Features
n Miniature Thermal Cutoff (TCO) device
n High current capacity, low impedance
n Overtemperature and overcurrent protection
AC
for lithium polymer and prismatic cells
n Controls abnormal, excessive current
virtually instantaneously, up to rated limits
n Wide range of temperature options
X 1
90 7 1
7 K
AB
D
A
D
00
Applications
Battery cell protection for:
n Notebook PCs
n Tablet PCs
n Smart phones
AC Series Breaker (Thermal Cutoff Device)
Ratings
Specification
AC72ABD
Trip Temperature
Reset Temperature
Contact Rating
Maximum Breaking Current
Maximum Voltage
Minimum Holding Voltage
Maximum Leakage Current
Resistance
AC77ABD
72 °C ± 5 °C
77 °C ± 5 °C
AC82ABD
AC85ABD
82 °C ± 5 °C
85 °C ± 5 °C
40 °C min.
DC9 V / 35 A, 1000 cycles
DC5 V / 60 A, 100 cycles
DC28 V / 35 A, 100 cycles
3.5 V @ 25 °C for 1 minute
200 mA max. @ 25 °C
2 milliohms max. (1 ~ 1.5 milliohms typical)
AC90ABD
90 °C ± 5 °C
Mini-breaker TCOs reset when the following conditions are met:
• T
he ambient temperature has dropped by 10 °C below the minimum trip temperature, and
• P
ower to the TCO has been cycled (off/on)
Agency Recognition
Product Dimensions
NO OBJECT
2.7 ± 0.1
(.106 ± .004)
6.95 ± 0.1
(.274 ± .004)
0.25
MAX.
(.010)
UL,
cUL
2.7 ± 0.1
(.106 ± .004)
TUV
Description
File Number: E215638 Vol. 2
(UL 60730)
File Number: R 50394595 0001
(EN 60730-2-9)
How to Order
0.7 ± 0.1
(.028 ± .004)
1.2 ± 0.1
(.047 ± .004)
2.5 ± 0.1
(.098 ± .004)
MAX.
3.95
(.156)
0.15 ± 0.01
(.006 ± .0004)
0.15 ± 0.01
(.006 ± .0004)
0.3 ± 0.1
(.012 ± .004)
1.10 ± 0.05
(.043 ± .002)
REF.
0.7 ± 0.1
(.028 ± .004)
2.5 ± 0.1
(.098 ± .004)
3.75 ± 0.1
(.148 ± .004)
4 PLCS.
Terminal Type
1 = With Projection
B = Without Projection
0.3 ± 0.1
(.012 ± .004)
Manufacturer’s Internal Code
D = Black Body Color
DIMENSIONS:
R
0.3
(.012)
1.6 ± 0.1
(.063 ± .004)
REF.
Series Designator
Trip Temperature (±5 °C)
• 72
• 77
• 82
• 85
• 90
Arm Material
A = Cu Alloy High Current Type
0.1
(.004)
0.45
(.018)
DIA.
4 PLCS.
AC 77 A B D
MM
(INCHES)
3.0 ± 0.1
(.118 ± .004)
REF.
Environmental Specifications
Moisture Sensitivity Level.......................... 1
ESD Classification (HBM)....................... 3B
Terminal modifications including bending and extending are available upon request.
WARNING Cancer and Reproductive Harm - www.P65Warnings.ca.gov
* RoHS Directive 2015/863, Mar 31, 2015 and Annex.
** Bourns considers a product to be “halogen free” if (a) the Bromine (Br) content is 900 ppm or less; (b) the Chlorine (Cl) content is 900 ppm or less; and (c) the total Bromine (Br)
and Chlorine (Cl) content is 1500 ppm or less.
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
AC Series Breaker (Thermal Cutoff Device)
Typical Performance
Current vs. Temperature Curves
40
35
AC72ABD (Low 67 °C average)
AC77ABD (Low 72 °C average)
Current (A)
30
AC82ABD (Low 77 °C average)
25
AC85ABD (Low 80 °C average)
AC90ABD (Low 85 °C average)
20
15
10
5
0
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
Temperature (°C)
The above curves were derived from placing test samples in an oven at 25 ℃, 40 ℃, 60 ℃ and so on, increasing current flow through the
sample at a rate of 0.1 A/minute and recording the current value when the sample trips.
Product Structure
COVER
PLATE
COVER
ARM
CONTACT
ARM
TERMINAL
PROJECTION
BASE
BIMETAL DISC
PTC
BASE
TERMINAL
PROJECTION
AVAILABLE WITH AND WITHOUT PROJECTIONS.
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
AC Series Breaker (Thermal Cutoff Device)
Wiring Recommendations
This is not a surface mount device for reflow soldering. Therefore, Ni tab wiring should be accomplished by either resistance or laser welding.
Solder connections should be avoided.
Typical Part Marking
X2717A
AC77ABD
SERIES DESIGNATOR
DATE CODE:
MONTH (1~9, X, Y, Z)
DAY
YEAR
MACHINE NO.
ROMAN NUMERAL (I, II, III, ETC.) or
ARABIC NUMERAL (1, 2, 3, ETC.) = OKAYAMA FACTORY
ALPHABET = SHIGA FACTORY
02
MANUFACTURER’S TRADEMARK
SPECIAL CODE
(D = BLACK BODY COLOR)
TRIP TEMPERATURE - °C
(72, 77, 82, 85, 90)
TERMINAL TYPE
ARM MATERIAL
(A = Cu ALLOY)
MANUFACTURER’S
INTERNAL CODE
(ALPHANUMERIC CHARACTER)
Standard Packaging Specifications
Plastic Bag.......................................................................................................................................................................1,000 pcs. (fixed)
Inner Box..........................................................................................................................................................................3,000 pcs. (fixed)
Outer Box.....................................................................................................................................30,000 pcs. max. (up to 10 inner boxes)
Application Temperature Range
........................................... -30 ~ 100 °C
Circuit Diagram
NORMAL CIRCUIT
CIRCUIT
AFTER OPENING
Storage Conditions
1) T
. he breaker must be stored in the original packaging (plastic bag or carton) with
.the following conditions: ambient temperature of -10 to +40 °C, RH
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