HZZ00142-G

Accessories Cassette Style Mating Connectors Description All 19" cassette style converters are equipped with either H11, H15 , H15S4, or H15S2 male connectors. Mating female connectors are available as accessories. The four Htype connector versions are especially designed for power supply application s, capable of handling high operating currents. The connectors have an integrated code key system allowing many coding possibilities. Converters with high output current normally use two contacts in parallel to keep the voltage drop across the connector as low as possible. In case of very high currents, the connectors are fitted with round high current contacts. Note: Parts ending with -G are RoHS-compliant for all 6 substances. H11 Connectors This connector has 11 contacts in one vertical column marked 2 to 32. Mating and mounting conditions are according to IEC 60603-2 and DIN 41612. The connector contacts are hard-silver plated and correspond to quality class 1, allowing for 500 mating cycles. Note: H11 connectors (male version) are used in the converter series (case size): H (H02), M (M02), and PSL (L04). Table 1: H11 Connector Survey Female connector (former designation) Part number Description of terminals STV-H11-F/CO HZZ00101-G Integrated coding Faston terminals 6.3 × 0.8 mm 2 yes Faston terminals 6.3 × 0.8 mm, gold-plated contacts 2 yes STV-H11-FG/CO 2 HZZ00196 STV-H11-FS/CO-G HZZ00104-G Faston terminals 6.3 × 0.8 mm, solderable (short moulding) 3 yes STV-H11-FSR/CO-G HZZ00102-G Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm 4 yes STV-H11-FB/CO-G 1 2 Fig. HZZ00103-G 1 Solder pin 5.2 mm, ∅ 1.6 mm 5 yes Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts 5 yes STV-H11-FBG/CO 3 HZZ00199 3 STV-H11-FBER/CO 3 HZZ00113 3 Solder pin 4.3 mm, ∅ 1.0 mm 5 yes STV-H11-FP/CO HZZ00111-G Press fit 6.5 mm, ∅ 1.0 mm 5 yes 1 2 3 See also matching Flexi-PCB (HZZ01208-G) for PCB-mounting of converters, fig. 6. Obsolete; use HZZ00101-G Obsolete parts Obsolete; use HZZ00103-G (STV-H11-FB/CO-G)! Mechanical Dimensions (in mm) Preferred for new designs 95 90 10 x 7.62 = 76.2 7.62 8.5 84.8 Table of Contents Page Description ........................................................................... 1 H11 Connectors ................................................................... 1 H15 Connectors ................................................................... 3 H15S4, H15S2 Connectors ................................................. 6 Technical Data ..................................................................... 8 BCD20022 Rev AH, 12-Nov-2014 10.7 12042 Fig. 1 H11 front view, relating to figures 2 to 5 Page Code Key System ................................................................. 8 Connector Retention Clips .................................................. 9 Connector Retention Brackets CRB ................................... 9 Cable Hood ........................................................................ 10 Cage Clamp Adapter ......................................................... 10 MELCHER The Power Partners. Page 1 of 10 Accessories Cassette Style Mating Connectors Coding wedge 11.5 6.5 G F 12038a 2 5 8 11 14 17 20 23 26 European Projection 5.5 7.4 H 6.3 x 0.8 31.3 I K 2.9±0.3 4 Fig. 2 HZZ00101-G (STV-H11-F/CO), faston terminals 6.3 × 0.8 mm HZZ00196 (STV-H11-FG/CO), faston terminals 6.3 × 0.8 mm with gold plated contacts, obsolete G F 32 2 7.3 H 25.8 I 6.3 x 0.8 11.5 K 2.9±0.3 12043a Fig. 3 HZZ00104-G (STV-H11-FS/CO), faston terminals 6.3 × 0.8 mm, solderable (short moulding) 11.5 12044 8 11 14 17 G 20 23 F 26 29 32 2.9 ±0.3 5 H 19.8 2 I 10.9 K 11.5 2.9±0.3 Fig. 4 HZZ00102-G (STV-H11-FSR/CO), screw terminals, max. 2.6 