HZZ00144-G

Cassette Style Mating Connectors Accessories All 19" cassette style converters are equipped with either H11, H15 , H15S4, or H15S2 male connectors. Mating female connectors are available as accessories. The four H-type connector versions are especially designed for power supply applications, capable of handling high operating currents. The con­ nectors have an integrated code key system allowing many coding possibilities. Converters with high output current normally use two contacts in parallel to keep the voltage drop across the connector low. In the case of very high currents, the connectors are fitted with round high current contacts. Note: Parts ending with -G are RoHS-compliant for all 6 substances. Table of Contents Description........................................................................................1 H11 Connectors ................................................................................2 H15 Connectors................................................................................4 H15S4, H15S2 Connectors ..............................................................6 Technical Data ..................................................................................8 Code Key System..............................................................................8 Connector Retention Clips..............................................................10 Connector Retention Brackets CRB .................................................9 Cable Hood.....................................................................................10 Cage Clamp Adapter ......................................................................10 belfuse.com/power-solutions Cassette Style Mating Connectors Accessories H11 Connectors This connector has 11 contacts in one vertical column, marked 2 to 32. Mating and mounting conditions are according to IEC 60603-2 and DIN 41612. The connector contacts are hard­-silver plated and correspond to quality class 1, allowing for 500 mating cycles. Note: H11 connectors (male version) are used in the converter series (case size): H (H02), M (M02), and PSL (L04). Table 1: H11 Connector Survey Female connector (former designation) Part number Description of terminals STV-H11-F/CO HZZ00101-G HZZ00196 STV-H11-FG/CO Fig. Integrated coding Faston terminals 6.3 × 0.8 mm 2 yes Faston terminals 6.3 × 0.8 mm, gold-plated contacts 2 yes STV-H11-FS/CO-G HZZ00104-G Faston terminals 6.3 × 0.8 mm, solderable (short molding) 3 yes STV-H11-FSR/CO-G HZZ00102-G Screw terminals, 90°, 2.5 mm (AWG 13), torque ≤ 26.6 Ncm 4 yes STV-H11-FB/CO-G 1 HZZ00103-G 1 Solder pin 5.2 mm, Ø 1.6 mm 5 yes STV-H11-FBG/CO HZZ00199 2 2 2 Solder pin 5.2 mm, Ø 1.6 mm, gold-plated contacts 5 yes STV-H11-FBER/CO 3 HZZ00113 3 Solder pin 4.3 mm, Ø 1.0 mm 5 yes STV-H11-FP/CO HZZ00111-G Press fit 6.5 mm, Ø 1.0 mm 5 yes 3 4 1 2 3 3 EN 455545 yes 4 See also matching Flexi-PCB (HZZ01208-G) for PCB-mounting of converters, fig. 6. Obsolete; use HZZ00101-G or HZZ00104-G ! Obsolete; use HZZ00103-G ! Material LPC E130i Obsolete Preferred for new designs Mechanical Dimensions (in mm) 95 90 10 x 7.62 = 76.2 European Projection 10.7 8.5 7.62 84.8 Fig. 1 H11 front view, relating to figures 2 to 5 4 5 8 11 14 17 20 23 26 K Fig. 2 HZZ00101-G (STV-H11-F/CO), faston terminals 6.3 × 0.8 mm HZZ00196 (STV-H11-FG/CO), faston terminals 6.3 × 0.8 mm with gold plated contacts; Obsolete I H G F 32 2 2.9 ±0.3 7.3 12038a 2 11.5 11.5 F 25.8 G 6.3 x 0.8 H 5.5 7.4 I 6.3 x 0.8 31.3 K 2.9±0.3 12043a 6.5 Coding wedge Fig. 3 HZZ00104-G (STV-H11-FS/CO), faston terminals 6.3 × 0.8 mm, solderable (short molding) Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 2 of 10 Cassette Style Mating Connectors 11.5 12045a X 12044 