User's Guide
SLUUAX8 – March 2014
bq27742EVM Single-Cell Impedance Track™ Technology
Evaluation Module
This evaluation module (EVM) is a complete evaluation system for the bq27742-G1 fuel gauge. The EVM
includes one bq27742 circuit module, a current sense resistor, two thermistors, and two protection NFETs. An EV2400 PC interface board and a PC USB cable are required for fuel gauge interface, but must
be ordered separately. The circuit module includes one bq27742 integrated circuit and all other onboard
components necessary to monitor and predict capacity for a pack-side fuel gauge solution and to perform
the protection. The circuit module connects directly across the battery cell. With the EV2400 interface
board and software, the user can read the bq27742 data registers, program the chipset for different pack
configurations, log cycling data for further evaluation, and evaluate the overall functionality of the bq27742
solution under different charge and discharge conditions. The latest Windows™-based PC software can
be downloaded from the product folder on the Texas Instruments Web site.
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7
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9
10
11
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Contents
Features ....................................................................................................................... 2
bq27742-Based Circuit Module ............................................................................................ 2
Circuit Module Physical Layouts, Bill of Materials, and Schematic ................................................... 3
EVM Hardware and Software Setup ...................................................................................... 8
Troubleshooting Unexpected Dialog Boxes .............................................................................. 8
Hardware Connection ....................................................................................................... 9
Operation .................................................................................................................... 11
Calibrate Screen ............................................................................................................ 14
Firmware Screen ........................................................................................................... 16
Send HDQ Screen ......................................................................................................... 17
Related Documentation From Texas Instruments ..................................................................... 17
Revision History ............................................................................................................ 17
List of Figures
1
bq27742EVM Layout, Silk Screen ......................................................................................... 3
2
Top Assembly ................................................................................................................ 4
3
Top Layer ..................................................................................................................... 4
4
Bottom Layer ................................................................................................................. 4
5
Schematic ..................................................................................................................... 7
6
bq27742 Circuit Module Connection to Cell and System Load/Charger ............................................. 9
7
Battery Management Studio Screen ..................................................................................... 11
8
DataMemory Screen ....................................................................................................... 12
9
Calibration Screen.......................................................................................................... 14
10
Firmware Screen ........................................................................................................... 16
List of Tables
........................................................................................................
1
Ordering Information
2
Bill of Materials ............................................................................................................... 5
3
Performance Specification Summary
4
5
2
..................................................................................... 8
Circuit Module to EV2300 Connections – I2C........................................................................... 10
Circuit Module to EV2300 Connections – HDQ ........................................................................ 10
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1
Features
1
Features
•
•
•
•
•
1.1
www.ti.com
Complete evaluation system for the bq27742 fuel gauge with Impedance Track™ Technology
Populated circuit module for quick setup
Personal computer (PC) software and interface board for easy evaluation
Software that allows data logging for system analysis
Ability to upgrade to the latest firmware version by flash reprogramming
Kit Contents
•
bq27742 circuit module
This EVM is used for the evaluation of different bq27742-based products. Please ensure that you visit the
product Web folder at http://www.ti.com to download the latest firmware version, evaluation software, and
documentation for the associated product to be evaluated.
1.2
Ordering Information
Table 1. Ordering Information
2
EVM Part Number
Chemistry
Configuration
Capacity
bq27742EVM
Li-Ion
1 cell
Any
bq27742-Based Circuit Module
The bq27742-based circuit module is a complete and compact example solution of a bq27742 circuit for
battery management. The circuit module incorporates a bq27742 battery fuel gauge IC, dual N-FETs for
high-side protection, and all other components necessary to protect and accurately predict the capacity of
a 1-series Li-ion cell.
2.1
Circuit Module Connections
Contacts on the circuit module provide the following connections:
• Direct connection to the battery cell (TB1 or TP1/TP2): CELL+ and CELL–
• Connect a charger power to TB2: PACK+ and PACK–, or short the PACK+ and CELL+ to wake up the
gauge, then remove the connection of PACK+ and CELL+ or the charger
• To the serial communications port: SDA, SCL, and VSS (J10) or HDQ and VSS (J8)
• The system load and charger connect across charger and load (TB2 or TP9/TP10): PACK–/LOAD–
and PACK+/LOAD+.
