BQ25050EVM

BQ25050EVM

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    Module

  • 描述:

  • 数据手册
  • 价格&库存
BQ25050EVM 数据手册
User's Guide SLUU438 – July 2010 bq25050/bq25060EVM This user's guide describes the features and operation of the bq25050/bq25060EVM Evaluation Module (EVM). This EVM assists users in evaluating the bq25050 and bq25060 linear battery chargers. The manual includes the bq25050/bq25060EVM bill of materials, board layout, and schematic. 1 2 3 4 5 6 Contents Introduction .................................................................................................................. 2 1.1 EVM Features ...................................................................................................... 2 1.2 General Description ................................................................................................ 2 1.3 I/O Description ...................................................................................................... 2 1.4 Control and Key Parameters Setting ............................................................................ 3 1.5 Recommended Operating Conditions ........................................................................... 3 Equipment .................................................................................................................... 4 2.1 Power Supplies ..................................................................................................... 4 2.2 Loads ................................................................................................................ 4 2.3 Meters ............................................................................................................... 4 2.4 Computer and Interface ........................................................................................... 4 Equipment Setup ............................................................................................................ 4 Procedure .................................................................................................................... 6 4.1 Charger Operation with Minimum System Voltage Mode .................................................... 6 4.2 Input Current Setting .............................................................................................. 7 4.3 Charger Cut-Off by Thermistor ................................................................................... 7 PCB Layout Guideline ...................................................................................................... 8 Bill of Materials, Board Layout, and Schematics ........................................................................ 9 6.1 Bill of Materials ..................................................................................................... 9 6.2 Board Layout ...................................................................................................... 10 6.3 Schematic ......................................................................................................... 12 List of Figures 1 Original Test Setup for HPA577-001 – bq25050EVM.................................................................. 5 2 Original Test Setup for HPA577-002 – bq25060 EVM ................................................................. 5 3 Battery Load Circuit – Replacement for a Single Cell Li-Ion Battery → BAT+ to BAT– Voltage Tracks P/S Input Voltage Minus 1 Diode Drop. ...................................................................................... 6 4 Top Layer ................................................................................................................... 10 5 Bottom Layer ............................................................................................................... 10 6 Top Assembly .............................................................................................................. 11 7 bq25050/60 EVM Schematic (Sheet 1 of 1) ........................................................................... 12 List of Tables 1 I/O Description............................................................................................................... 2 2 Control and Key Parameters Setting ..................................................................................... 