User's Guide
SLUUAU8 – November 2013
bq51003-764 Evaluation Module (WCSP Package)
The bq51003EVM-764 (EVM) wireless power receiver evaluation kit from TI is a high-performance, easyto-use development kit for the design of wireless power solutions. The EVM helps designers to evaluate
the operation and performance of the bq51003, 5-V power supply for wireless power transfer. The
bq51003 devices provide AC/DC power conversion and regulation while integrating the digital control
required to comply with the Qi-communication protocol. The kit speeds up the development of end-use
applications.
1
2
3
4
5
6
7
Contents
Considerations with this EVM ............................................................................................. 2
Modifications ................................................................................................................. 2
Recommended Operation Condition ..................................................................................... 2
Equipment and EVM setup ................................................................................................ 3
4.1
Schematic ........................................................................................................... 3
4.2
Connector and Test Point Descriptions ......................................................................... 3
4.3
Jumpers and Switches ............................................................................................ 4
4.4
Test Point Descriptions ............................................................................................ 4
4.5
Pin Description of the IC .......................................................................................... 5
Test Procedure .............................................................................................................. 6
5.1
Definition ............................................................................................................ 6
5.2
Recommended Test Equipment ................................................................................. 6
5.3
Equipment Setup ................................................................................................... 7
5.4
Procedure ........................................................................................................... 8
Test Results ................................................................................................................. 9
6.1
Load Step ........................................................................................................... 9
6.2
Load Dump ........................................................................................................ 10
6.3
Start-Up ............................................................................................................ 11
6.4
Efficiency .......................................................................................................... 11
6.5
Thermal Performance ............................................................................................ 12
Layout and Bill of Material ................................................................................................ 13
7.1
Layout .............................................................................................................. 13
7.2
Bill of Materials (BOM) ........................................................................................... 16
List of Figures
1
HPA764 Schematic .........................................................................................................
2
Test Set Up ..................................................................................................................
7
3
Load Step, 0 mA to 500 mA
..............................................................................................
Load Dump, 500 mA to 0 mA ...........................................................................................
Start-Up ....................................................................................................................
Efficiency for the bq51003 Versus IOUT .................................................................................
Thermal Image .............................................................................................................
bq51003EVM-764 Layout Example ....................................................................................
bq51003EVM-764 Top Assembly ......................................................................................
bq51003EVM-764 Top Layer ...........................................................................................
bq51003EVM-764 Bottom Copper Layer ..............................................................................
9
4
5
6
7
8
9
10
11
3
10
11
11
12
13
14
14
15
bqTESLA is a trademark of Texas Instruments, Inc..
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
1
Considerations with this EVM
12
www.ti.com
bq51003EVM-764 Bottom Assembly
...................................................................................
15
List of Tables
1
1
bq51003EVM-764 Electrical Performance Specifications .............................................................
2
2
Pin Description ..............................................................................................................
5
3
bq51003EVM-764 Bill of Materials
.....................................................................................
16
Considerations with this EVM
The bq51003EVM-764 evaluation module (HPA764-006) demonstrates the receiver portion of the
bqTESLA™ wireless power system. This receiver EVM is a complete receiver-side solution that produces
5-V output at up to a 500-mA load (2.5 W).
• The bqTESLA receiver is used in any number of low-power battery portable devices such as a power
supply to a direct battery charger. With contact-free charging capability, no connections to the device
are needed.
• Output voltage of 5 V up to 500-mA charge current
• External adapter switchover
• Low-profile, external pick-up coil
• Frame is configured to provide correct receiver to transmitter spacing
• Room above coil for testing with battery, key for tuning
• Option to adjust the max output current using variable resistor R16
2
Modifications
Refer to the datasheet when changing components (SLUSBC8). To aid in such customization of the EVM,
the board was designed with devices having 0603 or larger footprints. A real implementation likely
occupies less total board space and smaller coil.
Note that changing components can improve or degrade EVM performance.
3
Recommended Operation Condition
Table 1 provides a summary of the bq51003EVM-764 performance specifications. All specifications are
given for an ambient temperature of 25°C.