mm 2 (AWG 13), max torque 26.6 Ncm. X 12045a 8 11 14 17 20 23 26 29 5.08 32 10 x 7.62 = 76.2 90±0.1 Y 5.08 5 0.3 2 2.8±0.1 5.63 Fig. 5 HZZ00103-G (STV-H11-FB/CO), solder pins, X = 5.2, Y = Ø 1.6 HZZ00199 (STV-H11-FBG/CO), solder pins, X = 5.2, Y = Ø 1.6, obsolete HZZ00113 (STV-H11-FBER/CO), solder pins, X = 4.3, Y = Ø 1.0, obsolete HZZ00111-G (STV-H11-FP/CO), press insert pins, X = 6.5, Y = Ø 1.0 Footprint for PCB-layout BCD20022 Rev AH, 12-Nov-2014 MELCHER The Power Partners. Page 2 of 10 Accessories Cassette Style Mating Connectors using the H11 flexible PCB (fig. 6) together with the female connector HZZ00103-G (STV-H11-FB/CO-G). Flexible H11 PCB If cassette style converters with H11 male connectors are mounted on a PCB board, the connection can be made Part number: HZZ01208-G Fig. 6 Flexible H11 flexible PCB board HZZ01208-G 24,5 21.3 5.08 12034 7.62 3.81 83.82 H15 Connectors quality class 1, allowing for 500 mating cycles. This connector has 15 contacts in two vertical columns, marked with 4 to 32 and is designed to meet DIN 41612. The connector contacts are hard-silver plated and correspond to Note: This connector type (male version) is used in the following converter series (case size): Q, P, LPC, PSK, PSS, K, S, T. Table 2: H15 Connector Survey Female connector former designation Part number Description of terminals STV-H15-FSR-G HZZ00107-G Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm STV-H15-F/CO-G HZZ00106-G Faston terminals 6.3 × 0.8 mm (8) yes STV-H15-FB/CO HZZ00112-G Solder pin 4.0 mm, ∅ 1.6 mm 9a yes STV-H15-FBG/CO 1 HZZ00197 1 Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts 9a yes STV-H15-FWS/CO HZZ00114-G Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts 9b yes STV-H15-FP/CO HZZ00117-G Press fit 4.5 mm, square 0.6 mm (double-pin version) 9c yes H 15 cage clamp HZZ00118-G Cage clamp contacts, wire gauge ∅ 0.14 – 1.5 mm 10 no 1 Fig. Integrated coding 8 yes Obsolete; use HZZ00112-G ! Obsolete parts Preferred for new designs Mechanical Dimensions (in mm) 95 European Projection 90 14.8 12.4 12046 Fig. 7 H15 front view, relating to the next figures BCD20022 Rev AH, 12-Nov-2014 MELCHER The Power Partners. Page 3 of 10 Accessories Cassette Style Mating Connectors 1.9 European Projection 95 12.4 84.9 Fig. 8 HZZ00107-G screw terminals, max. torque 26.6 Ncm, material LPC E130 i 29.1 10.1 12039b 8.0 3.3 4 32 84 HZZ00106-G (STV-H15-F/CO-G), Faston terminals 6.3 × 0.8 mm (similar dimensions, but not shown). The orientation of the faston terminals can be horizontal or vertical, depending on supplier. 14.8 access screws M2 -15 1.6 5.08 Fig. 9a HZZ00112-G (STV-H15-FB/CO), solder pins, foot print. 10.16 0.3 2.8 3.5 3 10.1 12047 HZZ00197 (STV-H15-FBG/CO), solder pins, foot print, obsolete 14 × 5.08 = 71.12 8.17 90 4 Footprint for PCB-layout 32 3 3 14.9 12053a 7.62 14 x 5.08 88.9 min. 10.1 4 2.54 32 3.5 Fig. 9b HZZ00114-G (STV-H15-FWS/CO, solder pins for PCB mounting 6 1.6 5.08 0.3 2.8 10.16 d z 3.5 3 10.1 JM074 2 32 15 × 5.08 = 76.2 Fig. 9c HZZ00117-G (STV-H15-FP/CO), press fit pins, foot print 8.17 90 Footprint for PCB-layout BCD20022 Rev AH, 12-Nov-2014 MELCHER The Power Partners. Page 4 of 10 Accessories Cassette Style Mating Connectors View X European Projection Fig. 10 HZZ00118-G, cage clamp connector, wire gauge ∅ 0.14 – 1.5 mm BCD20022 Rev AH, 12-Nov-2014 MELCHER The Power Partners. Page 5 of 10 Accessories Cassette Style Mating Connectors H15S4, H15S2 Connectors circuits between the cable terminals, especially in applications with high vibration environment. Heat shrink sleeves might be necessary for further isolation purposes or to keep clearances and creepage distances at specified levels. These special connectors derive