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BQ24753ARHDR

BQ24753ARHDR

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    VQFN28_EP

  • 描述:

    Charger IC Lithium-Ion/Polymer 28-VQFN (5x5)

  • 数据手册
  • 价格&库存
BQ24753ARHDR 数据手册
Product Folder Sample & Buy Support & Community Tools & Software Technical Documents bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 bq24753A Host-Controlled Li-Ion and Li-Polymer Battery Charger With Low Iq and System Power Selector 1 Features 2 Applications • • • • • • • • • • • • • • • • • • • NMOS-NMOS Synchronous Buck Converter with 300 kHz Frequency and >95% Efficiency 30-ns Minimum Driver Dead-time and 99.5% Maximum Effective Duty Cycle High-Accuracy Voltage and Current Regulation – ±0.5% Charge Voltage Accuracy – ±3% Charge Current Accuracy – ±3% Adapter Current Accuracy – ±2% Input Current Sense Amp Accuracy Integration – Automatic System Power Selection From AC/DC Adapter or Battery – Internal Loop Compensation – Internal Soft Start Safety – Programmable Input Overvoltage Protection (OVP) – Fast Dynamic Power Management (DPM) – Programmable Inrush Adapter Power (ACOP) and Overcurrent (ACOC) Limits – Reverse-Conduction Protection Input FET Supports Two, Three, or Four Li+ Cells 8 – 24 V AC/DC-Adapter Operating Range Analog Inputs with Ratiometric Programming via Resistors or DAC/GPIO Host Control – Charge Voltage (4-4.512 V/cell) – Charge Current (up to 10 A, with 10-mΩ) – Adapter Current Limit (DPM) Status and Monitoring Outputs – Adapter Present with Programmable Voltage Threshold – Current Drawn from Input Source Battery Learn Cycle Control Charge Enable 28-pin, 5x5-mm VQFN package Energy Star Low Iq – < 10 μA Off-State Battery Discharge Current – < 1.5 mA Off-State Input Quiescent Current Notebook, Netbook and Ultra-Mobile Computers Portable Data Capture Terminals Portable Printers Medical Diagnostics Equipment Battery Bay Chargers Battery Back-up Systems 3 Description The bq24753A is a high-efficiency, synchronous battery charger with integrated compensation and system power selector logic, offering low component count for space-constrained Li-Ion and Li-Polymer battery charging applications. Ratiometric charge current and voltage programming allows for high regulation accuracies, and can be either hardwired with resistors or programmed by the system powermanagement microcontroller using a DAC or GPIOs. The bq24753A charges two, three, or four series Li+ cells, supporting up to 10 A of charge current, and is available in a 28-pin, 5x5-mm thin VQFN package. Device Information(1) PART NUMBER bq24753A PACKAGE VQFN (28) BODY SIZE (NOM) 5.00 mm × 5.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Simplified Schematic ADAPTER SYSTEM ACP ACDRV ACDET OVPSET ACN BATDRV HIDRV VREF PH SRSET ACSET bq24753A 1 LODRV SRP SRN GPIO ACGOOD CHGEN CELL LEARN ADC IADAPT Thermal Pad ACOP Host Battery pack BAT 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Description (continued)......................................... Pin Configuration and Functions ......................... Specifications......................................................... 7.1 7.2 7.3 7.4 7.5 7.6 7.7 8 1 1 1 2 3 4 6 Absolute Maximum Ratings ...................................... 6 ESD Ratings.............................................................. 6 Recommended Operating Conditions....................... 7 Thermal Information .................................................. 7 Electrical Characteristics........................................... 7 Timing Requirements .............................................. 11 Typical Characteristics ............................................ 11 Detailed Description ............................................ 18 8.1 Overview ................................................................. 18 8.2 Functional Block Diagram ....................................... 19 8.3 Feature Description................................................. 20 8.4 Device Functional Modes........................................ 25 9 Application and Implementation ........................ 29 9.1 Application Information............................................ 29 9.2 Typical Application .................................................. 29 10 Power Supply Recommendations ..................... 35 11 Layout................................................................... 35 11.1 Layout Guidelines ................................................. 35 11.2 Layout Example .................................................... 36 12 Device and Documentation Support ................. 37 12.1 12.2 12.3 12.4 12.5 12.6 Device Support...................................................... Documentation Support ....................................... Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 37 37 37 37 37 37 13 Mechanical, Packaging, and Orderable Information ........................................................... 37 4 Revision History Changes from Original (July 2009) to Revision A Page • Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section .................................................................................................. 1 • Added text to the VREF pin description - Do not apply an external voltage source on this pin............................................. 6 • Added 4 Cell to Figure 14 internal text................................................................................................................................. 13 • Changed the Functional Block Diagram ............................................................................................................................... 19 • Deleted bullet - Regulators are at 80% of final voltage ........................................................................................................ 21 2 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 5 Description (continued) The bq24753A controls external switches to prevent battery discharge back to the input, connect the adapter to the system, and to connect the battery to the system using 6-V gate drives for better system efficiency. For maximum system safety, inrush-power limiting provides instantaneous response to high input voltage multiplied by current. This AC Overpower protection (ACOP) feature limits the input-switch power to the programmed level on the ACOP pin, and latches off if the high-power condition persists to prevent overheating. The bq24753A features Dynamic Power Management (DPM) and input power limiting. These features reduce battery charge current when the input power limit is reached to avoid overloading the AC adapter when supplying the load and the battery charger simultaneously. A highly-accurate current-sense amplifier enables precise measurement of input current from the AC adapter to monitor the overall system power. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 3 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com 6 Pin Configuration and Functions PGND LODRV REGN HIDRV PH BTST PVCC RHD Package 28-Pin VQFN Top View 28 27 26 25 24 23 22 LEARN ACN 2 20 CELLS ACP 3 19 SRP ACDRV 4 18 SRN ACDET 5 17 BAT ACSET 6 16 SRSET ACOP 7 15 IADAPT BATDRV ACGOOD 10 11 12 13 14 VADJ 9 VDAC 8 VREF 21 AGND 1 OVPSET CHGEN Pin Functions PIN NAME NO. ACDET 5 I/O DESCRIPTION I Adapter detected voltage set input. Program the adapter detect threshold by connecting a resistor divider from adapter input to ACDET pin to AGND pin. Adapter voltage is detected if ACDET-pin voltage is greater than 2.4 V. The IADAPT current sense amplifier is active when the ACDET pin voltage is greater than 0.6 V. ACDRV 4 O AC adapter to system-switch driver output. Connect directly to the gate of the ACFET P-channel power MOSFET and the reverse conduction blocking P-channel power MOSFET. Connect both FETs as common-source. Connect the ACFET drain to the system-load side. The PVCC should be connected to the common-source node to ensure that the driver logic is always active when needed. If needed, an optional capacitor from gate to source of the ACFET is used to slow down the ON and OFF times. The internal gate drive is asymmetrical, allowing a quick turn-off and slower turn-on in addition to the internal break-beforemake logic with respect to the BATDRV. The output goes into linear regulation mode when the input sensed current exceeds the ACOC threshold. ACDRV is latched off after ACOP voltage exceeds 2 V, to protect the charging system from an ACFET-overpower condition. ACGOOD 13 O Valid adapter active-low detect logic open-drain output. Pulled low when Input voltage is above programmed ACDET. Connect a 10-kΩ pullup resistor from ACGOOD to VREF, or to a different pullupsupply rail. ACN 2 I Adapter current sense resistor, negative input. A 0.1-μF ceramic capacitor is placed from ACN to ACP to provide differential-mode filtering. An optional 0.1-μF ceramic capacitor is placed from ACN pin to AGND for common-mode filtering. ACOP 7 I Input power limit set input. Program the input overpower time constant by placing a ceramic capacitor from ACOP to AGND. The capacitor sets the time that the input current limit, ACOC, can be sustained before exceeding the power-MOSFET power limit. When the ACOP voltage exceeds 2 V, then the ACDRV latches off to protect the charge system from an overpower condition, ACOP. Reset latch by toggling ACDET or PVCC_UVLO. ACP 3 I Adapter current sense resistor, positive input. A 0.1-μF ceramic capacitor is placed from ACN to ACP to provide differential-mode filtering. A 0.1-μF ceramic capacitor is placed from ACP pin to AGND for common-mode filtering. ACSET 6 I Adapter current set input. The voltage ratio of ACSET voltage versus VDAC voltage programs the input current regulation set-point during Dynamic Power Management (DPM). Program by connecting a resistor divider from VDAC to ACSET to AGND; or by connecting the output of an