DLP5530PROJQ1EVM

User's Guide DLPU092 – November 2019 DLP5530PROJQ1EVM Evaluation Module User's Guide The DLP5530PROJQ1EVM Evaluation Module (EVM) is a complete electronic and optical subsystem designed to control and interface with the DLP5530-Q1 chipset. The DLP5530-Q1 chipset consists of the DLP5530-Q1, the DLPC230-Q1, and the TPS99000-Q1. This chipset is combined with illumination and projection optics, RGB LEDs, and a photodiode and can be used to develop an automotive grade projector for applications such as transparent window display. This projector offers high brightness of over 180 lumens and high contrast of up to 2000:1 in a compact package of about 1 liter. It is made of robust metal housing and uses all glass optical elements, but these could potentially be traded for more cost effective plastic options in a production design. The DLP5530PROJQ1EVM is not a production design. It is intended for evaluation only. Figure 1. The DLP5530PROJQ1EVM The DLP5530Q1EVM electronics EVM pairs with 3 different optical module configurations, all available as standalone EVMs. The different options are listed below in Table 1. Table 1. Optical Module EVM Descriptions EVM Part Number Typical Application Key Features DLP5530PGUQ1EVM Head up display Short throw distance for creating HUD images on a diffuser screen DLP5530PROJQ1EVM Full color transparent window display Variable throw distance for creating large images of scalable sizes Holographic cluster display Direct green LED for narrow band illumination of holographic optical elements DLP5530PROJTGQ1EVM DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 1 www.ti.com 1 2 3 4 Contents User Guide Overview........................................................................................................ 3 1.1 What is in the DLP5530PROJQ1EVM EVM .................................................................... 3 1.2 Specifications ...................................................................................................... 10 Quick Start .................................................................................................................. 12 2.1 Kit Assembly Instructions......................................................................................... 12 2.2 Software Installation .............................................................................................. 13 2.3 Powering-Up EVM................................................................................................. 13 2.4 Connecting EVM to the DLPC230-Q1 Control Program ..................................................... 13 2.5 Steps to Reprogram the Onboard Flash Memory ............................................................. 14 Optical Engine Specifications ............................................................................................. 14 REACH Compliance ....................................................................................................... 16 List of Figures 8 ............................................................................................... 1 DLP5530PROJQ1EVM Controller PCB .................................................................................. 3 DLP5530PROJQ1EVM Illumination Driver PCB ........................................................................ 6 EVM Cables .................................................................................................................. 8 EVM Cable Connections .................................................................................................. 12 Connecting to the DLPC230-Q1 Using the DLPC230-Q1 Automotive Control Program ......................... 13 DLPC230-Q1 Automotive Control Program Communication Settings .............................................. 14 DLP5530PROJQ1EVM Optical Module ................................................................................. 15 1 Optical Module EVM Descriptions ......................................................................................... 1 2 Controller PCB Ports ........................................................................................................ 4 3 Controller LED Indicators ................................................................................................... 4 4 Controller PCB Switches.................................................................................................... 