14 17 20 23 26 29 32 11 14 17 20 23 26 29 5.08 32 0.3 11 F 8 2.9 ±0.3 8 G 5 10 x 7.62 = 76.2 90±0.1 Y 5.08 2 11.5 5 H 19.8 2 I 10.9 K 2.9±0.3 Accessories 2.8±0.1 5.63 Footprint for PCB-layout Fig. 4 HZZ00102-G (STV-H11-FSR/CO), screw terminals, max. 2.6 mm 2 (AWG 13), max torque 26.6 Ncm. Fig. 5 HZZ00103-G (STV-H11-FB/CO), solder pins, X = 5.2, Y = Ø 1.6 HZZ00199 (STV-H11-FBG/CO), solder pins, X = 5.2, Y = Ø 1.6, Obsolete HZZ00113 (STV-H11-FBER/CO), solder pins, X = 4.3, Y = Ø 1.0, Obsolete HZZ00111-G (STV-H11-FP/CO), press insert pins, X = 6.5, Y = Ø 1.0 Flexible H11 PCB If cassette style converters with H11 male connectors are mounted on a PCB board, the connection can be made using the H11 flexible PCB (fig. 6) together with the female connector HZZ00103-G . Part number: HZZ01208-G 3.81 24,5 21.3 5.08 12034 7.62 83.82 Fig. 6 Flexible H11 PCB board HZZ01208-G Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 3 of 10 Cassette Style Mating Connectors Accessories H15 Connectors This connector has 15 contacts in two vertical columns, marked with 4 to 32 and is designed to meet DIN 41612. The connector contacts are hard-silver plated and correspond to quality class 1, allowing for 500 mating cycles. Note: This connector type fits for the following converter series: Q, P 1, LPC, PSK1, PSS, K1, S, T, LR, ER/HR. 1 Some models exhibit connectors equipped with 2 of 4 high-current contacts. See H15S4, H15S2 Connectors. Table 2: H15 Connector Survey Female connector (former designation) Part number Description of terminals STV-H15-FSR-G HZZ00107-G Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm STV-H15-F/CO-G HZZ00106-G STV-H15-FB/CO STV-H15-FBG/CO Fig. Integrated coding EN 455545 8 yes yes 3 Faston terminals 6.3 × 0.8 mm (8) yes 2 HZZ00112-G Solder pins 4.0 mm, Ø 1.6 mm 9a yes HZZ00197 Solder pins 4.0 mm, Ø 1.6 mm, gold-plated contacts 9a yes STV-H15-FWS/CO HZZ00114-G Solder pins 10.1 mm, Ø 1.6 mm, 90° bent contacts 9b yes STV-H15-FP/CO HZZ00117-G Press fit 4.5 mm, square 0.6 mm (double-pin version) 9c yes H15 cage clam HZZ00118-G Cage clamp contacts, wire gauge Ø 0.14 – 1.5 mm 10 no 1 1 Obsolete; use HZZ00112-G ! 2 The identical connector Harting 09 06215 2871 2222 complies with EN 45545 and NF-F16 (F1/I2) 3 Material LPC E130i 1 Obsolete Preferred for new designs Mechanical Dimensions (in mm) 95 European Projection 90 14.8 12.4 12046 Fig. 7 H15 front view, relating to the next figures 10.1 12047 95 12.4 84.9 3 1.9 1.6 5.08 84 10.16 29.1 8.0 3.3 4 32 3.5 2.8 0.3 10.1 12039b 14.8 90 4 Fig. 8 HZZ00107-G: screw terminals, max. torque 26.6 Ncm, material LPC E130i HZZ00106-G: faston terminals 6.3 × 0.8 mm (similar dimensions, but not shown). The orientation of the faston terminals can be horizontal or vertical, depending on supplier. 8.17 14 × 5.08 = 71.12 access screws M2 -15 Footprint for PCB-layout 32 Fig. 9a HZZ00112-G solder pins, foot print. HZZ00197 solder pins, foot print, Obsolete Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 4 of 10 Cassette Style Mating Connectors Accessories d min. 10.1 3.5 z 6 10.16 14 x 5.08 88.9 5.08 0.3 14.9 3 3 7.62 4 2.54 32 1.6 2.8 12053a 3.5 3 10.1 JM074 2 32 8.17 15 × 5.08 = 76.2 90 Footprint for PCB-layout Fig. 9b HZZ00114-G solder pins for PCB mounting Fig. 9c HZZ00117-G press fit pins, foot print View X 32 28 24 20 16 12 European Projection 8 4 JM240 z d 30 26 22 18 14 10 6 9.9 X 84.8 JM243 21.31 Z 84.0 94.75 10.16 JM241 1.27 6.5 3.81 0.3 Ø 2.85 7 x 10.16 (= 71.12) 10.16 6 x 10.16 (= 60.96) Fig. 10 HZZ00118-G, cage clamp connector, wire gauge ∅ 0.14 – 1.5 mm Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 5 of 10 Cassette Style Mating Connectors Accessories H15S4, H15S2 Connectors These special connectors derive from the H15 connectors having