external DAC to the ACSET pin and connect the DAC supply to the VDAC pin. 4 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 Pin Functions (continued) PIN I/O DESCRIPTION NAME NO. AGND 9 – Analog ground. Ground connection for low-current sensitive analog and digital signals. On PCB layout, connect to the analog ground plane, and only connect to PGND through the thermal pad underneath the IC. BAT 17 – Battery voltage remote sense. Directly connect a kelvin sense trace from the battery pack positive terminal to the BAT pin to accurately sense the battery pack voltage. Place a 0.1-μF capacitor from BAT to AGND close to the IC to filter high-frequency noise. BATDRV 14 O Battery to system switch driver output. Gate drive for the battery to system load BAT PMOS power FET to isolate the system from the battery to prevent current flow from the system to the battery, while allowing a low impedance path from battery to system and while discharging the battery pack to the system load. Connect this pin directly to the gate of the input BAT P-channel power MOSFET. Connect the source of the FET to the system load voltage node. Connect the drain of the FET to the battery pack positive node. An optional capacitor is placed from the gate to the source to slow down the switching times. The internal gate drive is asymmetrical to allow a quick turn-off and slower turn-on, in addition to the internal break-beforemake logic with respect to ACDRV. BTST 27 – PWM high side driver positive supply. Connect a 0.1-μF bootstrap ceramic capacitor from BTST to PH. Connect a small bootstrap Schottky diode from REGN to BTST. CELLS 20 I 2, 3 or 4 cells selection logic input. Logic low programs 3 cell. Logic high programs 4 cell. Floating programs 2 cell. CHGEN 1 I Charge enable active-low logic input. LO enables charge. HI disables charge. HIDRV 26 O PWM high side driver output. Connect to the gate of the high-side power MOSFET with a short trace. IADAPT 15 O Adapter current sense amplifier output. IADAPT voltage is 20 times the differential voltage across ACPACN. Place a 100-pF or less ceramic decoupling capacitor from IADAPT to AGND. LEARN 21 I Learn mode logic input control pin — logic high to override system selector when adapter is present, the battery is discharged to recalibrate the battery-pack gas gauge. When adapter is present and LEARN is high, battery charging is disabled, the adapter is disconnected (ACDRV is off), and the battery is connected to system (BATDRV is on). System selector automatically switches to adapter if battery is discharged below LOWBAT (3 V). When adapter is present and LEARN is low, the adapter is connected to system in normal selector logic (ACDRV is on and BATDRV is off), allowing battery charging. If adapter is not present, the battery is always connected to the system (ACDRV is off and BATDRV is on). LODRV 23 O PWM low side driver output. Connect to the gate of the low-side power MOSFET with a short trace. OVPSET 8 – Set input over voltage protection threshold. Charge is disabled and ACDRV is turned off if adapter input voltage is higher than the OVPSET programmed threshold. Input overvoltage, ACOV, disables charge and ACDRV when OVPSET > 3.1 V. ACOV does not latch. Program the overvoltage protection threshold by connecting a resistor divider from adapter input to OVPSET pin to AGND pin. PGND 22 – Power ground. Ground connection for high-current power converter node. On PCB layout, connect directly to source of low-side power MOSFET, to ground connection of in put and output capacitors of the charger. Only connect to AGND through the Thermal Pad underneath the IC. PH 25 – PWM high side driver negative supply. Connect to the phase switching node (junction of the low-side power MOSFET drain, high-side power MOSFET source, and output inductor). Connect the 0.1-μF bootstrap capacitor from PH to BTST. PVCC 28 – IC power positive supply. Connect to the common-source (diode-OR) point: source of high-side P-channel MOSFET and source of reverse-blocking power P-channel MOSFET. Place a 0.1-μF ceramic capacitor from PVCC to PGND pin close to the IC. REGN 24 O PWM low side driver positive 6-V supply output. Connect a 1-μF ceramic capacitor from REGN to PGND, close to the IC. Use for high-side driver bootstrap voltage by connecting a small-signal Schottky diode from REGN to BTST. REGN is disabled when CHGEN is high. SRN 18 I Charge current sense resistor, negative input. A 0.1-μF ceramic capacitor is placed from SRN to SRP to provide differential-mode filtering. An optional 0.1-μF ceramic capacitor is placed from SRN pin to AGND for common-mode filtering. SRP 19 I Charge current sense resistor, positive input. A 0.1-μF ceramic capacitor is placed from SRN to SRP to provide differential-mode filtering. A 0.1-μF ceramic capacitor is placed from SRP pin to AGND for common-mode filtering. SRSET 16 I Charge current set input. The voltage ratio of SRSET voltage versus VDAC voltage programs the charge current regulation set-point. Program by connecting a resistor divider from VDAC to SRSET to AGND; or by connecting the output of an external DAC to SRSET pin and connect the DAC supply to VDAC pin. I Charge voltage set input. The voltage ratio of VADJ voltage versus VDAC voltage programs the battery voltage regulation set-point. Program by connecting a resistor divider from VDAC to VADJ, to AGND; or, by connecting the output of an external DAC to VADJ, and connect the DAC supply to VDAC. VADJ connected to REGN programs the default of 4.2 V per cell. VADJ 12 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 5 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Pin Functions (continued) PIN NAME NO. I/O DESCRIPTION VDAC 11 I Charge voltage set reference input. Connect the VREF or external DAC voltage source to the VDAC pin. Battery voltage, charge current, and input current are programmed as a ratio of the VDAC pin voltage versus the VADJ, SRSET, and ACSET pin voltages, respectively. Place resistor dividers from VDAC to VADJ, SRSET, and ACSET pins to AGND for programming. A DAC could be used by connecting the DAC supply to VDAC and connecting the output to VADJ, SRSET, or ACSET. VREF 10 O 3.3-V regulated voltage output. Place a 1-μF ceramic capacitor from VREF to AGND pin close to the IC. This voltage could be used for ratiometric programming of voltage and current regulation. Do not apply an external voltage source on this pin. Exposed pad beneath the IC. AGND and PGND star-connected only at the Thermal Pad plane. Always solder Thermal Pad to the board, and have vias on the Thermal Pad plane connecting to AGND and PGND planes. It also serves as a thermal pad to dissipate the heat. Thermal Pad 7 Specifications 7.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) (2) PVCC, ACP, ACN, SRP, SRN, BAT, BATDRV, ACDRV PH MIN MAX –0.3 30 –1 30 REGN, LODRV, VREF, VDAC, VADJ, ACSET, SRSET, ACDET, ACOP, CHGEN, CELLS, STAT, ACGOOD, LEARN, OVPSET –0.3 7 VREF, IADAPT –0.3 3.6 BTST, HIDRV with respect to AGND and PGND –0.3 36 ACP–ACN, SRP–SRN, AGND–PGND –0.5 0.5 Junction temperature, TJ –40 155 Storage temperature, Tstg –55 155 Voltage range Maximum difference voltage (1) (2) UNIT V V °C Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages are with respect to GND if not specified. Currents are positive into, negative out of the specified terminal. Consult Packaging Section of the data book for thermal limitations and considerations of packages. 7.2 ESD Ratings VALUE V(ESD) (1) (2) 6 Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) ±2000 Charged device model (CDM), per JEDEC specification JESD22C101 (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 7.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN NOM MAX PH Voltage range UNIT –1 24 V PVCC, ACP, ACN, SRP, SRN, BAT, BATDRV, ACDRV 0 24 V REGN, LODRV, VADJ 0 6.5 V VDAC, IADAPT 0 3.6 V VREF 0 3.3 V ACSET, SRSET, TS, ACDET, ACOP, CHGEN, CELLS, ACGOOD, LEARN, OVPSET 0 5.5 V BTST, HIDRV with respect to AGND and PGND 0 30 V AGND, PGND –0.3 0.3 V ACP–ACN, SRP–SRN –0.3 0.3 V Junction temperature range, TJ –40 125 Storage temperature range, Tstg –55 150 Maximum difference voltage °C 7.4 Thermal Information bq24753A THERMAL METRIC (1) RHD (VQFN) UNIT 28 PINS RθJA (1) Junction-to-ambient thermal resistance 39 °C/W For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. 7.5 Electrical Characteristics 7 V ≤ VPVCC ≤ 24 V, 0°C < TJ < 125°C, typical values are at TA = 25°C, with respect to AGND (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT OPERATING CONDITIONS VPVCC_OP PVCC Input voltage operating range 8 24 V CHARGE VOLTAGE REGULATION VBAT_REG_RNG BAT voltage regulation range VVDAC_OP VDAC reference voltage range VADJ_OP VADJ voltage range 4-4.512 V per cell, times 2,3,4 cells Charge voltage regulation accuracy Charge voltage regulation set to default to 4.2 V per cell 8 18.048 V 2.6 3.6 V 0 REGN V 8 V, 8.4 V, 9.024 V –0.5% 0.5% 12 V, 12.6 V, 13.536 V –0.5% 0.5% 16 V, 16.8 V, 18.048 V –0.5% 0.5% VADJ connected to REGN, 8.4 V, 12.6 V, 16.8 V –0.5% 0.5% VIREG_CHG = VSRP – VSRN 0 100 0 VDAC VIREG_CHG = 40–100 mV –3% 3% CHARGE CURRENT REGULATION VIREG_CHG Charge current regulation differential voltage range VSRSET_OP SRSET voltage range Charge current regulation accuracy VIREG_CHG = 20 mV –5% 5% VIREG_CHG = 5 mV –25% 25% VIREG_CHG = 1.5 mV (VBAT>4V) –33% 33% 0 100 0 VDAC mV V INPUT CURRENT REGULATION VIREG_DPM Adapter current regulation differential voltage range VACSET_OP ACSET voltage range VIREG_DPM = VACP – VACN Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A mV V 7 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Electrical Characteristics (continued) 7 V ≤ VPVCC ≤ 24 V, 0°C < TJ < 125°C, typical values are at TA = 25°C, with respect to AGND (unless otherwise noted) PARAMETER TEST CONDITIONS MIN VIREG_DPM = 40–100 mV Input current regulation accuracy TYP –3% MAX UNIT 3% VIREG_DPM = 20 mV –5% 5% VIREG_DPM = 5 mV –25% 25% VIREG_DPM = 1.5 mV –33% 33% 3.267 VREF REGULATOR VVREF_REG VREF regulator voltage VACDET > 0.6 V, 0-30 mA IVREF_LIM VREF current limit VVREF = 0 V, VACDET > 0.6 V 35 3.3 3.333 VREGN_REG REGN regulator voltage VACDET > 0.6 V, 0-75 mA, PVCC > 10 V 5.6 6.2 V IREGN_LIM REGN current limit VREGN = 0 V, VACDET > 0.6 V 90 135 mA 0 24 0 2 80 V mA REGN REGULATOR 5.9 ADAPTER CURRENT SENSE AMPLIFIER VACP/N_OP Input common mode range VIADAPT IADAPT output voltage range IIADAPT IADAPT output current AIADAPT Current sense amplifier voltage gain Voltage on ACP/ACN 0 AIADAPT = VIADAPT / VIREG_DPM Adapter current sense accuracy 1 20 –2% VIREG_DPM = 20 mV –3% 3% VIREG_DPM = 5 mV –25% 25% VIREG_DPM = 1.5 mV –33% 33% Output current limit VIADAPT = 0 V CIADAPT_MAX Maximum output load capacitance For stability with 0 mA to 1 mA load mA V/V VIREG_DPM = 40–100 mV IIADAPT_LIM V 2% 1 mA 100 pF ACDET COMPARATOR VACDET_CHG ACDET adapter-detect rising threshold Min voltage to enable charging, VACDET rising VACDET_CHG_HYS ACDET falling hysteresis VACDET falling 2.376 2.40 2.424 deglitch time after VACDET rising VACDET rising above 2.4V 518 700 908 ms deglitch time after VACDET falling VACDET falling below 2.4V 7 9 11 ms VACDET_BIAS ACDET enable-bias rising threshold Min voltage to enable all bias, VACDET rising 0.56 0.62 0.68 VACDET_BIAS_HYS Adapter present falling hysteresis VACDET falling 20 mV ACDET_BIAS rising deglitch VACDET rising above 0.62V 10 μs ACDET_BIAS falling deglitch VACDET falling below 0.62V 10 μs 40 V mV V PVCC / BAT COMPARATOR VPVCC-BAT_OP Differential Voltage from PVCC to BAT VPVCC-BAT_FALL PVCC to BAT falling threshold VPVCC-BAT__HYS PVCC to BAT hysteresis –20 VPVCC – VBAT to turn off ACFET 140 185 24 V 240 mV 50 PVCC to BAT Rising Deglitch VPVCC – VBAT > VPVCC-BAT_RISE PVCC to BAT Falling Deglitch VPVCC – VBAT < VPVCC-BAT_FALL 7 9 mV 11 ms μs 6 OPEN-DRAIN LOGIC OUTPUT PIN CHARACTERISTICS (ACGOOD) VOUT_LO Output low saturation voltage Sink Current = 5 mA 0.5 Delay between system power selector (ACDRV and BATDRV) switching and ACGOOD edge V μs 10 INPUT UNDERVOLTAGE LOCK-OUT COMPARATOR (UVLO) UVLO AC Undervoltage rising threshold to exit Measured on PVCC UVLO UVLO(HYS) AC Undervoltage hysteresis, falling 3.5 4 4.5 260 V mV AC LOWVOLTAGE COMPARATOR (ACLOWV) AC low voltage rising threshold VACLOWV AC low voltage falling threshold 3.6 Measure on ACP pin V 3 ACN / BAT COMPARATOR VACN-BAT_FALL ACN to BAT falling threshold VACN-BAT_HYS ACN to BAT hysteresis 8 VACN – VBAT to turn on BATDRV 175 285 50 Submit Documentation Feedback 340 mV mV Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 Electrical Characteristics (continued) 7 V ≤ VPVCC ≤ 24 V, 0°C < TJ < 125°C, typical values are at TA = 25°C, with respect to AGND (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT ACN to BAT rising deglitch VACN – VBAT > VACN-BAT_RISE 20 μs ACN to BAT falling deglitch VACN – VBAT < VACN-BAT_FALL 6 μs BAT OVERVOLTAGE COMPARATOR VOV_RISE Overvoltage rising threshold As percentage of VBAT_REG 104% VOV_FALL Overvoltage falling threshold As percentage of VBAT_REG 102% BAT SHORT (UNDERVOLTAGE) COMPARATOR VBAT_SHORT_FALL VBAT falling threshold to begin C/8 charge VBAT falling 2.75 2.9 3.05 V/cell VBAT_SHORT_HYS BATSHORT hysteresis VBAT rising 230 250 270 mV/cell Deglitch time of VBAT rising to resume full charge VBAT > VBAT_SHORT+VBAT_SHORT_HYS 1.5 Deglitch time of VBAT falling to begin C/8 charge VBAT < VBAT_SHORT 1.5 s BATSHORT EXIT delay to turn on BATFET and turn off ACFET when LEARN=HIGH BATSHORT ENTRY delay to turn off BATFET and turn on ACFET when LEARN=HIGH 600 ms 10 μs CHARGE OVERCURRENT COMPARATOR VOC Charge overcurrent rising threshold As percentage of IREG_CHG OCP Floor Minimum overcurrent current limit Measure at (SRP-SRN) 145% 50 mV CHARGE UNDERCURRENT COMPARATOR (SYNCHRONOUS TO NON-SYNCHRONOUS TRANSITION) VISYNSET_FALL Charge undercurrent falling threshold VISYNSET_HYS Charge undercurrent rising hysteresis Charge undercurrent, falling-current deglitch Changing from synchronous to non-synchronous 9.75 13 16.25 mV 8 mV 20 μs VIREG_DPM < VISYNSET Charge undercurrent, rising-current deglitch 640 INPUT OVERPOWER COMPARATOR (ACOP) VACOC ACOC Gain for initial ACOC current limit (Percentage of programmed VIREG_DPM) Begins 700 ms after ACDET, VACSET=1V Input current limited to this threshold for fault protection VACOC_CEILING Maximum ACOC input current limit (VACP–VACN)max Internally limited ceiling, VACOC_MAX = (VACP–VACN)max ACOP Latch Blankout Time with ACOC active (begins 700 ms after ACDET) Begins 700 ms after ACDET (does not allow ACOP latch-off, and no ACOP source current) 250 265 283 % VIREG_DPM 100 mV 2 ms VACOP ACOP pin latch-off threshold voltage (See ACOP in Pin Configuration and Functions) KACOP Gain for ACOP Source Current when in ACOC Current source on when in ACOC limit. Function of voltage across power FET IACOP_SOURCE = KACOP ×(VPVCC -VACP) IACOP_SINK ACOP Sink Current when not in ACOC ACOP Latch is reset by going below ACDET or UVLO Current sink on when not in ACOC VACN-SHORT ACN Short protection threshold latching ACN < 2.4 V, ACDET > 2.4 V 1.95 2 2.05 V 18 μA / V 5 μA 2.4 V INPUT OVERVOLTAGE COMPARATOR (ACOV) VACOV VACOV_HYS AC Overvoltage rising threshold on OVPSET (See OVPSET in Pin Configuration and Functions) Measured on OVPSET 3.007 3.1 AC Overvoltage rising deglitch 1.3 AC Overvoltage falling deglitch 1.3 3.193 V ms THERMAL SHUTDOWN COMPARATOR TSHUT Thermal shutdown rising temperature TSHUT_HYS Thermal shutdown hysteresis, falling Temperature Increasing 155 °C 20 °C Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 9 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Electrical Characteristics (continued) 7 V ≤ VPVCC ≤ 24 V, 0°C < TJ < 125°C, typical values are at TA = 25°C, with respect to AGND (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT BATTERY SWITCH (BATDRV) DRIVER RDS(off)_BAT BATFET Turn-off resistance VACN > 5 V 160 Ω RDS(on)_BAT BATFET Turn-on resistance VACN > 5 V 3 kΩ VBATDRV_REG BATFET drive voltage VBATDRV_REG = VACN – VBATDRV when VACN > 5 V and BATFET is on BATFET Power-up delay Delay to turn off BATFET after adapter is detected (after VACDET > 2.4 V) 6.5 518 700 V 908 ms AC SWITCH (ACDRV) DRIVER RDS(off)_AC ACFET turn-off resistance VPVCC > 5 V 80 Ω RDS(on)_AC ACFET turn-on resistance VPVCC > 5 V 2.5 kΩ VACDRV_REG ACFET drive voltage VACDRV_REG = VPVCC – VACDRV when VPVCC > 5 V and ACFET is on ACFET Power-up Delay Delay to turn on ACFET after adapter is detected (after VACDET > 2.4 V) 6.5 518 700 V 908 ms PWM HIGH SIDE DRIVER (HIDRV) RDS(on)_HI High side driver turn-on resistance VBTST – VPH = 5.5 V, tested at 100 mA 3 6 Ω RDS(off)_HI High side driver turn-off resistance VBTST – VPH = 5.5 V, tested at 100 mA 0.7 1.4 Ω VBTST_REFRESH Bootstrap refresh comparator threshold voltage VBTST – VPH when low side refresh pulse is requested 4 V PWM LOW SIDE DRIVER (LODRV) RDS(on)_LO Low side driver turn-on resistance REGN = 6 V, tested at 100 mA 3 6 Ω RDS(off)_LO Low side driver turn-off resistance REGN = 6 V, tested at 100 mA 0.6 1.2 Ω 300 360 PWM OSCILLATOR FSW PWM switching frequency VRAMP_HEIGHT PWM ramp height 240 As percentage of PVCC 6.6 kHz %PVCC QUIESCENT CURRENT IOFF_STATE Total off-state quiescent current into pins SRP, SRN, BAT, BTST, PH, PVCC, ACP, ACN VBAT = 16.8 V, VACDET < 0.6 V, VPVCC > 5 V, TJ = 0 to 85°C IBATQ_CD Total quiescent current into pins: SRP, SRN, BAT, BTST, PH Adapter present, VACDET > 2.4 V, charge disabled IAC Adapter quiescent current VPVCC = 20 V, charge disabled 7 10 μA 100 200 μA 1 1.5 mA INTERNAL SOFT START (8 steps to regulation current) Soft start steps Soft start step time 8 step 1.7 ms CHARGER SECTION POWER-UP SEQUENCING Charge-enable delay after power-up Delay from when adapter is detected to when the charger is allowed to turn on 518 700 908 ms LOGIC INPUT PIN CHARACTERISTICS (CHGEN, LEARN) VIN_LO Input low threshold voltage VIN_HI Input high threshold voltage 0.8 IBIAS Input bias current VCHGEN = 0 to VREGN tCHGEN_DEGLITCH Charge enable deglitch time ACDET > 2.4 V, CHGEN rising 2.1 1 2 V μA ms LOGIC INPUT PIN CHARACTERISTICS (CELLS) VIN_LO Input low threshold voltage, 3 cells CELLS voltage falling edge VIN_MID Input mid threshold voltage, 2 cells CELLS voltage rising for MIN, CELLS voltage falling for MAX 0.8 VIN_HI Input high threshold voltage, 4 cells CELLS voltage rising 2.5 IBIAS_FLOAT Input bias float current for 2-cell selection VCHGEN = 0 to VREGN –1 10 Submit Documentation Feedback 0.5 1.8 V 1 μA Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 7.6 Timing Requirements 7 V ≤ VPVCC ≤ 24 V, 0°C < TJ < 125°C, typical values are at TA = 25°C, with respect to AGND (unless otherwise noted) MIN NOM MAX UNIT AC / BAT MOSFET DRIVERS TIMING Driver dead time – Dead time when switching between ACDRV and BATDRV μs 10 PWM DRIVERS TIMING Driver Dead Time – Dead time when switching between LODRV and HIDRV. No load at LODRV and HIDRV 30 ns 7.7 Typical Characteristics Table 1. Table of Graphs (1) FIGURE VREF Load and Line Regulation vs Load Current Figure 1 REGN Load and Line Regulation vs Load Current Figure 2 BAT Voltage vs VADJ/VDAC Ratio Figure 3 Charge Current vs SRSET/VDAC Ratio Figure 4 Input Current vs ACSET/VDAC Ratio Figure 5 BAT Voltage Regulation Accuracy vs Charge Current Figure 6 BAT Voltage Regulation Accuracy Figure 7 Charge Current Regulation Accuracy Figure 8 Input Current Regulation (DPM) Accuracy Figure 9 VIADAPT Input Current Sense Amplifier Accuracy Figure 10 Input Regulation Current (DPM), and Charge Current vs System Current Figure 11 Transient System Load (DPM) Response Figure 12 Fast (DPM) Response Figure 13 Charge Current Regulation vs BAT Voltage Figure 14 Efficiency vs Battery Charge Current Figure 15 Battery Removal (from Constant Current Mode) Figure 16 ACDRV and BATDRV Startup Figure 17 REF and REGN Startup Figure 18 System Selector on Adapter Insertion with 390-μF SYS-to-PGND System Capacitor Figure 19 System Selector on Adapter Removal with 390-μF SYS-to-PGND System Capacitor Figure 20 System Selector LEARN Turn-On with 390-μF SYS-to-PGND System Capacitor Figure 21 System Selector LEARN Turn-Off with 390-μF SYS-to-PGND System Capacitor Figure 22 System Selector on Adapter Insertion Figure 23 Selector Gate Drive Voltages, 700 ms delay after ACDET Figure 24 System Selector when Adapter Removed Figure 25 Charge Enable / Disable and Current Soft-Start Figure 26 Nonsynchronous to Synchronous Transition Figure 27 Synchronous to Nonsynchronous Transition Figure 28 Near 100% Duty Cycle Bootstrap Recharge Pulse Figure 29 Battery Shorted Charger Response, Over Current Protection (OCP) and Charge Current Regulation Figure 30 Continuous Conduction Mode (CCM) Switching Waveforms Figure 32 Discontinuous Conduction Mode (DCM) Switching Waveforms Figure 31 BATSHORT Entry Figure 33 BATSHORT Exit Figure 34 (1) Test results based on Figure 37 application schematic. VIN = 20 V, VBAT = 3-cell Li-Ion, ICHG = 3 A, IADAPTER_LIMIT = 4 A, TA = 25°C, unless otherwise specified. