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CP3020-9R

CP3020-9R

  • 厂商:

    POWER-ONE

  • 封装:

    模块

  • 描述:

    DC/DC CONVERT 5.1V DUAL 12V

  • 数据手册
  • 价格&库存
CP3020-9R 数据手册
P Series Data Sheet 90 – 194 Watt DC-DC Converters Features • RoHS lead-free-solder and lead-solder-exempted products available • Wide input voltage ranges up to 150 VDC • 1, 2, 3 or 4 isolated outputs up to 96 V • Class I equipment • Very high efficiency up to 90% • Extremely low inrush current, hot- swappable • Excellent surge and transient protection • Many output configurations available with flexible load distribution • Externally adjustable output voltage • Inhibit primary referenced • Redundant operation (n+1), sense lines, current sharing option • Extremly slim case (4 TE, 20 mm), fully enclosed • Hipot test voltage 2.1 kVDC (up to 2.8 kVDC) • All PCBs coated with protective lacquer 111 4.4" 3U 20 0.8" 4 TE • Telecom-compatible input voltage range of DP models according to ETS 300132-2 • CompactPCI-compatible output voltage (xP4720) 164 6.5" Safety-approved to IEC/EN 60950-1 and UL/CSA 60950-1 2 nd Ed. Description These extremely compact DC-DC converters incorporate all necessary input and output filters, signaling and protection features, which are required in the majority of applications. The converters provide important advantages, such as flexible output power through primary-side current limitation, extremely high efficiency, excellent reliability, very low ripple and RFI noise levels, full input-to-output isolation, negligible inrush current, soft start, overtemperature protection and input over- and undervoltage lockout. The converters are particularly suitable for rugged environments, such as railway applications. They have been de- Table of Contents signed in accordance with the European railway standards EN 50155 and EN 50121-3-2. All printed circuit boards are coated with a protective lacquer. The converter inputs are protected against surges and transients occurring on the source lines and cover a total input voltage range from 16 to 150 VDC with five different types. The outputs are continuously open- and short-circuit proof. Full system flexibility and n+1 redundant operating mode are possible due to series or parallel connection capabilities of the outputs under the specified conditions. When several converters (with 3.3 and 5.1 V outputs) are connected in parallel, the T option allows for a single-wire connection between the converters to ensure good current sharing. Page Page Model Selection .................................................................... 2 Functional Description ......................................................... 6 Electrical Input Data ............................................................. 7 Electrical Output Data .......................................................... 9 Auxiliary Functions ............................................................. 14 Electromagnetic Compatibility (EMC) ............................... 16 Immunity to Environmental Conditions ............................. 18 Mechanical Data ................................................................ 19 Safety and Installation Instructions ................................... 20 Description of Options ....................................................... 23 Accessories ....................................................................... 