AZ6962
10 AMP SUBMINIATURE POWER RELAY
FEATURES • • • • • • • • • High sensitivity, 120 mW pickup Dielectric strength 5000 Vrms Isolation spacing greater than 10 mm 10kV surge voltage Proof tracking index (PTI/CTI) 250 10 Amp switching capability Epoxy sealed UL, CUR file E43203 VDE file 40010953
CONTACTS
Arrangement Ratings SPDT (1 Form C), DPDT (2 Form C) SPST (1 Form A) Resistive load: Max. switched power: 240 W or 2500 VA (2 Form C: 150 W or 1250 VA) Max. switched current: 10 A (2 Form C: 5 A) Max. switched voltage: 240 VDC* or 440 VAC
* Note: If switching voltage is greater than 30 VDC,
GENERAL DATA
Life Expectancy Mechanical Electrical Operate Time (typical) Release Time (typical) Minimum operations 3 x 107 1 x 105 at 8 A 250 VAC res. 7 ms at nominal coil voltage 3 ms at nominal coil voltage (with no coil suppression)
special precautions must be taken. Please contact the factory.
Rated Load UL, CUR
Dielectric Strength 5000 Vrms coil to contact (at sea level for 1 min.) 2500 Vrms between contact sets 1500 Vrms between open contacts Insulation Resistance Dropout Ambient Temperature Operating Storage Vibration Shock Enclosure Terminals 1000 megohms min. at 20°C, 500 VDC, 50% RH Greater than 10% of nominal coil voltage At nominal coil voltage -40°C (-40°F) to 85°C (185°F) -40°C (-40°F) to 105°C (221°F) Break Contact: 5 g at 10 …500 Hz Make Contact: 20 g at 10…500 Hz 10 g P.B.T. polyester, UL94 V-O Tinned copper alloy, P.C. 270°C (518°F) 5 seconds 80°C (176°F) 30 seconds 8 grams
10 A at 250 VAC resistive, 30k cycles (1 Form C) 10 A at 30 VDC resistive, 30k cycles (1 Form C) B300, R300 Pilot Duty (1 Form C) 1/2 HP at 240 VAC, 30k cycles (N.O.) 1/3 HP at 120 VAC, 30k cycles (N.O.) 5 A at 250 VAC resistive, 30k cycles (2 Form C) 8 A at 250 VAC resistive, 100k cycles (1 Form A, and 1 Form C) Silver tin oxide
VDE Material
COIL
Power At Pickup Voltage (typical) 120 mW (up to 24 VDC coil) (1 pole) 140 mW (48 VDC and 60 VDC coil) (1 pole) 176 mW (2 pole) 1.2 W at 20°C (68°F) ambient 20°C (36°F) at nominal coil voltage Max. 105°C (221°F)
Max. Solder Temp. Max. Solder Time Max. Solvent Temp. Max. Immersion Time Weight
Max. Continuous Dissipation Temperature Rise Temperature
NOTES
1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice.