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 11 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com 0 0.50 -0.50 Regulation Error - % Regulation Error - % 0.40 0.30 PVCC = 10 V 0.20 0.10 0 -1 -1.50 PVCC = 10 V -2 PVCC = 20 V -0.10 -2.50 -0.20 -3 PVCC = 20 V 0 10 20 30 VREF - Load Current - mA 40 50 Figure 1. VREF Load and Line Regulation vs Load Current 0 20 70 80 10 VADJ = 0 -VDAC, 4-Cell, No Load 17.8 SRSET Varied, 4-Cell, Vbat = 16 V 9 Charge Current Regulation - A 18 17.6 17.4 17.2 17 16.8 16.6 16.4 8 7 6 5 4 3 2 1 16.2 0 16 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 1 0.1 0.2 VADJ/VDAC Ratio 0.3 0.4 0.5 0.6 0.7 SRSET/VDAC Ratio 0.8 0.9 1 Figure 4. Charge Current vs SRSET/VDAC Ratio Figure 3. BAT Voltage vs VADJ/VDAC Ratio 0.2 10 ACSET Varied, 4-Cell, Vbat = 16 V 8 Vreg = 16.8 V Regulation Error - % 9 Input Current Regulation - A 30 40 50 60 REGN - Load Current - mA Figure 2. REGN Load and Line Regulation vs Load Current 18.2 Voltage Regulation - V 10 7 6 5 4 3 0.1 0 -0.1 2 1 -0.2 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 ACSET/VDAC Ratio 0.8 0.9 Figure 5. Input Current vs ACSET/VDAC Ratio 12 1 0 2000 4000 Charge Current - mA 6000 8000 Figure 6. BAT Voltage Regulation Accuracy vs Charge Current Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 0.10 2 SRSET Varied 0 0.06 -1 0.04 Regulation Error - % Regulation Error - % 4-Cell, VBAT = 16 V 1 VADJ = 0 -VDAC 0.08 4-Cell, no load 0.02 0 -0.02 -0.04 -0.06 -2 -3 -4 -5 -6 -7 -8 -0.08 -9 -0.10 16.5 -10 17 17.5 18 18.5 0 19 2 4 I(CHRG) - Setpoint - A V(BAT) - Setpoint - V 8 Figure 8. Charge Current Regulation Accuracy Figure 7. BAT Voltage Regulation Accuracy 5 10 ACSET Varied 9 0 8 7 4-Cell, VBAT = 16 V 6 Percent Error Regulation Error - % 6 5 4 3 2 VI = 20 V, CHG = EN -5 VI = 20 V, CHG = DIS -10 -15 1 0 -20 -1 -2 -25 Iadapt Amplifier Gain 0 1 2 3 4 Input Current Regulation Setpoint - A 5 6 Figure 9. Input Current Regulation (DPM) Accuracy 0 1 2 3 4 5 6 I(ACPWR) - A 7 8 9 10 Figure 10. VIADAPT Input Current Sense Amplifier Accuracy 5 Input Current ISYS 3 Ch4 2 A/div Ichrg and Iin - A 4 Ch2 2 A/div VI = 20 V, 4-Cell, Vbat = 16 V 2 System Current IIN Charge Current Ch3 2 A/div 1 0 0 1 2 System Current - A 3 IBAT 4 t − Time = 4 ms/div Figure 11. Input Regulation Current (DPM), and Charge Current vs System Current Figure 12. Transient System Load (DPM) Response Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 13 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Ch2 2 A/div 5 Vin = 20 V, Ichrg_set = 4 A, TA = 20°C, 4 Cell Charge Current - A 4 ISYS Ch4 1 A/div IBAT 3 2 1 0 0 Efficiency - % 90 4 6 8 10 12 14 16 18 Figure 14. Charge Current Regulation vs BAT Voltage Figure 13. Fast DPM Response 100 2 Battery Voltage - V t − Time = 40 ms/div V(BAT) = 16.8 V Vreg = 12.6 V Vreg = 8.4 V 80 70 0 2000 8000 6000 4000 Battery Charge Current - mA Ch4 5 V/div Ch3 5 V/div Ch2 20 V/div Ch1 2 V/div Figure 15. Efficiency vs Battery Charge Current Figure 16. Battery Removal VACDET VBATDRV VACDRV VACGOOD t − Time = 100 ms/div Figure 17. ACDRV and BATDRV Startup 14 Submit Documentation Feedback Figure 18. REF and REGN Startup Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A Ch3 Ch2 Ch1 10 V/div 20 V/div 20 V/div SLUS920A – JULY 2009 – REVISED JULY 2015 Ch3 Ch2 Ch1 10 V/div 20 V/div 20 V/div www.ti.com VBAT VSYS Ch4 10 V/div Ch4 10 V/div VACDRV VBATDRV VBAT VSYS VACDRV VBATDRV t − Time = 400 ms/div t − Time = 2 ms/div Figure 22. System Selector Learn Turnoff With 390 μF SYSto-PGND System Capacitor VACDRV VACGOOD IL VACDRV Ch1 10.8 V Ch3 Ch4 Ch2 5 A/div 500 mV/div 5 V/div Ch4 5 A/div VACPWR Ch1 5 V/div Figure 21. System Selector Learn Turnon With 390 μF SYSto-PGND System Capacitor Ch1 7.2 V Figure 20. System Selector On Adapter Removal With 390 μF SYS-to-PGND System Capacitor Ch3 Ch2 Ch1 5 V/div 20 V/div 20 V/div Figure 19. System Selector On Adapter Insertion With 390 μF SYS-to-PGND System Capacitor VSYS VACOP IIN t − Time = 400 ms/div t − Time = 1 ms/div Figure 23. System Selector On Adapter Insertion Figure 24. Selector Gate Drive Voltages, 700 ms Delay After ACDET Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 15 bq24753A Ch1 10 V/div www.ti.com Ch4 1 V/div ACDET Ch2 20 V/div ACDRV VSYS Ch3 2 A/div Ch4 5 V/div Ch3 Ch1 Ch2 10 V/div 10 V/div 1 V/div SLUS920A – JULY 2009 – REVISED JULY 2015 ACGOOD VCHGEN VBAT VPH IBAT t − Time = 4 ms/div t − Time = 2 ms/div Figure 26. Charge Enable / Disable and Current Soft-Start VHIDRV Ch2 10 V/div VPH VLODRV Ch4 5 V/div VPH VLDDRV Ch3 2 A/div Ch2 Ch3 Ch4 2 A/div 5 V/div 10 V/div Ch1 10 V/div Figure 25. System Selector On Adapter Removal IL IL t − Time = 2 ms/div t − Time = 4 ms/div Ch4 10 V/div Figure 28. Synchronous to Nonsynchronous Transition VPH VHIDRV VLODRV IL IL t − Time = 400 ms/div t − Time = 4 ms/div Figure 29. Near 100% Duty Cycle Bootstrap Recharge Pulse 16 VBAT Ch3 2 A/div Ch4 Ch3 2 A/div 5 V/div Ch2 Ch1 20 V/div 20 V/div Figure 27. Nonsynchronous to Synchronous Transition Figure 30. Battery Shorted Charger Response, Overcurrent Protection (OCP) and Charge Current Regulation Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A Ch1 20 V/div SLUS920A – JULY 2009 – REVISED JULY 2015 Ch2 20 V/div VPH Ch3 5 V/div VHIDRV VLODRV Ch4 2 A/div Ch4 5 A/div Ch3 5 V/div Ch2 20 V/div Ch1 20 V/div www.ti.com IL VPH VHIDRV VLODRV IL t − Time = 1 ms/div t − Time = 1 ms/div Ch3 5 V/div Figure 32. Discontinuous Conduction Mode (DCM) Switching Waveforms Ch1 10 V/div VBAT BATDRV Ch2 10 V/div Ch2 10 V/div Ch1 10 V/div Ch3 5 V/div Figure 31. Continuous Conduction Mode (CCM) Switching Waveforms ACDRV VBAT BATDRV ACDRV t − Time = 100 ms/div t − Time = 200 ms/div Figure 33. BATSHORT Entry Figure 34. BATSHORT Exit Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 17 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com 8 Detailed Description 8.1 Overview The bq24753A device is a host-controlled, Li-ion or Li-polymer battery charger with integrated compensation and system power selector logic. The device employs a switched-mode synchronous buck PWM controller with constant switching frequency. The device controls external switches to prevent battery discharge back to the input, connect the adapter to the system, and connect the battery to the system using 6-V gate drives for better system efficiency. The bq24753A features Dynamic Power Management (DPM) which reduces battery charge current when the input power limit is reached to avoid overloading the AC adapter when supplying current to the system and the battery charger simultaneously. A highly accurate current-sense amplifier enables precise measurement of input current from the AC adapter to monitor the overall system power. The input current limit can be configured through the ACSET pin of the device. Ratiometric charge current and voltage programming allows for high regulation accuracies, and can be either hardwired with resistors or programmed by the system power-management microcontroller using a DAC or GPIOs. 18 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 8.2 Functional Block Diagram ENA_BIAS - 0.6 V + + ACDET acvgood_dg ADAPTER DETECTED - 2.4 V 700ms Rising 8ms Falling Delay ACVGOOD /ACGOOD DRV_/ACGOOD VREF PVCC ACOP BAT ACOPDET + + _ + Isrc=K*V(PVCC-ACP) K=18 µA/V ENA_SRC - 185 mV - 5 µA 2V ENA_SNK 8ms Rising 6µs Falling Delay PVCC- BAT pvcc_bat_dg PVCC-6V PVCC-6V LDO PVCC ENA_BIAS + - S Q R Q SYSTEM POWER SELECTOR LOGIC ACOP_LATCH ACDET PVCC_UVLO /CHGEN PVCC /ACDRV PVCC-6V ACN ENA_BIAS 3.3 V LDO VREF EAI PVCC EAO /BATDRV ACN-6V ACP ACFET_ON FBO + V(ACP-ACN) - IIN_REG COMP ERROR AMPLIFIER + ACN _ + + V(ACN-BAT) - + 1V BAT_OVP BAT_ER VBAT_REG BTST /CHGEN - 285 mV BAT LEARN IIN_ER - LEVEL SHIFTER CHG_OCP + 20uA HIDRV ACOV ACOP SRP V(ACN-BAT) 3.5 mA + 20X - V(SRP-SRN) ICH_ER IBAT_ REG + SRN BAT_SHORT UVLO 20 µA PVCC ACLOWV 3.5 mA SYNCH CHRG_ON BTST + V(SRP - SRN) - REGN 6V LDO ENA_BIAS /CHGEN REFRESH CBTST LODRV + SYNCH + 4V _ 13 mV +- ACSET PH DC-DC CONVERTER PWM LOGIC PH IC Tj + 155 degC - PGND TSHUT SRSET VBATSET IBATSET IINSET VADJ BAT + 104% X VBAT_REG - VBAT_REG BAT_OVP ACP ACN IBAT_REG RATIO IIN_REG PROGRAM V(SRP-SRN) + 145% X IBAT_REG + VDAC ACOV PVCC - ACP 3.0 V + 3.1 V +- CELLS IADAPT ACLOWV + - - UVLO BAT + 4 V +- AGND V(IADAPT) CHG_OCP OVPSET + 20x - 2.9 V/cell +- - BAT_SHORT + bq24753A Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 19 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com 8.3 Feature Description 8.3.1 Battery Voltage Regulation The bq24753A uses a high-accuracy voltage regulator for charging voltage. Internal default battery voltage setting VBATT = 4.2 V × cell count. The regulation voltage is ratiometric with respect to VADC. The ratio of VADJ and VDAC provides extra 12.5% adjust range on VBATT regulation voltage. By limiting the adjust range to 12.5% of the regulation voltage, the external resistor mismatch error is reduced from ±1% to ±0.1%. Therefore, an overall voltage accuracy as good as 0.5% is maintained, while using 1% mismatched resistors. Ratiometric conversion also allows compatibility with D/As or microcontrollers (μC). The battery voltage is programmed through VADJ and VDAC using Equation 1: é æ öù V VBATT = cell count ´ ê 4 V + ç 0.512 ´ VADJ ÷ ú VVDAC ø úû è ëê (1) The input voltage range of VDAC is between 2.6 V and 3.6 V. VADJ is set between 0 and VDAC. VBATT defaults to 4.2 V × cell count when VADJ is connected to REGN. The CELLS pin is the logic input for selecting the cell count. Connect CELLS to the appropriate voltage level to charge 2,3, or 4 Li+ cells, as shown in Table 2. When charging other cell chemistries, use CELLS to select an output voltage range for the charger. Table 2. Cell-Count Selection CELLS CELL COUNT Float 2 AGND 3 VREF 4 The per-cell charge-termination voltage is a function of the battery chemistry. Consult the battery manufacturer to determine this voltage. The BAT pin is used to sense the battery voltage for voltage regulation and should be connected as close to the battery as possible, or directly on the output capacitor. A 0.1-μF ceramic capacitor from BAT to AGND is recommended to be as close to the BAT pin as possible to decouple high-frequency noise. 