developing new connector systems for this specific application. The 2-Piece 9159 series offers the smallest profile while still supporting full 5 Amp capability. The 1-Piece version offers the best cost advantage for a connectorized solution, yet has limitations in LED pitch densities. AVX’s latest approach is to not even have a connector! LED’s run down the center of the board looking to minimize pitch densities to maximize light output. Connectors interrupt this requirement at each Board-toBoard interface. By design and construction, providing a single contact connector is not economical. However, removing the cost of the connector without removing the functionality provides both a technical and cost effective solution. By removing the insulator and allowing contacts to be placed individually, the PCB can be designed with the LED’s in the center of the PCB and the contacts on the outer edges. This optimizes the design for functionality and assembly at the best cost possible. More specifically, the contacts are packaged in T&R for automatic placement, absorb significant x and y assembly tolerances and provide a reliable gold-to-gold active contact interface. Application notes are available to outline all of the contact configurations to support both BTB and WTB applications. APPLICATIONS FEATURES AND BENEFITS • Linear LED strip lighting • Commercial/Industrial co-planar or extended card applications • Reference Product Specification 201-01-149 • Gold plated horizontal contact system maximizes lateral PCB alignment and mating tolerances with a proven 2-pc connector solution • Contact height has been minimized to 1.2mm above the PCB to prevent any shadowing effect • Contacts can be individually spaced to support any voltage rating with a full 5 Amp current rating • Individual contacts can support BTB and WTB applications ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating; 5.0 Amps • Voltage Rating: Based on placement distance • Operating Temperature: -40ºC to +125ºC • • • • Contact Material: Copper Alloy Plug Plating: Gold in mating area, tin on tails Socket Contact; Gold all over Durability 5 Cycles HOW TO ORDER 70 9159 001 4XX 006 Prefix Series Number of Ways 001 = 1 Contact Description 401 = Plug - SMT 402 = Socket - SMT Packaging Options 006 = Gold in Contact Area Full details in notes pages 66 and 67 65 Coplanar BTB Contact System Series 70-9159 70-9159-001-401-006 PACKING DETAILS SUGGESTED PCB LAYOUT NOTES: 1. 9159 SINGLE CONTACT, SMT MOUNT, PLUG CONTACT. 2. TO MATE WITH 70-9159-001-402-006 SOCKET CONTACT, REFER TO PAGE 67. 3. TYPICAL APPLICATIONS SEE PAGES 68 AND 69. 4. FOR FURTHER INFORMATION REFER TO SPECIFICATION 201-01-148 AND APPLICATION NOTES 201-01-149. 5. COPPER ALLOY, NICKEL UNDERCOAT, GOLD IN CONTACT AREA. TIN ON SOLDER TAIL. 6. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 7. PACKAGING IN TAPE AND REEL, QUANTITY PER REEL 4500. 66 Coplanar BTB Contact System Series 70-9159 70-9159-001-402-006 PACKING DETAILS SUGGESTED PCB LAYOUT NOTES: 1. 9159 SINGLE CONTACT, SMT MOUNT, SOCKET CONTACT. 2. TO MATE WITH 70-9159-001-401-006 PLUG CONTACT, REFER TO PAGE 66. 3. TYPICAL APPLICATIONS SEE PAGES 68 AND 69. 4. FOR FURTHER INFORMATION REFER TO SPECIFICATION 201-01-148 AND APPLICATION NOTES 201-01-149. 5. COPPER ALLOY, NICKEL UNDERCOAT, GOLD PLATED. 6. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 7. PACKAGING IN TAPE AND REEL, QUANTITY PER REEL 4500. 67 Coplanar BTB Contact System Series 70-9159 70-9159-001-40X-006 BOARD TO BOARD ASSEMBLY AVX Series 70-9159 AVX Series 70-9159 30-2034-7076-00-000 NOTES: 1. SIMPLE BOARD TO BOARD ASSEMBLY 2. CONTACTS WILL COPE WITH A GAP BETWEEN BOARDS UP TO 1.00MM. 3. ALL MATING COMBINATIONS PERMISSIBLE, FOR EXAMBLE BY USING 1 PLUG AND 1 SOCKET ON BOARD E3ND THE BOARDS ARE REVERSABLE. 4. TO AID ALIGNMENT BOARDS MAY BE KEYED TOGETHER. 68 30-2034-7076-00-000 Coplanar BTB Contact System Series 70-9159 70-9159-001-40X-006 SIMPLE COMPACT WIRED PLUG ASSEMBLIES SLIM WIRED PLUG LESS THAN 6MM WIRE SHORT WIRED PLUG LESS THAN 5MM DEEP NOTES: 1. SIMPLE BUILT UP ASSEMBLY 2. CONTACTS CAN BE USED WITH A SUITABLE PCB DESIGN FOR CUSTOMER BUILT SMALL CABLE ASSEMBLIES. 3. TWO WAY PLUG CONNECTIONS SHOWN BUT ANY COMBINATION POSSIBLE. 