24 BCD20010-G Rev AF, 19-Dec-2013 MELCHER The Power Partners. Page 1 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters LEDs at the front panel and an isolated Out-OK signal (option) indicate the status of the converter. Voltage suppressor diodes and an independent second control loop protect the outputs against an internally generated overvoltage. The converters are designed using planar magnetics transformers and control circuits in hybrid technology. There are always two powertrains fitted to a converter, each consisting either of a regulated single output with synchronous rectifier or of a regulated main output with a tracking second output. The output power may be flexibly distributed among the main and the tracking output of each powertrain. Close magnetic coupling in the transformers and output conductors together with circuit symmetry ensure tight tracking of the auxiliary output. The switching frequency is fixed. As a modular power supply or as part of a distributed power supply system, the low-profile design significantly reduces the required volume without sacrificing high reliability. The converters are particularly suitable for 19" rack systems occupying 3U/4TE only, but they can also be chassismounted by means of four screws. Connector type is H15 (or H15S2 for some single-output models). The fully enclosed black-coated aluminium case acts as heat sink and RFI shield and protects the converter together with the coating of all components against environmental impacts. Model Selection Note: Only standard models are listed. Other voltage configurations are possible as well; please contact Power-One ! Table 1a: Model types BP, CP Output 1, 4 Vo nom [V] 2 3 4 5 6 7 8 9 Po max [W] Vo nom [V] Po nom [W] Input voltage range and efficiency Po max [W] η [%] 84 8 2 Vi min – Vi max4 16–36 V η [%] Vi min – Vi max4 84 8 2 Options 33.6–75 V 3.3 5.1 12 15 24 92 122 120 120 120 132 183 192 194 192 - - - 87 8 87.5 87.5 88 BP1101-9R BP1001-9R BP1301-9R BP1501-9R BP1601-9R 88 8 88.5 88.5 89 CP1101-9R CP1001-9R CP1301-9R CP1501-9R CP1601-9R -7 D, T 5, K 8 B0, B1, B3 G 3.3 5.1 5.1 12 15 24 46 60 60 60 60 60 66 91 91 96 96 96 5.1 5.1 12 12 15 24 60 60 60 60 60 60 91 91 96 96 96 96 86 87 87 87.5 87.5 88 BP2101-9R BP2001-9R BP2020-9R BP2320-9R BP2540-9R BP2660-9R 86 88 88 88.5 88.5 89 CP2101-9R CP2001-9R CP2020-9R CP2320-9R CP2540-9R CP2660-9R -7 D, T 6 B0, B1, B3 G 5.1 5.1 5.1 24 60 60 60 60 91 91 91 96 12, 123 15, 153 24, 243 5.1, 5.13 601 601 601 511 961 961 961 821 87 87.5 87.5 - BP3020-9R BP3040-9R BP3060-9R - 88 88.5 88.5 87 CP3020-9R CP3040-9R CP3060-9R CP3601-9R 30 601 601 601 50 961 961 961 12, 12, 15, 24, 123 123 153 243 601 601 601 601 961 961 961 961 85 87.5 87.5 88 BP4720-9R9 BP4320-9R BP4540-9R BP4660-9R 88.5 88.5 89 CP4720-9R9 CP4320-9R CP4540-9R CP4660-9R 5.1, 12, 15, 24, 1 Po nom [W] Output 2, 3 3.3 7 12 3 15 3 24 3 -7 D B0, B1, B3 G The power of both outputs shall in sum not exceed the total power for the specified ambient temperature. Min efficiency at Vi nom, Po nom, TA = 25 °C. Typical values are approx. 2% better. Isolated tracking output (±5% Vo nom, if each output is loaded with ≥ 5% of Po nom). Parallel or series configuration is possible. Short deviations below Vi min and beyond Vi max according to EN 50155 possible Only available for models with 5.1 or 3.3 V output. Option T is only available for outputs with 5.1 or 3.3 V. Opt. T excludes opt. R; refer to table 13, pin allocations Outputs 5.1 and 3.3 V have a common return. Nominal values: 5.1 V / 4 A, 3.3 V / 3 A. Max. values: 5.1 V / 6.5 A, 3.3 V / 5 A. H15 standard connector for xP1101 and xP1001 models; without option K, the η value for xP1101 is approx 2% better and for xP1001 approx 1% better than for models with option K. Compatible to CompactPCI ® specification; for detailed specification contact Power-One. NFND: Not for new designs BCD20010-G Rev AF, 19-Dec-2013 Preferred for new designs MELCHER The Power Partners. Page 2 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters Table 1b: Model types DP, EP Output 1, 4 Input voltage range and efficiency 2 Output 2, 3 Options Vo nom [V] Po nom [W] Po max [W] Vo nom [V] Po nom [W] Po max [W] η [%] Vi min – Vi max 40 – 100.8 V 9 η [%] Vi min – Vi max 66 – 150 V 3.3 5.1 12 15 24 92 122 120 120 120 132 183 192 194 192 - - - 84 8 88 8 88 88 88.5 DP1101-9R DP1001-9R DP1301-9R DP1501-9R DP1601-9R 84 8 87.5 8 87.5 87 87.5 EP1101-9R EP1001-9R EP1301-9R EP1501-9R EP1601-9R -7 D, T 5, K 8 B0, B1, B3 G 