PL
IA
N
T
Features
*R
oH
S
C
OM
n Bushing mount
n Optional AR pin feature
n Plastic or metal shaft and bushings
n Wirewound
n Solder lugs or PC pins
n Sealable (Full body seal)
n Designed for use in HMI applications
F
RE
E
LE
AD
n RoHS compliant*
3590 - Precision Potentiometer
Ro VE LEA
HS RS D
C ION FRE
OM S E
PL AR
IA E
NT
*
Electrical Characteristics1
Standard Resistance Range.........................................................................................................................................................200 to 100 K ohms
Total Resistance Tolerance..................................................................................................................................................................................±5 %
Independent Linearity.....................................................................................................................................................................................±0.25 %
Effective Electrical Angle................................................................................................................................................................. 3600 ° +10 °, -0 °
Absolute Minimum Resistance....................................................................................................... 1 ohm or 0.1 % maximum (whichever is greater)
Noise.................................................................................................................................................................................. 100 ohms ENR maximum
Dielectric Withstanding Voltage (MIL-STD-202, Method 301)
Sea Level................................................................................................................................................................................ 1,500 VAC minimum
Power Rating (Voltage Limited By Power Dissipation or 450 VAC, Whichever is Less)
+40 °C...........................................................................................................................................................................................................2 watts
+125 °C.......................................................................................................................................................................................................... 0 watt
Insulation Resistance (500 VDC).......................................................................................................................................1,000 megohms minimum
Resolution.............................................................................................................................................................. See recommended part numbers
Environmental Characteristics1
Operating Temperature Range........................................................................................................................................................-40 °C to +125 °C
Storage Temperature Range...........................................................................................................................................................-55 °C to +125 °C
Temperature Coefficient Over Storage Temperature Range 2..........................................................................................±50 ppm/°C maximum/unit
Vibration.............................................................................................................................................................................................................. 15 G
Wiper Bounce..................................................................................................................................................................0.1 millisecond maximum
Shock.................................................................................................................................................................................................................. 50 G
Wiper Bounce..................................................................................................................................................................0.1 millisecond maximum
Load Life......................................................................................................................................................................................1,000 hours, 2 watts
Total Resistance Shift..................................................................................................................................................................... ±2 % maximum
Rotational Life (No Load).................................................................................................................................................1,000,000 shaft revolutions
Total Resistance Shift..................................................................................................................................................................... ±5 % maximum
Moisture Resistance (MIL-STD-202, Method 103, Condition B)
Total Resistance Shift..................................................................................................................................................................... ±2 % maximum
IP Rating
Sealed Versions (-3, -4, -7, and -8)..................................................................................................................................................................IP 65
Unsealed Versions (-1 -2, -5, and -6)...............................................................................................................................................................IP 40
Moisture Sensitivity Level.......................................................................................................................................................................................... 1
ESD Classification (HBM)..................................................................................................................................................................................... N/A
Mechanical Characteristics1
Stop Strength...............................................................................................................................................................45 N-cm (64 oz.-in.) minimum
Mechanical Angle............................................................................................................................................................................ 3600 ° +10 °, -0 °
Torque
Starting & Running............................................................................................................................0.85 N-cm (1.2 oz.-in.) maximum (unsealed)
1.41 N-cm (2.0 oz.-in.) maximum (sealed)
Mounting............................................................................................................................................................... 55-80 N-cm (5-7 lb.-in.) (plastic)
90-113 N-cm (8-10 in.-lb.) (metal)
Shaft Runout.......................................................................................................................................................................0.13 mm (0.005 in.) T.I.R.
Lateral Runout.....................................................................................................................................................................0.20 mm (0.008 in.) T.I.R.
Shaft End Play.....................................................................................................................................................................0.25 mm (0.010 in.) T.I.R.
Shaft Radial Play.................................................................................................................................................................0.13 mm (0.005 in.) T.I.R.
Pilot Diameter Runout.........................................................................................................................................................0.08 mm (0.003 in.) T.I.R.
Backlash.............................................................................................................................................................................................. 1.0 ° maximum
Weight......................................................................................................................................................................................... Approximately 19 G
Terminals................................................................................................................................................................................. Solder lugs or PC pins
Soldering Condition
Manual Soldering............................................96.5Sn/3.0Ag/0.5Cu solid wire or no-clean rosin cored wire; 370 °C (700 °F) max. for 3 seconds
Wave Soldering......................................................................96.5Sn/3.0Ag/0.5Cu solder with no-clean flux; 260 °C (500 °F) max. for 5 seconds
Wash processes........................................................................................................................................................................ Not recommended
Marking.......................Manufacturer’s name and part number, resistance value and tolerance, linearity tolerance, wiring diagram, and date code.