8.3.2 Battery Current Regulation The SRSET input sets the maximum charge current. Battery current is sensed by resistor RSR connected between SRP and SRN. The full-scale differential voltage between SRP and SRN is 100 mV. Thus, for a 0.010Ω sense resistor, the maximum charging current is 10 A. SRSET is ratiometric with respect to VDAC using Equation 2: V 0.10 ICHARGE = SRSET ´ VVDAC RSR (2) The input voltage range of SRSET is between 0 and VDAC, up to 3.6 V. The SRP and SRN pins are used to sense across RSR, with a default value of 10 mΩ. However, resistors of other values can also be used. A larger sense-resistor value yields a larger sense voltage, and a higher regulation accuracy. However, this is at the expense of a higher conduction loss. 8.3.3 Input Adapter Current Regulation The total input current from an AC adapter or other DC sources is a function of the system supply current and the battery charging current. System current normally fluctuates as portions of the systems are powered up or down. Without Dynamic Power Management (DPM), the source must be able to supply the maximum system current and the maximum charger input current simultaneously. By using DPM, the input current regulator reduces the charging current when the input current exceeds the input current limit set by ACSET. The current capacity of the AC adapter can be lowered, reducing system cost. Similar to setting battery-regulation current, adapter current is sensed by resistor RAC connected between ACP and ACN. Its maximum value is set by ACSET, which is ratiometric with respect to VDAC, using Equation 3: 20 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com IADAPTER = SLUS920A – JULY 2009 – REVISED JULY 2015 VACSET 0.10 ´ VVDAC R AC (3) The input voltage range of ACSET is between 0 and VDAC, up to 3.6 V. The ACP and ACN pins are used to sense RAC with a default value of 10 mΩ. However, resistors of other values can also be used. A larger sense-resistor value yields a larger sense voltage, and a higher regulation accuracy. However, this is at the expense of a higher conduction loss. 8.3.4 Adapter Detect and Power Up An external resistor voltage divider attenuates the adapter voltage to the ACDET pin. The adapter detect threshold should typically be programmed to a value greater than the maximum battery voltage and lower than the minimum-allowed adapter voltage. The ACDET divider should be placed before the ACFET in order to sense the true adapter input voltage whether the ACFET is on or off. Before the adapter is detected, BATFET stays on and ACFET turns off. If PVCC is below 4 V, the device is disabled. If ACDET is below 0.6 V but PVCC is above 4 V, part of the bias is enabled, including a crude bandgap reference, ACFET drive and BATFET drive. IADAPT is disabled and pulled down to GND. The total quiescent current is less than 10 μA. When ACDET rises above 0.6 V and PVCC is above 4 V, all the bias circuits are enabled and VREF rises to 3.3 V, and the REGN output rises to 6 V when CHGEN is LOW. IADAPT becomes valid to proportionally reflect the adapter current. When ACDET keeps rising and passes 2.4 V, a valid AC adapter is present. 700 ms later, the following occurs: • ACGOOD is pulled high through the external pull-up resistor to the host digital voltage rail; • ACFET is allowed to turn on and BATFET turns off consequently (refer to System Power Selector); • Charging begins if all the conditions are satisfied (refer to Enable and Disable Charging). 8.3.5 Enable and Disable Charging The following conditions must be valid before the charge function is enabled: • CHGEN is LOW • PVCC > UVLO • Adapter is detected • Adapter voltage is higher than BAT + 185 mV • Adapter is not over voltage (ACOV) • 700 ms delay is complete after the adapter is detected plus 10 ms ACOC time • Thermal Shut (TSHUT) is not valid • TS is within the temperature qualification window • VDAC > 2.4 V • LEARN is low 8.3.6 System Power Selector The bq24753A automatically switches between connecting the adapter or battery power to the system load. By default, the battery is connected to the system during power up or when a valid adapter is not present. When the adapter is detected, the battery is first disconnected from the system, then the adapter is connected. An automatic break-before-make algorithm prevents shoot-through currents when the selector transistors switch. The ACDRV signal drives a pair of back-to-back p-channel power MOSFETs (with sources connected together and to PVCC) connected between the adapter and ACP. The FET connected to the adapter prevents reverse discharge from the battery to the adapter when it is turned off. The p-channel FET with the drain connected to the adapter input provides reverse battery discharge protection when off; and also minimizes system power dissipation, with its low RDS(on), compared to a Schottky diode. The other p-channel FET connected to ACP separates the battery from the adapter, and provides both ACOC current limit and ACOP power limit to the system. The BATDRV signal controls a p-channel power MOSFET placed between BAT and the system. When the adapter is not detected, the ACDRV output is pulled to PVCC to turn off the ACFET, disconnecting the adapter from system. BATDRV stays at ACN – 6 V to connect the battery to the system. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 21 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com At 700 ms after adapter is detected, the system begins to switch from the battery to the adapter. The PVCC voltage must be 185 mV above BAT to enable the switching. The break-before-make logic turns off both ACFET and BATFET for 10μs before ACFET turns on. This isolates the battery from shoot-through current or any large discharging current. The BATDRV output is pulled up to ACN and the ACDRV pin is set to PVCC – 6 V by an internal regulator to turn on the p-channel ACFET, connecting the adapter to the system. When the adapter is removed, the system waits till ACN drops back to within 285 mV above BAT to switch from the adapter back to the battery. The break-before-make logic ensures a 10-μs dead time. The ACDRV output is pulled up to PVCC and the BATDRV pin is set to ACN – 6 V by an internal regulator to turn on the p-channel BATFET, connecting the battery to the system. Asymmetrical gate drive for the ACDRV and BATDRV drivers provides fast turn-off and slow turn-on of the ACFET and BATFET to help the break-before-make logic and to allow a soft-start at turn-on of either FET. The soft-start time can be further increased, by putting a capacitor from gate to source of the p-channel power MOSFETs. To keep BATDRV on when adaptor is removed, do not apply extermal voltage source on VREF pin. 8.3.7 Battery Learn Cycles A battery Learn cycle can be implemented using the LEARN pin. A logic low on LEARN keeps the system power selector logic in its default states dependant on the adapter. If adapter is not detected, then; the ACFET is kept off, and the BATFET is kept on. If the adapter is detected, the BATFET is kept off, and the ACFET is kept on. When the LEARN pin is at logic high, the system power selector logic is overridden, keeping the ACFET off and the BATFET on when the adapter is present. This is used to allow the battery to discharge in order to calibrate the battery gas gauge over a complete discharge/charge cycle. Charge turns off when LEARN is high. The controller automatically exits the learn cycle when BAT < 2.9 V per cell. BATDRV turns off and ACDRV turns on. 8.3.8 Automatic Internal Soft-Start Charger Current The charger automatically soft-starts the charger regulation current every time the charger is enabled to ensure there is no overshoot or stress on the output capacitors or the power converter. The soft-start consists of stepping-up the charge regulation current into 8 evenly-divided steps up to the programmed charge current. Each step lasts approximately 1 ms, for a typical rise time of 8 ms. No external components are needed for this function. 