Table 1. bq51003EVM-764 Electrical Performance Specifications
Parameter
2
Test Condition
MAX
UNIT
10
V
20
V
Voltage at V-rectified
550
mA
Current limit programming range
550
mA
205
kHz
VIN
Input voltage range
Typical Vrect Voltage at TP12
Vadapter
Adapter input voltage
OVP
Input overvoltage protection
IOUT
Output current range
VOUT
Output voltage
ILOAD = 700 mA
Fs
Switching frequency
Efficiency
AC-AC efficiency
MIN
TYP
4
4
5
5
110
76
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
V
%
SLUUAU8 – November 2013
Submit Documentation Feedback
Equipment and EVM setup
www.ti.com
4
Equipment and EVM setup
4.1
Schematic
The bq51003EVM-764 schematic is illustrated in Figure 1.
1
1
1
1
1
Figure 1. HPA764 Schematic
4.2
Connector and Test Point Descriptions
The connection points are described in the following paragraphs.
4.2.1
J1 – AD External Adapter Input, J2-GND
Power can be provided to simulate an external adapter applied to the receiver in this bq51003EVM-764
(HPA764-006).
4.2.2
J3 – Output Voltage, J4-GND
Output voltage is 5 V in wireless power mode up to 500 mA.
4.2.3
J5 – TS and Return Connector
External connection for temperature sense resistor, see the datasheet for additional information.
4.2.4
J6 – Programming Connector
This connector is populated and is only useful at the factory level for programming the IC.
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
3
Equipment and EVM setup
4.3
www.ti.com
Jumpers and Switches
The control jumpers are described in the following paragraphs.
4.3.1
JP1 – EN1 Enable 1
Not populated in this EVM (HPA764-006).
4.3.2
JP2 – EN2 Enable 2
Enable signal input that allows the system to assert wireless charging. If EN2 is set to low, wireless
charging is enabled unless AD voltage > 3.6 V. If EN2 is set to High, AD mode disabled, wireless charging
always enabled. Used when OTG plus wireless charging is active.
4.3.3
JP3 – TS Enable or Disable
This jumper enables the TS adjustment feature using R3. The disable position sets voltage at the TS pin
to a safe value. The default shorting jumper setting is disabled.
4.3.4
JP4 – Pull-Up to Out or Vz
EN2 pull-up can be powered from OUT or RECT. Vz is derived from RECT through a resistor and Zener
diode D2.
4.3.5
JP5 – Termination
This jumper along with R14 and R13 are not installed.
4.3.6
JP6 – ILIM Fix or ADJ
Max output current is set by ILIM pin. In the FIX position, the current is set to a fixed value. In the ADJ
position the current is set by R16.
4.4
Test Point Descriptions
The test points are described in the following paragraphs.
4.4.1
TP1 – AD-EN
This push-pull driver for the external PFET connects the adapter and the output from the bq51003.
4.4.2
TP2 – AC Input 2
This is the test point for measuring AC voltage applied to the EVM from the receiver coil.
4.4.3
TP3 – COM2 Communication 2 Drive
Communication driver signal, open-drain output connected to communication capacitor.
4.4.4
TP4 – AC Input 1
This is the test point for measuring AC voltage applied to the EVM from the receiver coil.
4.4.5
TP5 – CLMP 1
Overvoltage clamp driver signal, open-drain output is connected to OVP capacitor.
4.4.6
TP6 – CLMP 2
Overvoltage clamp drive signal, open-drain output is connected to OVP capacitor.
4
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
SLUUAU8 – November 2013
Submit Documentation Feedback
Equipment and EVM setup
www.ti.com
4.4.7
TP7 – OUT Output Voltage
This test point is the output voltage.
4.4.8
TP8 – Boot-1 Boot Capacitor
This bootstrap capacitor 1 drive connects to the integrated circuit (IC).
4.4.9
TP9 – Boot-2 Boot Capacitor
This bootstrap capacitor 2 drive connects to the IC.
4.4.10
TP10 – CHG Charge
This output signal indicates that the output current is being delivered to OUT, the open-drain output.
4.4.11
TP11 – AC1 IC input
This is the AC input to the IC from series capacitors.
4.4.12
TP12 – Rectified Voltage
The input AC voltage is rectified into unregulated DC voltage; additional capacitance is used to filter the
voltage before the regulator.
4.4.13
TP13, TP14, TP15 – GND
These are the ground test points.
4.4.14
TP16 – TS Temp Sensor
This is the connection point for external thermistor; see the data sheet for additional information.