69 One Piece Card Edge Series 00-9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating. The 1-Piece Card Edge connector was developed to provide a reliable, low cost and simple means of connecting multiple PCB’s together. The single stamped contact has dual contact beams to guarantee a high contact force on standard 1.6mm PCB’s. These connectors are available in 2 through 5 positions and are on 2.0mm pitch centers to provide a 3 amp continuous rating. APPLICATIONS FEATURES AND BENEFITS • • • • • Coplanar PCB mating in SSL products • LED linear lighting strips Dual contacts provide positive contact force for enhanced reliability Mates with standard 1.6 ± 0.15mm PCB on 2.0mm pad pitch 3 amp current rating for high current applications Available in white: supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 250 VAC • Operating Temperature: -55ºC to +125ºC • • • • Insulator Material: Nylon 46: UL94HB Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 5 Cycles HOW TO ORDER 00 9159 XXX 0 01 9 1 6 Prefix Series Number of Ways Single Part PCB Strip Connector PCB Thickness 01 = 1.60 ± 0.15 Color Options 9 = UL 1 = White Packaging Options 1 = bag 0 = Tape & Reel Plating Option 06 = Pure Tin all over No of Code Ways 002 2 003 3 004 4 005 5 Certification: UL File #E90723 70 Details Page 71 Page 72 Page 73 Page 74 One Piece Card Edge Series 00-9159 2 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 70. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 2 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC 71 One Piece Card Edge Series 00-9159 3 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 70. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 3 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 72 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC One Piece Card Edge Series 00-9159 4 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 70. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 4 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC 73 One Piece Card Edge Series 00-9159 5 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 70. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 5 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 74 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC One Piece Bottom Entry Card Edge Series 00-9159 AVX has developed the 1-Piece bottom entry card edge connector to allow a perpendicular PCB to be mated to a top mounted main FR4 or metal core PCB from the bottom side. The most popular application on the market is in the LED bulb market where the FR4 driver card needs to mate to the top pads on a metal core LED board. A unique design feature of the AVX connector is that it allows for both a 1.6mm and 0.8mm mating PCB thickness, giving designers flexibility in their PCB layout and selection. The additional “Anti-Touch” cap can be ordered pre-assembled onto the connector or separately. This component protects an individual for electrical contact if the lens comes off or the bulb is broken. This is a UL mandated safety requirement. The connectors offer a range of 2 positions to 6 positions in order to add additional functionality in the application design such as color control or specific control lines. The connector is UL rated with halogen free material and capable of operating temperatures up to 120ºC. APPLICATIONS FEATURES AND BENEFITS • Provides perpendicular, bottom entry PCB mating to a top mounted card edge contact based connector • Reference application notes 201-01-137 • Reference Product Specification 201-01-132UL • Available 2p-6p for added design functionality and color control in bulb applications • Low profile top mounted design does not interfere with LED’s • Gold plated BeCu contact system for high reliability in harsh environments • Accepts both 0.8mm and 1.6mm PCB’s for added design options ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 2 Amps / Contact • Voltage Rating: 250 VAC • Operating Temperature: -40ºC to +120ºC • Insulator Material: Halogen Free Nylon UL94VO • Contact Material: Beryllium Copper • Plating: Gold / Tin over Nickel • Durability 10 Cycles HOW TO ORDER 00 9159 00X 501 Prefix Series Number of Ways Single Part PCB Strip Connector No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 76 Page 77 Page 78 Page 79 Page 80 501 = Through The Board, Edge Card, No Cap 502 = Through The Board, Edge Card, Cap Fitted X 06 Insulator Color Plating Option 06 = Gold Plating on Nose with Tin on Tails Code Color Application 9 White UL Approved Standard Certification: UL File #E90723 75 One Piece Bottom Entry Card Edge Series 00-9159 2 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 2 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 81 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 75. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 84 FOR MATCHING PROTECTING CAP. 12. UL REFERENCE E90723. 76 One Piece Bottom Entry Card Edge Series 00-9159 3 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 3 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 81 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 75. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 84 FOR MATCHING PROTECTING CAP. 12. UL REFERENCE E90723. 77 One Piece Bottom Entry Card Edge Series 00-9159 4 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 4 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 81 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 75. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 84 FOR MATCHING PROTECTING CAP. 12. UL REFERENCE E90723. 78 One Piece Bottom Entry Card Edge Series 00-9159 5 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 5 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 81 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 75. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 81 FOR MATCHING PROTECTING CAP. 12. UL REFERENCE E90723. 79 One Piece Bottom Entry Card Edge Series 00-9159 6 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 6 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 81 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 75. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 84 FOR MATCHING PROTECTING CAP. 12. UL REFERENCE E90723. 80 One Piece Bottom Entry Card Edge Series 00-9159 THROUGH THE BOARD MATING EDGE CARD CONNECTOR – WITH CAP 00-9159-00X-502-X06 00-9159-002-502-906 00-9159-003-502-906 00-9159-004-502-906 00-9159-005-502-906 00-9159-006-502-906 NOTES: 1. 00-9159-00X-501-X06 WITH CAP SUPPLIED FITTED. 2. DRAWINGS SHOW OUTLINE DIMENSIONS OF THE 00-9159-00X-502-X06 ASSEMBLIES. ALL OTHER DETAILS ARE AS 00-9159-00X-501-X06 ON PAGES 76-80. 3. GENERAL TOLERANCE ±0.20. 4. PACKING ORIENTATION. 5. UL REFERENCE E90723. 81 One Piece Bottom Entry Card Edge Series 00-9159 THROUGH THE BOARD MATING EDGE CARD CONNECTOR – MATING PCB MATING PCB – 0.8MM PCB MATING PCB – 1.6MM PCB NOTES: 1. CORRECT DIMENSIONS FOR EITHER 0.80MM OR F1.60MM PCB THICKENSS MUST BE USED. 2. THICKNESS OF PCB INCLUDES ALL LAYERS INCLUDING COPPER AND PLATING. 3. PADS TO BE PLATED GOLD OVER NICKEL UNDERCOAT. 4. GENERAL TOLERANCE ±0.10 UNLESS STATED. 82 One Piece Bottom Entry Card Edge Series 00-9159 THROUGH THE BOARD MATING EDGE CARD CONNECTOR CONNECTOR/PCB ASSEMBLY 0.8MM MATING PCB NO CAP CONNECTOR/PCB ASSEMBLY 1.6MM MATING PCB WITH CAP NOTES: 1. THROUGH THE BOARD EDGE CARD CONNECTOR. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 81 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. PAD DETAILS ON THE MATING PCB ALLOW CONTACT TO BE MADE IN ANY POSITION FROM THE STOP FACE UP TO 1MM FROM THE STOP FACE. 5. GENERAL TOLERANCE ±0.20 UNLESS STATED. 83 One Piece Bottom Entry Card Edge Series 00-9159 ACCESSORY – PROTECTING CAP 2 WAY 60-9159-3502-09-000 3 WAY 60-9159-3503-09-000 4 WAY 60-9159-3504-09-000 5 WAY 60-9159-3505-09-000 6 WAY 60-9159-3506-09-000 NOTES: 1. PROTECTING CAP, ACCESSORY, NOT SUPPLIED WITH CONNECTOR. 2. CLIPS TO TOP OF CONNECTOR TO COVE ALL METAL COMPONENTS. 3. MATERIAL: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0. COLOR CODE REFER TO PAGE 70, “X” IN PART NUMBER. 4. SUPPLIED IN BAGS OF 100 PIECES. 5. GENERAL TOLERANCE ±0.20. 6. UL REFERENCE E90723. 