HZZ00101-G

Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 ® Description All 19" cassette type converters are equipped with either H11-, H15 -, H15S4, or H15S2 male connectors. Mating female connectors are available as accessories according to the following tables. The four H-type connector versions are specially designed for power supply applications, capable of handling high operating currents. The connectors have an integrated code key system allowing many coding possibilities. Converters with high output current normally use two contacts in parallel to keep the voltage drop across the connector as low as possible. In case of very high currents, the connectors are fitted with round high current contacts. H11 Connectors This connector has eleven contacts in one vertical column marked 2 to 32. Mating and mounting conditions are according to DIN 41612. The connector contacts are hard-silver plated and correspond to quality class 1, allowing for 500 mating cycles. Note: H11 connectors (male version) are used in the converter series (case size): H (H02), M (M02), and PSL (L04). Table 1: H11 Connector Survey Female connector type Reference Description of terminals Fig. Integrated coding STV-H11-F/CO HZZ00101 Faston terminals 6.3 × 0.8 mm 2 yes STV-H11-FG/CO STV-H11-FS/CO-G 3 HZZ00196 Faston terminals 6.3 × 0.8 mm, gold-plated contacts 2 yes HZZ00104 Faston terminals 6.3 × 0.8 mm, solderable (short moulding) 3 yes mm2 (AWG 13), torque ≤ 26.6 Ncm STV-H11-FSR/CO-G HZZ00102 Screw terminals, 90°, 2.5 4 yes STV-H11-FB/CO-G 1 HZZ00103 Solder pin 5.2 mm, ∅ 1.6 mm 5 yes STV-H11-FBG/CO 1, 2 HZZ00199 Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts 5 yes STV-H11-FBER/CO 2 HZZ00113 Solder pin 4.3 mm, ∅ 1.0 mm 5 yes STV-H11-FP/CO 2 HZZ00111 Press fit 6.5 mm, ∅ 1.0 mm 5 yes 1 2 3 See also matching Flexi-PCB (HZZ01208) for PCB-mounting of converters, fig. 6. Ask Power-One for availability Obsolete; use STV-H11-F/CO Mechanical Dimensions (in mm) 95 90 10 x 7.62 = 76.2 7.62 Table of Contents 8.5 12042 10.7 Fig. 1 H11 front view, relating to figures 2 to 5 84.8 Page Page Description ............................................................................. 1 H11 Connectors ..................................................................... 1 H15 Connectors ..................................................................... 3 H15S4, H15S2 Connectors ................................................... 5 Technical Data ....................................................................... 7 Code Key System .................................................................. 7 Connector Retention Brackets CRB ...................................... 8 Connector Retention Clips V ................................................. 8 Extraction Tool for High Current Contacts .............................. 8 Cable Hood ............................................................................ 9 Cable Hood Retention Brackets CHRB ................................. 9 BCD20022 Rev. AB, 9-Apr-09 Page 1 of 9 www.power-one.com Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 Coding wedge 11.5 6.5 I H G F 12038a 6.3 x 0.8 31.3 K 2 5 8 11 14 17 20 23 2.9±0.3 4 26 European Projection 5.5 7.4 ® Fig. 2 STV-H11-F/CO, Faston terminals 6.3 × 0.8 mm H G F 32 2 2.9±0.3 7.3 I 25.8 K 6.3 x 0.8 11.5 12043a Fig. 3 STV-H11-FS/CO, Faston terminals 6.3 × 0.8 mm, solderable (short moulding) 11.5 12044 8 11 14 17 G 20 23 F 26 29 32 2.9 ±0.3 5 H 19.8 2 I 10.9 K 12045 X 11.5 2.9±0.3 Fig. 4 STV-H11-FSR/CO, screw terminals, max. 2.6 mm 2 (AWG 13) max torque 26.6 Ncm 8 11 14 17 20 23 26 29 5.08 32 10 x 7.62 = 76.2 Y 5.08 5 0.3 2 2.8±0.1 5.63 90±0.1 Fig. 5 STV-H11-FB/CO-G, solder pins X = 5.2 Y = Ø 1.6 STV-H11-FBG/CO, solder pins X = 5.2 Y = Ø 1.6 STV-H11-FBER/CO, solder pins X = 4.3 Y = Ø 1.0 STV-H11-FP/CO, press insert pins Y = Ø 1.0 X = 6.5 Footprint for PCB-layout BCD20022 Rev. AB, 9-Apr-09 Page 2 of 9 www.power-one.com Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 ® the H11 Flexi PCB together with the female connector STVH11-FB/CO-G [HZZ00103]. Flexible H11 PCB If casette style converters with male H11 connectors are mounted on a PCB board, the connection may be made using Item number: H11FLEXI-PCB [HZZ01208]. 