4.4.15
TP17 – FET Open Detection (FOD)
Input for rectified power measurement, pin F2 of the IC.
4.4.16
TP18– ILIM
Programming pin for over current limit, pin G1 of the IC.
4.5
Pin Description of the IC
Table 2. Pin Description
PIN Number (WCSP)
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003
A1, A2, A3, A4
PGND
B1, B2
AC2, AC2
B3, B4
AC1, AC1
C1
BOOT2
C2, C3
RECT
C4
BOOT1
D1, D2, D3, D4
OUT
E1
COM2
E2
CLMP2
E3
CLMP1
E4
COM1
F1
TS/CTRL
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
5
Test Procedure
www.ti.com
Table 2. Pin Description (continued)
5
PIN Number (WCSP)
bq51003
F2
FOD
F3
AD-EN
F4
CHG
G1
ILIM
G2
EN2
G3
EN1
G4
AD
Test Procedure
This procedure describes test configuration of the bq51003 evaluation board (HPA764-006) for bench
evaluation.
5.1
Definition
The following naming conventions are used:
VXXX : External voltage supply name (VADP, VBT, VSBT)
LOADW: External load name (LOADR, LOADI)
V(TPyy): Voltage at internal test point TPyy. For example, V(TP02) means the voltage at TP02.
V(Jxx): Voltage at header Jxx
V(TP(XXX)): Voltage at test point XXX. For example, V(ACDET) means the voltage at the test point which
is marked as ACDET.
V(XXX, YYY): Voltage across point XXX and YYY.
I(JXX(YYY)): Current going out from the YYY terminal of header XX.
Jxx(BBB): Terminal or pin BBB of header xx.
JPx ON: Internal jumper Jxx terminals are shorted.
JPx OFF : Internal jumper Jxx terminals are open.
JPx (-YY-) ON: Internal jumper Jxx adjacent terminals marked as YY are shorted.
Assembly drawings have location for jumpers, test points, and individual components.
5.2
Recommended Test Equipment
The following equipment is needed to complete this test procedure.
5.2.1
Power Supplies
A power supply capable of supplying 19 V at 1 A is required for testing procedures.
5.2.2
Loads
A resistive load or electronic load set to 10 Ω at 500 mA and 5 kΩ at 1 mA, power rating should be 5 W.
5.2.3
Meters
Two DC voltmeters and two DC ammeters are required.
5.2.4
bqTesla Transmitter
The transmitter HPA689 or equivalent is used for final test.
6
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
SLUUAU8 – November 2013
Submit Documentation Feedback
Test Procedure
www.ti.com
5.3
Equipment Setup
5.3.1
Test Set Up
The final assembly is tested using a bqTesla transmitter provided (HPA689). Input voltage to the
transmitter is set to 19 VDC, ±200 mV with current limit of 1 A and connected to J1 and J2. Set power
supply to OFF. Place UUT on the transmitter coil. The unit under test (UUT) is placed in the center of
HPA689 TX coil.
Other bqTesla transmitter base units are also acceptable for this test.
A
VOUT
A
PS
VIN
V
Wireless
Transmitter
bq51003EVM
HPA764-006
V
Load
GND
GND
Figure 2. Test Set Up
5.3.2
Load
The load is connected between J3 OUT and J4 GND of the UUT. A DC ammeter is connected between
UUT and Load. Set the load for 10 Ω/500 mA.
5.3.3
Jumper Settings
JP1: EN1/TERM and Low shorted
JP2: EN2 and Low shorted
JP3: TS and DIS shorted
JP4: Pullup and Vz shorted
JP5: Open
JP6: ILIM and ADJ shorted
5.3.4
Meters
•
•
•
•
5.3.5
Connect ammeter to measure 19-V input current to transmitter.
Connect voltmeter to monitor input voltage at J1 and J2 of TX unit.
On UUT, a voltmeter is used to measure output voltage at TP7 with ground at J4.
Connect ammeter to measure load current.
R3 Set Up
Connect ohmmeter across J5. Connect shorting jumper JP3 from TS to EN. Adjust R3 for a 10 kΩ, ±200Ω reading on the ohmmeter
5.3.6
R16 Set Up
Connect ohm meter between JP6 ADJ and J2 (GND). Adjust R16 to 600 Ω, ±20-Ω reading on the
ohmmeter.
