B78CXX-2R0-R1 Series
Non-isolated DC-DC Converters
Features
4.75~36Vin(3.3Vout).6.5-36Vin(5.0Vout).15-36Vin(12.0Vout)
Fixed Output: 3.3 or 5 or 12V@ 2A
Vertical SIP, small footprint package
“No heat sink” direct replacement for
Description
The B78CXX-2R0 Series are non-isolated DC/DC
converters suited to replace 2Amp LM78xx linear
regulators. Designed with highly efficiency, allow the
operating temperature range of these units to be -40°C
to +85°C in a 11.6*8.5*17.5mm. Further features include
wide 4.75~36VDC input voltage range, short-circuits
protection and over temperature protection.
3-terminal78xx-series linear regulators
High efficiency with no external components
Short circuit protection
Outstanding thermal derating performance
UL/EN/IEC 60950-1, 2nd Edition safety meets
Technical Specification All specifications are typical at nominal input, full load and 25°C unless otherwise
stated.
Model
Number
B78C03-2R0-R1
B78C05-2R0-R1
B78C12-2R0–R1
B78C03-2R0
B78C05-2R0
B78C12-2R0
Input Voltage
Range
4.75-36V
Nominal:12V
6.5-36V
Nominal:12V
15-36V
Nominal:24V
4.75-36V
Nominal:12V
6.5-36V
Nominal:12V
15-36V
Nominal:24V
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Output
Output Current (mA)
Voltage
Min. Load (1) Full. Load
(V)
Eff .(2) (%)
Vin_min
Vin_max.
Capacitive Load,
max. (3) (uF)
3.3
0
2000
90
86
1200
5
0
2000
93
90
660
12
0
2000
97
93
470
3.3
0
2000
90
86
1200
5
0
2000
93
90
660
12
0
2000
97
93
470
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Input Specifications
Input voltage
B78C03-2R0-R1
B78C05-2R0-R1
B78C12-2R0-R1
12V nominal input
12V nominal input
24V nominal input
4.75-36V
6.5-36V
15-36V
Input filter
Input Reverse Polarity
Capacitor type
None, install external fuse(2A Fast blow)
No Load Input Current
10mA Typ.
Hot swap is not supported
Environmental Specifications
Operating ambient temperature
-40°C to +85°C (with derating)
Storage temperature range
-55°C to +125°C
Relative humidity
5% TO 95% RH max.
Temperature coefficient
±0.02% / °C Typ.
RoHS Compliant
RoHS 2.0
Output Specifications
Output current
Voltage accuracy
2A max.
At 50% load
-4% Min.
+4% Max.
Minimum load
(No minimum load)
Line regulation
Vin=min. to max. Vout=nom.
Load Regulation
10 -100% load
0mA
±0.4% Typ
±0.8% max.
±0.5% Typ
±1.5% max
Ripple and Noise (20MHz Bandwidth)
75mVp-p max.
Capacitive load
2200uS max
200% Typ
250% max
Over Current Protection(OCP)
100%=1A
Short Circuit Protection(SCP)
Continuous, autorecovery
General Specifications
Efficiency
See table
Switching frequency (Fixed)
Pulse width modulation (PWM)
410kHz Typ
Dynamic load response
75-100-75% 25%load step
100uS Typ
Reliability, calculated MTBF
B78C03-2R0/ B78C05-2R0
2.0×106Hrs
Safety(5)
UL-60950-1,IEC/EN60950-1,2nd Edition
meet
Physical Specifications
Dimensions
0.45 × 0.33 × 0.68 Inch
(11.6 × 8.5 × 17.5 mm)
Weight
4g (0.142oz) typ.
Efficiency Curve
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B78C03-2R0-R1
B78C05-2R0-R1
Efficiency vs Line Voltage and Load Current@+25°C(Vout=Vnom.)
0
0.2 0.4
0.6 0.8
1.0
1.2
Efficiency vs Line Voltage and Load Current@+25°C(Vout=Vnom.)