3 3 Recommended Operating Conditions .................................................................................... 3 4 Bill of Materials .............................................................................................................. 9 SLUU438 – July 2010 bq25050/bq25060EVM Copyright © 2010, Texas Instruments Incorporated 1 Introduction www.ti.com 1 Introduction 1.1 EVM Features • • • • • • • • • • 1.2 Evaluation module for bq25050/bq25060 (HPA577 E2) 30-V input rating, with 10.5-V overvoltage protection (OVP) FET controller for external battery FET for external power path control (BGATE) Programmable charge current Input voltage dynamic power management 50-mA integrated low-dropout (LDO) linear regulator Battery NTC monitoring during charge and discharge Thermal regulation and protection. Status indication – Charging/Done and Temperature Faults Jumpers available. Easy-to-change connections. General Description The bq25050/60 is a highly integrated Li-Ion linear battery charger targeted at space-limited portable applications. It operates from either a USB port or ac adapter and charges a single-cell Li-ion battery with up to 1 A of charge current. The 30-V input voltage range with input overvoltage protections supports low-cost unregulated adapters. The bq25050/60 has a single power output that charges the battery. The system load is connected to OUT. The low-battery system startup circuitry maintains OUT greater than 3.4 V whenever an input source is connected. This allows the system to start up and run whenever an input source is connected regardless of the battery voltage. The charge current is programmable up to 1 A using the ISET input. Additionally, a 4.9-V, 50-mA LDO is integrated into the integrated circuit (IC) for supplying low power external circuitry. The battery is charged in three phases: conditioning, constant current, and constant voltage. In all charge phases, an internal control loop monitors the IC junction temperature and reduces the charge current if an internal temperature threshold is exceeded. The charger power stage and charge current sense functions are fully integrated. The charger function has high accuracy current and voltage regulation loops, charge status display, and charge termination. For details, see the bq25050 (SLUSA33) and bq25060 (SLUSA32) data sheets. 1.3 I/O Description Table 1. I/O Description 2 Jack Description J1–Vin USB or ac adapter positive output J1–GND USB or ac adapter negative output J2–OUT Connected to system load J2–GND Ground J3–BAT Connected to battery pack J3–GND Ground J3–GND Ground J3–TS Temperature qualification voltage input J4–VLDO LDO output J4–GND Ground J5 1-wire interface JP1–Hi Charge-enable active-HIGH logic input. JP1–Ctrl (EN) IC reference voltage VREF JP1–Lo Ground bq25050/bq25060EVM SLUU438 – July 2010 Copyright © 2010, Texas Instruments Incorporated Introduction www.ti.com Table 1. I/O Description (continued) 1.4 Jack Description JP2–TS Battery pack NTC monitoring input JP2–TSADJ Onboard TS potentiometer JP3–OUT Connected to J2-OUT JP3–BAT Connected to J3-BAT JP4–Vin Connected to J1-Vin JP4–R5 Connected to R5 JP5–LED LED cathode JP5–CHG Charge status indicator open-drain output JP6–BGATE Battery P-channel MOSFET gate drive output JP6–GND Ground Control and Key Parameters Setting Table 2. Control and Key Parameters Setting 1.5 Jack Description Factory Setting JP1 Ctrl (EN) pin setting Connect Ctrl (EN) to Hi: Disables Chip Float Ctrl (EN) pin: USB100 mode or Ctrl from J5 (-001) Connect Ctrl (EN) to ground: ISET Ctrl Float (No shunt) (-001) Low (JP1:2-3) (-002) JP2 TS setting OFF: Connect TS to external battery pack NTC resistor ON: Connect TS to onboard potentiometer Jumper ON JP3 OUT and BAT setting OFF: Do not short OUT and BAT ON: Short OUT and BAT Jumper OFF JP4 Onboard bias supply setting Jumper ON JP5 CHG LED setting OFF: disconnect CHG and LED ON: CHG Jumper ON JP6 BGATE setting OFF: Enable BGATE ON: Disable BGATE Jumper OFF Recommended Operating Conditions Table 3. Recommended Operating Conditions Symbol Description Min Typ Max Unit Supply voltage, VIN Input voltage from ac adapter input 4.35 5 10.2 V Battery voltage, VBAT Voltage applied at VBAT terminal of J5 4.2 V Supply current, IAC Maximum input current from ac adapter input 0 1 A Charge current, Ichrg Battery charge current 1 A 0 125 °C Operating junction temperature range, TJ SLUU438 – July 2010 Notes bq25050/bq25060EVM Copyright © 2010, Texas Instruments Incorporated 3 Equipment 2 Equipment 2.1 Power Supplies www.ti.com Power Supply 1 (PS#1): Adjustable from 0 to ≥ 5.1 Vdc at ≥ 1.5 A, use for input J1. Power Supply 2 (PS#2): Adjustable from 0 to ≥ 5.1 Vdc at ≥ 2.5 A, used for Battery Load board. 