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
7
Test Procedure
5.4
Procedure
5.4.1
•
•
•
•
•
•
•
5.4.2
•
•
•
•
•
•
•
Operation (1-mA Load)
Turn ON transmitter power supply (19 V)
Transmitter: Verify LED D2 is ON
UUT: Adjust load current to 1mA, ±200 µA
Put the receiver EVM on the transmitter coil and align them correctly
After 5 seconds verify that:
1. Transmitter: Status LED D5 is flashing green for approximately 1 second
2. The transmitter beeps
3. Transmitter: LED D2 still ON
4. Receiver: LED D1 is ON
UUT: Verify that Vout is 4.9 V to 5.1 V (between J3 or TP7 and J4)
UUT: Verify that rectified voltage should be 6.9 V to 7.6 V (between TP12 and TP13) (Note: a
modulation signal is present on this voltage every 250 ms and may cause fluctuation in the reading,
use lower value or base line)
Efficiency Test (1-mA Load)
• Verify the input current to TX is less than 60 mA, with the input voltage at 19 VDC
• Turn OFF Transmitter Power Supply (19)
5.4.5
•
•
•
•
8
Turn ON Operation and Operation at 500-mA Load
Turn ON transmitter power supply (19 V)
Transmitter: Verify LED D2 is ON
UUT: Adjust load current to 500 mA, ±50mA
Put the receiver EVM on the Transmitter coil and align them correctly
After 5 seconds, verify that:
1. Transmitter: Status LED D5 should be green flashing for approximately 1 second
2. The transmitter beeps
3. Transmitter: LED D2 still ON
4. Receiver: LED D1 is ON
UUT: Verify that Vout is 4.9 V to 5.1 V (between TP7 and J4)
UUT: Verify that the rectified voltage is 5 V to 5.3 V (between TP12 and TP13) (Note: a modulation
signal is present on this voltage every 250 ms and may cause fluctuation in the reading, use lower
value or base line)
Efficiency Test (500-mA Load)
• Verify the input current to TX is less than 260 mA, with input voltage at 19 VDC
• Turn OFF Transmitter Power Supply (19)
5.4.3
5.4.4
www.ti.com
Adapter Test (500-mA Load)
Connect 6-V, ±200-mV power supply with current limit set to 1.0 A to J1 and return to J2 on the
HPA764-006 receiver.
Adjust load current to 500 mA, ±50 mA
Turn on power supply
Verify that:
1. UUT: TP7 VOUT is 5.5 V to 6 V
2. Transmitter: Status LED D5 is off
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
SLUUAU8 – November 2013
Submit Documentation Feedback
Test Results
www.ti.com
6
Test Results
6.1
Load Step
The procedure for load step is as follows:
• Set up the test bench as described in Section 5.
• Power TX with 19 V.
• Provide a load step from no load (high impedance) to 10 Ω or 500 mA (if using current source load).
• Monitor load current, rectifier voltage, and output voltage as shown in Figure 3.
Figure 3. Load Step, 0 mA to 500 mA
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
9
Test Results
6.2
www.ti.com
Load Dump
The procedure for load dump is as follows:
• Set up the test bench as described in Section 5.
• Power TX with 19 V
• Provide a load dump from 10 Ω or 500 mA (if using a current source load) to no load (high
impedance).
• Monitor load current, rectifier voltage, and output voltage as shown in Figure 4.
Figure 4. Load Dump, 500 mA to 0 mA
10
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
SLUUAU8 – November 2013
Submit Documentation Feedback
Test Results
www.ti.com
6.3
Start-Up
These procedures demonstrates start-up:
• Set up the test bench as described in Section 5.
• Power TX with 19 V
• Trigger scope sweep on TP2 AC IN
Figure 5. Start-Up
6.4
Efficiency
Figure 6 shows the efficiency data for the wireless power receiver, bq51003. The efficiency data are
measured from 50-mA to 500-mA load.
100
90
Efficiency (%)
80
70
60
50
40
30
20
10
0
100
200
300
400
500
IOUT (mA)
C001
Figure 6. Efficiency for the bq51003 Versus IOUT
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
11
Test Results
6.5
www.ti.com
Thermal Performance
This section shows a thermal image of the bq51003EVM-764 (see Figure 7). A 5.0-V output is used at a
500-mA load. There is no air flow and the ambient temperature is 25°C. The peak temperature of the IC,
37°C, is well below the maximum recommended operating condition listed in the data sheet.
