PXP6082

6000 Series Buccaneer® bulgin a brand of Elektron Technology Robust, instant connections for harsh environments The all plastic construction 6000 Series Buccaneer - circular connectors that combine the ease of use of a push/pull coupling mechanism with proven environmental sealing for signal and mains power. Designed and independently tested to IP66, IP68 & IP69K standards, they are ideal for applications where ingress of dust and water must be avoided and where ease of connection, space and appearance are important considerations. For Power THERMO-PLASTIC VERSION Retaining Nut Push/Pull Coupling Ring O-Ring Seal Cable Gland Panel Gasket Contact Carriers Collet Gland Nut √ Push/pull latching mechanism* Secure, instant latching. Quick connector mating and release √ 30° twist locking* Tamperproof lock prevents accidental un-mating √ IP66, IP68 and IP69K when mated Suitable for a wide range of dust and water borne environments √ All plastic body version; UL94-V0 rated, UV stable, halogen free Light-weight, self-extinguishing material suitable for long-term outdoor use √ Flex,flexin-line&panelmount bodystyles,withsealingcaps Complete family of products maintain sealing integrity in all styles √ Polarisation and visual alignment features Aids the correct mating of connectors √ 2 to 22 poles – up to 16A, 277V rated Suitable for mains power to signal applications √ ‘Scoop proof’ contacts √ cULs, UL, VDE, CCC approvals (pending) Prevents damage through mis-mating – ideal for ‘blind mating’ applications Internationally recognised certification *patent applied for bulgin.com Page 1 of 7 6000 Series Buccaneer® bulgin a brand of Elektron Technology Thermo-plastic Version FLEX CABLE CONNECTOR PXP6010/P PXP6010/S IN-LINE FLEX CABLE CONNECTOR PXP6011/P PXP6011/S √ Mates with In-Line Flex or Panel Mounting versions PXP6011 & PXP6012 √ Push/pull locking ring with 30˚ twist locking √ Pin or socket versions √ Leading earth on 3 pole connectors √ 2, 3, 8, 16 & 22 pole √ Screw and crimp termination Poles Termination Pin Contacts Socket Contacts Contacts 2 2 3 3 8 16 22 Screw Crimp Screw Crimp Crimp Crimp Crimp PXP6010/02P/ST PXP6010/02P/CR PXP6010/03P/ST PXP6010/03P/CR PXP6010/08P/CR PXP6010/16P/CR PXP6010/22P/CR PXP6010/02S/ST PXP6010/02S/CR PXP6010/03S/ST PXP6010/03S/CR PXP6010/08S/CR PXP6010/16S/CR PXP6010/22S/CR Supplied Fitted Order Separately Supplied Fitted Order Separately Order Separately Order Separately Order Separately √ Mates with Flex Cable connector PXP6010 √ For in-line cable connection √ Pin or socket versions √ Leading earth on 3 pole connectors √ 2, 3, 8, 16 and 22 pole √ Screw and crimp termination Poles Termination Pin Contacts Socket Contacts Contacts 2 2 3 3 8 16 22 Screw Crimp Screw Crimp Crimp Crimp Crimp PXP6011/02P/ST PXP6011/02P/CR PXP6011/03P/ST PXP6011/03P/CR PXP6011/08P/CR PXP6011/16P/CR PXP6011/22P/CR PXP6011/02S/ST PXP6011/02S/CR PXP6011/03S/ST PXP6011/03S/CR PXP6011/08S/CR PXP6011/16S/CR PXP6011/22S/CR Supplied Fitted Order separately Supplied Fitted Order separately Order separately Order separately Order separately FRONT PANEL MOUNTING CONNECTOR PXP6012/P bulgin.com PXP6012/S √ Mates with Flex Cable connectors PXP6010 √ Front panel mounting √ Single hole fixing √ Pin or socket versions √ Leading earth on 3 pole connectors √ 2, 3, 8, 16 and 22 pole √ Screw and crimp termination Poles Termination Pin Contacts Socket Contacts Contacts 2 2 3 3 8 16 22 Screw Crimp Screw Crimp Crimp Crimp Crimp PXP6012/02P/ST PXP6012/02P/CR PXP6012/03P/ST PXP6012/03P/CR PXP6012/08P/CR PXP6012/16P/CR PXP6012/22P/CR PXP6012/02S/ST PXP6012/02S/CR PXP6012/03S/ST PXP6012/03S/CR PXP6012/08S/CR PXP6012/16S/CR PXP6012/22S/CR Supplied Fitted Order separately Supplied Fitted Order separately Order separately Order separately Order separately Page 