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DLPA3000DPFD

DLPA3000DPFD

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    TQFP100_EP

  • 描述:

    IC DLP PMIC LED DRIVER 100HTQFP

  • 数据手册
  • 价格&库存
DLPA3000DPFD 数据手册
Product Folder Order Now Support & Community Tools & Software Technical Documents DLPA3000 DLPS052 – OCTOBER 2015 DLPA3000 PMIC and High-Current LED Driver IC 1 Features 3 Description • • The DLPA3000 is a highly-integrated power management IC optimized for DLP Pico Projector systems. The device is targeting accessory applications up to several hundreds of lumen. 1 • • • • • • • • • High-Efficiency, High-Current RGB LED Driver Integrated Buck Converter Enables up to 6-A LED Driver Current RGB MOSFET Switches for Channel Selection With Very Low On-Resistance 10-Bit Programmable Current per Channel Inputs for Selecting Color-Sequential RGB LEDs Generation of DMD High-Voltage Supplies Two High-Efficiency Buck Converters to Generate the DLPC343x and DMD Supply Three High-Efficiency, 8-Bit Programmable Buck Converters for FAN Driver Application or General Power Supply (PWR6 currently supported, others will be available in the future) Two LDOs Supplying Auxiliary Voltages Analog MUX for Measuring Internal and External Nodes (such as a thermistor and reference levels) Monitoring/Protections: Thermal Shutdown, Hot Die, Low-Battery, and Undervoltage Lockout The DLPA3000 supports LED projectors up to 6 A per LED, enabled by an integrated high efficiency buck converter. On top of that, the low-ohmic RGB switches support the sequencing of red, green, and blue LEDs. The DLPA3000 contains five buck converters with two dedicated for DLPC low-voltage supplies. Another dedicated regulating supply generates the three timing-critical DC supplies for the DMD: VBIAS, VRST, and VOFS. The DLPA3000 contains several auxiliary blocks which can be used in a flexible way. This enables a tailor-made Pico Projector system. Three 8-bit programmable buck converters (not all supported yet) can be used, for example, to drive the projector FANs or to make auxiliary supply lines. Two LDOs can be used for a lower-current supply of up to 200 mA. These LDOs are pre-defined to 2.5 V and 3.3 V. Through the SPI, all blocks of the DLPA3000 can be addressed. Features included are the generation of the system reset, power sequencing, input signals for sequentially selecting the active LED, IC selfprotections, and an analog MUX for routing analog information to an external ADC. 2 Applications Portable DLP® Pico™ Projectors Device Information(1) PART NUMBER DLPA3000 PACKAGE BODY SIZE (NOM) HTQFP (100) 14.00 mm × 14.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Block Diagram Projector Module + BAT - SYSPWR CHARGER DC SUPPLIES SUPPLIES and MONITORING ILLUMINATION TI Device Non-TI Device HDMI RECEIVER VGA FRONTEND CHIP FAN(S) 3x BUCK CONVERTER (GEN.PURP) DLPA3000 PROJ_ON DIGITAL CONTROL FLASH, SDRAM RESET_Z DMD HIGH VOLTAGE GENERATION 720P Processor TRP-DMD DLPC343x KEYPAD SD CARD READER, VIDEO DECODER, etc OPTICS - OSD - Autolock - Scaler - uController FLASH eDRAM SENSORS MEASUREMENT SYSTEM DMD/DPP BUCKS Buck 1.1V Buck 1.8V AUX LDOs LDO 2.5V LDO 3.3V CTRL / DATA 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Table of Contents 1 2 3 4 5 6 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 6.1 6.2 6.3 6.4 6.5 6.6 7 9 Power Supply Recommendations...................... 60 10 Layout................................................................... 61 10.1 10.2 10.3 10.4 10.5 10.6 Absolute Maximum Ratings ...................................... 7 ESD Ratings.............................................................. 8 Recommended Operating Conditions....................... 8 Thermal Information .................................................. 8 Electrical Characteristics........................................... 9 SPI Timing Parameters ........................................... 15 Overview ................................................................. Functional Block Diagram ....................................... Feature Description................................................. Device Functional Modes........................................ Register Maps ......................................................... Layout Guidelines ................................................. Layout Example .................................................... SPI Connections ................................................... RLIM Routing.......................................................... LED Connection .................................................... Thermal Considerations ........................................ 61 61 62 63 63 65 11 Device and Documentation Support ................. 68 11.1 11.2 11.3 11.4 11.5 11.6 Detailed Description ............................................ 16 7.1 7.2 7.3 7.4 7.5 8 8.1 Application Information............................................ 57 8.2 Typical Applications ................................................ 57 1 1 1 2 3 7 16 16 16 45 48 Device Support...................................................... Related Links ........................................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 68 68 68 69 69 69 12 Mechanical, Packaging, and Orderable Information ........................................................... 69 Application and Implementation ........................ 57 12.1 Package Option Addendum .................................. 70 4 Revision History 2 DATE REVISION NOTES October 2015 * Initial release. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 5 Pin Configuration and Functions PWR2_VIN PWR2_SWITCH PWR2_PGND PWR2_FB PWR5_FB PWR5_PGND PWR5_BOOST PWR5_SWITCH PWR5_VIN PWR6_FB PWR6_BOOST PWR6_VIN PWR6_SWITCH PWR6_PGND CH_SEL_1 CH_SEL_0 DGND INT_Z RESET_Z PROJ_ON ACMPR_LABB_SAMPLE PWR7_PGND PWR7_SWITCH PWR7_VIN PWR7_FB 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 PFD Package 100-Pin HTQFP Top View PWR2_BOOST 76 50 PWR7_BOOST ACMPR_IN_1 77 49 SPI_MOSI ACMPR_IN_2 78 48 SPI_SS_Z ACMPR_IN_3 79 47 SPI_MISO ACMPR_IN_LABB 80 46 SPI_CLK ACMPR_OUT 81 45 SPI_VIN ACMPR_REF 82 44 CW_SPEED_PWM_OUT PWR_VIN 83 43 CLK_OUT PWR_5P5V 84 42 THERMAL_PAD VINA 85 41 ILLUM_B_COMP2 AGND 86 40 ILLUM_B_COMP1 PWR3_OUT 87 39 ILLUM_A_COMP2 PWR3_VIN 88 38 ILLUM_A_COMP1 PWR4_OUT 89 37 ILLUM_B_PGND PWR4_VIN 90 36 ILLUM_B_SW SUP_2P5V 91 35 ILLUM_B_FB SUP_5P0V 92 34 ILLUM_B_VIN PWR1_PGND 93 33 ILLUM_B_BOOST PWR1_FB 94 32 ILLUM_A_PGND PWR1_SWITCH 95 31 ILLUM_A_SW PWR1_VIN 96 30 ILLUM_A_VIN PWR1_BOOST 97 29 ILLUM_A_FB DMD_VOFFSET 98 28 ILLUM_A_BOOST DMD_VBIAS 99 27 ILLUM_LSIDE_DRIVE 100 26 ILLUM_HSIDE_DRIVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 N/C DRST_LS_IND DRST_5P5V DRST_PGND DRST_VIN DRST_HS_IND ILLUM_5P5V ILLUM_VIN CH1_SWITCH CH1_SWITCH RLIM_1 RLIM_BOT_K_2 RLIM_K_2 RLIM_BOT_K_1 RLIM_K_1 RLIM_1 CH2_SWITCH CH2_SWITCH CH1_GATE_CTRL CH2_GATE_CTRL CH3_GATE_CTRL RLIM_2 RLIM_2 CH3_SWITCH CH3_SWITCH DMD_VRESET DLPA3000 Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 3 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Pin Functions PIN NAME NO. I/O DESCRIPTION N/C 1 – DRST_LS_IND 2 I/O Connection for the DMD SMPS-inductor (low-side switch). DRST_5P5V 3 O Filter pin for LDO DMD. Power supply for internal DMD reset regulator, typical 5.5 V. DRST_PGND 4 GND DRST_VIN 5 POWER DRST_HS_IND 6 I/O Connection for the DMD SMPS-inductor (high-side switch). ILLUM_5P5 V 7 O Filter pin for LDO ILLUM. Power supply for internal ILLUM block, typical 5.5 V. ILLUM_VIN 8 POWER CH1_SWITCH 9 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. CH1_SWITCH 10 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. RLIM_1 11 O Connection to LED current sense resistor for CH1 and CH2. RLIM_BOT_K_2 12 I Kelvin sense connection to ground side of LED current sense resistor. RLIM_K_2 13 I Kelvin sense connection to top side of current sense resistor. RLIM_BOT_K_1 14 I Kelvin sense connection to ground side of LED current sense resistor. RLIM_K_1 15 I Kelvin sense connection to top side of current sense resistor. RLIM_1 16 O Connection to LED current sense resistor for CH1 and CH2. CH2_SWITCH 17 I Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. CH2_SWITCH 18 I Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. CH1_GATE_CTRL 19 O Gate control of CH1 