84 ASSEMBLED CAP One Piece Top Entry Card Edge Series 00-9159 AVX continues to develop unique connectors to fill the gap in the industrial market, specifically as it relates to low pin count requirements. The newest addition to AVX’s broadening line of one piece card edge connectors is the 2p-6p top entry version which complements the bottom entry version released last year. This new configuration will allow small perpendicular daughter cards to be plugged in from the top side of the main board. The single connector option offers an alternative to the more traditional and costly two piece solution. This small connector is packed with several key features that provide significant functionality in a broad range of robust industrial applications. The contact system is gold plated for enhanced reliability, signal integrity and full 2A/contact current rating. The PCB board opening is dual slotted to accept either a 0.8mm or 1.6mm thick daughter card within the same connector body. APPLICATIONS FEATURES AND BENEFITS • Provides a one piece connector solution for low pin count perpendicular PCB mating in industrial applications • Facilitates easy plug ability for small module/ programming cards • 2 Amp per contact current rating meets robust industrial application requirements • Removable pick and place cap supports robotic placement and SMT termination • Gold plated BeCu contact system for high reliability in harsh environments • Accepts both 0.8mm and 1.6mm PCB’s for added design options ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 2 Amps / Contact • Voltage Rating: 250 VAC • Operating Temperature: -40ºC to +120ºC • • • • Insulator Material: Nylon UL94VO Contact Material: Beryllium Copper Plating: Gold / Tin over Nickel Durability 10 Cycles HOW TO ORDER 00 9159 00X 551 Prefix Series Number of Ways Single Part PCB Strip Connector No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 86 Page 87 Page 88 Page 89 Page 90 551 = Top Mounting on Board Edge Card X 06 Insulator Color Plating Option 06 = Gold Plating on Nose with Tin on Tails Code Color Application 9 White UL Approved Standard Certification: UL File #E90723 85 One Piece Top Entry Card Edge Series 00-9159 2 WAY TOP MOUNTING EDGE CARD CONNECTOR SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS NOTES: 1. 5159-500 SERIES TOP MOUNTING EDGE CARD CONNECTOR, 2 WAY. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK PCB. (DETAILS SAME AS 9159-500), REFER TO PAGE 91. 3. CONNECTOR OUTLINE. 4. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 5. INSULATOR: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR REFER TO PAGE 85. 6. CONTACT: COPPER ALLOY, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 7. BRACKET: COPPER ALLOY, PLATING, TIN OVER NICKEL. 8. PACKING IN TAPE AND REEL, 900 PIECES PER REEL. 9. CONTACT TAILS COPLINARITY WITHIN 0.10. 10. UL PRODUCT REFERENCE E90723 (US AND CANADA). 86 One Piece Top Entry Card Edge Series 00-9159 3 WAY TOP MOUNTING EDGE CARD CONNECTOR SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS 1. 5159-500 SERIES TOP MOUNTING EDGE CARD CONNECTOR, 3 WAY. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK PCB. (DETAILS SAME AS 9159-500), REFER TO PAGE 91. 3. CONNECTOR OUTLINE. 4. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 5. INSULATOR: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR REFER TO PAGE 85. 6. CONTACT: COPPER ALLOY, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 7. BRACKET: COPPER ALLOY, PLATING, TIN OVER NICKEL. 8. PACKING IN TAPE AND REEL, 900 PIECES PER REEL. 9. CONTACT TAILS COPLINARITY WITHIN 0.10. 10. UL PRODUCT REFERENCE E90723 (US AND CANADA). 87 One Piece Top Entry Card Edge Series 00-9159 4 WAY TOP MOUNTING EDGE CARD CONNECTOR SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS 1. 5159-500 SERIES TOP MOUNTING EDGE CARD CONNECTOR, 4 WAY. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK PCB. (DETAILS SAME AS 9159-500), REFER TO PAGE 91. 3. CONNECTOR OUTLINE. 4. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 5. INSULATOR: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR REFER TO PAGE 85. 6. CONTACT: COPPER ALLOY, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 7. BRACKET: COPPER ALLOY, PLATING, TIN OVER NICKEL. 8. PACKING IN TAPE AND REEL, 900 PIECES PER REEL. 9. CONTACT TAILS COPLINARITY WITHIN 0.10. 10. UL PRODUCT REFERENCE E90723 (US AND CANADA). 