3.3 5.1 5.1 12 15 24 46 60 60 60 60 60 66 91 91 96 96 96 5.1 5.1 12 12 15 24 60 60 60 60 60 60 91 91 96 96 96 96 86 88 88 88 88 88.5 DP2101-9R DP2001-9R DP2020-9R DP2320-9R DP2540-9R DP2660-9R 86 87.5 87.5 87.5 87 87.5 EP2101-9R EP2001-9R EP2020-9R EP2320-9R EP2540-9R EP2660-9R -7 D, T 6 B0, B1, B3 G 5.1 5.1 5.1 60 60 60 91 91 91 12, 123 15, 153 24, 243 601 601 601 961 961 961 87.5 88 88 DP3020-9R DP3040-9R DP3060-9R 87.5 88 88 EP3020-9R EP3040-9R EP3060-9R 5.1, 3.37 12, 123 15, 153 24, 243 30 601 601 601 50 961 961 961 12, 12, 15, 24, 123 123 153 243 601 601 601 601 961 961 961 961 85 88 87.5 88.5 DP4720-9R9 DP4320-9R DP4540-9R DP4660-9R 87.5 87 87.5 EP4720-9R9 EP4320-9R EP4540-9R EP4660-9R 2 4 2 4 -7 D B0, B1, B3 G Table 1c: Model types GP Output 1, 4 2 3 4 5 6 7 8 9 Options Vo nom [V] Po nom [W] Po max [W] Vo nom [V] Po nom [W] Po max [W] η2 [%] Vi min – Vi max4 21.6 – 50.4 V 3.3 5.1 12 15 24 92 122 120 120 120 132 183 192 194 192 - - - 84 8 88 8 88 88.5 88 GP1101-9R GP1001-9R GP1301-9R GP1501-9R GP1601-9R -7 D, T 5, K 8 B0, B1, B3 G 3.3 5.1 5.1 12 15 24 46 60 60 60 60 60 66 91 91 96 96 96 5.1 5.1 12 12 15 24 60 60 60 60 60 60 91 91 91 96 96 96 86 88 87.5 88 88.5 88 GP2101-9R GP2001-9R GP2020-9R GP2320-9R GP2540-9R GP2660-9R -7 D, T 6 B0, B1, B3 G 5.1 5.1 5.1 60 60 60 91 91 91 12, 123 15, 153 24, 243 601 601 601 961 961 961 87.5 88.5 88.5 GP3020-9R GP3040-9R GP3060-9R 30 601 601 601 50 961 961 961 12, 12, 15, 24, 123 123 153 243 601 601 601 601 961 961 961 961 88 88.5 88 GP4720-9R9 GP4320-9R GP4540-9R GP4660-9R 5.1, 12, 15, 24, 1 Input voltage range and efficiency 2 Output 2, 3 3.37 123 153 243 -7 D B0, B1, B3 G The power of both outputs may in sum not exceed the total power for the specified ambient temperature. Min efficiency at Vi nom, Po nom, TA = 25 °C. Typical values are approx. 2% better. Isolated tracking output (±5% Vo nom, if each output is loaded with ≥ 5% of Po nom). Parallel or series configuration possible Short deviations below Vi min and beyond Vi max according to EN 50155 possible Only available for models with 5.1 or 3.3 V output Option T is only available for outputs with 5.1 or 3.3 V. Opt. T excludes opt. R; refer to table 13, pin allocations Outputs 5.1 and 3.3 V have a common return. Nominal values: 5.1 V / 4 A, 3.3 V / 3 A. Max. values: 5.1 V / 6.5 A, 3.3 V / 5 A. H15 standard connector for xP1101 and xP1001 models; without option K, the η value for xP1101 is approx 2% better and for xP1001 approx 1% better than for models with option K. Compatible to CompactPCI ® specification; for detailed specification contact Power-One. NFND: Not for new designs BCD20010-G Rev AF, 19-Dec-2013 Preferred for new designs MELCHER The Power Partners. Page 3 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters Part Number Description C P 2 5 40 -9 D T B1 G Input voltage Vi nom: 24 VDC ................................................................ B 48 VDC ................................................................ C 72 VDC ................................................................ D 110 VDC .............................................................. E 36 VDC ............................................................... G Series .................................................................................... P Number of outputs: Single output (160 mm case) 4 ....................................... Double output (160 mm case) 4 ..................................... Triple output (160 mm case) 4 ......................................... Quadruple output (160 mm case) 4 ............................. 1 2 3 4 Nominal voltage output 1 /output 4, Vo1/4 nom: 3.3 V ..................................................................... 1 5.1 V ..................................................................... 0 12 V ...................................................................... 3 15 V ...................................................................... 