Ganging (Multiple Section Potentiometers)........................................................................................................................................1 cup maximum
Hardware.............................................................................................. One lockwasher and one mounting nut is shipped with each potentiometer.
NOTE: For Anti-rotation pin add 91 after configuration dash number. Example: -2 becomes -291 to add AR pin.
1 At room ambient: +25 °C nominal and 50 % relative humidity nominal, except as noted.
2 Consult manufacturer for complete specification details for resistances below 1k ohms.
*RoHS Directive 2002/95/EC Jan. 27, 2003 including annex and RoHS Recast 2011/65/EU June 8, 2011.
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific disclaimers as set forth on the last page of this document, and at www.bourns.com/legal/disclaimer.pdf.
5.08 ± .38
(.200 ± .015)
6.99 ± .38
(.275 ± .015)
10.31 +.00/-.10
(.406 +.000/-.004)
5.08 ± .38
(.200 ± .015)
3
1
2
3590 - Precision Potentiometer
Product Dimensions
18.59 ± .38
(.732 ± .015)
.25
(.010)
7.93
(.312)
*SEE
NOTE
.76 ± .25
R
.030 ± .010
.81
(.032)
SHAFT DIA. (SEE
PART NUMBERS)
BUSHING DIA. (SEE
PART NUMBERS)
.81 ± .25
(.032 ± .010)
20.63 ± .81
(.812 ± .032)
5.08 ± .38
(.200 ± .015)
-1, -3, -5, -7 Configurations
-2, -4, -6, -8 Configurations
6.99 ± .38
5.08 (.275
± .38 ± .015)
5.08 ± .38
5.08 ± .38
10.31 +.00/-.10
(.200 ± .015)
(.200 ± .015)
(.200 ± .015)
5.08 ± .38
(.406
+.000/-.004)
6.99
± .38
5.08 ± .38
12.2
15.54
3 *SEE
(.200 ± .015)
6.99 ± .38
.76 ± .25
1
NOTE(.275 ± .015)
(.200 ± .015) 5.08 ± .38
(.480)
R
(.612)
5.08 ±2 .38
(.275 ± .015)
.030 ± .010
10.31 +.00/-.10
± .38
10.316.99
+ .00/.13
R MAX.
(.200 ± .015)
(.200 ± .015)
(.406 +.000/-.004) .81
(.275 ± .015)
(.406+.000/-.005)
3 *SEE
10.31 + .00/- .13
3
.76(.032)
± .25
1
NOTE
BUSHING DIAMETER
1
11.81
R
(.406+.000/-.005)
*SEE
.030 ± .010
(SEE PART NUMBERS)
2
(.465)
NOTE
2
BUSHING DIAMETER
1
.81
3 .81
SHAFT DIA. (SEE
(SEE PART NUMBERS)
(.032)
2
.25
12.70 ±0.25
PART(.032)
NUMBERS)
DIA.
.81
DIA.
(.010)
(.500
±
.010)
22.22 ± .38
BUSHING DIA. (SEE
(.032)
MOUNTING
SURFACE
PART NUMBERS)
SHAFT DIAMETER (.875 ±.015)
SHAFT DIA. (SEE
.81 ± .25
.25
5.08 ± .38.25
(SEE PART NUMBERS)
PART NUMBERS)
(.032 ± .010)
(.010)
7.93
(.010)
(.200 ± .015)
SHAFT DIAMETER
1.19
BUSHING DIA. (SEE
.25
(SEE PART NUMBERS)
(.312)
5.08 ± .38
PART NUMBERS)
(.047)
6.997.92
± .38
*BUSHING THREAD SPECIFICATIONS:
20.63 ± .81
18.59 ± .38
(.010)
(.200 ± .015)
.81 ± .25
1.19
-1, -2, -3, -4 .... 3/8-32 UNF
(.275
± .015)
(.312)
(.812
± .032)
(.732
±
.015)
10.31
.13
(.032 ± .010)
7.93
(.047) -5, -6, -7, -8 .... M9 x 0.75-7H
5.08+
±.00/.38 20.62
7.92
± .81
18.6 ± .4
(.406+.000/-.005)
(.312)
(.200
±
.015)
(.312) (.812 ± .032)
(.732 ± .015)
20.63 ± .81
18.59 ± .38
5.08 ± .38
BUSHING DIAMETER
1
3
± .38
20.62 ± .81
18.6 ±(SEE
.4 PART6.99
(.812 ± .032)
(.732 ± .015)
(.200 ± .015)
NUMBERS)
2
(.812.13
± .032)
(.732 ± .015) .81 (.275 ± .015) 10.31 + .00/12.2
12.2
15.54
(.032) (.48) (.406+.000/-.005)
15.541
(.480)
BUSHING DIAMETER
(.612)
R MAX.