8.3.9 Converter Operation The synchronous-buck PWM converter uses a fixed-frequency (300 kHz) voltage mode with a feed-forward control scheme. A Type-III compensation network allows the use of ceramic capacitors at the output of the converter. The compensation input stage is internally connected between the feedback output (FBO) and the error-amplifier input (EAI). The feedback compensation stage is connected between the error amplifier input (EAI) and error amplifier output (EAO). The LC output filter is selected for a nominal resonant frequency of 8 kHz–12.5 kHz. The resonant frequency, fo, is given by: 1 fO = 2p LOCO where (from Figure 37): CO = C11 + C12 LO = L1 An internal sawtooth ramp is compared to the internal EAO error-control signal to vary the duty cycle of the converter. The ramp height is one-fifteenth of the input adapter voltage, making it always directly proportional to the input adapter voltage. This cancels out any loop-gain variation due to a change in input voltage, and simplifies the loop compensation. The ramp is offset by 200 mV in order to allow a 0% duty cycle when the EAO signal is below the ramp. The EAO signal is also allowed to exceed the sawtooth ramp signal in order to operate with a 100% duty-cycle PWM request. Internal gate-drive logic allows a 99.98% duty-cycle while ensuring that 22 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 the N-channel upper device always has enough voltage to stay fully on. If the BTST-to-PH voltage falls below 4 V for more than 3 cycles, the high-side N-channel power MOSFET is turned off and the low-side N-channel power MOSFET is turned on to pull the PH node down and recharge the BTST capacitor. Then the high-side driver returns to 100% duty-cycle operation until the (BTST-PH) voltage is detected falling low again due to leakage current discharging the BTST capacitor below 4 V, and the reset pulse is reissued. The 300-kHz fixed-frequency oscillator tightly controls the switching frequency under all conditions of input voltage, battery voltage, charge current, and temperature. This simplifies output-filter design, and keeps it out of the audible noise region. The charge-current sense resistor RSR should be designed with at least half or more of the total output capacitance placed before the sense resistor, contacting both sense resistor and the output inductor; and the other half, or remaining capacitance placed after the sense resistor. The output capacitance should be divided and placed on both sides of the charge-current sense resistor. A ratio of 50:50 percent gives the best performance; but the node in which the output inductor and sense resistor connect should have a minimum of 50% of the total capacitance. This capacitance provides sufficient filtering to remove the switching noise and give better current-sense accuracy. The Type-III compensation provides phase boost near the crossover frequency, giving sufficient phase margin. 8.3.10 Synchronous and Non-Synchronous Operation The charger operates in non-synchronous mode when the sensed charge current is below the ISYNSET internal setting value. Otherwise, the charger operates in synchronous mode. During synchronous mode, the low-side N-channel power MOSFET is on when the high-side N-channel power MOSFET is off. The internal gate-drive logic uses break-before-make switching to prevent shoot-through currents. During the 30-ns dead time where both FETs are off, the back-diode of the low-side power MOSFET conducts the inductor current. Having the low-side FET turn-on keeps the power dissipation low, and allows safe charging at high currents. During synchronous mode, the inductor current always flows, and the device operates in Continuous Conduction Mode (CCM), creating a fixed two-pole system. During non-synchronous operation, after the high-side n-channel power MOSFET turns off, and after the breakbefore-make dead-time, the low-side n-channel power MOSFET turns on for approximately 80 ns, then the lowside power MOSFET turns off and stays off until the beginning of the next cycle, when the high-side power MOSFET is turned on again. The 80-ns low-side MOSFET on-time is required to ensure that the bootstrap capacitor is always recharged and able to keep the high-side power MOSFET on during the next cycle. This is important for battery chargers, where unlike regular dc-dc converters, there is a battery load that maintains a voltage and can both source and sink current. The 80-ns low-side pulse pulls the PH node (connection between high and low-side MOSFET) down, allowing the bootstrap capacitor to recharge up to the REGN LDO value. After the 80 ns, the low-side MOSFET is kept off to prevent negative inductor current from flowing. The inductor current is blocked by the turned-off low-side MOSFET, and the inductor current becomes discontinuous. This mode is called Discontinuous Conduction Mode (DCM). During the DCM mode, the loop response automatically changes and has a single-pole system at which the pole is proportional to the load current, because the converter does not sink current, and only the load provides a current sink. This means that at low currents, the loop response is slower, because there is less sinking current available to discharge the output voltage. At low currents during non-synchronous operation, there may be a small amount of negative inductor current during the 80-ns recharge pulse. The charge should be low enough to be absorbed by the input capacitance. When BTST – PH < 4 V, the 80-ns recharge pulse occurs on LODRV, the high-side MOSFET does not turn on, and the low-side MOSFET does not turn on (only 80-ns recharge pulse). In the bq24753A, VISYNSET = ISYN × RSR is internally set to 13 mV as the charge-current threshold at which the charger changes from non-synchronous operation to synchronous operation. The low-side driver turns on for only 80 ns to charge the boost capacitor. This is important to prevent negative inductor current, which may cause a boost effect in which the input voltage increases as power is transferred from the battery to the input capacitors. This boost effect can lead to an overvoltage on the PVCC node and potentially damage the system. The inductor ripple current is given by: Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 23 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 IRIPPLE_MAX 2 www.ti.com £ ISYN £ IRIPPLE_ MAX and (VIN - VBAT )´ IRIPPLE = VBAT 1 ´ VIN fs L VIN ´ (1- D )´ D ´ = 1 fs L (4) where: VIN = adapter voltage VBAT = BAT voltage fS = switching frequency L = output inductor D = VBAT/VIN, duty-cycle IRIPPLE_MAX happens when the duty cycle (D) value is close to 0.5 at given VIN, fS, and L. The ISYNSET comparator, or charge undercurrent comparator, compares the voltage between SRP-SRN and the internal threshold. The threshold is set to 13 mV on the falling edge with an 8-mV hysteresis on the rising edge with a 10% variation. 8.3.11 High Accuracy IADAPT Using Current Sense Amplifier (CSA) An industry-standard, high-accuracy current sense amplifier (CSA) is used by the host or some discrete logic to monitor the input current through the analog voltage output of the IADAPT pin. The CSA amplifies the sensed input voltage of ACP – ACN by 20x through the IADAPT pin. The IADAPT output is a voltage source 20 times the input differential voltage. When PVCC is above 5 V and ACDET is above 0.6 V, IADAPT no longer stays at ground, but becomes active. If the user wants to lower the voltage, they can use a resistor divider from IOUT to AGND, and still achieve accuracy over temperature as the resistors can be matched according to their thermal coefficients. A 100-pF capacitor connected on the output is recommended for decoupling high-frequency noise. An additional RC filter is optional, after the 100-pF capacitor, if additional filtering is desired. Note that adding filtering also adds additional response delay. 8.3.12 Input Overvoltage Protection (ACOV) ACOV provides protection to prevent system damage due to high input voltage. Once the adapter voltage is above the programmable OVPSET voltage (3.1 V), charge is disabled, the adapter is disconnected from the system by turning off ACDRV, and the battery is connected to the system by turning on BATDRV. ACOV is not latched—normal operation resumes when the OVPSET voltage returns below 3.1 V. 8.3.13 Input Undervoltage Lockout (UVLO) The system must have 4 V minimum of PVCC voltage for proper operation. This PVCC voltage can come from either the input adapter or the battery, using a diode-OR input. When the PVCC voltage is below 4 V, the bias circuits REGN, VREF, and the gate drive bias to ACFET and BATFET stay inactive, even with ACDET above 0.6 V. 8.3.14 AC Lowvoltage (ACLOWV) ACLOWV clears the break-before-make protection latch when ACP < 3 V in addition to UVLO clearing this latch when PVCC < UVLO. It ensures the BATDRV is off when ACP < 3 V, and thus this function allows the ACDRV to turn on the ACFET again when ACP < 3 V or PVCC 2.4 V), there is a 700-ms delay before ACGOOD is asserted low, and Q3 (BATFET) is turned-off. Then Q1/Q2 (ACFET) are turned on by the ACDRV pin. When Q1/Q2 (ACFET) are turned on, the ACFET allows operation in linear-regulation mode to limit the maximum input current, ACOC, to a safe level. The ACOC current limit is 2.65 times the programmed DPM input current limit set by the ratio of ACSET/VDAC. The maximum allowable current limit is 100 mV across ACP – ACN (10 A for a 10-mΩ sense resistor). The first 2 ms after the ACDRV signal begins to turn on, ACOC may limit the current; but the controller is not allowed to latch off in order to allow a reasonable time for the system voltage to rise. After 2 ms, ACOP is enabled. ACOP allows the ACFET to latch off before the ACFET can be damaged by excessive thermal dissipation. The controller only latches if the ACOP pin voltage exceeds 2 V with respect to AGND. In ACOP, a current source begins to charge the ACOP capacitor when the input current is being limited by ACOC. This current source is proportional to the voltage across the source-drain of the ACFET (VPVCC-ACP) by an 18-μA/V ratio. This dependency allows faster capacitor charging if the voltage is larger (more power dissipation). It allows the time to be programmed by the ACOP capacitor selected. If the controller is not limiting current, a fixed 