Impedance Track is a trademark of Texas Instruments.
Windows is a trademark of Microsoft Corporation.
Microsoft is a registered trademark of Microsoft Corporation.
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bq27742-Based Circuit Module
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2.2
Pin Descriptions
Pin Name
PACK+
PACK–
CELL+
CELL–
TERM
SDA
SCL
HDQ
VSS
3
Description
Pack positive terminal
Pack negative terminal
Cell positive terminal
Cell negative terminal
Thermistor input that leads to IC TS pin
I2C communication data line
I2C communication clock line
Single-wire communication line
Signal return for communication line
Circuit Module Physical Layouts, Bill of Materials, and Schematic
This section contains the printed-circuit board (PCB) layout, bill of materials, assembly drawings, and
schematic for the bq27742 circuit module.
3.1
Board Layout
This section shows the printed-circuit board (PCB) layers (Figure 1 through Figure 4), assembly drawing,
and schematic for the bq27742 module.
RT2
C5 R3
RT1
HDQ
J11
Q3
TB2
HDQ
Q1
THERM
R2 J6
FET
BYPASS
PACK+/
LOAD+
Q4
J13
J12
TP9
TP10
J5
LOAD-
DSG
TP7
CHG
TP3
VPWR
C1
C7
R1 TP4
U1C3
RA0
TP5
Q2
TP11 BAT
C2
R13
R5
R11
C6
TS
C8
TP8
J15
VSS
R14R15
C4
R6
R7 D2
J14
J7
VSS
SCL
SDA
TP6
REG25
D1
Ext.
CELL
+
PWR628 Rev. A
bq27742EVM
VSS Ext.
CELL+
CELLTEXAS INSTRUMENTS
J10
R9
1
CELLTP1
R8
R10
R4
AUX
TEMP
1
TB1
HDQ PULLUP
INT. 1.8V Pull up
1
CELL+
TP2
J8
J2 J3
R18
J9
1
J4
J1
PACK-/
LOADPACK-/
Figure 1. bq27742EVM Layout, Silk Screen
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Circuit Module Physical Layouts, Bill of Materials, and Schematic
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Figure 2. Top Assembly
Figure 3. Top Layer
Figure 4. Bottom Layer
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Circuit Module Physical Layouts, Bill of Materials, and Schematic
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3.2
Bill of Materials and Schematic
Table 2. Bill of Materials
Count
Reference
Designator
Value
6
C1, C2, C5,
C6, C7, C8
0.1 µF
1
C3
1 µF
1
C4
2
Description
Size
Part Number
MFR
Capacitor, Ceramic, 10 V,
X5R, 10%
0402
GRM155R61A104KA01D
Murata
Capacitor, Ceramic, 6.3 V,
X5R, 10%
0402
GRM155R60J105KE19D
Murata
0.47 µF
Capacitor, Ceramic, 0.47
µF, 6.3 V, X5R, 10%
0402
GRM155R60J474KE19D
Murata
D1, D2
AZ23C5V6-7
Diode, Dual, Zener, 5.6 V,
300 mW
SOT23
AZ23C5V6-7-F
Diodes
1
J1
ED555/2DS
Terminal Block, 2-pin, 6-A,
3.5 mm
0.27 x 0.25
inch
ED555/2DS
OST
9
J2, J3, J4,
J6, J11,
J12, J13,
J14, J15
PEC03SAAN
Header, Male 3-pin, 100mil 0.100 inch x
spacing
3
PEC03SAAN
Sullins
3
J5, J7, J9
PEC02SAAN
Header, Male 2-pin, 100mil 0.100 inch x
spacing
2
PEC02SAAN
Sullins
2
J8, J10
22-05-3041
1
Q1
0
Q2, Q3, Q4
2
1
Header, Friction Lock
Ass'y, 4-pin Right Angle
0.400 x
0.500
22-05-3041
Molex
UPA2375T1P-E1A
MOSFET, Dual N-Channel
NexFET, 12 V 3.2 A
WSCP
UPA2375T1P-E1-A
Renesas
Electronics
America
DNP
MOSFET, Dual N-Channel
NexFET, 12 V 3.2 A
WSCP
UPA2375T1P-E1-A
Renesas
Electronics
America
R1, R3
200 Ω
Resistor, Chip, 1/16-W, 5%
0402
CRCW0402200RJNED
Vishay Dale
R12
4.7 kΩ
Resistor, Chip, 1/16-W, 5%
0402
CRCW04024K70JNED
Vishay Dale
1
R13
2 kΩ
Resistor, Chip, 1/16-W, 5%
0402
CRCW04022K00JNED
Vishay Dale
2
R14, R15
10 kΩ