from the H15 connectors having standard contacts like the standard connectors, combined with 4 (H15S4) or 2 (H15S2) high-current contacts (jacks) according to DIN 41626. These jacks are specially designed to handle currents up to 40 A. They correspond to quality class 2, allowing for 400 mating cycles. The contact material is high-quality Phosphor Bronze. An extraction tool allows removal of the high-current jacks for replacement (see fig. 18). Caution: The use of an adequate cable strain relief device (e.g. Cable Hood etc.) is essential, in order to protect the high-current contact jacks from damage. Do not screw, solder or manipulate these contacts, when the connector is plugged into the male connector! The use of highly flexible cables is strongly recommended. The high-current jacks are joined separately to the connectors. To install them, carefully follow the assembly instructions. It is extremely important to solder cables, screw cable terminals or heat shrink sleeves to high-current jacks first, before inserting them into the moulding. Paralleled converters should preferably be interconnected on current bars or at a star point. Note: H15S4 connectors (male version) are used in the following converter series (case size): K, PSK with line currents ≥20 A. Using screw versions, the two outer high-current jacks may be inserted at a 90° angle in order to prevent possible short Note: H15S2 connectors (male version) are used in the following converter series (case size): P1000, K4000 with line currents ≥20 A. H15S2 connectors are not for new designs. Please consult the product data sheets for replacing models. Table 3: H15S2 and H15S4 connector survey Female connector former designation Part number Description of terminals Fig. Integrated coding STV-H15S2-FSF/CO 3 HZZ00116 3 11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1 STV-H15S2-F/CO 3 12 + 11b yes HZZ00115 3 11 faston terminals 6.3 × 0.8 mm, 2 solder jacks 1 (12) + 11a yes STV-H15S4-FSF/CO HZZ00110-G 7 faston terminals 6.3 × 0.8 mm, 4 screw STV-H15S4-F/CO HZZ00105-G 7 faston terminals 6.3 × 0.8 mm, 4 solder jacks 1 STV-H15S4-FLS/CO 2 HZZ00109 7 screw terminals 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 solder jacks 1 STV-H15S4-FSR/CO 2 1 2 3 HZZ00108 7 screw terminals, 90°, 2.5 mm2, jacks 1 torque ≤ 26.6 Ncm, 4 screw jacks 1 14 yes (14) yes 15 yes (15) yes Spare jacks are available on request: screw version YVM002-G, solder version XMB045; see fig. 11a and 11b. Obsolete; use female connectors with faston terminals instead! H15S2 connectors are not for new designs. Delivery content: H15S4 (S2) moulding, 4 (2) high current jacks and assembly instructions. Screw versions also include four M4 screws with washers and heat shrink sleeves. Fig. 11a Solder jack XMB045 Mechanical Dimensions (in mm) Fig. 11b Screw jack YVM002-G for screws M4. 95 90 24 20 16 12 12054b 30 26 22 18 14 8/10 European Projection 14.8 28 12.4 32 4/6 13 10.1 84.9 HZZ00115 (STV-H15 S2-F/CO) 11 faston terminals and two solder jacks (solder jacks are shown in fig. 15). 30.3 BCD20022 Rev AH, 12-Nov-2014 Fig. 12 HZZ00116 (STV-H15 S2-FSF/CO) 11 faston terminals and two screw jacks. MELCHER The Power Partners. Page 6 of 10 Accessories Cassette Style Mating Connectors 95 European Projection 90 20 16 12 12048a 14.8 24 30/32 26/28 22 18 14 8/10 4/6 Fig. 13 H15S4 front view, relating to figures below 12.4 84.9 8 30.3 10.1 3 12049 4 7.6 41.6 13 Fig. 14 HZZ00110-G (STV-H15 S4-FSF/CO), 7 faston terminals and 4 screw jacks HZZ00105-G (STV-H15 S4-F/CO), 7 faston terminals and 4 solder jacks (solder jacks, fig. 11a, are shown in fig. 15) 84.9 12.4 30.6 10.1 3 12040 Ø 3.5 40.5 14.8 Fig. 15 HZZ00109 (STV-H15 S4-FLS/CO), obsolete, 