88 One Piece Top Entry Card Edge Series 00-9159 5 WAY TOP MOUNTING EDGE CARD CONNECTOR SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS 1. 5159-500 SERIES TOP MOUNTING EDGE CARD CONNECTOR, 5 WAY. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK PCB. (DETAILS SAME AS 9159-500), REFER TO PAGE 91. 3. CONNECTOR OUTLINE. 4. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 5. INSULATOR: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR REFER TO PAGE 85. 6. CONTACT: COPPER ALLOY, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 7. BRACKET: COPPER ALLOY, PLATING, TIN OVER NICKEL. 8. PACKING IN TAPE AND REEL, 900 PIECES PER REEL. 9. CONTACT TAILS COPLINARITY WITHIN 0.10. 10. UL PRODUCT REFERENCE E90723 (US AND CANADA). 89 One Piece Top Entry Card Edge Series 00-9159 6 WAY TOP MOUNTING EDGE CARD CONNECTOR SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS 1. 5159-500 SERIES TOP MOUNTING EDGE CARD CONNECTOR, 6 WAY. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK PCB. (DETAILS SAME AS 9159-500), REFER TO PAGE 91. 3. CONNECTOR OUTLINE. 4. ALL DIMENSIONS ±0.20 UNLESS TOLERANCE SPECIFIED. 5. INSULATOR: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR REFER TO PAGE 85. 6. CONTACT: COPPER ALLOY, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 7. BRACKET: COPPER ALLOY, PLATING, TIN OVER NICKEL. 8. PACKING IN TAPE AND REEL, 900 PIECES PER REEL. 9. CONTACT TAILS COPLINARITY WITHIN 0.10. 10. UL PRODUCT REFERENCE E90723 (US AND CANADA). 90 One Piece Top Entry Card Edge Series 00-9159 TOP MOUNTING EDGE CARD CONNECTOR – MATING PCB NOTES: 1. CORRECT DIMENSION FOR EITHER 0.80MM OR 1.60MM PCB THICKNESS MUST BE USED. 2. THICKNESS OF PCB INCLUDES ALL LAYERS INCLUDING COPPER AND PLATING. 3. PADS TO BE PLATED GOLD OVER NICKEL UNDERCOAT. 4. GENERAL TOLERANCE ±0.10 UNLESS STATED. 91 One Piece Top Entry Card Edge Series 00-9159 TOP MOUNTING EDGE CARD CONNECTOR ASSEMBLY CONNECTOR/PCB ASSEMBLY 0.8mm MATING PCB CONNECTOR/PCB ASSEMBLY 1.6mm MATING PCB NOTES: 1. 9159-500 SERIES TOP MOUNTING EDGE CARD CONNECTOR. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 6 FOR MATING PCB DETAILS. 3. CONNECTOR SURFACE MOUNTING ON PCB. 4. PAD DETAILS ON THE MATING PCB ALLOW CONTACT TO BE MADE IN ANY POSITION FORM THE STOP FACE UP TO 1MM FROM THE STOP FACE. 5. GENERAL TOLERANCE ±0.20 UNLESS STATED. 92 Open Ended Card Edge Series 00-9159 AVX was challenged with increasing the pin count density as well as minimizing the size of the existing coplanar BTB card edge connector for linear strip lighting. The current product is a 2.0mm with single contacts that straddle the PCB to make electrical connection on both the top and bottom side of the board. By simply changing the contacts to a double sided configuration (separate contacts for both the top and bottom of the PCB), AVX was able to double the pin count in the same 2.0mm pitch with minimal to no impact on the electrical performance of the connector. Reducing the size of the connector required a complete new design as the target was a 4p connector with a total length of 4.0mm. To achieve this, AVX removed the end walls and then added a center support/keying rib to pre-align the PCB during mating. This rib the then holds the PCB in the proper functional location. The new family of connectors is available with contact sizes of 4, 6, 8 and 10 positions, doubling the current products range. The current rating will be 3A for the 4p and 6p, and then drop to 2.5A for the 8p and 10p connector. The connector supports the standard 1.6mm PCB thickness. This new connector provides the highest density to reliably connect two in-line PCB’s together in the most cost effective assembled solution. More importantly, the increased pin count allows for more flexibility in mixing and matching power and signal lines. APPLICATIONS FEATURES AND BENEFITS • Linear LED strip lighting • Commercial/Industrial co-planar or extended card applications • Reference Product Specification 201-01-144 • Miniaturized size, achieves 1.0mm in length for each number of contacts (4p =4.0mm) • Double Ended/Double Sided contacts for increased pin count density on standard 1.6mm thick PCB’s • Central polarizing/location rib assures proper mating and PCB location • High current capabilities: 3A; 4p/6p and 2.5A; 