standard contacts like the standard connectors, combined with 4 (H15S4) or 2 (H15S2) high-current contacts (jacks) according to DIN 41626. These jacks are designed to handle currents up to 40 A. They correspond to quality class 2, allowing for 400 mating cycles. The contact material is high-quality Phosphor Bronze. The high-current jacks are joined separately to the con­nectors. To install them, carefully follow the assembly instructions. It is extremely important to solder cables, screw cable terminals or heat shrink sleeves to high-current jacks first, before inserting them into the moulding. Paralleled converters should pre­ferably be interconnected on current bars or at a star point. Using screw versions, the two outer high-current jacks may be inserted at a 90° angle in order to prevent possible short circuits between the cable terminals, especially in appli­cations with high vibration environment. Heat shrink sleeves might be necessary for further isolation purposes or to keep clearances and creepage distances at specified levels. An extraction tool allows removal of the high-current jacks for replacement (see fig. 16). Caution: The use of an adequate cable strain relief device (e.g. Cable Hood etc.) is essential, in order to protect the high-current contact jacks from damage. Do not screw, solder or manipulate these contacts, when the connector is plugged into the male connector! The use of highly flexible cables is strongly re­com­mended. Note: H15S4 connectors (male version) are used in the following converter series (case size): K, PSK with line currents ≥20 A. Note: H15S2 connectors (male version) are used in the following converter series (case size): P1000, K4000 with line currents ≥20 A. H15S2 connectors are not for new designs. Please consult the product data sheets for replacing models. Table 3: H15S2 and H15S4 connector survey Female connector (former designation) Part number Description of terminals Fig. Integrated coding STV-H15S2-FSF/CO 3 HZZ00116 3 STV-H15S2-F/CO 11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1 12 + 11b yes HZZ00115 11 faston terminals 6.3 × 0.8 mm, 2 solder jacks (12) + 11a yes STV-H15S4-FSF/CO HZZ00110-G 7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1 14 yes STV-H15S4-F/CO HZZ00105-G 7 faston terminals 6.3 × 0.8 mm, 4 solder jacks (14) yes STV-H15S4-FLS/CO 2 HZZ00109 7 screw terminals 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 solder jacks 1 15 yes STV-H15S4-FSR/CO HZZ00108 7 screw terminals, 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 screw jacks (15) yes 3 2 3 1 1 1 Spare jacks are available on request: screw version YVM002-G, solder version XMB045; see fig. 11a and 11b. 2 Obsolete; use female connectors with faston terminals instead! 3 H15S2 connectors are not for new designs. 1 Delivery content: H15S4 (S2) molding, 4 (2) high current jacks and assembly instructions. Screw versions also include four M4 screws with washers and heat shrink sleeves. Fig. 11a Solder jack XMB045 Fig. 11b Screw jack YVM002-G for screws M4. Mechanical Dimensions (in mm) 95 90 20 16 12 12054b 26 22 18 14 8/10 4/6 13 84.9 10.1 30 14.8 24 12.4 28 30.3 32 Fig. 12 HZZ00116 (STV-H15 S2-FSF/CO) 11 faston terminals and two screw jacks. HZZ00115 (STV-H15 S2-F/CO) 11 faston terminals and two solder jacks (solder jacks are shown in fig. 15). Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 6 of 10 Cassette Style Mating Connectors Accessories 95 84.9 90 12 30/32 26/28 22 18 14 12048a 8/10 4/6 Ø 3.5 40.5 Fig. 13 H15S4 front view, relating to figures below 12.4 84.9 8 30.3 10.1 3 12049 4 10.1 3 16 30.6 20 14.8 24 12.4 12040 7.6 41.6 13 14.8 Fig. 15 HZZ00109 (STV-H15 S4-FLS/CO), Obsolete , 7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks HZZ00108 (STV-H15 S4-FSR/CO), Obsolete, 7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks, fig. 11b, are shown in fig. 14) The connectors shown in fig. 15 with 7 screw terminals are obsolete. Use connectors with 7 faston terminals instead, HZZ00110-G or HZZ00105-G; see fig. 14. Fig. 14 HZZ00110-G (STV-H15 S4-FSF/CO), 7 faston terminals and 4 screw jacks HZZ00105-G (STV-H15 S4-F/CO), 7 faston terminals and 4 solder jacks (solder jacks, fig. 11a, are shown in fig. 15) Extraction Tool for High Current Contacts High current plugs and jacks can be disassembled from the molding by means of a special extraction tool (H15S2 and H15S4 connectors). Holding the extraction tool over the center of the connector's female contact the outer part of the extraction tool should be fed between the molding and the outside of the female contact itself. This releases the spring clip fixing the contacts, in order to pull the contacts out of their molding for replacement. If the operation is performed correctly, very little force is required. Extreme care should be taken since incorrect procedure and excessive force could damage the tool and/or the connector. This tool is available as an accessory for high-current solder and high-current screw contacts. Note: In order to avoid damage, never manipulate high-current contacts when plugged-in! Part number: HZZ00150-G Description: Extraction tool Fig. 16 Extraction tool HZZ00150-G Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 7 of 10 Cassette Style Mating Connectors Accessories Technical Data of Connectors Table 4: Connector data Mechanical Data H11 Number of poles H15S2 / H15S4 H15 Fastons High current 11 15 Mating cycles 500 500 11/7 2/4 Insertion/withdrawal forces max. 80 N 90 N Clearances and creepage distances contact to ground ≥ 4.5 mm ≥ 4.5 mm Clearances and creepage distances between contacts ≥ 8.0 mm ≥ 8.0 mm ≥ 4.0 mm 3100 VAC 3100 VAC 3100 VAC 400 90 N 10 /1.6 N Electrical data Test voltage Operation voltage Operation current per contact ≥ 4.0 mm 500 VAC 500 VAC TA = 20 °C 20 A 15 A 15 A 40 A TA = 70 °C 17 A 12 A 12 A 35 A TA = 95 °C 14 A 9A 9A 25 A ≤8 mΩ Contact resistance Insulation resistance at 100 VDC 500 VAC ≤8 mΩ ≤8 mΩ ≥1000 MΩ ≥1000 MΩ ≥1000 MΩ ≤1 mΩ – 55 to 125 °C – 55 to 125 °C –55 to 105 °C Miscellaneous data Operating temperature Contact surface Molding material of the female connector (not all models) Flammability 6 μ Ag Ag over Ni PBTP black Crastin SK 645FR (E41938) PA, NFF16: I2/F1 (formerly Arnite TV4 264 SN) 6 μ Ag over 2 μ Ni 0.8 μ Au over 2 μ Ni Lyquid Cristal Polymer E130i, NFF16: I3/F2 UL 94 V-0 / UL 94 V-1 UL 94 V-0 UL 94 V-0 (former material: Glass filled PBT) Code Key System An efficient coding system is of great importance in complex electronic systems. Since power supplies handle high currents and voltages, any false connection could be dangerous and quite costly. This integrated polarizing system allows effortless coding by the simple insertion of coding wedges (HZZ00202-G) into the female connector moldings. The corresponding counter-parts, i.e. the coding tabs of the male molding, just have to be broken off to match the right female part. Major advantages are high mechanical stability and easy handling. The H11 connectors have 10 and the H15 connectors 8 coding positions. The use of coding wedges allows for many different coding possibilities. Coding wedges are available as accessories to female connectors; see fig. 17. 