Resistor, Chip, 1/16-W, 5%
0402
CRCW040210K0JNED
Vishay Dale
2
R16, R17
10 Ω
Resistor, Chip, 1/16-W, 5%
0402
CRCW040210R0JNED
Vishay Dale
1
R2
5 mΩ
Res, Metal Current sense,
1W, ±1%, 50 ppm
1632
MCS1632R005FER
Ohmite
6
R4, R6, R7,
R8, R9 R10
100 Ω
Resistor, Chip, 1/16-W, 5%
0402
CRCW0402100RJNED
Vishay Dale
2
R5, R11
1 kΩ
Resistor, Chip, 1/16-W, 5%
0402
CRCW04021K00JNED
Vishay Dale
2
RT1, RT2
10 kΩ
Thermistor, 10 kΩ
0.095 x
0.150 inch
103AT-2
Semitec
1
TB1
ED1515
Terminal Block, 3-pin, 6-A,
3.5 mm
0.41 x 0.25
inch
ED555/3DS
OST
1
TB2
ED555/4DS
Terminal Block, 4-pin, 6-A,
3.5 mm
0.55 x 0.25
inch
ED555/4DS
OST
7
TP1, TP4,
TP5, TP7,
TP8, TP10,
TP11
5001
Test Point, Black, Thru
Hole Color Keyed
0.100 x
0.100 inch
5001
Keystone
4
TP2, TP3,
TP6, TP9
5000
Test Point, Red, Thru Hole
Color Keyed
0.100 x
0.100 inch
5000
Keystone
1
U1
bq27742YZFR-G1 IC, Single Cell Li-Ion Pack
Side Fuel Gauge with
Integrated Protection
BGA-15
bq27742YZFR-G1
TI
1
--
PCB
PWR231
Any
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Circuit Module Physical Layouts, Bill of Materials, and Schematic
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(1) These assemblies are ESD sensitive, ESD precautions should be observed.
(2) These assemblies must be clean and free from flux and all contaminants.
Use of no clean flux is not acceptable.
(3) These assemblies must comply with workmanship standards IPC-A-610 Class 2.
(4) Reference designators marked with an asterisk ('**') cannot be substituted.
All other components can be substituted with equivalent manufacturer's components.
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Circuit Module Physical Layouts, Bill of Materials, and Schematic
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Figure 5. Schematic
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Circuit Module Physical Layouts, Bill of Materials, and Schematic
3.3
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bq27742 Circuit Module Performance Specification Summary
This section summarizes the performance specifications of the bq27742 circuit module.
Table 3. Performance Specification Summary
Specification
4
Min
Typ
Max
Unit
Input voltage Pack+ to Pack–
2.7
3.6
4.35
V
Charge and discharge current
0
1
2
A
EVM Hardware and Software Setup
This section describes how to install the bq27742EVM PC software, and how to connect the different
components of the EVM.
4.1
System Requirements
The Battery Management Studio software requires Windows XP or later. Using later versions of Windows
operating system can have issues with the USB driver support. The EV2300 USB drivers have been
tested for Windows 98SE and Windows XP, but no assurance is made for problem-free operation with
specific system configurations. The EV2300 interface board is not officially supported for 64-bit versions of
Windows and typically does not work with Windows 7 or newer. The EV2400 interface board is the
recommended USB-I2C interface for Windows 7 and other 64-bit versions. No driver installation is required
for use of EV2400 interface board. The EV2400 interface board has built-in I2C pullups while the EV2300
interface board does not. Jumpers J7 and J9 can be removed from the bq27742EVM if the EV2400
interface board is used.