Figure 7. Thermal Image
12
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
SLUUAU8 – November 2013
Submit Documentation Feedback
Layout and Bill of Material
www.ti.com
7
Layout and Bill of Material
7.1
Layout
7.1.1
Printed-Circuit Board Layout Guideline
The primary concerns when laying out a custom receiver PCB are:
• AC1 and AC2 trace resistance
• OUT trace resistance
• RECT trace resistance
• GND connection
• Copper weight ≥ 2 oz
For a 500-mA load-current application, the current rating for each net is as follows:
• AC1 = AC2 = 500 mA
• BOOT1 = BOOT2 = 10 mA
• RECT = 500 mA
• OUT = 500 mA
• COM1 = COM2 = 300 mA
• CLAMP1 = CLAMP2 = 500 mA
• ILIM = 10 mA
• AD = AD_EN = TS-CTRL = EN1 = EN2 = TERM = FOD = 1 mA
• CHG = 10 mA
It is also recommended to have the following capacitance on RECT and OUT:
• RECT ≥ ±10 μF
• OUT ≥ 1 μF
It is always a good practice to place high-frequency bypass capacitors of 0.1 μF next to RECT and OUT.
Figure 8 illustrates an example of a WCSP layout:
Figure 8. bq51003EVM-764 Layout Example
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
13
Layout and Bill of Material
7.1.2
www.ti.com
Layout
Figure 9 through Figure 12 illustrate the PCB layouts for the bq51003EVM-764.
Figure 9. bq51003EVM-764 Top Assembly
Figure 10. bq51003EVM-764 Top Layer
14
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
SLUUAU8 – November 2013
Submit Documentation Feedback
Layout and Bill of Material
www.ti.com
Figure 11. bq51003EVM-764 Bottom Copper Layer
Figure 12. bq51003EVM-764 Bottom Assembly
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
15
Layout and Bill of Material
7.2
www.ti.com
Bill of Materials (BOM)
The bq51003EVM-764 bill of materials is shown in Table 3.
Table 3. bq51003EVM-764 Bill of Materials
Count
RefDes
Value
Description
Size
Part Number
MFR
1
C1
68nF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
1
C2
68nF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
1
C3
47nF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
1
C4
1800pF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
1
C5
100pF
Capacitor, Ceramic, 50V, C0G, 5%
0603
std
std
4
C6, C16, C18, C19
0.1uF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
3
C7, C17, C20
1.0uF
Capacitor, Ceramic, 50V, X5R, 10%
0805
std
std
2
C8, C13
22nF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
2
C9, C12
0.47uF
Capacitor, Ceramic, 25V, X5R, 10%
0603
std
std
2
C10, C11
0.01uF
Capacitor, Ceramic, 50V, X7R, 10%
0603
std
std
2
C14, C15
10uF
Capacitor, Ceramic, 25V, X5R, 10%
1206
std
std
1
D1
LTST-C190GKT
Diode, LED, Green, 2.1-V, 20-mA, 6-mcd
0603
LTST-C190GKT
Lite On
1
D2
5.1V
Diode, Zener, 5.1V, 300mW
SOD-523
BZT52C5V1T-7
Diodes, Inc.