3
(.612)
(SEE PART12.2
NUMBERS)
R MAX.
2
.81 (.48)
SHAFT
DIAMETER
15.54
12.2
15.54
MAX.
.25
(.032)
(SEE(.612)
PARTRNUMBERS)
11.81
(.480) 11.81
(.612)
(.010)
(.465)
1.19
(.465)
R MAX.
(.047)
SHAFT DIAMETER 11.81
7.92
12.70
22.22 ± .38 .25
12.70
±0.25
(SEE
PART
NUMBERS)
DIA.
DIA.
(.465)
DIA.
(.312)
11.81
(.500)
(.875 ±.015)(.010)
(.500 ± .010) DIA.
22.22 ± .38
1.19
(.465)
20.62 ± .81
18.6 ± .4
MOUNTING SURFACE
MOUNTING SURFACE
(.875 ±.015)
(.047)
12.70
± .38
7.9222.22
(.812
± .032)
(.732 ± .015)
DIA.
DIA.
12.70 ±0.25
(.312)
(.500)
(.875
±.015)
DIA.
RECOMMENDED PC BOARD MOUNTING HOLE LOCATIONS
(.500 ± .010) DIA.
20.62 ± .81
18.6 ± .4
22.22 ± .38
MOUNTING SURFACE
HOLE DIAMETER
FMS
MOUNTING SURFACE
(.812 ± .032)
(.732
±
.015)
PC PIN
(.875
±.015)
12.19
±
0.51
12.2
Recommended2.08
PCB Layout
Terminal Styles*BUSHING THREAD SPECIFICATIONS: TERMINAL
PC BOARD MOUNTING HOLE LOCATIONS
(.480
± .020)
(.48)
(.082) RECOMMENDED
-1, -2, -3, -4 ....
3/8-32
UNF
15.54
THICKNESS
CCW
CW
R MAX.
-5, -6, -7, -8 .... M9 x 0.75-7H
HOLE DIAMETER
± 0.38
“P” Terminal1.63
Style
12.2
FMS
.305 ± .003
(.612)
2
1
3
PC PIN
2.08
12.19 ± 0.51
(.064 ± .015)
(.48)
± .0001)
*BUSHING THREAD SPECIFICATIONS:(.012
15.54 (.082)
TERMINAL
(.480
± .020)
R MAX.
-1,
-2,
-3,
-4
....
3/8-32
UNF
CCW
CW
11.81
CW
THICKNESS
(.612)
1.63 ± 0.38-5, -6, -7, -8 .... M9 x 0.75-7H
.305 ± .003
2
1
3
5.08 5.08 6.99 (.465)
(.064 ± .015)
11.81
(.012 ± .0001)
(.200) (.200) (.275)
(.465)
12.70
CW
22.22 ± .38
3.30 ± 0.38
DIA.
DIA.
(.500)
(.875 ±.015) TOLERANCES: EXCEPT
WHERE
6.99 12.70
5.08
5.08NOTED
(.130 ± .015)
22.22 ± .38
.508
.127
MOUNTING
SURFACE
DIA.
DIA.
(.275)
(.200)
DECIMALS:
.XX±.015)
± (.200)
.XXX
±
(.875
(.02),
(.005) (.500)
3.30 ± 0.38
MOUNTING SURFACE
RECOMMENDED PCFRACTIONS:
BOARD MOUNTING
HOLE LOCATIONS
±1/64
TOLERANCES:
EXCEPT WHERE NOTED
(.130 ± .015)
Schematic
MM PC BOARD MOUNTING
HOLE
DIAMETER DIMENSIONS:
RECOMMENDED
HOLE
LOCATIONS
.508
.127
FMS
DECIMALS: .XX ±
.XXX ±
(IN.)