4.2
Software Installation
Find the latest software version in the bq27742 tool folder on power.ti.com. Make a search by Part
Number for bq27742 to access the tool folder. Currently the most recent firmware version is bq27742-G1.
Use the following steps to install the bq27742 Battery Management Studio software:
1. Ensure that the EV2300 or EV2400 interface board is not connected to the personal computer (PC)
through the USB cable before starting this procedure.
2. Open the archive containing the installation package, and copy its contents into a temporary directory.
3. Open the software file that was downloaded from the TI Web site.
4. Follow the instructions on screen until completing the software installation.
5. Before starting the evaluation software, connect the EV2300 or EV2400 interface board to the
computer using the USB cable.
6. If the EV2300 interface board is connected, wait until system prompt New Hardware Found appears.
Choose Select Location Manually, and use the Browse button to point to subdirectory TIUSBWin2KXP-1.
7. Answer Continue to the warning that drivers are not certified with Microsoft®.
8. If the EV2300 interface board is connected, after the previous installation finishes, another system
prompt New Hardware Found appears. Repeat steps 1 through 5, but specify the directory as
TIUSBWin2K-XP-2.
9. Answer Continue to the warning that drivers are not certified with Microsoft. Driver installation is now
finished.
10. For the EV2400 interface board, the driver should be installed along with software installation.
5
Troubleshooting Unexpected Dialog Boxes
The user who is downloading the files must be logged in as the administrator. The driver is not signed, so
the administrator must allow installation of unsigned drivers in the operating system. If using Windows 7,
install the software with administrator privileges.
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Hardware Connection
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6
Hardware Connection
Use of the bq27742EVM-001 requires three hardware components:
• bq27742 circuit module
• EV2300 or EV2400 PC interface board
• Windows PC
.
6.1
Connecting the bq27742 Circuit Module to a Battery Cell
SMB I2C HDQ
Figure 6 shows how to connect the bq27742 circuit module to the cell and system load/charger.
USB
EV2300
C1
C7
R13
R5
R11
C6
RT2
VPWR
C5 R3
RT1
HDQ
Q3
TB2
Load
J11
Charger
HDQ
Q1
THERM
R2 J6
FET
BYPASS
PACK+/
LOAD+
Q4
J13
J12
TP9
TP10
J5
LOAD-
TP5
TP3
DSG
TP7
CHG
C2
J15
Q2
TP11 BAT
R1 TP4
RA0
U1C3
TS
C8
TP8
C4
R6
R7 D2
J14
VSS
R14R15
VSS
SCL
SDA
TP6
REG25
D1
Ext.
CELL
+
CELLTP1
PWR628 Rev. A
bq27742EVM
CELL+
CELLTEXAS INSTRUMENTS
VSS Ext.
TB1
J10
J7
R9
1
Power
Supply
3.6V
R8
R10
R4
AUX
TEMP
1
TP2
HDQ PULLUP
INT. 1.8V Pull up
1
CELL+
J8
J2 J3
R18
J9
1
J4
J1
PACK-/
LOADPACK-/
bq27742 EVM
Figure 6. bq27742 Circuit Module Connection to Cell and System Load/Charger
6.2
PC Interface Connection
The bq27742 fuel gauge can be configured as an HDQ communication device or left in default as an I2C
device. Once the bq27742 fuel gauge is configured for HDQ communication, it cannot be reverted to I2C
mode. See Section 10 for information on configuring the bq27742 fuel gauge to HDQ mode.
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Hardware Connection
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The following steps configure the hardware for interfacing to the PC:
1. Connect the bq27742-based EVM to the EV2300 interface board using wire leads as shown in Table 4
and Table 5.