5
J1, J2, J3, J4, J5
PEC02SAAN
Header, Male 2-pin, 100mil spacing,
0.100 inch x 2
PEC02SAAN
Sullins
1
J6
N2510-6002-RB
Connector, Male Straight 2x5 pin, 100mil spacing, 4 Wall
0.338 x 0.788 inch
N2510-6002-RB
3M
4
JP2, JP3, JP4, JP6
PEC03SAAN
Header, Male 3-pin, 100mil spacing,
0.100 inch x 3
PEC03SAAN
Sullins
1
JP1
PEC03SAAN
Header, Male 3-pin, 100mil spacing,
0.100 inch x 3
PEC03SAAN
Sullins
0
JP5
PEC02SAAN
Header, Male 2-pin, 100mil spacing,
0.100 inch x 2
PEC02SAAN
Sullins
1
Q1
CSD75205W1015
MOSFET, Dual PChan, -20V, 1.2A, 190 milliOhm
CSP 1x1.5mm
CSD75205W1015
TI
0
R1
Open
Resistor, Chip, 1/16W, 1%
0603
DNI
DNI
1
R2
196
Resistor, Chip, 1/16W, 1%
0603
std
std
1
R3
200k
Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust
0.25x0.17
3266W-1-204LF
Bourns
1
R4
412
Resistor, Chip, 1/16W, 1%
0603
RC0603FR-07412RL
Yageo America
0
R5
Open
Resistor, Chip, 1/16W, 1%
0603
DNI
DNI
0
R6, R12
Open
Resistor, Metal Film, 1/4 watt, ± 1%
1206
CRCW120624R0FKEA
Vishay
1
R7
1.50K
Resistor, Chip, 1/16W, 1%
0603
std
std
1
R8, R9
200
Resistor, Chip, 1/16W, 1%
0603
std
std
1
R10
499
Resistor, Chip, 1/16W, 1%
0603
std
std
1
R11
10.0k
Resistor, Chip, 1/16W, 1%
0603
std
std
0
R14
1.0k
Resistor, Chip, 1/16W, 1%
0603
DNI
DNI
1
R15
1.0K
Resistor, Chip, 1/16W, 1%
0603
RC0603FR-071KL
Yageo Corporation
0
R13
20k
Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust
0.25x0.17
3266W-1-203LF
Bourns
1
R16
5k
Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust
0.25x0.17
3266W-1-502LF
Bourns
1
R17
20K
Resistor, Chip, 1/16W, 1%
0603
ERJ-3EKF3092V
Panasonic Electronic
Components
16
bq51003-764 Evaluation Module (WCSP Package)
SLUUAU8 – November 2013
Submit Documentation Feedback
Copyright © 2013, Texas Instruments Incorporated
Layout and Bill of Material
www.ti.com
Table 3. bq51003EVM-764 Bill of Materials (continued)
Count
RefDes
Value
Description
Size
Part Number
MFR
15
TP1, TP2, TP3,
TP4, TP5, TP6,
TP7, TP8, TP9,
TP10, TP11, TP12,
TP16, TP17, TP18
5000
Test Point, Red, Thru Hole Color Keyed
0.100 x 0.100 inch
5000
Keystone
3
TP13, TP14, TP15
5001
Test Point, Black, Thru Hole Color Keyed
0.100 x 0.100 inch
5001
Keystone
1
U1
bq51003YFP
IC, Wirless Secondary-Side Power Controller
DSBGA
bq51003YFP
TI
5
--
Shunt, 100-mil, Black
See note 8
929950-00
3M
1
--
PCB, 2.1" x 2.1" x 0.031"
HPA764
Any
1
--
Case Modified Polycase LP-11B with 4 screws--See note 7
J-6838A
Polycase
1
--
Coil, RX with Attractor
IWAS-4832FF-50, WR-48325015M2-G, 760308201
Vishay, TDK, Wyrth
1
1
Tape segment, Low Static Polyimide Film - See note 6.
1.5" x 2.3"
5419-1 1/2"
3M
Thermal Label
See note 9
THT-53-423-3
Brady
Label
Label
Notes:
1. These assemblies are ESD sensitive, ESD precautions shall be observed.
2. These assemblies must be clean and free from flux and all contaminants. Use of no clean flux is not acceptable.
3. These assemblies must comply with workmanship standards IPC-A-610 Class 2.
4. Ref designators marked with an asterisk ('**') cannot be substituted. All other components can be substituted with equivalent MFG's components.
5. Tape "Coil, RX" into bottom of case, centered, coil side down, lead wires passing through milled groove.
6. Used to secure RX coil to case. Cut tape section from 36 yard roll identified in part number field.
7. Install PCB in Case using screws provided with case
8. Install Shunts on:
spaceJP6: between ILIM and FIX
spaceJP5: (Only for HPA764-002) between two ends
spaceJP4: between Pull-up and Vz
spaceJP3: between TS and DIS
spaceJP2: between EN2 and LOW
spaceJP1: (Only for HPA764-001, 003, 005, & 006) between EN1/TERM and LOW
9. Install label on back of PCB near J6 on the top edge of the PCB after final wash (box). Text shall be 8 pt font or lower. Text shall be per Assembly Labels Table. The ref designators should not be hidden by the
label.