8 5 11 14 17 I K 20 26 23 H 32 29 G 12041a 2 F Coding tab 4 6.5 Coding wedge K 2 Bottom side: Fig. 17 Integrated code key system for a H11 connector 5 I 8 A 11 H 14 B 17 G 20 C 23 F 26 D 29 32 E Fig. 18 Integrated code key system (H11 connector) Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 8 of 10 Cassette Style Mating Connectors Accessories Connector Retention Clips The retention clip V is an accessory, which guarantees secure connection even under severe vibration, as for example in mobile applications. One connector retention system fits to almost all converters and all of the mentioned connector types. The following converter series are delivered with pre-punched holes in the back plate for fast field-mounting of retention clips: Note: HZZ01209-G fits for H, M, K, S, PSK, PSS, LR, ER/HR and T Series. HZZ01229-G fits for Q, P, HP Series only in combination with HZZ01215-G (Moun­ting Plate Q). Part number: HZZ01209-G HZZ01229-G Description: Retention clip (2x) Retention clip (2x) Q, P Delivery content: 2 pcs. in a plastic bag 2 pcs. in a plastic bag Connector retention clips (unlocked) 12050 Connector retention clips (locked) Fig. 19 Pair of Connector retention clips HZZ01209-G and their application Connector Retention Brackets An alternative to the above mentioned retention clip V is the connector retention bracket. They are attached to the back plate by one screw each with a torque of 20 to 30 Ncm. Table 5: Connector Retention Bracket Survey Series Par number description Delivery content K, LR, ER/HR, S, PSK, PSS, H, M, T HZZ01216-G 2 brackets, 2 screws, 2 washers Q, P, HP CRB-HKMS HZZ01217-G CRB-Q 2 brackets, 2 screws, 2 washers, 2 springs Fig. 20 Connector retention brackets HZZ01216-G (left-hand side) and HZZ01217-G (right-hand side) Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 9 of 10 Cassette Style Mating Connectors Accessories Cable Hood A cable connector housing (cable hood) is available for all female H15, H15S2, and H15S4 type connectors with faston terminals (not suitable for screw terminals). It serves as a strain relief, isolates connections, and protects cables. Part number: Description: Delivery content: HZZ00141-G, Obsolete Cable hood for H15, H15S2, H15S4 Connector housing, blanc label for K, S, LR, ER/HR, T, PSK, PSS Series converters, the cable hood can be fixed to the converter case with a pair of U-shaped cable hood retention brackets; see fig. 21. Retention brackets: HZZ01218-G Delivery content: 2 brackets XMK187-G 2 screws XMM003-G (M2.5 x 6) Install. instruction BZM20006, blank label. For fixing the cable hood with a pair of retention clips HZZ01209-G, a special version HZZ00142-G (obsolete) is available, where both sides of the cable hood are slightly modified in order to allow for insertion of the clips. The cable hood fixed with the clips has been tested to withstand vibrations as per IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per axis). See fig. 22. Part number: Description: Delivery content: HZZ00142-G, Obsolete Cable hood for H15 /H15S2 /H15S4  Connector housing, blanc label 20.2 12051 6 15 European Projection 68 JM Modification for use with retension clip 110 Fig. 21 Cable hood HZZ00141-G (Obsolete) fixed with retention brackets HZZ01218-G Fig. 22 Cable hood HZZ00142-G (Obsolete) for fastening with retention clips HZZ01209-G A metallic version of the cable hood provides fire protection; see fig. 23 Part number: Description: Delivery content: HZZ00143-G Metallic cable hood for H15/H15S2/S4  Connector housing, blanc label 110.5 102.8 JM242 15 17 (34.7) (65.9) Fig. 23 Metallic cable hood HZZ00143-G providing fire protection Fig. 24 Cage clamp adapter HZZ00144-G Cage Clamp Adapter The adapter HZZ00144-G allows for connecting a con­verter with cage clamp technique; see fig. 24 above. NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Asia-Pacific +86 755 298 85888 EMEA +353 61 49 8941 North America +1 866 513 2839 tech.support@psbel.com belfuse.com/power-solutions © 2023 Bel Fuse Inc. BCD20022_AM 21 June 2023 Page 10 of 10