5-μA sink current into the ACOP pin to discharge the ACOP capacitor. This charge and discharge effect depends on whether there is a current-limit condition, and has a memory effect that averages the power over time, protecting the system from potentially hazardous repetitive faults. Whenever the ACOP threshold is exceeded, the charge is disabled and the adapter is disconnected from the system to protect the ACFET and the whole system. If the ACFET is latched off, the BATFET is turned on to connect the battery to the system. The capacitor provides a predictable time to limit the power dissipation of the ACFET. Since the input current is constant at the ACOC current limit, the designer can calculate the power dissipation on the ACFET. The ACOC current Limit threshold is equal to: Power = Id × Vsd = IACOC _ LIM × V(PVCC - ACP) The time it takes to charge to 2 V can be calculated from: C C ACOP × 2V × DVACOP Dt = ACOP = i ACOP 18mA/V × V(PVCC - ACP) (5) An ACOP fault latch off can only be cleared by bringing the ACDET pin voltage below 2.4 V, then above 2.4 V (for example, remove adapter and reinsert), or by reducing the PVCC voltage below the UVLO threshold and raising it. 8.4.1.1 Conditions For ACOP Latch Off 702 ms after ACDET (adapter detected), and: space a. ACOP voltage > 2V. The ACOP pin charges the ceramic capacitor when in an ACOC current-limit condition. The ACOP pin discharges the capacitor when not in ACOC current-limit. b. ACOP protects from a single-pulse ACOC condition depending on duration and source-drain voltage of ACFET. Larger voltage across ACFET creates more power dissipation so latch-off protection occurs faster, by increasing the current source out of ACOP pin. c. Memory effect (capacitor charging and discharging) allows protection from repetitive ACOC conditions, depending on duration and frequency (see Figure 36). d. In short conditions when the system is shorted to ground (ACN < 2.4 V) after the initial 2-ms ACDET. 26 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 Device Functional Modes (continued) In all cases, after 700ms delay, have input overcurrent protection, ACOC, by linearly limiting input current. Threshold is equal to the lower of Idpm x 2.65, or 10A. ACOC, No Latch-off ACOC, with ACOP Latch-off, 700ms delay after ACDET, before allow ACDRV to turn-on After Latch-Off, Latch can only clear by: Latch-off time accumulates only when in current limit regulation, ACOC. The time before latch-off is programmable with Cacop, and is inversely proportional to source-drain voltage of ACFET (power). Cacop charge/discharge per time also provides memory for power averaging over time. 1) bringing ACDET below 2.4V, then above 2. 4V; or 2) bringing PVCC below UVLO, then above UVLO. 700ms 2ms 8ms Allow Charge to Turn-on Vin Vadapter ACDET 0V ACGOOD BATDRV ACDRV Vadapter Vsystem Vbattery Ilim = 2.65 x Idpm (100 mV max Across ACP_ACN) Input Current Allow Charge Charge Current V(ACOP) ACFET overpower protection; initial current limit allows safe soft-start without system voltage droop. Figure 35. ACOC Protection During Adapter Insertion Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 27 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Device Functional Modes (continued) Ilim = 2.65xIdpm Iin ACOC_REG V(PVCC-ACP) LATCH-OFF Iacop_pin LATCH-OFF 2V Memory Effect Averages Power V(ACOP) ACDRV_ON ON OFF LATCH-OFF Figure 36. ACOC Protection and ACOP Latch Off with Memory Effect Example 28 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 9 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 9.1 Application Information The bq24753A battery charger is ideal for a host control high current charging (up to 10 A) and can charge battery packs consisting of single cells or multiple cells in series. 9.2 Typical Application RPVCC 10Ω ADAPTER + SYSTEM R10 2Ω ADAPTER - C1 2.2 µF P Q1 (ACFET) SI4435 C6 10 µF RAC 0.010 Ω P C7 10 µF Q2 (ACFET) SI4435 C3 C2 0.1 µF 0.1 µF ACN PVCC C8 0.1 µF ACP ACDRV ACDET R2 66.5 kΩ 1% R5 10 kΩ /ACGOOD bq24753A OVPSET 422 kΩ 1% L1 8.2 µH PH RSR 0.010 Ω BTST ACGOOD R3 P Q4 FDS6680A HIDRV AGND VREF N 432 kΩ 1% Q3(BATFET) SI4435 BATDRV R1 REGN R4 71 kΩ 1% PACK+ D1 BAT54 C9 0.1 µF C10 1 µF C13 0.1 µF Q5 FDS6680A SRSET DAC LODRV ACSET N C4 1 µF SRN CELLS BAT C15 0.1 µF CHGEN ACOP VDAC DAC ADC C14 0.1 µF SRP LEARN GPIO PACK- PGND VREF HOST C12 10 µF C11 10 µF C16 0.47 µF VADJ IADAPT Thermal Pad C5 100 pF (1) Pull-up rail could be either VREF or other system rail. (2) SRSET/ACSET could come from either DAC or resistor dividers. VIN = 20 V, VBAT = 3-cell Li-Ion, Icharge = 3 A, Iadapter_limit = 3.5 A Figure 37. Typical System Schematic, Voltage and Current Programmed by DAC Table 3. Component List For Typical System Circuit of Figure 37 PART DESIGNATOR QTY DESCRIPTION Q1, Q2, Q3 3 P-channel MOSFET, –30 V, –6 A, SO-8, Vishay-Siliconix, Si4435 Q4, Q5 2 N-channel MOSFET, 30 V, 12.5 A, SO-8, Fairchild, FDS6680A D1 1 Diode, Dual Schottky, 30 V, 200 mA, SOT23, Fairchild, BAT54C RAC, RSR 2 Sense Resistor, 10 mΩ, 1%, 1 W, 2010, Vishay-Dale, WSL2010R0100F Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 29 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Typical Application (continued) Table 3. Component List For Typical System Circuit of Figure 37 (continued) PART DESIGNATOR QTY DESCRIPTION L1 1 Inductor, 8.2 μH, 8.5 A, 24.8 mΩ, Vishay-Dale, IHLP5050CE-01 C1 1 Capacitor, Ceramic, 2.2 μF, 25 V, 20%, X5R, 1206, Panasonic, ECJ-3YB1E225M C6, C7, C11, C12 4 Capacitor, Ceramic, 10 μF, 35 V, 20%, X5R, 1206, Panasonic, ECJ-3YB1E106M C4, C10 2 Capacitor, Ceramic, 1 μF, 25 V, 10%, X7R, 2012, TDK, C2012X7R1E105K C2, C3, C8, C9, C13, C14, C15 7 Capacitor, Ceramic, 0.1 μF, 50 V, 10%, X7R, 0805, Kemet, C0805C104K5RACTU C5 1 Capacitor, Ceramic, 100 pF, 25 V, 10%, X7R, 0805, Kemet C16 1 Capacitor, Ceramic, 0.47 μF, 25 V, 10%, X7R, 0805, Kemet R1 1 Resistor, Chip, 432 kΩ, 1/16 W, 1%, 0402 R2 1 Resistor, Chip, 66.5 kΩ, 1/16 W, 1%, 0402 R3 1 Resistor, Chip, 422 kΩ, 1/16 W, 1%, 0402 R4 1 Resistor, Chip, 71 kΩ, 1/16 W, 5%, 0402 R10 1 Resistor, Chip, 2 Ω, 1 W, 5%, 2010 RPVCC 1 Resistor, Chip, 10 Ω, 1/4 W, 5%, 2016 9.2.1 Design Requirements For this design example, use the parameters listed in Table 4 as the input parameters. Table 4. Design Parameters PARAMETER EXAMPLE VALUE AC adapter voltage (VIN) 19 V AC adapter current limit 4A Battery charge voltage (number of cells in series) 12.6 V (3 cells) Battery charge current (during constant current phase) 3A 9.2.2 Detailed Design Procedure 9.2.2.1 Input Capacitance Calculation During the adapter hot plug-in, the ACDRV has not been enabled. The AC switch is off and the simplified equivalent circuit of the input is shown in Figure 38. IIN Ri VIN Li Vi Rc Ci Vc Figure 38. Simplified Equivalent Circuit During Adapter Insertion The voltage on the charger input side VIN is given by: Ri t ù 2Li é Ri - RC VIN (t) = IIN (t) ´ RC + VCi (t) = Ve sin wt + cos wt ú ê i w L i ë û (6) in which, R t = Ri + R C w = 30 1 L i Ci - æ Rt ö ç ÷ è 2Li ø 2 IIN (t) = Vi Ri t 2Li sin w t e wL i Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 Rt t 2Li VCi (t) = Vi - Vie æ Rt ö s in w t + cosw t ÷ ç è 2w L i ø (7) The damping conditions is: Ri ) Rc u 2 Ǹ Li Ci (8) Figure 39 (a) demonstrates a higher Ci helps dampen the voltage spike. Figure 39 (b) demonstrates the effect of the input stray inductance Li upon the input voltage spike. Figure 39 (c) shows how increased resistance helps to suppress the input voltage spike. 35 35 Ci = 20 mF Ci = 40 mF 30 Input Capacitor Voltage - V 30 Input Capacitor Voltage - V Li = 5 m H Ri = 0.21 W Li = 9.3 mH 25 20 15 10 5 0 Li = 12 mH Ri = 0.15 W Ci = 40 mF 25 20 15 10 5 0 0.5 1 1.5 2 2.5 3 3.5 Time - ms (a) Vc with various Ci values 4 4.5 0 5 0 0.5 1 1.5 2 2.5 3 3.5 Time - ms (b) Vc with various Li values 4 4.5 5 35 Ri = 0.15 W Li = 9.3 mH Ci = 40 mF Input Capacitor Voltage - V 30 Ri = 0.5 W 25 20 15 10 5 0 0 0.5 1 1.5 2 2.5 3 Time - ms 3.5 4 4.5 5 (c) Vc with various Ri values Figure 39. Parametric Study of the Input Voltage As shown in Figure 39, minimizing the input stray inductance, increasing the input capacitance, and adding resistance (including using higher ESR capacitors) helps suppress the input voltage spike. However, a user often cannot control input stray inductance and increasing capacitance can increase costs. Therefore, the most efficient and cost-effective approach is to add an external resistor. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 31 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com Figure 40 depicts the recommended input filter design. The measured input voltage and current waveforms are shown in Figure 41. The input voltage spike has been well damped by adding a 2-Ω resistor, while keeping the capacitance low. VPVCC VIN 2W (0.5 W, 1210 anti-surge) 2.2 mF (25 V, 1210) Rext C1 C2 0.1 mF (50 V, 0805, very close to PVCC) Figure 40. Recommended Input Filter Design 9.2.2.2 Inductor Selection The bq24753A has three selectable fixed switching frequency. Higher switching frequency allows the use of smaller inductor and capacitor values. Inductor saturation current should be higher than the charging current (ICHG) plus half the ripple current (IRIPPLE): ISAT ³ ICHG + (1/2) IRIPPLE (9) The inductor ripple current depends on input voltage (VIN), duty cycle (D = VOUT/VIN), switching frequency (fS), and inductance (L): V ´ D ´ (1 - D) IRIPPLE = IN fS ´ L (10) The maximum inductor ripple current happens with D = 0.5 or close to 0.5. For example, the battery charging voltage range is from 9 V to 12.6 V for 3-cell battery pack. For 20-V adapter voltage, 10-V battery voltage gives the maximum inductor ripple current. Another example is 4-cell battery, the battery voltage range is from 12 V to 16.8 V, and 12-V battery voltage gives the maximum inductor ripple current. Usually inductor ripple is designed in the range of (20 – 40%) maximum charging current as a trade-off between inductor size and efficiency for a practical design. The bq24753A has charge under current protection (UCP) by monitoring charging current sensing resistor cycleby-cycle. The typical cycle-by-cycle UCP threshold is 5-mV falling edge corresponding to 0.5-A falling edge for a 10-mΩ charging current sensing resistor. When the average charging current is less than 125 mA for a 10-mΩ charging current sensing resistor, the low side MOSFET is off until BTST capacitor voltage needs to refresh the charge. As a result, the converter relies on low side MOSFET body diode for the inductor freewheeling current. 