2 of 7 6000 Series Buccaneer® bulgin a brand of Elektron Technology Thermo-plastic Version Contacts - Crimp for 2, 3, 8, 16 and 22 pole CRIMP CONTACTS √ Crimp Contacts √ Gold Plated √ Current ratings: 2 & 3 pole: 16A 8 pole: 10A 16 pole: 3A 22 pole: 2A 2, 3, 8, 16 & 22 pole contacts Contacts (for 2 & 3 pole) (Supplied in packs of 10) Crimp Pins Sockets SA3545/P SA3545/S Contacts (for 8 pole) (Supplied in packs of 10) Crimp Pins Sockets SA3544/P SA3544/S Contacts (for 16 & 22 pole) (Supplied in packs of 10) Crimp Pins Sockets SA3542/P SA3542/S Crimp Tooling CRIMP TOOLING √ Crimp Tools for 2, 3, 8, 16 and 22 pole crimp contacts Crimp Tool (2 & 3 pole) Positioner (2 & 3 pole) Crimp Tool (8, 16 & 22 pole) Positioner (8 pole) Positioner (16 & 22 pole) PNo. 14232 PNo. 14232/2/SP PNo. 14025 PNo. 15021/SP PNo. 15019/SP PNo 14232 Insertion/Extraction Tools INSERTION/EXTRACTION TOOLS √ Insertion/Extraction Tool for 2, 3, 8, 16 and 22 pole contacts Insertion/Extraction Tool (2 & 3 pole) PNo. 14946/SP Insertion/Extraction Tool (8 pole) PNo. 14945/SP Insertion/Extraction Tool (16 & 22 pole) PNo. 14944/SP PNo 14946 Tools CONTACT CARRIER REMOVAL TOOL √ For removal of all contact carriers Contact carrier removal tool (all poles) PNo. 14917/SP PNo 14917 bulgin.com Page 3 of 7 6000 Series Buccaneer® bulgin a brand of Elektron Technology Thermo-plastic Version SEALING CAPS PXP6083 PXP6082 PXP6081 √ Maintains IP rating of unmated connectors √ PXP6081: Fits PXP6010 (Flex Connector) √ PXP6082: Fits PXP6011 (Flex In-Line Connector) with 30˚ twist locking √ PXP6083: Fits PXP6012 (Panel Connector) with 30˚ twist locking PXP6081 PXP6082 PXP6083 CABLE GLAND PACKS √ Pack of all cable glands to suit cable ranges from 4.0 to 10.0mm diameter PXP6088 bulgin.com Page 4 of 7 6000 Series Buccaneer® bulgin a brand of Elektron Technology Thermo-plastic Version PART NO SYSTEM PXP / xxxx / xx / x / xx / xxxx Plastic Connector Designation Series 6 = 6000 Series Body Styles 010 = Flex 011 = Flex In-Line 012 = Panel No. of Contacts 02 = 2 Pole 03 = 3 Pole 08 = 8 Pole 16 = 16 Pole 22 = 22 Pole Contacts Type P = Pin S = Socket Contacts Termination CR = Crimp ST = Screw (2 and 3 pole only) Cable Entry Size (for Flex and Flex In-Line connectors only) 0405 = 4-5mm (Dark Grey) 0507 = 5-7mm (White) 0709 = 7-9mm (Yellow) 0910 = 9-10mm (Light Grey) Examples: PXP6010/03/P/CR/0507= Flex cable connector, 3 pole, pin contacts, crimp termination with 5 to 7mm cable glands PXP6012/03/S/ST= Front panel mounting connector, 3 pole, socket with screw termination bulgin.com Page 5 of 7 6000 Series Buccaneer® bulgin a brand of Elektron Technology Thermo-plastic Version SPECIFICATION Mechanical: Electrical: No. Poles: Rated cable 2 3 8 16 22 18 18 18 22 26 AWG AWG AWG AWG AWG Locking mechanism Push/pull with 30˚ locking Patent applied for Sealing: IP66 to EN60529:1992 IP68 to EN60529:1992 (10m depth for 2 weeks) IP69k to DIN 40050-9 Current Rating: See de-rating curves for further information cUL (pending) 16A 13A 3A 3A 2A 2A Voltage Rating (ac/dc): 277V 277V 277V 60V 60V CCC, UL and VDE (pending) 16A 12A 10A 8A Contact Resistance: 106MΩ @500V dc AC Breakdown voltage: 2 pole 3 pole 8 to 22 pole >10kV >8kV >5kV Operating Temp. Range: –40°C to +120°C Approvals (pending): UL CSA VDE CCC UL1977 C22.2 No.182.3-M1987 (R2009) IEC 61984:2009 GB/T11918 and GB/T11919 Material: Contact Accommodation: 2 & 3 pole crimp 2 & 3 pole screw terminals 8 pole crimp 16 pole crimp 22 pole crimp 14 to 18AWG 1.5mm² max 18 to 20AWG 22 to 26AWG 22 to 26AWG Cable Acceptance: 4-10mm dia. Cable retention force (to BS EN61984): 4 - 9mm dia cable 9 - 10mm dia cable 80N 100N Terminations: 2 Pole: 3 Pole: 8 Pole: 16 Pole: 22 Pole: Screw Terminals & Crimp Contacts Screw Terminals & Crimp Contacts Crimp Contacts Crimp Contacts Crimp