1.6 2.0
0
0.2 0.4
Load Current (Amp)
0.6 0.8
1.0
1.2
1.6 2.0
Load Current (Amp)
Power Derating Curve
Maximum Current Temperature Derating at sea level(Vin=6.5V to 36V)
Output Current (Amps)
3.00
2.00
1.00
0.00
20
25
30 35 40
45
50
55 60 65
70
75
80 85
Ambient Temperature (°C)
Note
1. Io below this value will not damage these converters, however, they may not meet all listed specifications.
2. Typical value, tested at nominal input and full load.
3. Specifications subject to change without notice.
4. This power module is not internally fused. The input line fuse must always be used.
5. Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth.
Input filtering is Cin=2x 100 uF, Cbus=1000 uF, Lbus=1 uH. All caps are low ESR types.
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Mechanical Dimensions
FRONT
VIEW
SIDE
VIEW
Pin Assignment
Pin
Define
1 Positive Input
2 Common(Ground)
3 Positive Output
BOTTOM
VIEW
Unit: mm
Tolerance: XX.X=±0.5, XX.XX=±0.25
Package Information
27.84±0.30
6.81±0.30
11.73±0.30
20.6±0.30
0.6±0.30
PS:
Unit: mm [inch]
L= 220 mm[8.66 inch] ; ONE TUBE = 16 PCS
EMI Filter ( Recommended Filter for EN55032 class A Compliance )
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The components used in the above figure, together with the manufacturers’ part numbers for these components, are
as follows:
Models
C1
C2
L1
B78C03-2R0-R1
10uF/50V
10uF/50V
PCM090704S-701 SMD
B78C05-2R0-R1
MLCC
MLCC
Common mode choke
10uF/50V
10uF/50V
PCM090704S-102 SMD
MLCC
MLCC
Common mode choke
B78C12-2R0-R1
EMI Filter ( Recommended Filter for EN55032 class B Compliance )
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The components used in the above figure, together with the manufacturers’ part numbers for these components, are
as follows:
Models
C1
C2,C3
C4,C5
100uF/50V
C7,C8,C9
100uF/50V
B78C03-2R0-R1
Aluminum
10uF/50V
B78C05-2R0-R1
electrolytic solid
MLCC
N/A
capacitors
B78C12-2R0-R1
C6
Aluminum
10uF/50V
electrolytic solid
MLCC
capacitors
100uF/50V
100uF/50V
100uF/50V
Aluminum
Aluminum
10uF/50V
Aluminum
electrolytic solid
electrolytic solid
MLCC
electrolytic solid
capacitors
capacitors
L1
PCM090704S-701
SMD Common
mode choke
PCM090704S-102
10uF/50V
MLCC
capacitors
SMD Common
mode choke
Test Configurations
All specifications are typical at nominal input, full load and 25°C unless otherwise stated.
A
A
DC
Power Supply
V
DC/DC
converter
V
Load
◎DC Power Supply: It offers a wide voltage and current range precisely.
◎Current meter (A): Accuracy 200μA ~ 200mA 4 ranges+(0.2% rdg + 2 digits)
2000mA ~ 20A 2 ranges+(0.3% rdg + 2 digits).
◎Voltage meter (V): Accuracy +(0.03% rdg + 4 digits).
◎Load: At full load.
◎Wires: The resistance of the wires must be small.
1. Ripple and Noise: as shown below. The bandwidth is 0-20MHz.
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Ripple&Noise
Noise
Ripple
Output Ripple&Noise measurement test circuit: as shown below.
Copper strip
DC/DC
converter
Co
Load
Oscilloscope
Copper strip
Co: usually 10uF to 47uF use low-ESR ceramic.
2. Temperature derating curve: The DC-DC converter will operate over a wider temperature range if less
power is drawn from the output and the device is already running. The temperature derating curve shows the
operating power-temperature range. As shown below.
Maximum Current Temperature Derating at sea level(Vin=6.5V to 36V)
Output Current (Amps)
2.00
1.00
0.00
20
25
30 35 40
45
50
55 60 65
70
75
80 85
Ambient Temperature (°C)
3. Application circuit: as shown below. C1=100uF/50V, C2 =47uF/16V MLCC.
+Vin
1
C1
DC-DC
converter
2
3
+Vout
C2
Load
GND
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