9.2.2.3 Input Capacitor Input capacitor should have enough ripple current rating to absorb input switching ripple current. The worst case RMS ripple current is half of the charging current when duty cycle is 0.5. If the converter does not operate at 50% duty cycle, then the worst case capacitor RMS current occurs where the duty cycle is closest to 50% and can be estimated by Equation 11: ICIN = ICHG ´ D × (1 - D) (11) Low ESR ceramic capacitor such as X7R or X5R is preferred for input decoupling capacitor and should be placed to the drain of the high side MOSFET and source of the low side MOSFET as close as possible. Voltage rating of the capacitor must be higher than normal input voltage level. 25-V rating or higher capacitor is preferred for 19 – 20-V input voltage. 10 – 20-μF capacitance is suggested for typical of 3 – 4-A charging current. 32 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 Ceramic capacitors show a dc-bias effect. This effect reduces the effective capacitance when a dc-bias voltage is applied across a ceramic capacitor, as on the input capacitor of a charger. The effect may lead to a significant capacitance drop, especially for high input voltages and small capacitor packages. See the manufacturer's data sheet about the performance with a dc bias voltage applied. It may be necessary to choose a higher voltage rating or nominal capacitance value in order to get the required value at the operating point. 9.2.2.4 Output Capacitor Output capacitor also should have enough ripple current rating to absorb output switching ripple current. The output capacitor RMS current is given by: I ICOUT = RIPPLE » 0.29 ´ IRIPPLE 2 ´ 3 (12) The bq24753A has internal loop compensator. To get good loop stability, the resonant frequency of the output inductor and output capacitor should be designed between 10 kHz and 20 kHz. The preferred ceramic capacitor is 25-V X7R or X5R for output capacitor. 10 – 20-μF capacitance is suggested for a typical of 3 – 4-A charging current. Place the capacitors after charging current sensing resistor to get the best charge current regulation accuracy. Ceramic capacitors show a dc-bias effect. This effect reduces the effective capacitance when a dc-bias voltage is applied across a ceramic capacitor, as on the output capacitor of a charger. The effect may lead to a significant capacitance drop, especially for high output voltages and small capacitor packages. See the manufacturer's data sheet about the performance with a dc bias voltage applied. It may be necessary to choose a higher voltage rating or nominal capacitance value in order to get the required value at the operating point. 9.2.2.5 Power MOSFET Selection Two external N-channel MOSFETs are used for a synchronous switching battery charger. The gate drivers are internally integrated into the IC with 6 V of gate drive voltage. 30 V or higher voltage rating MOSFETs are preferred for 19 – 20-V input voltage. Figure-of-merit (FOM) is usually used for selecting proper MOSFET based on a tradeoff between the conduction loss and switching loss. For the top side MOSFET, FOM is defined as the product of a MOSFET's on-resistance, RDS(ON), and the gate-to-drain charge, QGD. For the bottom side MOSFET, FOM is defined as the product of the MOSFET's on-resistance, RDS(ON), and the total gate charge, QG. FOMtop = RDS(on) x QGD; FOMbottom = RDS(on) x QG (13) The lower the FOM value, the lower the total power loss. Usually lower RDS(ON) has higher cost with the same package size. The top-side MOSFET loss includes conduction loss and switching loss. It is a function of duty cycle (D = VOUT/VIN), charging current (ICHG), MOSFET's on-resistance (RDS(ON)), input voltage (VIN), switching frequency (fS), turn on time (ton), and turn off time (toff): 1 Ptop = D ´ ICHG2 ´ RDS(on) + ´ VIN ´ ICHG ´ (t on + t off ) ´ f s 2 (14) The first item represents the conduction loss. Usually MOSFET RDS(ON) increases by 50% with 100°C junction temperature rise. The second term represents the switching loss. The MOSFET turn-on and turn-off times are given by: Q Q t on = SW , t off = SW Ion Ioff (15) Where Qsw is the switching charge, Ion is the turn-on gate driving current, and Ioff is the turn-off gate driving current. If the switching charge is not given in the MOSFET data sheet, it can be estimated by gate-to-drain charge (QGD) and gate-to-source charge (QGS): 1 QSW = QGD + ´ QGS 2 (16) Gate driving current can be estimated by the REGN voltage (VREGN), MOSFET plateau voltage (Vplt), total turn-on gate resistance (Ron), and turn-off gate resistance (Roff) of the gate driver: Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 33 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 Ion = VREGN - Vplt Ron , Ioff = www.ti.com Vplt Roff (17) The conduction loss of the bottom-side MOSFET is calculated with the following equation when it operates in synchronous continuous conduction mode: Pbottom = (1 - D) x ICHG 2 x RDS(on) (18) When the charger operates in non-synchronous mode, the bottom-side MOSFET is off. As a result, all of the freewheeling current goes through the body-diode of the bottom-side MOSFET. The body diode power loss depends on its forward voltage drop (VF), non-synchronous mode charging current (INONSYNC), and duty cycle (D): PD = VF x INONSYNC x (1 - D) (19) The maximum charging current in non-synchronous mode can be up to 0.25 A for a 10-mΩ charging current sensing resistor or 0.5 A if battery voltage is below 2.5 V. The minimum duty cycle happens at lowest battery voltage. Choose the bottom-side MOSFET with either an internal Schottky or body diode capable of carrying the maximum non-synchronous mode charging current. 9.2.3 Application Curve Figure 41. Adapter DC Side Hot Plug-in Test Waveforms 34 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 10 Power Supply Recommendations For proper operation of the bq24753A, VCC must be from 8 V to 24 V. When an adapter ACGOOD goes LOW, the system is connected to an adapter through ACFET/RBFET. An voltage divider attenuates the adapter voltage before it goes to ACDET. The adapter detect typically be programmed to a value greater than the maximum battery voltage, but lower than allowed input voltage and system maximum allowed voltage. is attached, and external resistor threshold should the IC maximum 11 Layout 11.1 Layout Guidelines 1. It is critical that the exposed thermal pad on the backside of the IC package be soldered to the PCB ground. Ensure that there are sufficient thermal vias directly under the IC, connecting to the ground plane on the other layers. 2. The control stage and the power stage should be routed separately. At each layer, the signal ground and the power ground are connected only at the thermal pad. 3. The AC current-sense resistor must be connected to ACP (pin 3) and ACN (pin 2) with a Kelvin contact. The area of this loop must be minimized. An additional 0.1-μF decoupling capacitor for ACN is required to further reduce noise. The decoupling capacitors for these pins should be placed as close to the IC as possible. 4. The charge-current sense resistor must be connected to SRP (pin 19), SRN (pin 18) with a Kelvin contact. The area of this loop must be minimized. An additional 0.1-μF decoupling capacitor for SRN is required to further reduce noise. The decoupling capacitors for these pins should be placed as close to the IC as possible. 5. Decoupling capacitors for PVCC (pin 28), VREF (pin 10), REGN (pin 24) should be placed underneath the IC (on the bottom layer) with the interconnections to the IC as short as possible. 6. Decoupling capacitors for BAT (pin 17), IADAPT (pin 15) must be placed close to the corresponding IC pins with the interconnections to the IC as short as possible. 7. Decoupling capacitor CX for the charger input must be placed close to the Q4 drain and Q5 source. Figure 42 shows the recommended component placement with trace and via locations. For VQFN information, refer to the following links: SCBA017 and SLUA271. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 35 bq24753A SLUS920A – JULY 2009 – REVISED JULY 2015 www.ti.com 11.2 Layout Example (a) Top Layer (b) Bottom Layer Figure 42. PCB Layout Layers 36 Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A bq24753A www.ti.com SLUS920A – JULY 2009 – REVISED JULY 2015 12 Device and Documentation Support 12.1 Device Support 12.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 12.2 Documentation Support 12.2.1 Related Documentation Quad Flatpack No-Lead Logic Packages Application Report (SCBA017) QFN/SON PCB Attachment Application Report (SLUA271) 12.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 12.4 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 12.5 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 12.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2009–2015, Texas Instruments Incorporated Product Folder Links: bq24753A 37 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) BQ24753ARHDR ACTIVE VQFN RHD 28 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 BQ 24753A BQ24753ARHDT ACTIVE VQFN RHD 28 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 BQ 24753A (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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