2.08
HOLE DIAMETER
(.005)
FMS (.02),
(.082)
2.08 FRACTIONS:
CCW ±1/64
CW
(.082)
MM
CCW
CW
2 DIMENSIONS:
1
3
(IN.)2
“S” Terminal Style
1
3
12.19 ± 0.51
CW
(.480 ± .020)
CW
5.08 5.08 6.99
2.54
5.08 5.08 6.99
(.200) (.200) (.275)
(.100) 12.19 ± 0.51
(.200) (.200) (.275)
3 PLCS.(.480 ± .020)
SOLDER LUG
TOLERANCES: EXCEPT WHERE
NOTED
TOLERANCES:
EXCEPT WHERE NOTED
2.54
TERMINAL
.508
.127 .508
.127
DECIMALS: .XX ±
.XXX ±
(.100)
DECIMALS:
.XX
±
.XXX
±
0.86
(.02),
(.005) (.02),
(.005)
3
PLCS.
SOLDER LUG
(.034)
FRACTIONS: ±1/64
FRACTIONS: ±1/64
TERMINAL
3 PLCS.
MM
MM
DIMENSIONS:
DIMENSIONS:
(IN.)
0.86
(IN.)
(.034)
3 PLCS.
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific disclaimers as set forth on the last page of this document, and at www.bourns.com/legal/disclaimer.pdf.
3590 - Precision Potentiometer
Recommended Part Numbers
(Printed Circuit)
3590P-2-102L
3590P-2-202L
3590P-2-502L
3590P-2-103L
3590P-2-203L
3590P-2-503L
3590P-2-104L
(Solder Lug)
3590S-2-102L
3590S-2-202L
3590S-2-502L
3590S-2-103L
3590S-2-203L
3590S-2-503L
3590S-2-104L
(Solder Lug)
3590S-1-102L
3590S-1-202L
3590S-1-502L
3590S-1-103L
3590S-1-203L
3590S-1-503L
3590S-1-104L
Panel Thickness Dimensions
Resistance (Ω)
1,000
2,000
5,000
10,000
20,000
50,000
100,000
Resolution (%)
.029
.023
.025
.020
.019
.013
.009
BOLDFACE LISTINGS ARE IN STOCK AND READILY AVAILABLE
THROUGH DISTRIBUTION. FOR OTHER OPTIONS CONSULT FACTORY.
ROHS IDENTIFIER:
L = COMPLIANT
Shaft & Bushing Configurations
(For Bushing Mount Only)
(Bushing - DxL, Shaft - D):
2.46 - 3.81
(.097 - .150)
(-1) Plastic Bushing (3/8 ” x 5/16 ”) and
Shaft (.2480 + .001, - .002)
(-2) Metal Bushing (3/8 ” x 5/16 ”) and
Shaft (.2497 + .0000, - .0009)
PANEL
(-3) Sealed, Plastic Bushing (3/8 ” x 5/16 ”) and
Shaft (.2480 + .001, - .002)
HEX NUT
(-4) Sealed, Metal Bushing (3/8 ” x 5/16 ”) and
Shaft (.2497 + .0000, - .0009)
(-5) Metric, Plastic Bushing (9 mm x 7.94 mm) and
Shaft (6 mm + 0, - .076 mm)
(-6) Metric, Metal Bushing (9 mm x 7.94 mm) and
Shaft (6 mm + 0, - .023 mm)
LOCKWASHER
POT
(-7) Metric, Sealed, Plastic Bushing (9 mm x 7.94 mm) and
Shaft (6 mm + 0, - .076 mm)
(-8) Metric, Sealed, Metal Bushing (9 mm x 7.94 mm) and
Shaft (6 mm + 0, - .023 mm)
10.44 ± .07
DIA.
(.411 ± .003)
R
7.42
(.292)
ADDITIONAL HOLE FOR
ANTI-ROTATION PIN
1.60 +.08/-.03
DIA.
(.063 +.003/-.001)
Anti-rotation pin hole is shown at six o'clock
position for reference only. The actual location is
determined by the customer's application. Refer
to the front view of the potentiometer to see the
location of the optional A/R pin.
Panel thickness and hole diameters are
recommended for best fit. However, customers
may adjust the dimensions to suit their specific
application.
DIMENSIONS:
REV. 11/17
MM
(INCHES)
TOLERANCES: ±
0.127
(.005)
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific disclaimers as set forth on the last page of this document, and at www.bourns.com/legal/disclaimer.pdf.