4 5 Illumination Driver PCB Ports .............................................................................................. 7 6 Illumination Driver Header Pins ............................................................................................ 7 7 EVM Cables .................................................................................................................. 8 8 Electrical Specifications ................................................................................................... 10 9 EVM Components Which are Not Rated for –40°C to 105°C ........................................................ 10 10 Typical Timing for Supported Source Resolutions ..................................................................... 11 11 Optical Module Specifications ............................................................................................ 15 12 Included LEDs .............................................................................................................. 16 13 Optical Engine SVHC Components ...................................................................................... 16 1 2 3 4 5 6 7 The DLP5530PROJQ1EVM List of Tables Trademarks All trademarks are the property of their respective owners. 2 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback User Guide Overview www.ti.com 1 User Guide Overview This user's guide presents an overview and general description of the DLP5530PROJQ1EVM and provides first steps for getting started using the EVM. 1.1 What is in the DLP5530PROJQ1EVM EVM The DLP5530PROJQ1EVM consists of a controller PCB, an illumination driver PCB, cables, and a USB to SPI adapter. It also includes an optical module designed to combine with the electronic subsystem for evaluation of a fully functioning projector in an automotive setting. 1.1.1 Controller PCB The controller PCB shown in Figure 2 includes the DLP5530-Q1 DMD, the DLPC230-Q1 DMD Controller, and the TPS99000-Q1. It supports video inputs from either a micro HDMI or OpenLDI interface and provides the formatting and control to display the video on the DLP5530-Q1 DMD. The EVM can be controlled with either a SPI or an I2C interface. The SPI or I2C interface can also be used to reprogram the serial Flash that is used to store DLPC230-Q1 software and configuration. An optional second SPI port is provided for monitoring the TPS99000-Q1. The EVM has an external photodiode input that is used to control white point and brightness over a wide dimming range. An optional second photodiode input is also provided. The EVM includes a flex interface to control and monitor the illumination driver PCB. It also provides an optional interface for thermistors on the red, green and blue illuminator PCBs that can be used to monitor the temperatures of the illuminators. Figure 2. DLP5530PROJQ1EVM Controller PCB The controller PCB contains the ports listed in Table 2. Indicator LEDs are listed in Table 3. DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 3 User Guide Overview www.ti.com Table 2. Controller PCB Ports SCHEMATIC REFERENCE FUNCTION J1 Host I2C, PROJ_ON, HOLD_BOOT, HOST_IRQ J2 Host SPI J3 Micro HDMI J4 OpenLDI (Flex connector) J5 Photodiode 1 J6 TPS99000-Q1 SPI Debug J7 Photodiode 2 J8 HUD Driver Interface J9 LED Thermistor J10 Fan PWM output (1) J11 Formatter Controller Power (1) Port unused for RGB display applications. Cable not provided. Table 3. Controller LED Indicators SCHEMATIC REFERENCE FUNCTION D4 (Green) Input power to controller (from illumination driver) Off: No power connected On: Power connected D5 (Green) PROJ_ON Off: System Off On: System On D6 (Red) HOST_IRQ Off: Interrupt not asserted On: Interrupt asserted The controller PCB switches are listed in Table 4. SW4 is a toggle switch for PROJ_ON which is used to turn on and off the electronics. Note that parts of the board are still powered when PROJ_ON is in the off position. SW1, SW2 and SW3 are dip switches that control the states of configuration signals the DLPC230-Q1 reads when it comes out of reset. These switches should be set based on the desired configuration options. Table 4. Controller PCB Switches SCHEMATIC REFERENCE / FUNCTION SIGNAL NUMBER 4 SW1 (1) Spread Spectrum Enable Off: Disabled On: Enabled SW2 (1) Host Port Checksum Select Off: CRC On: Checksum SW2 (2) Host Interface Select Off: Host SPI On: Host I2C SW2 (3) Host SPI Mode Off: Mode 0 or 3 On: Mode 1 or 2 SW3 Hold in Boot Off: Do not hold in boot (continue to main application) On: Hold in boot DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback User Guide Overview www.ti.com Table 4. Controller PCB Switches (continued) SCHEMATIC REFERENCE / FUNCTION SIGNAL NUMBER SW4 PROJ_ON Off: Turn off system On: Turn on system On state is toward the outer edge of the board Figure 2 DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 5 User Guide Overview 1.1.2 www.ti.com Illumination Driver PCB The illumination driver PCB shown in Figure 3 is controlled and monitored by the controller PCB over a flex cable. Power can be input to the illumination driver from a bench top supply. The illumination driver provides reverse bias protection and supplies power to the controller PCB over a separate cable. The illumination driver PCB regulates the input power to 6.5 V or 8 V prior to the illumination driver circuitry. The illumination driver has outputs for red, green and blue illuminators. These are typically LEDs, but it is possible other illuminators could be used. See Section 1.2.1 for input and output specifications of the EVM. Depending on operating conditions, some parts and surfaces of the PCB can be hot. CAUTION Hot surface. Contact may cause burns. Do not touch! Figure 3. DLP5530PROJQ1EVM Illumination Driver PCB The illumination driver PCB contains the ports listed in Table 5. 6 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback User Guide Overview www.ti.com Table 5. Illumination Driver PCB Ports SCHEMATIC REFERENCE FUNCTION J1 Input Power J2 Input Power (optional) J3 Controller Power J4 Controller-Driver Control Interface J5 Blue Illumination Output - High current output up to 6 A, locking and keyed connector J6 Green Illumination Output - High current output up to 6 A, locking and keyed connector J7 Red Illumination Output - High current output up to 6 A, locking and keyed connector The illumination driver PCB contains the headers listed in Table 6. H2 selects the illumination drive voltage. Place a jumper across pins 1 and 2 for 6.5-V drive. Place a jumper across pins 2 and 3 for 8-V drive. Do not hot-swap this jumper, remove/replace only with power disconnected from the board. Table 6. Illumination Driver Header Pins HEADER PIN1 PIN2 PIN3 H1 Pre-regulated drive voltage (6.5 V or 8 V) GND GND H2 Feedback voltage connection for 6.5-V drive Pre-regulator feedback voltage Feedback voltage connection for 8-V drive DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 7 User Guide Overview 1.1.3 www.ti.com EVM Cables The DLP5530PROJQ1EVM kit contains the cables and Cheetah USB to SPI adapter listed in Table 7 and shown in Figure 4. Figure 4. EVM Cables Table 7. EVM Cables NAME REFERENCE QUANTITY Input Power Cable A 1 Cheetah™ SPI Host Adapter B 1 Host SPI Cable C 1 Host I C Cable (Includes PROJ_ON, HOLD_BOOT, HOST_IRQ signals) D 1 Green Illuminator Power Cable E 2 2 8 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback User Guide Overview www.ti.com Table 7. EVM Cables (continued) NAME REFERENCE QUANTITY Blue Illuminator Power Cable F 2 Red Illuminator Power Cable G 2 Photodiode Cable I 1 Driver to Formatter Controller Power Cable J 1 Formatter Controller to Driver Control Flex K 1 Micro HDMI Cable M 1 DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 9 User Guide Overview 1.2 www.ti.com Specifications 1.2.1 Electrical Specifications Table 8. Electrical Specifications PARAMETER MIN NOM MAX UNIT 8 12 18 V 12 40 W Input Voltage Power (1) LED Pre-Regulator Output 6.5 or 8 (2) Voltage V Illumination Driver Output Load Voltage (Per LED Color Output) 7.5 V Current (Per LED Color Output) 6 A 105 (4) °C Temperature Operating DMD Temperature (3) (1) (2) (3) (4) 1.2.2 –40 Conditions for nominal power: white balanced LED current up to 6 A, LED forward voltage = 3.5 V, display duty cycle = 90/10. Pre-regulator output voltage is set by the jumper position of header H2. See Table 6. Care must be taken to ensure that individual components and PCB do not exceed their maximum temperature when driving high-power load. Some components are only rated to 85°C. Refer to Table 9 for a list of these components. Component Temperature Ratings The PCB materials and most of the PCB components are rated to operate between –40°C to 105°C, including the DLP5530-Q1, the DLPC230-Q1, and the TPS99000-Q1. Some components on board, such as