2.2 Loads Load #1: 25 Ω ±5%, ≥5 W. Load #2: PR1010: Battery Load Circuit board, as shown in Figure 4. LDO load: 1-kΩ resistor, 200 mW 2.3 Meters Five Fluke 75 DMMs (equivalent or better). 2.4 Computer and Interface A computer with at least one USB port. HPA172, for -001 only. 3 Equipment Setup The original test setup of HPA577-001 is shown in Figure 1. The original test setup of HPA577-002 is shown in Figure 2. 1. Set the power supply #1 for 5.1 V ± 100 mVdc, 1.5 ±0.1-A current limit and then turn off supply. 2. Connect the output of power supply #1 in series with a current meter (multimeter) to J1 (VIN, GND). 3. Connect a voltage meter across J1 (VIN, GND). 4. Apply a 1-kΩ load resistor across J4 (VLDO, GND). 5. Connect Load #1 to J2 (OUT, GND). 6. Connect the Battery Load Circuit board to J3 (BAT, GND). 7. Set PS#2 to 2.3 Vdc ±100 mV and 2.5-A current limit, turn off and connect to the Battery Load Circuit board. 8. Connect a voltage meter across J2 (OUT, GND). 9. Connect a voltage meter across J3 (BAT, GND). 10. Verify the shunts are placed correctly as per Table 2. 11. For HPA577-001 (bq25050 EVM) only: Connect J5 to a computer with a USB Interface Adapter (HPA172). The USB Interface Adapter software is available in the product folder at www.ti.com by searching for the part number bq25050 and selecting the bq25050EVM link. A zip file under the Software and Tools section can be downloaded. Extract the files onto the local hard drive, and double-click on the bq25050.exe application evaluation file. A screen shot is shown in Figure 1. 4 bq25050/bq25060EVM SLUU438 – July 2010 Copyright © 2010, Texas Instruments Incorporated Equipment Setup www.ti.com Iin I P/S#1 J5 - JP4 JP J1 VIN GND V IN 1-wire interface JP5 LEDD1 /CH IMON (ISET) /CHG OUT J2 OUT V GND U1 J4 J3 JP3 VLDO BAT JP6 JP2 GND V GND TS bq25050/60 EVM HPA577 Rev A Load #1 TS Battery Load Circuit #2 P/S#2 Figure 1. Original Test Setup for HPA577-001 – bq25050EVM 1-wire interface J5 JP JP4 Power supply #1 Iin I J1 VIN GND V JP5 LEDD1 /CH IMON (ISET) /CHG OUT IN J2 OUT GND V U J4 J3 JP3 BAT VLDO GND bq25050/60 EVM HPA577 Rev A JP6 JP2 TS GND TS V Load #1 Battery Load Circuit #2 P/S#2 Figure 2. Original Test Setup for HPA577-002 – bq25060 EVM SLUU438 – July 2010 bq25050/bq25060EVM Copyright © 2010, Texas Instruments Incorporated 5 Procedure www.ti.com Figure 3. Battery Load Circuit – Replacement for a Single Cell Li-Ion Battery → BAT+ to BAT– Voltage Tracks P/S Input Voltage Minus 1 Diode Drop. 4 Procedure 4.1 Charger Operation with Minimum System Voltage Mode 4.1.1 Turn on PS#1, preset to 5.1 Vdc Measure → V(J4(VLDO)) = 4.9 ±100 mV 4.1.2 For -001: Trim R7, and set TS pin voltage to 0.5 V ± 50 mV. In the software window, click on enable. For -002: Trim R7 and set TS pin voltage to 1 V ±50 mV. For -001 and -002: Turn on PS#2 set to 2.3 V ±50 mV. Observe → D1(/CHG) on – This is precharge mode and OUT is held at its minimum system voltage while the adapter is present and the battery below this minimum voltage. This allows system power-up with a discharged battery. Measure → Iin = 180 mA ±30 mA Measure → V(J2(OUT)) = 3.5 V ±200 mV 4.1.3 Increase PS#2 to ~3.3 Vdc to raise VBAT to 3 V ±50 mV Observe → D1(/CHG) on –This is fast-charge constant current mode and OUT is held at its minimum system voltage while the adapter is present and the battery below this minimum voltage. This allows system power-up with a discharged battery. For -001 Measure → Iin = 285 mA ±50 mA For -002 Measure → Iin = 467 mA ±50 mA Measure → V(J2(OUT)) = 3.5 V ±200 mV. 4.1.4 Increase PS#2 to ~4.1Vdc to raise VBAT to 3.8 V ±50 mV. Observe → D1(/CHG) on – This is fast-charge constant current mode and the battery is above the minimum OUT voltage (with adapter present) so that the external BAT FET is enabled, and Vout and Vbat track. For -001 Measure → Iin = 285 mA ±50 mA For -002 Measure → Iin = 467 mA ±50 mA Measure → V(J2(OUT)) = 3.8 V ±200 mV 6 bq25050/bq25060EVM SLUU438 – July 2010 Copyright © 2010, Texas Instruments Incorporated Procedure www.ti.com 4.1.5 Increase PS#2 until D1 turns off indicating charger