8p/10p • Economical high force Tin-to-Tin contact interface ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3.0 amps 4p/6p and 2.5 amps 8p/10p • Voltage Rating: 300 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon 46: UL94VO Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 5 Cycles HOW TO ORDER 00 9159 XXX 0 61 Prefix Series Number of Ways Single Part PCB Strip Connector PCB Thickness 61 = Open Ended PCB Tickness 1.6-±0.10 No of Code Ways 004 4 006 6 008 8 010 10 Details Page 94 Page 95 Page 96 Page 97 X 1 6 Insulator Color Packaging Options 1 = bag Plating Option 06 = Pure Tin all over Code Color Application 8 Black Special Order 9 White Standard Certification: UL File #E90723 93 Open Ended Card Edge Series 00-9159 4 WAY SINGLE PART PCB STRIP CONNECTOR – OPEN ENDED SECTION VIEW THROUGH CONTACT POSITION NOTES: 1. INSULATOR MATERIAL NYLON 46, UL94 V-0. COLOR REFER TO PAGE 93. 2. CONTACT MATERIAL COPPER ALLOY, TIN PLATED 3. PARTS TO BE SUPPLIED IN BAGS, 1000 PIECES PER BAG. 4. GENERAL TOLERANCE ±0.20MM UNLESS STATED. 5. ARROW ADJACENT TO CONTACT POSITION 1. 6. PCB PAD, TIN PLATED. 7. FURTHER DETAILS REFER TO ELCO SPECIFICATION 201-01-144. SUGGESTED PCB LAYOUT PADS THE SAME UPPER AND LOWER FACES PCB THICKNESS 1.60±0.10MM (OVER PADS) 94 Open Ended Card Edge Series 00-9159 6 WAY SINGLE PART PCB STRIP CONNECTOR – OPEN ENDED SECTION VIEW THROUGH CONTACT POSITION NOTES: 1. INSULATOR MATERIAL NYLON 46, UL94 V-0. COLOR REFER TO PAGE 93. 2. CONTACT MATERIAL COPPER ALLOY, TIN PLATED 3. PARTS TO BE SUPPLIED IN BAGS, 1000 PIECES PER BAG. 4. GENERAL TOLERANCE ±0.20MM UNLESS STATED. 5. ARROW ADJACENT TO CONTACT POSITION 1. 6. PCB PAD, TIN PLATED. 7. FURTHER DETAILS REFER TO ELCO SPECIFICATION 201-01-144. SUGGESTED PCB LAYOUT PADS THE SAME UPPER AND LOWER FACES PCB THICKNESS 1.60±0.10MM (OVER PADS) 95 Open Ended Card Edge Series 00-9159 8 WAY SINGLE PART PCB STRIP CONNECTOR – OPEN ENDED SECTION VIEW THROUGH CONTACT POSITION NOTES: 1. INSULATOR MATERIAL NYLON 46, UL94 V-0. COLOR REFER TO PAGE 93. 2. CONTACT MATERIAL COPPER ALLOY, TIN PLATED 3. PARTS TO BE SUPPLIED IN BAGS, 1000 PIECES PER BAG. 4. GENERAL TOLERANCE ±0.20MM UNLESS STATED. 5. ARROW ADJACENT TO CONTACT POSITION 1. 6. PCB PAD, TIN PLATED. 7. FURTHER DETAILS REFER TO ELCO SPECIFICATION 201-01-144. SUGGESTED PCB LAYOUT PADS THE SAME UPPER AND LOWER FACES PCB THICKNESS 1.60±0.10MM (OVER PADS) 96 Open Ended Card Edge Series 00-9159 10 WAY SINGLE PART PCB STRIP CONNECTOR – OPEN ENDED SECTION VIEW THROUGH CONTACT POSITION NOTES: 1. INSULATOR MATERIAL NYLON 46, UL94 V-0. COLOR REFER TO PAGE 93. 2. CONTACT MATERIAL COPPER ALLOY, TIN PLATED 3. PARTS TO BE SUPPLIED IN BAGS, 1000 PIECES PER BAG. 4. GENERAL TOLERANCE ±0.20MM UNLESS STATED. 5. ARROW ADJACENT TO CONTACT POSITION 1. 6. PCB PAD, TIN PLATED. 7. FURTHER DETAILS REFER TO ELCO SPECIFICATION 201-01-144. SUGGESTED PCB LAYOUT PADS THE SAME UPPER AND LOWER FACES PCB THICKNESS 1.60±0.10MM (OVER PADS) 97 BTB Compression Series 9155-100 AVX has been leading the industry with reliable Board-to-Board (BTB) compression connectors for commercial, medical and harsh industrial applications, obtaining the very first contact patent in the early 1990’s. The broad range of connectors offers both signal contacts which support 1 Amp/contact up to 40 position as well as low pin count (LPC) power contacts up to 3 Amps/contact. The newest addition is the Ultra Low Profile (ULP) power connector that supports a 1.3mm compressed height, the lowest on the market. Gold plated Beryllium Copper (BeCu) contacts offers the most reliable and resilient contact performance in this miniature package. The sweeping contact design offers 0.7mm deflection range, long contact wipe and in excess of 40 grams of contact force at minimum operating deflection. All combined, this connector is rated at an unbelievable 5000 mating cycles for mechanical endurance. APPLICATIONS FEATURES AND BENEFITS • High Reliability / High Cycle Life BeCu contacts for maximum system performance • ULP 1.3mm minimum operating height with 0.7mm “Z” axis compression/tolerance range • Gold plating supports a broad range applications based on reliability and environments • 3 Amp contact rating over a -40ºC to +105ºC operating range supports a broad application spectrum • Low profile power, signal, ground or shielding requirements • Repeatable/Pluggable module or battery pack requirements • Low profile flex circuit to PCB applications ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps/Contact • Voltage Rating: 125VAC • Operating Temperature: -40ºC to +105ºC • Contact Material: Beryllium Copper • Plating: Selective Gold over Nickel, Tin on tails • Durability: 5,000 Cycles HOW TO ORDER 00 9155 00X 10X 006 Prefix Series Number of Positions 002 = 2p 003 = 3p Low Profile 100 = No Stop 101 = Stop Packaging Options 0.4 μm Selective Gold, Tin Tail 98 BTB Compression Series 9155-100 2 WAY LOW PROFILE CONNECTOR NO STOP SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS REEL QTY LEADER TRAILER 1500 500MM 500MM NOTES: 1. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-094. 2. MATERIALS: CONTACT - COPPER ALLOY, INSULATOR - GLASS FILLED NYLON. COLOR: BLACK. 3. TOLERANCE ±0.20 UNLESS SPECIFIED. 4. PACKING DETAILS SEE TABLE. 5. FOR MATING PAD DETAILS REFER TO PAGE 103. 99 BTB Compression Series 9155-100 3 WAY LOW PROFILE CONNECTOR NO STOP SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS REEL QTY LEADER TRAILER 100 1200 500MM 500MM NOTES: 1. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-094. 2. MATERIALS: CONTACT - COPPER ALLOY, INSULATOR - GLASS FILLED NYLON. COLOR: BLACK. 3. TOLERANCE ±0.20 UNLESS SPECIFIED. 4. PACKING DETAILS SEE TABLE. 5. 2 EQUAL PITCHES @ 2.50 = 5.00. 6. FOR MATING PAD DETAILS REFER TO PAGE 103. BTB Compression Series 9155-100 2 WAY LOW PROFILE CONNECTOR WITH STOP SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS REEL QTY LEADER TRAILER 1500 500MM 500MM NOTES: 1. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-094. 2. MATERIALS: CONTACT - COPPER ALLOY, INSULATOR - GLASS FILLED NYLON. COLOR: BLACK. 3. TOLERANCE ±0.20 UNLESS SPECIFIED. 4. PACKING DETAILS SEE TABLE. 5. FOR MATING PAD DETAILS REFER TO PAGE 103. 101 BTB Compression Series 9155-100 3 WAY LOW PROFILE CONNECTOR WITH STOP SECTION A-A SUGGESTED PCB LAYOUT PACKING DETAILS REEL QTY LEADER TRAILER 102 1200 500MM 500MM NOTES: 1. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-094. 2. MATERIALS: CONTACT - COPPER ALLOY, INSULATOR - GLASS FILLED NYLON. COLOR: BLACK. 3. TOLERANCE ±0.20 UNLESS SPECIFIED. 4. PACKING DETAILS SEE TABLE. 5. 2 EQUAL PITCHES @ 2.50 = 5.00. 6. FOR MATING PAD DETAILS REFER TO PAGE 103. BTB Compression Series 9155-100 LOW PROFILE MATING PADS 2 WAY MATING PADS 3 WAY MATING PADS NOTES: 1. SUGGESTED MATING PADS FOR LOW PROFILE BATTERY CONNECTORS. 2. OUTLIE OF CONNECTOR. 3. PROFERED PLATING ON PADS GOLD OVER NICKEL. 4. REFERENCE DIMENSIONS. 5. DIMENSION TO EDGE OF BOARD FOR CONNECTORS WITH STOP. 103 Single Compression Contact: Board-to-Board (BTB) Series 70-9155 Designers for ruggedized connectors to meet harsh environments continue to look for new products which will reduce size and cost without jeopardizing performance. The new Ultra-Low Profile (ULP) compression contact from AVX surface mounts to a PCB and provides a reliable compression connection to the mating board, even under extreme shock and vibration applications. With over 20 years of 1-Piece compression contact experience, this innovative contact offers full connector performance functionality at the individual contact level. Thus, allowing single contacts to be placed in any location or position on a PCB. The high force beryllium copper contact is gold plated to maximize reliability and signal integrity. The current offering has two contacts with nominal heights of 1.0mm and 1.5mm. Add in the “Z” axis tolerance range and the compressed height covers 0.75mm up to 1.75mm. The contacts are supplied in tape and reel for easy SMT placement. APPLICATIONS FEATURES AND BENEFITS • Industrial/Ruggedized handheld or portable devices • BTB connection for any traditional power or signal application • Ground connections between PCB’s or housings • Reliable gold plated Beryllium Copper contacts for high cycle life and signal integrity up to 1000 cycles • Tape and reel packaged for automated SMT placement • Sweeping beam design for pluggable/module applications • Three gold plating options