5 24 V ...................................................................... 6 other voltages1 ...................................................................... 7, 8 Other specifications and additional features1 ............ 01, ...99 Nominal voltage output 2 /output 3, Vo2/3 nom: 5.1 V ................................................................... 01 3.3 V ................................................................... 10 12 V .................................................................... 20 15 V .................................................................... 40 24 V .................................................................... 60 other voltages and features1 ............................. 80, ... 99 Operational ambient temperature range TA: –40 to 71 °C ........................................................ -9 –25 to 71 °C (option, NFND) .............................. -7 other1 ............................................................. 0, -6 Output voltage adjust (auxiliary function) .............................. R Options: 1 2 3 4 5 Out OK output ...................................................... D Current sharing .................................................. T 2 H15 standard connector .................................... K 3 Heatsink 20 or 30 mm ......................... B0, B1, B3 RoHS compliant for all 6 substances .............. G 5 Customer-specific models. Only available for 3.3 V and 5 V outputs. Option T excludes option R, except for single-output models; refer to table 1. For single-output models with 3.3 V or 5 V output Models with 220 mm case length. Just add 5000 to the standard model number. G is always placed at the end of the part number; preferred for new designs. Note: The sequence of options must follow the order above. Example: CP2540-9DTB1G: DC-DC converter, input voltage 33.6 to 75 V, 2 regulated outputs each providing 15 V, equipped with option T for output 1, heatsink, ambient temperature of –40 to 71 °C, RoHS. Note: All models exhibit the following auxiliary functions, which are not shown in the type designation: input and output filters, primary referenced inhibit, sense lines (single-, double- and triple-output models only) and LED indicators. BCD20010-G Rev AF, 19-Dec-2013 Product Marking Basic type designation, safety approval and recognition marks, CE mark, warnings, pin allocation, Power-One patents, company logo, specific type designation, input voltage range, nominal output voltages and output currents, degree of protection, batch no., serial no. and data code including production site, modification status and date of production. Identification of LEDs. MELCHER The Power Partners. Page 4 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters Output Configuration The P Series allows high flexibility in output configuration to cover almost every individual requirement, by simply wiring outputs in parallel, in series, or in independent configuration, as shown in the following diagrams. connect converters in parallel without measures to provide reasonable current sharing. Choose suitable single-output models, if available. Note: Unused tracking outputs should be connected parallel to the respective regulated outputs. Parallel or serial operation of several converters with equal output voltage is possible, however it is not advantageous to 01010-P Triple-output model Vo1+ 4 S1+ 12 S1– 14 01006-P Single-output model R 16 Vo+ 4 Vo+ 6 S+ 12 28 i OK+ 22 30 Vi+ OK– 24 32 Vi– S– 14 Vo– 8 Vo– 10 28 i 30 Vi+ Vo1– 8 32 Vi– Vo2+ 6 Vo2– 10 Vo3+ 18 Vo3– 20 Load S2+ 18 Quadrupleoutput Vo1+ model Vo1– 4 8 Load 1 Vo4– 14 Load 4 12 28 i 28 i 30 Vi+ 32 Vi– S2– 20 Vo2– 10 S1+ S1– 30 Vi+ Vo4+ 32 Vi– Vo2+ 6 Vo2– 10 Vo3+ 18 Vo3– 20 Load Vo1+ 4 12 Load 2 Load 3 14 Vo1– 8 Fig. 2 Series output configuration of a double-output model. The second output is fully regulated. Fig. 5 Common ground configuration of output 1 with 4 and independent