termination, to ~4.5 Vdc to raise VBAT to ~4.22 V. Observe → D1(/CHG) off – Once terminated, the adapter powers the system. If the BAT pin is driven too high in voltage by P/S#2, the battery overvoltage protection kicks in and turns off the input FET, and the battery powers the system. This condition does not normally occur with a battery in place of the battery bias circuit. Measure → Iin = 180 mA ±50 mA Measure → V(J2(OUT)) = 4.2 V ±200 mV 4.1.6 Decrease PS#2 to ~4.1 Vdc to lower VBAT to 3.8 V ±50 mV. Observe → D1(/CHG) on – this shows refresh of the cell once some of the charge is removed. For -001 Measure → Iin = 285 mA ±50 mA For -002 Measure → Iin = 467 mA ±50 mA Measure → V(J2(OUT)) = 3.8 V ±200 mV 4.2 4.2.1 Input Current Setting For HPA577-001 (bq25050 EVM) only: In the software interface window, select 7 on "Number of Pulses," and click on "Send Pulses" to bq25050EVM. Measure → Iin = 374 mA ±50 mA 4.2.2 For HPA577-002 (bq25060 EVM) only: PUT JP1 between EN and LO; trim R6 and observe the input current change. Set → Iin = 374 mA ±50 mA 4.3 4.3.1 Charger Cut-Off by Thermistor For HPA577-001 (bq25050 EVM) only: Slowly trim R7 until V(J3(TS)) = 0.675 V ± 50 mV. Observe → D1 (/CHG) flashing. This indicates a temperature fault that was tripped by the cold temperature threshold comparator. Trim R7 CW until V(J3(TS)) = 0.5 V ±50 mV. Observe → D1 (/CHG) on. Trim R7 CW until V(J3(TS)) = 0.75 V ±50 V. Observe → D1 (/CHG) flashing. This indicates a temperature fault which was tripped by the hot temperature threshold comparator. SLUU438 – July 2010 bq25050/bq25060EVM Copyright © 2010, Texas Instruments Incorporated 7 PCB Layout Guideline www.ti.com Trim R2 CCW until V(J3(TS)) = 0.5 V ±50 mV. Observe → D1 (/CHG) on. 4.3.2 For HPA577-002 (bq25060 EVM) only: Slowly trim R7 until V(J3(TS)) = 1.30 V ±50 mV Observe → D1 (/CHG) off. This indicates a temperature fault that was tripped by the cold temperature threshold comparator Trim R7 until V(J3(TS)) = 1 V ±50 mV. Observe → D1 (/CHG) on. Continue to trim R7 CW until V(J3(TS)) = 0.550 V ±50 mV Observe → D1 (/CHG) off. This indicates a temperature fault that was tripped by the hot temperature threshold comparator. Trim R7 CCW until V(J3(TS)) = 1 V ± 50 mV. Observe → D1 (/CHG) on. 5 PCB Layout Guideline It is important to pay special attention to the printed-circuit board (PCB) layout. The following provides some guidelines: 1. To obtain optimal performance, the decoupling capacitor from IN to GND (thermal pad) and the output filter capacitors from OUT to GND (thermal pad) must be placed as close as possible to the bq25050/60, with short trace runs to both IN, OUT, and GND (thermal pad). 2. All low-current GND connections must be kept separate from the high-current charge or discharge paths from the battery. Use a single-point ground technique incorporating both the small signal ground path and the power ground path. 3. The high current charge paths into IN pin and from the OUT pin must be sized appropriately for the maximum charge current in order to avoid voltage drops in these traces. 4. The bq25050/60 is packaged in a thermally enhanced SON package. The package includes a thermal pad to provide an effective thermal contact between the IC and the PCB; this thermal pad is also the main ground connection for the device. Connect the thermal pad to the PCB ground connection. Full PCB design guidelines for this package are provided in the application report entitled: QFN/SON PCB Attachment Application Note (SLUA271). 8 bq25050/bq25060EVM SLUU438 – July 2010 Copyright © 2010, Texas Instruments Incorporated Bill of Materials, Board Layout, and Schematics www.ti.com 6 Bill of Materials, Board Layout, and Schematics 6.1 Bill of Materials Table 4. Bill of Materials Count RefDes Value Description Size Part Number MFR 2 C1, C5 0.1uF Capacitor, Ceramic, 0.1-uF, 25-V, X7R, 10% 1206 Std Std 1 C2 1uF Capacitor, Ceramic, 1uF, 25-V, X7R, 10% 1206 Std Std 1 1 C3 1uF Capacitor, Ceramic, 1-uF, 6.3V, X5R, 20% 0805 Std Std 1 1 C4 22uF Capacitor, Ceramic, 22uF, 10V, X5R, 20% 1206 ECJ-HVB1A226M Panasonic 2 2 C6, C7 0.1uF Capacitor, Ceramic, 0.1uF, 25V, X7R, 10% 0603 Std Std 0 0 C8 DNP Capacitor, Ceramic, Low Inductance, vvV, [temp], [tol] 0603 Std Std 1 1 D1 Red Diode, LED, Red, 1.8-V, 20-mA, 20-mcd 0603 LTST-C190CKT Liteon 1 1 D2 BZX84C6v2T Diode, Zener, 6.2-V, 350-mW SOT-23 BZX84C6V2-7-F Diodes 3 3 