to match end product environmental or expected life requirements ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps • Voltage Rating: Based on placement distance • Operating Temperature: -40ºC to +125ºC • Contact Material: Beryllium Copper • Contact Plating: Gold over Nickel • Durability: 50, 500 and 1000 cycles HOW TO ORDER 70 9155 001 Prefix Series Number of Ways 104 6XX 00X Contact Description Nominal Code Operating Height 610 1.00mm 615 1.50mm Contact Operating Height Range 0.75mm to 1.25mm 1.25mm to 1.75mm Contact Description Gold Code Thickness 004 0.1μm 006 0.4μm 008 0.8μm Description Nickel under Plate, Gold on Nose Tin on Remainder Nickel under Plate, Gold on Nose Tin on Remainder Nickel under Plate, Gold on Nose Tin on Remainder Availability Standard Special Order Special Order Single Compression Contact: Board-to-Board (BTB) Series 70-9155 70-9155-001-610-006 NOMINAL WORKING HEIGHT 1.00MM FULLY DEFLECTED CONTACT SUGGESTED MATING PCB LAYOUT SUGGESTED SMT PCB LAYOUT NOTES: 1. 9155 LOW PROFILE CONTACT, WORKING HEIGHT 0.75MM TO 1.25MM. 2. FOR FULL DETAILS REFER TO PRODUCT SPECIFICATION 201-01-153 AND APPLICATIONS NOTES 201-01-154. 3. MATERIAL: COPPER ALLOY 0.2MM THICK. 4. PLATING: NICKEL ALL OVER WITH GOLD ON CONTACT NOSE AND TIN ON THE REMAINDER. PARTS TO BE PACKED IN TAPE AND REEL. QTY PER REEL 3000. 5. OUTLINE OF CONNECTOR, ORIENTATION END “A”. 6. AREA TO KEPT FREE OF SOLDER RESIST, FURTHER INFORMATION IN APPLICATION NOTES. 7. AREA BETWEEN PADS TO BE KEPT CLEAR OF TRACKS AND COMPONENTS. 8. SMT PADS PLATED TIN. 9. MATING PAD PLATED GOLD OVER NICKEL. PACKING DETAILS 105 Single Compression Contact: Board-to-Board (BTB) Series 70-9155 70-9155-001-610-006 NOMINAL WORKING HEIGHT 1.50MM FULLY DEFLECTED CONTACT SUGGESTED MATING PCB LAYOUT SUGGESTED SMT PCB LAYOUT 106 NOTES: 1. 9155 LOW PROFILE CONTACT, WORKING HEIGHT 0.75MM TO 1.25MM. 2. FOR FULL DETAILS REFER TO PRODUCT SPECIFICATION 201-01-153 AND APPLICATIONS NOTES 201-01-154. 3. MATERIAL: COPPER ALLOY 0.2MM THICK. 4. PLATING: NICKEL ALL OVER WITH GOLD ON CONTACT NOSE AND TIN ON THE REMAINDER. PARTS TO BE PACKED IN TAPE AND REEL. QTY PER REEL 3000. 5. OUTLINE OF CONNECTOR, ORIENTATION END “A”. 6. AREA TO KEPT FREE OF SOLDER RESIST, FURTHER INFORMATION IN APPLICATION NOTES. 7. AREA BETWEEN PADS TO BE KEPT CLEAR OF TRACKS AND COMPONENTS. 8. SMT PADS PLATED TIN. 9. MATING PAD PLATED GOLD OVER NICKEL. PACKING DETAILS AMERICAS EUROPE ASIA-PACIFIC ASIA-KED (KYOCERA Electronic Devices) AVX Greenville, SC AVX Limited, England Tel: 864-967-2150 Tel: +44-1276-697000 AVX Northwest, WA AVX S.A.S., France Tel: 360-699-8746 Tel: +33-1-69-18-46-00 AVX/Kyocera, Asia, Ltd., Hong Kong AVX Midwest, IN AVX GmbH, Germany Tel: +852-2363-3303 Tel: 317-861-9184 Tel: +49-0811-95949-0 AVX/Kyocera (S) Pte Ltd., Singapore KED Hong Kong Ltd. Tel: +852-2305-1080/1223 Tel: +65-6286-7555 AVX Mid/Pacific, CA AVX SRL, Italy AVX/Kyocera Yuhan Hoesa, South Korea Tel: 408-988-4900 Tel: +39-02-614-571 Tel: +82-2785-6504 AVX Northeast, MA AVX Czech Republic Tel: 617-479-0345 Tel: +420-57-57-57-521 AVX/Kyocera HK Ltd., Taiwan KED Hong Kong Ltd. Shenzen Tel: +86-755-3398-9600 KED Company Ltd. Shanghai Tel: +86-21-3255-1833 KED Hong Kong Ltd. Beijing Tel: +86-10-5869-4655 Tel: +886-2-2656-0258 AVX Southwest, CA AVX/ELCO UK Tel: 949-859-9509 Tel: +44-1638-675000 AVX/Kyocera (M) Sdn Bhd, Malaysia AVX Canada ELCO Europe GmbH Tel: +60-4228-1190 Tel: 905-238-3151 Tel: +49-2741-299-0 AVX South America AVX S.A., Spain AVX/Kyocera International Trading Co. Ltd., Shanghai Tel: +55-11-4688-1960 Tel: +34-91-63-97-197 Tel: +86-21-3255 1933 AVX Benelux AVX/Kyocera Asia Ltd., Shenzen Tel: +65-6509-0328 Tel: +86-755-3336-0615 Kyocera Corporation Japan AVX/Kyocera International Trading Co. Ltd., Beijing Tel: +81-75-604-3449 Tel: +31-187-489-337 KED Taiwan Ltd. Tel: +886-2-2950-0268 KED Korea Yuhan Hoesa, South Korea Tel: +82-2-783-3604/6126 KED (S) Pte Ltd. Singapore Tel: +86-10-6588-3528 AVX/Kyocera India Liaison Office Tel: +91-80-6450-0715 Contact: A KYOCERA GROUP COMPANY http://www.avx.com S-BTB0M1213-C Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: AVX: 069159702501000 609159330209000 069159702601000 609159340209000 069159702701000