configuration of output 2 and 3 01012-P Quadruple- Vo3+ output Vo3– model 01013b-P Double-output model Vo1+ 4 S1+ 12 S1– 14 28 i Load 3 01011-P 01007-P 6 Load 2 Fig. 4 Independent triple-output configuration. Output 3 is tracking Fig. 1 Standard configuration (single-output model) Double-output model Vo2+ Load 1 20 Vo2+ 6 Vo2– 10 30 Vi+ Vo4+ 12 32 Vi– 28 i Load 1 18 Load 30 Vi+ Vo1– 8 Vo4– 14 32 Vi– Vo2+ 6 Vo1+ 4 S2+ 18 R1 16 S2– 20 Vo1– 8 Vo2– 10 Load 2 Fig. 3 Independent double-output configuration. Both outputs are fully regulated BCD20010-G Rev AF, 19-Dec-2013 R2 R1 Fig. 6 Series configuration of all outputs (Vo = 96 V for xP4660). The R1-input influences only outputs 1 and 4. For the values of R1 and R2 see Output Voltage Adjust. MELCHER The Power Partners. Page 5 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters Functional Description The power supplies are equipped with two independent flight-forward converters, switching 180° phase-shifted to minimize the ripple current at the input. They use primary and secondary control circuits in hybrid technology. The two converters, called "powertrains" (PT), each generate either a single output with synchronous rectifier or two isolated outputs, one fully regulated and the other one tracking (semiregulated), thus providing up to four output voltages. In some models, both outputs of a powertrain are internally connected in parallel . The highly efficient input filter together with very low input capacitance results in very low and short inrush current. After transformer isolation and rectification the output filter reduces ripple and noise to a minimum without affecting the dynamic response. Outputs 3 and 4, if available, are tracking (semiregulated) and rely upon the close magnetic coupling of the transformer and the output inductor together with the circuit symmetry for their voltage regulation. A current limitation circuit is located on the primary side of each powertrain, limiting the total output current of that powertrain in overload conditions. This allows flexible power operation of the outputs from each powertrain. All outputs can either be connected in series or in parallel; see Electrical Output Data. An auxiliary converter provides the bias voltages for the primary and secondary referenced control logic and the option circuits. An oscillator generates a clock pulse of 307 ±1% kHz, which is fed to the control logic of each powertrain. The pulsewidth modulation and the magnetic feedback are provided by special ASICs. The converter is only enabled, if the input voltage is within the operating voltage range. Double-output powertrains are equipped with an independent monitor sensing the output voltage of the tracking output. It influences the contol logic in order to reduce via the pulse width the voltages of both outputs. In addition, the tracking ouputs are protected by a suppressor diode. Outputs of single-output powertrains are also protected by a suppressor diode. The temperature of the heat sink is monitored and causes the converter to disable the outputs, until the temperature drops; then the converter automatically resumes. 03107d Output filter PT1 Vo1 Vo4 CY Vi Input filter (with varistor) Output filter PT2 CY 2 x in double-output power trains Vo2 Vo3 CY PT1 Auxiliary converter PT2 PT2 Clock generator PT1 PWM controller, duty cycle limiter, non linear FF, ON/OFF control of sync. rectifier Error amplifier, Vo monitor R Primary options Secondary options D, i, T Fig. 7 Block diagram. Powertrains PT1 and PT2 have isolated outputs. Pin allocation see table 12 BCD20010-G Rev AF, 19-Dec-2013 MELCHER The Power Partners. Page 6 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters Electrical Input Data General Conditions: – TA = 25°C, unless TC is specified – Sense lines connected directly at the connector, inhibit (28) connected to Vi– (32) – R input open Table 2a: Input data Input BP Characteristics Vi Operating input voltage