J1, J2, J4 ED1514 Terminal Block, 2-pin, 6-A, 3.5mm 0.27 x 0.25 ED555/2DS OST 1 1 J3 ED555/4DS Terminal Block, 4-pin, 6-A, 3.5mm 0.55 x 0.25 inch ED555/4DS OST 1 0 J5 Connector, Male Straight 2x5 pin, 100mil spacing, 4 Wall 0.338 x 0.788 inch N2510-6002-UB 3M 1 1 JP1 PEC03SAAN Header, Male 3-pin, 100mil spacing, 0.100 inch x 3 PEC03SAAN Sullins 5 5 JP2, JP3, JP4, JP5, JP6 PEC02SAAN Header, Male 2-pin, 100mil spacing, 0.100 inch x 2 PEC02SAAN Sullins 1 1 Q1 NTR4101P Trans, PChan FET -20V, 3.2A, Rds 0.070 Ohm SOT-23 NTR4101PT1G OnSemi 0 1 R1 24.3k Resistor, Chip, 1/16W, 1% 0603 Std Std 0 1 R2 11.3k Resistor, Chip, 1/16W, 1% 0603 Std Std 2 2 R3, R5 1k Resistor, Chip, 1/16W, 1% 0603 Std Std 1 1 R4 1.5k Resistor, Chip, 1/16W, 1% 0603 Std Std 1 1 R6 10k Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust 0.25x0.17 inch 3266W-103LF Bourns 1 1 R7 200k Potentiometer, 1/4 Cermet, 12-Turn, Top-Adjust 0.25x0.17 inch 3266W-204LF Bourns 1 0 R8 0 Resistor, Chip, 1/16W, 5% 0603 Std Std 1 0 U1 BQ25050DQC IC, 1A, Single-Input, Single Cell Li-Ion BATTERY CHARGER with 50mA LDO and Minimum System Voltage Support TDFN-10 BQ25050DQC TI 0 1 U1 BQ25060DQC IC, 1A, Single-Input, Single Cell Li-Ion BATTERY CHARGER with 50mA LDO and Minimum System Voltage Support TDFN-10 BQ25060DQC TI 1 1 — PCB, 2 In x 1.875 In x 0.031 In HPA577 Any 6 6 — Shunt, 100-mil, Black 929950-00 3M -001 -002 2 1 SLUU438 – July 2010 0.100 bq25050/bq25060EVM Copyright © 2010, Texas Instruments Incorporated 9 Bill of Materials, Board Layout, and Schematics 6.2 www.ti.com Board Layout Figure 4. Top Layer Figure 5. Bottom Layer 10 bq25050/bq25060EVM SLUU438 – July 2010 Copyright © 2010, Texas Instruments Incorporated Bill of Materials, Board Layout, and Schematics www.ti.com Figure 6. Top Assembly SLUU438 – July 2010 bq25050/bq25060EVM Copyright © 2010, Texas Instruments Incorporated 11 Bill of Materials, Board Layout, and Schematics 6.3 www.ti.com Schematic Figure 7. bq25050/60 EVM Schematic (Sheet 1 of 1) 12 bq25050/bq25060EVM SLUU438 – July 2010 Copyright © 2010, Texas Instruments Incorporated Evaluation Board/Kit Important Notice Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. Persons handling the product(s) must have electronics training and observe good engineering practice standards. As such, the goods being provided are not intended to be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety and environmental measures typically found in end products that incorporate such semiconductor components or circuit boards. This evaluation board/kit does not fall within the scope of the European Union directives regarding electromagnetic compatibility, restricted substances (RoHS), recycling (WEEE), FCC, CE or UL, and therefore may not meet the technical requirements of these directives or other related directives. Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein. Please read the User’s Guide and, specifically, the Warnings and Restrictions notice in the User’s Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For additional information on TI’s environmental and/or safety programs, please contact the TI application engineer or visit www.ti.com/esh. No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or combination in which such TI products or services might be or are used. FCC Warning This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this equipment in other environments may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference. EVM Warnings and Restrictions It is important to operate this EVM within the input voltage range of 4.35 V to 10 V and the output voltage range of 0 V to 4.3 V . Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are questions concerning the input range, please contact a TI field representative prior to connecting the input power. Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the EVM. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative. During normal operation, some circuit components may have case temperatures greater than 60°C. The EVM is designed to operate properly with certain components above 125°C as long as the input and output ranges are maintained. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during operation, please be aware that these devices may be very warm to the touch. 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BQ25050EVM
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