24,5 7.62 3.81 Fig. 6 Flexible H11 PCB 21.3 5.08 12034 83.82 H15 Connectors quality class 1, allowing for 500 mating cycles. This connector has 15 contacts in two vertical columns, marked with 4 to 32 and is designed to meet DIN 41612. The connector contacts are hard-silver plated and correspond to Note: This connector type (male version) is used in the following converter series (case size): Q, P, LPC, PSK, PSS, K, S, T. Table 2: H15 Connector Survey Female connector type Reference Description of terminals STV-H15-FSR-G HZZ00107 Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm STV-H15-F/CO-G HZZ00106 Faston terminals 6.3 × 0.8 mm Fig. Integrated coding 8 no (8) yes STV-H15-FB/CO HZZ00112 Solder pin 4.0 mm, ∅ 1.6 mm 9 yes STV-H15-FBG/CO 1 HZZ00197 Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts 9 yes STV-H15-FP/CO 1 HZZ00117 Press fit 4.5 mm, ∅ 1.0 mm (double-pin version) (9) yes STV-H15-FWS/CO HZZ00114 Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts 10 yes 1 Ask Power-One for availability Mechanical Dimensions (in mm) 95 European Projection 90 14.8 12.4 12046 Fig. 7 H15 front view, relating to the next figures BCD20022 Rev. AB, 9-Apr-09 Page 3 of 9 www.power-one.com Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 ® 84.9 European Projection 3.3 8.0 30±1 10.1 12039 4 32 84 14.8 Fig. 8 STV-H15-FSR, Screw terminals, no coding, max torque 26.6 Ncm STV-H15-F/CO-G, Faston terminals 6.3 × 0.8 mm (identical dimensions, but not shown). The orientation of the faston terminals can be horizontal or vertical, depending on supplier. 3 10.1 12047 32 5.08 10.16 0.3 1.6 3.5 4 2.8 14 × 5.08 = 71.12 8.17 90 Footprint for PCB-layout Fig. 9 STV-H15-FB/CO, solder pins 3 3 14.9 12053a 7.62 14 x 5.08 88.9 4 2.54 32 min. 10.1 3.5 6 Fig. 10 STV-H15-FWS/CO, solder pins for PCB mounting BCD20022 Rev. AB, 9-Apr-09 Page 4 of 9 www.power-one.com Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 ® with high vibration environment. Heat shrink sleeves might be necessary for further isolation purposes or to keep clearances and creepage distances at specified levels. H15S4, H15S2 Connectors These special connectors derive from the H15 connectors having standard contacts as the standard connectors, combined with 4 (H15S4) or 2 (H15S2, discontinued) highcurrent contacts (jacks) according to DIN 41626. These jacks are specially designed to handle currents up to 40 A. They correspond to quality class 2, allowing for 400 mating cycles. The contact material is high-quality Phosphor Bronze. An extraction tool allows removal of the high-current jacks for replacement (see fig. 15). Caution: The use of an adequate cable strain relief device (e.g. Cable Hood etc.) is essential, in order to protect the high-current contact jacks from damage. Do not screw, solder or manipulate these contacts, when the connector is plugged into the male connector! The use of highly flexible cables is strongly recommended. The high-current jacks are joined separately to the connectors. To install them, carefully follow the assembly instructions. It is extremely important to solder cables, screw cable terminals or heat shrink sleeves to high-current jacks first, before inserting them into the moulding. Paralleled converters should preferably be interconnected on current bars or at a star point. Note: H15S4 connectors (male version) are used in the following converter series (case size): K, PSK with line currents ≥20 A. Note: H15S2 connectors (male version) are used in the following converter series (case size): P1000, K4000 with line currents ≥20 A. H15S2 connectors are not for new designs and will be discontinued. Please consult the product data sheets for replacing models. Using screw versions, the two outer high-current jacks may be inserted at a 90° angle in order to prevent possible short circuits between the cable terminals, especially in applications Table 3: H15S2 and H15S4 connector survey Female connector type