Table 4. Circuit Module to EV2300 Connections – I2C
bq27742-Based Battery (I2C Mode)
EV2300 (I2C Port)
SDA
SDA
SCL
SCL
VSS
GND
Table 5. Circuit Module to EV2300 Connections – HDQ
bq27742-Based Battery (HDQ Mode)
EV2300 (HDQ Port)
HDQ
HDQ
VSS
GND
2. Connect a charger to wake-up the gauge, can use a power supply between PACK+ and PACK– or
short CELL+ and PACK+. After wake-up, the charger can be removed.
3. Connect the PC USB cable to the EV2300 interface board and the PC USB port.
The bq27742EVM is now set up for operation.
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Operation
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7
Operation
This section details the operation of the Battery Management Studio software.
7.1
Starting the Program
Run Battery Management Studio from the Start → Programs → Texas Instruments → Battery
Management Studio menu sequence. The main Battery Management Studio window (see Figure 7)
appears.
When Battery Management Studio first starts up the Gauge Dashboard window, the Registers window,
and Command window should be seen in the main window. DataMemory, chemistry, and other windows
can be added to the main window by clicking on the corresponding icon in the tools panel at the top of the
main window.
Data should appear initially in the Gauge Dashboard, Registers, and DataMemory sections. The Refresh
(single-time scan) or the Scan (continuous scan) buttons can be clicked to update the data in the
Registers and DataMemory windows.
Figure 7. Battery Management Studio Screen
Battery Management Studio provides a logging function which logs selected Data Registers and Data
Memory values last received from the bq27742 fuel gauge. To enable this function, click the DataLog icon.
The DataLog window will appear below the Registers and DataMemory windows. Registers and
DataMemory parameters can be added to the log by clicking on the Add Register and Add DataMemory
Parameter drop-down menus in the DataLog window and then selected the desired Registers or
DataMemory parameters to be added to the log. After all the desired Registers and DataMemory
parameters have been added to the log, click the Play button in order to begin logging. A Stop button will
replace the Play button once logging starts, the Stop button can be clicked to stop logging. The log can
be saved by clicking on the Save icon and specifying a file name.
The logging intervals are specified by the value in the drop down menu in the DataLog window. To change
the logging intervals, click the drop down menu and choose one of the intervals provided in the menu
selections that appear.
Figure 7 shows the main Battery Management Studio window. Additional Flag and Status data can be
viewed at the bottom of the Registers window.
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Operation
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Each window can be resized and docked in various positions within the main Battery Management Studio
window. Each window can also be pulled out from the main window and allowed its own floating window.
Also, the Gauge Dashboard window and all windows that are enabled in the Tools panel in the
Communication and Debug sections can be set to autohide.
7.2
Setting Programmable bq27742 Options
The bq27742 data flash comes configured per the default settings detailed in the bq27742 data sheet
(SLUSBV9). Ensure that the settings are correctly changed to match the pack and application for the
bq27742 solution being evaluated.
IMPORTANT: The correct setting of these options is essential to get the best performance. The settings
can be configured using the DataMemory window seen in the main Battery Management Studio window
(see Figure 8).
Figure 8. DataMemory Screen
12
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Operation
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To read all the data flash from the bq27742, click on the Refresh button in the DataMemory window.
To write to a data flash location, click on the desired location, enter the data in dialog box and click “OK”
or hit the Enter key. The data flash must be read before any writes are performed to avoid any incorrect
data being written to the device. Reading the data after any writes is also recommended.
The data-flash configuration can be saved to a file by clicking the Export button and entering a file name.
A data-flash file also can be retrieved in this way by clicking the Import button. The exported file has a .gg
extension and can be opened and edited with a text editor. It does not contain all of the data flash. It only
contains the public volatile parameters and should not be used for production programming. The .senc,
.dfi, .dffs, .bqfs, or .dmi file should be used for production as these contain the entire data flash image,
including hidden static parameters such as the battery profile.
The module calibration data is also stored in the bq27742 data flash.
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Calibrate Screen
8
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Calibrate Screen
To ensure proper calibration, perform the following steps. These steps may or may not be required,
depending on the type of calibration being performed. Only one calibration item can be selected and
calibrated at a time.