Contacts Tightening Torques: Gland Nut: Panel Nut: 1.13Nm (10lb.in) 1.7Nm (15lbf.in.) Body: PC/ PBT Colour: Grey Panel Nut Thread: M22 x 1.5-6g Flammability Rating: UL94 V-0 Halogen free Yes Dimensions: Diameter: (over coupling ring) Diameter: (panel hole cut-out) 32mm 22.5mm UV Resistance: ISO 4892 part 3 cycle 1 (QUV) Contacts: Brass, Nickel plated (2A – Gold plated) O Rings & Gaskets: Silicon RoHS Compliant Mated dimensions - Flex to panel connector bulgin.com Mated dimensions - Flex connector to in-line connector Page 6 of 7 6000 Series Buccaneer® bulgin a brand of Elektron Technology Thermo-plastic Version CURRENT CARRYING CAPACITY The thermal properties of the materials used in the construction of a connector limit the current carrying capacity. There are a number of factors that determine the amount of current that can be handled: contact spacing, size of cable, ambient temperature and the heat that is generated by the current passing through the connector. 2 Pole, Plastic Body, Crimp Terminal, 18 AWG wire current applied through all pins simultaneously 25 25 20 20 15 15 Current (A) 10 10 Operating Area Operating Area 5 De-rating curves are plotted for each contact carrier combination with the current being carried simultaneously by all contacts. These graphs show the heat rise generated as the current is increased. 5 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature °C Ambient Temperature °C 8 Pole, Plastic Body, Crimp Terminal, 18 AWG wire 8 Pole, Plastic Body, Crimp Terminal, 20 AWG wire current applied through all pins simultaneously current applied through all pins simultaneously 15 15 12 12 9 9 Current (A) Current (A) The red line indicates the direct correlation between current applied and the measured temperature rise within the connector. The dotted blue line shows rated current and the green line is derived by applying a factor of 0.8 to the original plot data to give a de-rating curve. The dashed blue line shows the rated current. 3 Pole, Plastic Body, Screw Terminal, 18 AWG wire current applied through all pins simultaneously Current (A) The maximum current varies with different contact layouts, and because of these factors it is necessary to produce de-rating curves for each pole variant. This de-rating curve is specified in the standard IEC 60512 part 3. 6000 Series Current vs. Temperature Characteristics 6 6 Operating Area 3 The shaded area under the 0.8 curve shows the permitted operating area, and allows safe current vs ambient temperature characteristics to be determined. Operating Area 3 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 = de-rated operating limits 50 60 70 80 90 100 110 120 130 140 Ambient Temperature °C 16 Pole, Plastic Body, Crimp Terminal, 22 AWG wire 16 Pole, Plastic Body, Crimp Terminal, 26 AWG wire current applied through all pins simultaneously = tested operating limits 40 Ambient Temperature °C current applied through all pins simultaneously 5 5 4 4 3 3 Current (A) Current (A) = rated current 2 2 Operating Area Operating Area 1 1 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature °C 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature °C 22 Pole, Plastic Body, Crimp Terminal, 26 AWG wire current applied through all pins simultaneously 5 4 Current (A) 3 2 Operating Area 1 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature °C The Americas Elektron Technology, 5856 Corporate Ave, Suite 220, Cypress, CA 90630 t: 760-343-3650 e: americas@elektron-technology.com China and Asia A2, No.23, Xin Buxin Road, Tongle Community, Longgang Street, Longgang District, Shenzhen, China t: +86 755 3328 8988 e: asia@elektron-technology.com Issue no: V1.2 Europe Elektron Technology, Woodland Road, Torquay, Devon UK TQ2 7AY t: ++44 (0)1803 407700 e: europe@elektron-technology.com