Reference Description of terminals STV-H15S2-FSF/CO 3 HZZ 00116 11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1 STV-H15S2-F/CO 3 HZZ 00115 11 faston terminals 6.3 × 0.8 mm, 2 solder STV-H15S4-FSF/CO HZZ 00110 7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1 HZZ 00105 7 faston terminals 6.3 × 0.8 mm, 4 solder STV-H15S4-F/CO STV-H15S4-FLS/CO 2 STV-H15S4-FSR/CO 2 1 2 3 jacks 1 jacks 1 Fig. Integrated coding 11 yes (11) yes 13 yes (13) yes HZZ 00109 7 screw terminals 90°, 2.5 jacks 1 14 yes HZZ 00108 7 screw terminals, 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 screw jacks 1 (14) yes mm2, torque ≤ 26.6 Ncm, 4 solder Spare jacks are available on request: screw version YVM002, solder version XMB045; see fig. 11. Obosolete. Use female connectors with faston terminals instead! H15S2 conectors are not for new designs and will be discontinued. Delivery content: H15S4 (S2) moulding, 4 (2) high current jacks and assembly instructions. Screw versions also include four M4 screws with washers and heat shrink sleeves. Fig. 11a Solder jack XMB045 Fig. 11b Screw jack YVM002 for screws M4. Mechanical Dimensions (in mm) 95 90 24 20 16 12 30 26 22 18 14 European Projection 12054a 8/10 14.8 28 12.4 32 4/6 13 30.3 10.1 84.9 BCD20022 Rev. AB, 9-Apr-09 Page 5 of 9 Fig. 12 STV-H15 S2-FSF/CO 11 faston terminals and two screw jacks. STV-H15 S2-F/CO 11 faston terminals and two solder jacks (solder jacks are shown in fig. 15). www.power-one.com Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 ® 95 European Projection 90 20 16 12 12048a 14.8 24 30/32 26/28 22 18 14 8/10 4/6 Fig. 13 H15 S4 front view, relating to figures below 12.4 84.9 8 30.3 10.1 3 12049 4 7.6 41.6 13 Fig. 14 STV-H15 S4-FSF/CO, 7 faston terminals and 4 screw jacks STV-H15 S4-F/CO 7 faston terminals and 4 solder jacks (solder jacks are shown in fig. 14.) 84.9 12.4 30.6 10.1 3 12040 Ø 3.5 40.5 14.8 Fig. 15 STV-H15 S4-FLS/CO, 7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks STV-H15 S4-FSR/CO, 7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks are shown in fig. 13) The connectors with 7 screw terminals shown in fig. 14 should not be used for new designs. Use connectors with 7 faston terminals instead as shown in fig. 13. BCD20022 Rev. AB, 9-Apr-09 Page 6 of 9 www.power-one.com Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 ® Technical Data of Connectors Table 4: Connector data H11 H15 Mechanical data Fastons Number of poles 11 15 H15S2/H15S4 High current 11/7 2/4 Mating cycles 500 500 Insertion/withdrawal forces max. 80 N 90 N 400 Clearances and creepage distances contact to ground ≥ 4.5 mm ≥ 4.5 mm ≥ 4.0 mm Clearances and creepage distances between contacts ≥ 8.0 mm ≥ 8.0 mm ≥ 4.0 mm Test voltage 3100 VAC 3100 VAC 3100 VAC 500 VAC 500 VAC 500 VAC 20 A 17 A 14 A 15 A 12 A 9A 15 A 12 A 9A 40 A 35 A 25 A ≤ 8 mΩ ≤ 8 mΩ ≤ 8 mΩ ≤1 mΩ ≥1000 MΩ ≥1000 MΩ ≥1000 MΩ – 55 to 125 °C – 55 to 125 °C – 55 to 105 °C 90 N 10 /1.6 N Electrical data Operation voltage Operation current per contact TA = 20 °C TA = 70 °C TA = 95 °C Contact resistance Insulation resistance at 100 VDC Miscellaneous data Operating temperature Contact surface Moulding material Flammability 6 μ Ag 6 μ Ag PBT Crastin/PC PBT Crastin/PC 6 μ Ag over 2 μ Ni 30% glass-filled PBT 0.8 μ Au over 2 μ Ni UL 94V-0/UL 94 V-1 UL 94 V-0/UL 94 V-1 UL 94 V-0 Approvals accessories to female connectors with the following item number: Code Key System An efficient coding system is of great importance in complex electronic systems. Since power supplies handle high currents and voltages, any false connection could be dangerous and quite costly. Description: Reference: Delivery content: 2 8 5 11 14 17 I K 20 26 23 H 32 29 G 12041a This integrated polarizing system allows effortless coding by the simple insertion of coding wedges [HZZ00202] into the female connector mouldings. The corresponding counterparts, i.e., the coding tabs of the male moulding just have to be broken off to match the right female part. Major advantages are high mechanical stability and easy handling. The H11 connectors have 10 and the H15 connectors 8 