8.1
To Calibrate the bq27742
Calibrate each item one at a time in the order presented in this document. Select the types of calibration
to be performed by checking the corresponding field (see Figure 9).
Enter the measured values for the types selected, if necessary.
Then press the “Calibrate” button. After all calibration is complete, close the Calibrate screen.
Figure 9. Calibration Screen
8.2
Temperature Calibration
•
•
•
•
8.3
Voltage Calibration
•
•
•
8.4
Select if the temperature sensor to calibrate is the internal or the external.
Measure the temperature for PACK.
Type the temperature value into Enter measured value.
Press Calibrate Gas Gauge button.
Measure the voltage across Pack+ and Pack– with a calibrated meter.
Type the voltage value in mV into Enter measured value.
Press Calibrate Gas Gauge button.
Coulomb Counter Offset Calibration
This performs the internal calibration of the coulomb counter input offset. Check the Calibrate CC Offset
field and press the Calibrate Gas Gauge button.
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Calibrate Screen
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8.5
Board Offset Calibration
This performs the offset calibration for the current offset of the board. It takes approximately 35 seconds to
complete.
It is expected that no current is flowing through the sense resistor while performing this calibration step.
Remove load and short PACK– to LOAD–.
Press the “Calibrate” button.
Remember to calibrate board offset after coulomb counter calibration.
8.6
Current Calibration
•
•
•
•
•
Connect a load to LOAD– and LOAD+ that draws approximately 1 A, or connect a current source to
PACK+ and CELL+. Ensure that the Measured Current reported is negative, or else reverse the
connections.
Measure the current with a calibrated meter, and type the value into Enter measured Current using (–)
for current in discharge direction.
Check the Calibrate Current field
Press the “Calibrate” button.
Disconnect or stop the load current after calibration.
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Firmware Screen
9
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Firmware Screen
Firmware screen is used to save or program a complete flash image from or to the gauge. This is done
using a .senc file, which contains the instruction flash image (firmware) and the data flash image (see
Figure 10). The bq27742EVM may or may not be shipped with the latest firmware version (currently
bq27742-G1 v1.03).
Figure 10. Firmware Screen
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Send HDQ Screen
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10
Send HDQ Screen
To configure a bq27742 fuel gauge into HDQ mode, navigate to the Send HDQ screen. It is possible that
all the screen options on the left are not visible depending on screen resolution. If needed scroll within the
left menu to access the Send HDQ link. Click on the "Change comm to HDQ8" button while having the
bq27742 fuel gauge connected to the EV2300 interface board via I2C. Clicking on the button causes a
message to appear indicating that the process is not reversible and to confirm if the actions are desired.
Also, it explains what to do once the HDQ mode has been activated.
Once converting the bq27742 fuel gauge into HDQ mode, it is required that you connect the HDQ terminal
of the EV2300 interface board with the HDQ connector (J4) of the bq27742 EVM, then restart the EVSW,
and select the "bq27742HDQR1" with the proper firmware version from the list of supported devices within
the EVSW.
11
Related Documentation From Texas Instruments
To obtain a copy of any of the following TI documents, call the Texas Instruments Literature Response
Center at (800) 477-8924 or the Product Information Center (PIC) at (972) 644-5580. When ordering,
identify this document by its title and literature number. Updated documents also can be obtained through
the TI Web site at www.ti.com.
1. bq27742-G1, Single Cell Li-Ion Battery Fuel Gauge with Integrated Protection Data Sheet (SLUSBV9)
2. bq27742-G1, Pack-Side Impedance Track™ Battery Fuel Gauge With Integrated Protector and LDO
User's Guide (SLUUAX8)
12
Revision History
Version
Date
—
March 2014
SLUUAX8 – March 2014
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Description
Initial Release
bq27742EVM Single-Cell Impedance Track™ Technology Evaluation Module
Copyright © 2014, Texas Instruments Incorporated
17
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please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than 60°C. The EVM is designed to operate
properly with certain components above 60°C as long as the input and output ranges are maintained. These components include but are
not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified
using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during operation,
please be aware that these devices may be very warm to the touch.
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