Assembly Labels Table
Assembly Number
Text
HPA764-006
bq51003EVM-764
SLUUAU8 – November 2013
Submit Documentation Feedback
bq51003-764 Evaluation Module (WCSP Package)
Copyright © 2013, Texas Instruments Incorporated
17
IMPORTANT NOTICE
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other
changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest
issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and
complete. All semiconductor products (also referred to herein as “components”) are sold subject to TI’s terms and conditions of sale
supplied at the time of order acknowledgment.
TI warrants performance of its components to the specifications applicable at the time of sale, in accordance with the warranty in TI’s terms
and conditions of sale of semiconductor products. Testing and other quality control techniques are used to the extent TI deems necessary
to support this warranty. Except where mandated by applicable law, testing of all parameters of each component is not necessarily
performed.
TI assumes no liability for applications assistance or the design of Buyers’ products. Buyers are responsible for their products and
applications using TI components. To minimize the risks associated with Buyers’ products and applications, Buyers should provide
adequate design and operating safeguards.
TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or
other intellectual property right relating to any combination, machine, or process in which TI components or services are used. Information
published by TI regarding third-party products or services does not constitute a license to use such products or services or a warranty or
endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the
third party, or a license from TI under the patents or other intellectual property of TI.
Reproduction of significant portions of TI information in TI data books or data sheets is permissible only if reproduction is without alteration
and is accompanied by all associated warranties, conditions, limitations, and notices. TI is not responsible or liable for such altered
documentation. Information of third parties may be subject to additional restrictions.
Resale of TI components or services with statements different from or beyond the parameters stated by TI for that component or service
voids all express and any implied warranties for the associated TI component or service and is an unfair and deceptive business practice.
TI is not responsible or liable for any such statements.
Buyer acknowledges and agrees that it is solely responsible for compliance with all legal, regulatory and safety-related requirements
concerning its products, and any use of TI components in its applications, notwithstanding any applications-related information or support
that may be provided by TI. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which
anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might cause
harm and take appropriate remedial actions. Buyer will fully indemnify TI and its representatives against any damages arising out of the use
of any TI components in safety-critical applications.
In some cases, TI components may be promoted specifically to facilitate safety-related applications. With such components, TI’s goal is to
help enable customers to design and create their own end-product solutions that meet applicable functional safety standards and
requirements. Nonetheless, such components are subject to these terms.
No TI components are authorized for use in FDA Class III (or similar life-critical medical equipment) unless authorized officers of the parties
have executed a special agreement specifically governing such use.
Only those TI components which TI has specifically designated as military grade or “enhanced plastic” are designed and intended for use in
military/aerospace applications or environments. Buyer acknowledges and agrees that any military or aerospace use of TI components
which have not been so designated is solely at the Buyer's risk, and that Buyer is solely responsible for compliance with all legal and
regulatory requirements in connection with such use.
TI has specifically designated certain components as meeting ISO/TS16949 requirements, mainly for automotive use. In any case of use of
non-designated products, TI will not be responsible for any failure to meet ISO/TS16949.
Products
Applications
Audio
www.ti.com/audio
Automotive and Transportation
www.ti.com/automotive
Amplifiers
amplifier.ti.com
Communications and Telecom
www.ti.com/communications
Data Converters
dataconverter.ti.com
Computers and Peripherals
www.ti.com/computers
DLP® Products
www.dlp.com
Consumer Electronics
www.ti.com/consumer-apps
DSP
dsp.ti.com
Energy and Lighting
www.ti.com/energy
Clocks and Timers
www.ti.com/clocks
Industrial
www.ti.com/industrial
Interface
interface.ti.com
Medical
www.ti.com/medical
Logic
logic.ti.com
Security
www.ti.com/security
Power Mgmt
power.ti.com
Space, Avionics and Defense
www.ti.com/space-avionics-defense
Microcontrollers
microcontroller.ti.com
Video and Imaging
www.ti.com/video
RFID
www.ti-rfid.com
OMAP Applications Processors
www.ti.com/omap
TI E2E Community
e2e.ti.com
Wireless Connectivity
www.ti.com/wirelessconnectivity
Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265
Copyright © 2013, Texas Instruments Incorporated