coding positions. The use of coding wedges results in many different coding possibilities. Coding wedges are available as Codierkeil (5X) HZZ00202 5 pcs. F Coding tab 4 6.5 Coding wedge K 2 Fig. 16 Integrated code key system for a H11 connector BCD20022 Rev. AB, 9-Apr-09 Bottom side: 5 I 8 A 11 H 14 B 17 G 20 C 23 F 26 D 29 32 E Fig. 17 Integrated code key system (H15 connector) Page 7 of 9 www.power-one.com ® Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 Extraction Tool for High Current Contacts High current plugs and jacks can be disassembled from the moulding by means of a special extraction tool (H15S2 and H15S4 connectors). Holding the extraction tool over the center of the connector's female contact the outer part of the extraction tool should be fed between the moulding and the outside of the female contact itself. This releases the spring clip fixing the contacts, in order to pull the contacts out of their moulding for replacement. If the operation is performed correctly, very little force is required. Extreme care should be taken since incorrect procedure and excessive force could damage the tool and/or the connector. Fig. 18 Extraction tool This tool is available as an accessory for high-current solder and high-current screw contacts. Connector retention clips (unlocked) Description: Reference: 12050 Note: In order to avoid damage, never manipulate high-current contacts when plugged-in! Extraction tool HZZ00150 Connector Retention Clips V The retention clip V is an accessory, which guarantees secure connection even under severe vibration, as for example in mobile applications. One connector retention system fits to almost all converters and all of the mentioned connector types. The following converter series are delivered with pre-punched holes in the back plate for fast field-mounting of retention clips: Connector retention clips (locked) Fig. 19 Connector retention clips Note: Suitable for H, M, K, S, PSK, PSS, PSL, and T (Q, LPC, P Series only in combination with Mounting Plate Q [HZZ01215]) Description: Reference: Delivery content: Retentionclip (2x) HZZ01209 2 pcs. Connector Retention Brackets CRB An alternative to the above mentioned retention clip V is the connector retention bracket. They are attached to the back plate by one screw each with a torque of 20 to 30 Ncm. Table 5: Connector Retention Bracket Survey Connector series Item number [Reference] Delivery content H, M, PSL K, PSK S, PSS T CRB-HKMS [HZZ01216] 2 brackets 2 screws 2 washers Q, P LPC CRB-Q [HZZ01217] Fig. 20 Connector retention bracket CRB BCD20022 Rev. AB, 9-Apr-09 Page 8 of 9 www.power-one.com ® Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4 Cable Hood European Projection A cable connector housing or cable hood is available for all female H15, H15S2 and H15S4 type connectors with faston terminals (not suited for screw terminals). It serves as a strain relief, isolates connections and protects cables. 20.2 KSG-H15/H15S4 HZZ00141 Housing shell, cable duct with covers, cable clip, cable boot and screws 68 12051 Item number: Reference: Delivery content: If using the cable hood together with retention clips, a special version is available, where both sides of the hood are slightly modified in order to allow for insertion of the clips. The cable hood with retention clips has been tested to withstand vibrations according to IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per axis). Item number: Reference: Delivery content: Modification for use with retension clip KSG-H15/H15S4-V HZZ00142 Housing shell, cable duct with covers, cable clip, cable boot and screws 110 Fig. 21 Cable hood for H15 and H15S4 connectors Cable Hood Retention Brackets CHRB The cable hood can also be fixed to the converter case with two U-shaped cable hood retention brackets. Note: Available for H, M, K, S, PSK, PSS, PSL, T Series. Item number: Reference: Delivery content: CHRB-KSG HZZ01218 2 brackets with 2 screws Fig. 22 Cable hood retention bracket CHRB NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. BCD20022 Rev. AB, 9-Apr-09 Page 9 of 9 www.power-one.com