AZ986
40 AMP 280-ISO AUTOMOTIVE RELAY
FEATURES • • • • • • • • 40 Amp contact rating Coils to 24VDC High operating temperature (125°C) SPST (1 Form A), SPDT (1 Form C) Available with shrouded weatherproof cover Coil suppression available ISO/TS 16949, ISO9001, ISO 14000 Tested in accordance with SAE J2544 GENERAL DATA
SPST (1 Form A) SPDT (1 Form C) Resistive load: Max. switched power: 560 W (SPST) 560 W (N.O.) 420 W (N.C.) Max. switched current: 40 A (SPST) 40 A (N.O.) 30 A (N.C.) Max. switched voltage: 100 VDC
*Note: If switching voltage is greater than 30 VDC, special precautions must be taken. Please contact the factory.
CONTACTS
Arrangement Ratings
Life Expectancy Mechanical Electrical Operate Time (max.) Release Time (max.)
Minimum operations 1 x 107 1 x 105 at 40 A 14 VDC Res. 7 ms at nominal coil voltage 4 ms at nominal coil voltage
Dielectric Strength 500 Vrms coil to contact (at sea level for 1 min.) 500 Vrms contact to contact Insulation Resistance Dropout Ambient Temperature Operating Storage Vibration 600 megohms min. at 500 VDC, 20°C 50% RH Greater than 10% of nominal coil voltage -55°C (-67°F) to 125°C (257°F) -55°C (-67°F) to 155°C (311°F) 1.27mm DA 10-40 Hz 5 g 40-70 Hz 0.5mm DA 70-100 Hz 10 g 100-500 Hz 200 m/s2 P.B.T. polyester Tinned copper alloy 0.110 Quick Connect
Note: Allow suitable slack on leads when wiring, and do not subject the terminals to excessive force.
Material Resistance
Silver tin oxide < 100 milliohms initially (6 V, 1 A voltage drop method)
COIL
Power At Pickup Voltage (typical) Max. Continuous Dissipation Temperature Rise Temperature 0.58 W 3.7 W at 20°C (68°F) 52°C (94°F) at nominal coil voltage Max. 180°C (356°F) Weight Shock Enclosure Terminals
22 grams (37 grams shrouded version)
NOTES
1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice.
1/17/07W
AZ986
RELAY ORDERING DATA
COIL SPECIFICATIONS
Nominal Coil VDC 6 12 24 Must Operate VDC 3.6 7.2 14.4 Max. Continuous VDC 10 20.2 39.3 Coil Resistance ± 10% 27 109 436
RELAY ORDERING DATA
AZ986-1C-12DC2R1
Blank - Standard no diode, no resistor R1 - 180 Ohm, ½ w resistor in parallel with 6 V coil 680 Ohm, ½ w resistor in parallel with 12 V coil 2700 Ohm ½ w resistor in parallel with 24 V coil R2 - 220 Ohm, ½ w resistor in parallel with 6 V coil 820 Ohm, ½ w resistor in parallel with 12 V coil 3200 Ohm ½ w resistor in parallel with 24 V coil D1 - 1A7 diode in parallel with coil, anode on #86 terminal D2 - 1A7 diode in parallel with coil, cathode on #86 terminal D3 - 1A4 diode in parallel with coil, anode on #86 terminal D4 - 1A4 diode in parallel with coil, cathode on #86 terminal C1 - Plastic dust cover unsealed C2 - Plastic dust cover sealed C3 - Plastic dust cover, shrouded, steel mounting bracket, unsealed C4 - Plastic dust cover, shrouded, steel mounting bracket, sealed 24D - 24 volt coil 12D - 12 volt coil 6D - 6 volt coil 1A - SPNO Single pole normally open 1C - SPDT Single pole double throw Basic series designation - AZ986
1/17/07W
AZ986
MECHANICAL DATA
Outline Dimensions Versions C1 & C2
1.122 MAX [28.5] .654 [16.6]
Outline Dimensions Versions C3 & C4
Wiring Diagram
1.004 MAX [25.5] .433±.020 [11.0±0.5]
Ø.262 [6.65] .354 [9.0]
87
.858 [21.8]
85
86
.319±.008 [8.1±0.2] .638±.008 [16.2±0.2] 1.122 MAX [28.5] .776 [19.7] .110 [2.8] 1.398 [35.5] .638 [16.2] .319 [8.1] .307±.008 [7.8±0.2] .638±.008 [16.2±0.2] .319±.008 [8.1±0.2] .307 [7.8] .110 [2.8] 1.780 [45.2] .563 [14.3] .031 [0.8] 1.398 [35.5]
30
1 Form A
5x.110 [2.8]
87
87A
85
5x.031 [0.8]
86
30
+.008
5X.031 -.004 [0.8 ] +0.2
-0.1
.307 [7.8] 5X.110±.008 [2.8±0.2] BOTTOM VIEW
.504 [12.8] BOTTOM VIEW
1 Form C
VIEWED TOWARD TERMINALS
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
1/17/07W
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