Conditions min Io = 0 – Io max TC min – TC max 16 V i nom Nominal input voltage V i 100ms for ≤100 ms without lockout 14.4 V i abs for ≤ 3 s without damage 0 Ii Typical input current 1 Vi nom, I o nom Pi 0 1 No-load input power power 1 4 P i inh Idle input Ci Input capacitance I inr p Peak inrush current t inr rise Rise time inrush tr Rise time inhibit 3 tf Fall time inhibit 3 td on Start-up time 3 typ GP max min 36 21.6 40 20 50 0 24 4 Io = 0 1 Vi max, Io max Io max – Vi nom 0 → Vi min, Io max min 50.4 33.6 52 28.8 63 0 6.5 4 1.5 1 typ Unit max 75 V 48 3.7 220 2 max 36 5.6 Vi min – Vi max typ CP 81 100 2.8 6.5 5 1.5 1 220 A 10 W 1.5 107 µF 61 64 66 A 50 32 30 µs 5 5 5 ms 5 5 5 110 150 300 Table 2b: Input data DP 2 Input Conditions min Vi Operating input voltage Io = 0 – Io max TC min – TC max 40 2 V i nom Nominal input voltage V i 100ms for ≤ 100 ms without lockout 36 115 55 176 V i abs for ≤ 3 s without damage 0 125 0 200 5 11 5 12 1 1.7 1.1 1.7 Ii Typical input current Pi 0 No-load input power 1 P i inh Idle input power 1 4 Ci Input Capacitance Iinr p Peak inrush current t inr rise Rise time inrush tr Rise time inhibit 3 tf Fall time inhibit 3 td on Start-up time 3 1 2 3 4 2 max min 100.8 66 72 Vi nom, Io nom Vi min – Vi max Io = 0 Vi max, Io max Io max, Vi nom 0 → Vi min, Io max typ Unit Characteristics 1 typ EP max 150 V 110 1.9 1.2 A W 15 15 µF 57 65 A 20 20 µs 5 5 ms 5 6 200 200 Typical values depending on model According to ETS 300132-2 See fig. 18 Converter inhibited BCD20010-G Rev AF, 19-Dec-2013 MELCHER The Power Partners. Page 7 of 25 P Series Data Sheet 90 – 194 Watt DC-DC Converters Input Fuse and Reverse Polarity A fuse mounted inside the converter protects against further damage in case of a failure. The fuse is not user-accessible. Reverse polarity at the input will cause the fuse to blow. Table 3: Fuse specification Model Fuse type Rating Reference BP very fast blow 2 × 10 A, 125 V Littelfuse Pico 251 GP very fast blow 2 × 10 A, 125 V Littelfuse Pico 251 CP very fast blow 10 A, 125 V Littelfuse Pico 251 DP very fast blow 7 A, 125 V Littelfuse Pico 251 EP very fast blow 5 A, 250 V Littelfuse Pico 263 Rext. The whole system is not linear at all and eludes a simple calculation. One basic condition is given by the formula: Vin² Rext Vo nom ; approximate values (Vi nom, Io nom, series E 96 resistors); R1 not fitted Vo nom = 3.3 V Vo nom = 5.1 V Vo (V) Ω] R 1 [kΩ Vo (V) R 1 [kΩ Ω] 3.4 3.5 3.6 47.5 24.3 16.3 5.2 5.3 5.4 5.5 5.6 226.0 115.0 78.7 59.0 48.7 1 Vo nom = 12 V Vo [V] 1 12.2 12.4 12.6 12.8 13.0 13.2 Vo nom = 15 V R 1 [kΩ Ω] 24.4 24.8 25.2 25.6 26.0 26.4 1100 499 332 255 205 174 Vo [V] 1 15.3 15.5 15.7 16.0 16.2 16.5 30.6 31.0 31.4 32.0 32.4 33.0 Vo nom = 24 V R 1 [kΩ Ω] 1130 665 475 332 280 232 Vo [V] 1 24.5 25.0 25.5 26.0 26.4 Ω] R 1 [kΩ 49.0 50.0 51.0 52.0 52.8 1820 909 604 464 392 First column: single-output powertrains or double-output powertrains with separated/paralleled outputs, second column: outputs in series connection. Sense Lines Important: Sense lines should always be connected. Incorrectly connected sense lines may damage the converter. If sense pins are left open-circuit, the output voltages are not accurate. This feature enables compensation of voltage drop across the connector contacts and the load lines including ORing diodes in true redundant systems. Applying generously dimensioned cross-section load leads avoids troublesome voltage drop. To minimize noise pick-up, wire sense lines parallel or twisted to the respective output line. To be sure, connect the sense lines directly at the female connector. The voltage difference between any sense line and its respective power output pin (as measured on the connector) should not exceed the following values at nominal output voltage. Table 8: Voltage compensation allowed using sense lines Output type Total drop Negative line drop 3.3, 5.1 V output
CP3020-9R 价格&库存

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