9/27/06W
AZ6962
RELAY ORDERING DATA
COIL SPECIFICATIONS - 1A & 1C
Nominal Coil VDC 5 6 9 12 15 18 24 48 60 Must Operate VDC 3.5 4.2 6.3 8.4 10.5 12.6 16.8 33.6 42.0 Max. Continuous VDC 11.6 14.0 20.8 27.2 31.0 39.4 53.1 98.0 122.4 Coil Resistance Ohm 113 ± 10% 164 ± 10% 360 ± 10% 620 ± 10% 800 ± 10% 1,295 ± 10% 2,350 ± 10% 8,000 ± 15% 12,500 ± 15%
ORDER NUMBER*
1 Form A (SPST-NO) AZ6962–1AE–5DE AZ6962–1AE–6DE AZ6962–1AE–9DE AZ6962–1AE–12DE AZ6962–1AE–15DE AZ6962–1AE–18DE AZ6962–1AE–24DE AZ6962–1AE–48DE AZ6962–1AE–60DE 1 Form C (SPDT) AZ6962–1CE–5DE AZ6962–1CE–6DE AZ6962–1CE–9DE AZ6962–1CE–12DE AZ6962–1CE–15DE AZ6962–1CE–18DE AZ6962–1CE–24DE AZ6962–1CE–48DE AZ6962–1CE–60DE
COIL SPECIFICATIONS - 2C
Nominal Coil VDC 5 6 9 12 15 18 24 48 60 Must Operate VDC 3.5 4.2 6.3 8.4 10.5 12.6 16.8 33.6 42.0 Max. Continuous VDC 10.0 12.0 18.0 24.0 30.0 36.0 48.0 96.0 120.0 Coil Resistance Ohm 70 ± 10% 100 ± 10% 225 ± 10% 400 ± 10% 625 ± 10% 900 ± 10% 1600 ± 10% 6,400 ± 15% 10,000 ± 15%
ORDER NUMBER*
2 Form A (DPST-NO) AZ6962–2AE–5DE AZ6962–2AE–6DE AZ6962–2AE–9DE AZ6962–2AE–12DE AZ6962–2AE–15DE AZ6962–2AE–18DE AZ6962–2AE–24DE AZ6962–2AE–48DE AZ6962–2AE–60DE 2 Form C (DPDT) AZ6962–2CE–5DE AZ6962–2CE–6DE AZ6962–2CE–9DE AZ6962–2CE–12DE AZ6962–2CE–15DE AZ6962–2CE–18DE AZ6962–2CE–24DE AZ6962–2CE–48DE AZ6962–2CE–60DE
* Add suffix “A” for gold plated contacts.
9/27/06W
AZ6962
MECHANICAL DATA
FORM C VERSION FORM C VERSION
1.122 [28.5] .398 [10.1]
FORM A VERSION FORM A VERSION
1.122 [28.5] .398 [10.1]
Coil Temperature Rise
160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0
.492 [12.5]
.492 [12.5]
.012 [0.3]
.142 [3.6]
.012 [0.3]
.142 [3.6]
Coil Temperature Rise °C
10A 0A
60% 80% 100% 120% 140% 160% 180% 200% 220%
2 x ø .020 [ø 0.5]
3 x .016 [0.4] 3 x .031 [0.8]
2 x ø .020 [ø 0.5]
2 x .016 [0.4] 2 x .031 [0.8]
* *
* * Not used on 1 Form C relay
Percent of Nominal Coil Voltage at 20°C
C BOARD LAYOUT PC BOARD LAYOUT
5 x ø .051 [ø 1.3] .870 [22.1] .062 [1.57]
CIRCUIT DIAGRAM CIRCUIT DIAGRAM
1 .050 [1.3]
4
.298 [7.56]
1 FORM C
1 FORM C
Maximum Switching Capacity
.126 [3.2] .126 [3.2] 2 1 4 x ø .051 [ø 1.3] .744 [18.9] .116 [2.95] 3 3 5
(1 Form A, and 1 Form C)
10.0
9.0 8.0 7.0 6.0 5.0 4.0
1 FORM A
DC Resistive Load
.298 [7.56]
1 FORM A
.198 [5.04]
.050 [1.3]
2
4
3.0 2.0
1
8
7
6
CURRENT
AC Resistive Load
1.0
.9 .8 .7 .6 .5
8 x ø .051 [ø 1.3]
.744 [18.9]
.062 [1.57] 2 .050 [1.3]
2 FORM C
3 4 5
.4
.298 [7.56]
2 FORM C
VIEWED TOWARD TERMINALS
.3 .2
VIEWED TOWARD TERMINALS
VOLTAGE
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
9/27/06W
1000
10
100
200
300
400 500 600 700 800 900
50 60 70 80 90
20
30
40
.126 [3.2]
.126 [3.2]
.1
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