switches, connectors, and indicator LEDs, do not meet this temperature rating. The specifications for EVM components which are not rated between –40°C to 105°C are listed in Table 9. Please refer to the EVM bill of materials to review the temperature specifications of all components used in the EVM design. Table 9. EVM Components Which are Not Rated for –40°C to 105°C 10 Board Reference Part Number Manufacturer Description Temperature Minimum (°C) Temperature Maximum (°C) Controller D4, D5 LTST-C171KGKT Lite-On LED, GREEN 0805 –55 85 Controller D6 LTST-C171KRKT Lite-On LED, RED 0805 –55 85 –40 85 Controller J3 685119248123 Wurth CONN MICRO HDMI RIGHT ANGLE Controller SW1 CVS-02TB Copal Electronics Inc SWITCH DIP SLIDE 2POS 1 MM 6 V –40 85 Controller SW2 CVS-03TB Copal Electronics Inc SWITCH DIP SLIDE 3POS 1 MM 6 V –40 85 Controller SW3 CVS-01TB Copal Electronics Inc SWITCH DIP SLIDE 1POS 1 MM 6 V –40 85 Controller SW4 GT12MSCBE C&K Comp SWITCH, SPST, GULL –30 85 Controller U5, U7, U10, U503, U504 PCMF2HDMI2SZ Nexperia COMMON MODE CHOKE 4LN SMD ESD –40 85 Controller U501 TFP401AIPZPRQ1 Texas Instruments IC PANELBUS DVI RCVR 100-HTQFP –40 85 Illumination Driver J2 PJ-082BH CUI Inc CONN PWR JACK 2.5X5.5MM SOLDER –25 85 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback User Guide Overview www.ti.com The controller and illumination driver PCBs have a UL flame rating of 130°C maximum. The DLP5530PROJQ1EVM is not a production design. It is intended for evaluation only. The DLP5530PROJQ1EVM is only designed to operate at a maximum of 40oC ambient temperature, but with a custom thermal solution the DLP5530-Q1 chipset and accompanying optical engine can be designed to operate at up to 105oC. 1.2.3 Input Video Specifications The following input video resolutions are supported on the HDMI and OpenLDI interfaces. These input video resolutions are programmed in the Extended Display Identification Data (EDID) EEPROM for the EVM's HDMI interface allowing a connected computer to read the supported resolutions and timing. Note that some computers may not be able to output all of these resolutions, in particular 576 × 288. • 1152 × 1152 • 1152 × 576 • 576 × 288 The input source timing specified in the EVM's HDMI interface EDID are specified in Table 10. These timing parameters are also recommended for the OpenLDI interface. Table 10. Typical Timing for Supported Source Resolutions Horizontal Blanking Horizontal Vertical Resolution Resolution 1.2.4 Vertical Blanking Total Sync (Pixel Clocks) Back Porch (Pixel Clocks) Front Porch (Pixel Clocks) 80 8 32 40 Total Sync (Lines) Back Porch (Lines) Front Porch (Lines) 33 8 22 3 Vertical Rate (Hz) Pixel Clock (MHz) 60 87.59 1152 1152 1152 576 80 8 32 40 17 8 6 3 60 43.83 576 288 322 8 154 160 181 8 158 15 59.98 25.26 SPI and I2C Timing For more information on SPI and I2C specifications, see the DLPC230-Q1 data sheet. DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 11 Quick Start 2 www.ti.com Quick Start Use the following instructions to setup the DLP5530PROJQ1EVM and PC. 2.1 Kit Assembly Instructions A diagram of all connections is shown in Figure 5. 1. Connect the controller to driver control interface flex to the controller PCB (J8) and the illumination driver PCB (J4). 2. Connect the host SPI cable to the controller PCB (J2) and the Cheetah adapter. Connect the Cheetah adapter’s USB cable to PC. 3. Connect the controller power cable to the controller PCB (J11) and the illumination driver PCB (J3). 4. Connect the blue illumination output cable to the illumination driver PCB (J5) to the blue illuminator in the optics engine. 5. Connect the green illumination output cable to the illumination driver PCB (J6) to the green illuminator in the optics. 6. Connect the red illumination output cable to the illumination driver PCB (J7) to the red illuminator in the optics engine. 7. Connect the photodiode cable to the controller PCB (J5) to a photodiode located in the illumination path of the optics engine. 8. Connect the Micro HDMI cable to the controller PCB (J3). Connect the Micro HDMI cable to PC HDMI port. 9. Connect the power input cable to the illumination driver PCB (J1). (1) Reference letters refer to cables listed in Table 7. Figure 5. EVM Cable Connections 12 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback Quick Start www.ti.com 2.2 Software Installation 1. Download and install the DLPC230-Q1 Control Program Lite from ti.com. 2. Install Total Phase Cheetah USB adapter drivers from the Total Phase website. 