Legal Disclaimer Notice
This legal disclaimer applies to purchasers and users of Bourns® products manufactured by or on behalf of Bourns, Inc. and
its affiliates (collectively, “Bourns”).
Unless otherwise expressly indicated in writing, Bourns® products and data sheets relating thereto are subject to change
without notice. Users should check for and obtain the latest relevant information before placing orders and should verify that
such information is current and complete.
The characteristics and parameters of a Bourns® product set forth in its data sheet are based on laboratory conditions, and
statements regarding the suitability of products for certain types of applications are based on Bourns’ knowledge of typical
requirements in generic applications. The characteristics and parameters of a Bourns® product in a user application may vary
from the data sheet characteristics and parameters due to a combination of the Bourns® product with other components in
the user’s application or due to the environment of the user application itself. Such characteristics and parameters also can
and do vary in different applications and actual performance may vary over time. Users should always verify actual performance
of the Bourns® product in their specific devices and applications, and make their own independent judgments about how
much additional test margin to design in to compensate for differences between laboratory and real world conditions.
Unless Bourns has explicitly designated an individual Bourns® product as meeting the requirements of a particular industry
standard (e.g., ISO/TS 16949) or a particular qualification (e.g., UL listed or recognized), Bourns is not responsible for any
failure of an individual Bourns® product to meet requirements of such industry standard or such particular qualification. Users
of Bourns® products are responsible for ensuring compliance with safety-related requirements and standards applicable to
their applications.
Bourns® products are not recommended, authorized or intended for use in nuclear, lifesaving, life-critical or life-sustaining
applications, nor in any other applications where failure or malfunction may result in personal injury, death, or severe property
or environmental damage. Unless expressly and specifically approved in writing by two authorized Bourns representatives on
a case-by-case basis, use of any Bourns® products in such unauthorized applications is at the user’s sole risk. Life-critical
applications include devices identified by the U.S. Food and Drug Administration as Class III devices and generally equivalent
classifications outside of the United States.
Bourns® standard products that are designed and tested for use in automotive applications will be described on the applicable
data sheets as compliant with the applicable AEC-Q standard. Unless expressly and specifically approved in writing by two
authorized Bourns representatives on a case-by-case basis, use of any other Bourns® standard products in an automotive
application is not recommended, authorized or intended and will be at the user’s sole risk.
Bourns® standard products are not tested to comply with United States Federal Aviation Administration standards generally
or any other generally equivalent governmental organization standard applicable to products designed or manufactured for
use in aircraft or space applications. Bourns® standard products that are designed and tested for use in aircraft or space
applications will be described on the applicable data sheets as compliant with the RTCA DO-160 standard. Unless expressly
and specifically approved in writing by two authorized Bourns representatives on a case-by-case basis, use of any other
Bourns® standard product in an aircraft or space application is not recommended, authorized or intended and will be at the
user’s sole risk.
The use and level of testing applicable to Bourns® custom products shall be negotiated on a case-by-case basis by Bourns
and the user for which such Bourns® custom products are specially designed. Absent a written agreement between Bourns
and the user regarding the use and level of such testing, the provisions above applicable to Bourns® standard products shall
also apply to such Bourns® custom products.
Users shall not sell, transfer, export or re-export any Bourns® products or technology for use in activities which involve the
design, development, production, use or stockpiling of nuclear, chemical or biological weapons or missiles, nor shall they use
Bourns® products or technology in any facility which engages in activities relating to such devices. The foregoing restrictions
apply to all uses and applications that violate national or international prohibitions, including embargos or international
regulations. Further, Bourns® products, technology or technical data may not under any circumstance be exported or
re-exported to countries subject to international sanctions or embargoes, and Bourns® products may not, without prior
authorization from Bourns and/or the U.S. Government, be resold, transferred, or re-exported to any party not eligible to
receive U.S. commodities, software, and technical data.
To the maximum extent permitted by applicable law, Bourns disclaims (i) any and all liability arising out of the application or
use of any Bourns® standard product, (ii) any and all liability, including, without limitation, special, punitive, consequential
or incidental damages, and (iii) any and all implied warranties, including implied warranties of fitness for particular purpose,
non-infringement and merchantability.
For your convenience, copies of this Legal Disclaimer Notice with German, Spanish, Japanese, Traditional Chinese and Simplified Chinese
bilingual versions are available at:
Web Page: http://www.bourns.com/legal/disclaimers-terms-and-policies
PDF: http://www.bourns.com/docs/Legal/disclaimer.pdf
C1753 10/18/17