7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks HZZ00108 (STV-H15 S4-FSR/CO), obsolete, 7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks, fig. 11b, are shown in fig. 14) The connectors shown in fig. 15 with 7 screw terminals are obsolete. Use connectors with 7 faston terminals instead, HZZ00110-G or HZZ00105-G; see fig. 14. BCD20022 Rev AH, 12-Nov-2014 MELCHER The Power Partners. Page 7 of 10 Accessories Cassette Style Mating Connectors Extraction Tool for High Current Contacts High current plugs and jacks can be disassembled from the moulding by means of a special extraction tool (H15S2 and H15S4 connectors). Holding the extraction tool over the center of the connector's female contact the outer part of the extraction tool should be fed between the moulding and the outside of the female contact itself. This releases the spring clip fixing the contacts, in order to pull the contacts out of their moulding for replacement. If the operation is performed correctly, very little force is required. Extreme care should be taken since incorrect procedure and excessive force could damage the tool and/or the connector. This tool is available as an accessory for high-current solder and high-current screw contacts. Note: In order to avoid damage, never manipulate high-current contacts when plugged-in! Part number: Description: HZZ00150-G Extraction tool Fig. 16 Extraction tool HZZ00150-G Technical Data of Connectors Table 4: Connector data H11 H15 Mechanical data Number of poles H15S2 / H15S4 Fastons High current 11 15 Mating cycles 500 500 11/ 7 2/ 4 Insertion/withdrawal forces max. 80 N 90 N Clearances and creepage distances contact to ground ≥ 4.5 mm ≥ 4.5 mm ≥ 4.0 mm Clearances and creepage distances between contacts ≥ 8.0 mm ≥ 8.0 mm ≥ 4.0 mm Test voltage 3100 VAC 3100 VAC 3100 VAC Operation voltage 500 VAC 500 VAC 500 VAC 20 A 17 A 14 A 15 A 12 A 9A 15 A 12 A 9A 40 A 35 A 25 A ≤ 8 mΩ ≤ 8 mΩ ≤ 8 mΩ ≤ 1 mΩ ≥ 1000 MΩ ≥ 1000 MΩ ≥ 1000 MΩ – 55 to 125 °C – 55 to 125 °C – 55 to 105 °C 400 90 N 10 /1.6 N Electrical data Operation current per contact TA = 20 °C TA = 70 °C TA = 95 °C Contact resistance Insulation resistance at 100 VDC Miscellaneous data Operating temperature Contact surface Moulding material of the female connector (not all models) Flammability 6 µ Ag 6 µ Ag PBTP black Crastin SK 645FR (E41938) Arnite TV4 264 SN (E47960) Lyquid Cristal Polymer, Vectra E130i (former material: Glass filled PBT) UL 94 V-0/UL 94 V-1 UL 94 V-0/UL 94 V-1 UL 94 V-0 Code Key System An efficient coding system is of great importance in complex electronic systems. Since power supplies handle high currents and voltages, any false connection could be dangerous and quite costly. This integrated polarizing system allows effortless coding by the simple insertion of coding wedges (HZZ00202-G) into the female connector mouldings. The corresponding counter- BCD20022 Rev AH, 12-Nov-2014 6 µ Ag over 2 µ Ni 0.8 µ Au over 2 µ Ni parts, i.e. the coding tabs of the male moulding, just have to be broken off to match the right female part. Major advantages are high mechanical stability and easy handling. The H11 connectors have 10 and the H15 connectors 8 coding positions. The use of coding wedges allows for many different coding possibilities. Coding wedges are available as accessories to female connectors with the following item number (fig. 17): MELCHER The Power Partners. Page 8 of 10 Accessories Cassette Style Mating Connectors Part number: Description: Delivery content: HZZ00202-G Codierkeil XKN031-G 5 pcs. Connector retention clips (unlocked) 12050 Fig. 17 Integrated code key system for a H11 connector 8 5 11 14 17 I K 20 26 23 H 32 29 G Connector retention clips (locked) 