2.3 Powering-Up EVM 1. Connect input power cable to a power supply that meets input power specifications defined in Table 8. The red wire is the V+ terminal and black wire is the V– terminal. 2. Turn on the supply power. Once powered up, a controller PCB LED indicator (D4) should illuminate green. 3. Turn the PROJ_ON switch (SW4) ON. The ON position is away from the board, and OFF is toward the board. A controller PCB LED indicator (D5) should illuminate green. 2.4 Connecting EVM to the DLPC230-Q1 Control Program 1. Start the DLPC230-Q1 Control Program Lite. 2. On the connection page set the DLPC230-Q1 Host to SPI and select the Cheetah from the drop down menu (see Figure 6). Note, the Cheetah must be connected to computer with USB cable for it to show up in the drop down box. Figure 6. Connecting to the DLPC230-Q1 Using the DLPC230-Q1 Automotive Control Program DLPU092 – November 2019 Submit Documentation Feedback DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 13 Quick Start www.ti.com 3. Select "Connection Settings" to confirm the SPI configuration shown in Figure 7 matches the controller PCB switch settings described in Table 4. Specifically, SPI mode and CRC/Checksum may vary based on switch settings. Press "OK" once configuration is complete. Figure 7. DLPC230-Q1 Automotive Control Program Communication Settings 4. Click the Connect button. The green circle next to the Connect button should then light up to indicate that connection was successful to the Cheetah Adapter. 2.5 Steps to Reprogram the Onboard Flash Memory The DLP5530PROJQ1EVM comes with onboard serial Flash that is pre-programed with software and basic configuration. The software and configuration can be updated by reprogramming the serial Flash with the DLPC230-Q1 Automotive Control Program. Steps to re-program the serial Flash are listed below. 1. Using the DLPC230-Q1 Automotive Control Program, which is connected to the EVM, navigate to the "Flash Program" tab. 2. Using the folder icon, select an Image File (.bin) and open it. 3. Click "Program and Verify Flash Memory." Note that if the device is in Display mode, it will automatically be switched to Standby during programming. 3 Optical Engine Specifications The DLP5530PROJQ1EVM includes an optical projection system that can be used for transparent window display applications. The optical specifications are listed in Table 11. 14 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback Optical Engine Specifications www.ti.com Figure 8. DLP5530PROJQ1EVM Optical Module Table 11. Optical Module Specifications PARAMETER MIN Luminous flux output NOM MAX 170 Throw ratio UNIT lm 1.80 Throw distance 355 635 mm Image width 200 350 mm f/# 2.6 MTF 40% Optical image offset Light uniformity 100% 80% FOFO contrast DLPU092 – November 2019 Submit Documentation Feedback 1800:1 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated 15 REACH Compliance www.ti.com Table 12. Included LEDs Color Manufacturer Red Osram Part Number Q8WP LE A Green Osram Q8WP LE CG Blue Osram Q8WP LE B CAUTION Possibly hazardous optical radiation emitted from this product. Do not stare at operating lamp. May be harmful to the eye. 4 REACH Compliance In compliance with the Article 33 provision of the EU REACH regulation we are notifying you that this EVM includes component(s) containing at least one Substance of Very High Concern (SVHC) above 0.1%. These uses from Texas Instruments do not exceed 1 ton per year. The SVHC’s are: Table 13. Optical Engine SVHC Components 16 Component Manufacturer Component Type Component Part Number SVHC Substance SVHC CAS Changsung Metal Co Ltd. Aluminum rod AL2011 Lead 7439-92-1 DLP5530PROJQ1EVM Evaluation Module User's Guide Copyright © 2019, Texas Instruments Incorporated DLPU092 – November 2019 Submit Documentation Feedback IMPORTANT NOTICE AND DISCLAIMER TI PROVIDES TECHNICAL AND RELIABILITY DATA (INCLUDING DATASHEETS), DESIGN RESOURCES (INCLUDING REFERENCE DESIGNS), APPLICATION OR OTHER DESIGN ADVICE, WEB TOOLS, SAFETY INFORMATION, AND OTHER RESOURCES “AS IS” AND WITH ALL FAULTS, AND DISCLAIMS ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD PARTY INTELLECTUAL PROPERTY RIGHTS. These resources are intended for skilled developers designing with TI products. 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