12041a 2 Fig. 19 Connector retention clips HZZ01209-G and their application F Table 5: Connector Retention Bracket Survey Coding tab 4 Series 6.5 Coding wedge K 2 Bottom side: 5 I 8 A 11 H 14 B 17 G 20 C 23 F 26 D 29 32 Part number Description Delivery content K, R, S, PSK, PSS, PSL, H, M, T HZZ01216-G CRB-HKMS 2 brackets, 2 screws, 2 washers Q, P, LPC HZZ01217-G CRB-Q 2 brackets, 2 screws, 2 washers, 2 springs E Fig. 18 Integrated code key system (H11 connector) Connector Retention Clips The retention clip V is an accessory, which guarantees secure connection even under severe vibration, as for example in mobile applications. One connector retention system fits to almost all converters and all of the mentioned connector types. The following converter series are delivered with prepunched holes in the back plate for fast field-mounting of retention clips: Note: Suitable for H, M, K, S, PSK, PSS, PSL, R, and T Series. Q, P, LPC Series only in combination with HZZ01215-G (Mounting Plate Q) Part number: Description: Delivery content: HZZ01209-G Retentionclip (2x) 2 pcs. in a plastic beg Connector Retention Brackets An alternative to the above mentioned retention clip V is the connector retention bracket. They are attached to the back plate by one screw each with a torque of 20 to 30 Ncm. BCD20022 Rev AH, 12-Nov-2014 Fig. 20 Connector retention brackets HZZ01216-G (left-hand side) and HZZ01217-G (right-hand side) MELCHER The Power Partners. Page 9 of 10 Accessories Cassette Style Mating Connectors Cable Hood 20.2 Part number: Description: Delivery content: European Projection 68 12051 A cable connector housing (cable hood) is available for all female H15, H15S2, and H15S4 type connectors with faston terminals (not suitable for screw terminals). It serves as a strain relief, isolates connections and protects cables. HZZ00141-G Cable hood for H15, H15S2, H15S4 Connector housing, blanc label Modification for use with retension clip for K, S, R, T, PSK, PSS Series converters, the cable hood can be fixed to the converter case with a pair of U-shaped cable hood retention brackets; see fig. 21. 110 Fig. 22 Cable hood HZZ00142-G for fastening with retention clips HZZ01209-G 6 15 JM A metalic version of the cable hood provides fire protection; see fig. 23 Part number: Description: Delivery content: HZZ00143-G Metallic cable hood for H15/H15S2/S4 Connector housing, blanc label Fig. 21 Cable hood HZZ00141-G fixed with retention brackets HZZ01218-G Part number: Description: Delivery content: HZZ01218-G Retention brackets CHRB-KSG 2 brackets XMK187-G 2 screws XMM003-G (M2.5 x 6) Install. instruction BZM20006, blank label. For fixing the cable hood with a pair of retention clips HZZ01209-G, a special version HZZ00142-G is available where both sides of the cable hood are slightly modified in order to allow for insertion of the clips. The cable hood fixed with the clips has been tested to withstand vibrations according to IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per axis). See fig. 22. Part number: Description: Delivery content: Fig. 23 Metallic cable hood HZZ00143-G providing fire protection Cage Clamp Adapter The adapter HZZ00144-G allows for connecting a converter with cage clamp technique; see fig. 24. HZZ00142-G Cable hood for H15/H15S2/S4 Connector housing, blanc label Fig. 24 Cage clamp adapter HZZ00144-G NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. www.belpowersolutions.com/power BCD20022 Rev AH, 12-Nov-2014 MELCHER The Power Partners. Page 10 of 10 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Bel Power Solutions: HZZ00143-G HZZ01208-G HZZ01217-G HZZ00107-G HZZ00104-G HZZ00105-G HZZ00111-G HZZ00114-G HZZ00117-G HZZ00142-G HZZ00103-G