external MOSFET switch for LED cathode. CH2_GATE_CTRL 20 O Gate control of CH2 external MOSFET switch for LED cathode. CH3_GATE_CTRL 21 O Gate control of CH3 external MOSFET switch for LED cathode. RLIM_2 22 O Connection to LED current sense resistor for CH3. RLIM_2 23 O Connection to LED current sense resistor for CH3. CH3_SWITCH 24 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. CH3_SWITCH 25 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. ILLUM_HSIDE_DRIVE 26 O Gate control for external high-side MOSFET for ILLUM Buck converter. ILLUM_LSIDE_DRIVE 27 O Gate control for external low-side MOSFET for ILLUM Buck converter. ILLUM_A_BOOST 28 I Supply voltage for high-side N-channel MOSFET gate driver. A 100 nF capacitor (typical) must be connected between this pin and ILLUM_A_SW. ILLUM_A_FB 29 I Input to the buck converter loop controlling ILED. ILLUM_A_VIN 30 POWER ILLUM_A_SW 31 I/O ILLUM_A_PGND 32 GND ILLUM_B_BOOST 33 I ILLUM_B_VIN 34 POWER ILLUM_B_FB 35 I ILLUM_B_SW 36 I/O ILLUM_B_PGND 37 GND ILLUM_A_COMP1 38 I/O Connection node for feedback loop components ILLUM_A_COMP2 39 I/O Connection node for feedback loop components ILLUM_B_COMP1 40 I/O Connection node for feedback loop components ILLUM_B_COMP2 41 I/O Connection node for feedback loop components THERMAL_PAD 42 GND Thermal pad. Connect to clean system ground. CLK_OUT 43 O Color wheel clock output CW_SPEED_PWM_OUT 44 O Color wheel PWM output SPI_VIN 45 I Supply for SPI interface 4 Submit Documentation Feedback No connect Power ground for DMD SMPS. Connect to ground plane. Power supply input for LDO DMD. Connect to system power. Supply input of LDO ILLUM. Connect to system power. Power input to the ILLUM Driver A. Switch node connection between high-side NFET and low-side NFET. Serves as common connection for the flying high side FET driver. Ground connection to the ILLUM Driver A. Supply voltage for high-side N-channel MOSFET gate driver. Power input to the ILLUM driver B. Input to the buck converter loop controlling ILED. Switch node connection between high-side NFET and low-side NFET. Ground connection to the ILLUM driver B. Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Pin Functions (continued) PIN NAME NO. I/O DESCRIPTION SPI_CLK 46 I SPI clock input SPI_MISO 47 O SPI data output SPI_SS_Z 48 I SPI chip select (active low) SPI_MOSI 49 I SPI data input PWR7_BOOST 50 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100 nF capacitor between PWR7_BOOST and PWR7_SWITCH pins. PWR7_FB 51 I Converter feedback input. Connect to converter output voltage. PWR7_VIN 52 POWER PWR7_SWITCH 53 I/O PWR7_PGND 54 GND Ground pin. Power ground return for switching circuit. ACMPR_LABB_SAMPLE 55 I Control signal to sample voltage at ACMPR_IN_LABB. PROJ_ON 56 I Input signal to enable/disable the IC and DLP projector. RESET_Z 57 O Reset output to the DLP system (active low). Pin is held low to reset DLP system. INT_Z 58 O Interrupt output signal (open drain, active low). Connect to pull-up resistor. DGND 59 GND CH_SEL_0 60 I Control signal to enable either of CH1,2,3. CH_SEL_1 61 I Control signal to enable either of CH1,2,3. PWR6_PGND 62 GND PWR6_SWITCH 63 I/O PWR6_VIN 64 POWER PWR6_BOOST 65 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100 nF capacitor between PWR6_BOOST and PWR6_SWITCH pins. PWR6_FB 66 I Converter feedback input. Connect to output voltage. PWR5_VIN 67 POWER PWR5_SWITCH 68 I/O PWR5_BOOST 69 I PWR5_PGND 70 GND Ground pin. Power ground return for switching circuit. PWR5_FB 71 I Converter feedback input. Connect to output voltage. PWR2_FB 72 I Converter feedback input. Connect to output voltage. PWR2_PGND 73 GND Ground pin. Power ground return for switching circuit. PWR2_SWITCH 74 I/O PWR2_VIN 75 POWER PWR2_BOOST 76 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100 nF capacitor between PWR2_BOOST and PWR2_SWITCH pins. ACMPR_IN_1 77 I Input for analog sensor signal. ACMPR_IN_2 78 I Input for analog sensor signal. ACMPR_IN_3 79 I Input for analog sensor signal. ACMPR_IN_LABB 80 I Input for ambient light sensor, sampled input ACMPR_OUT 81 O Analog comparator out ACMPR_REF 82 I Reference voltage input for analog comparator PWR_VIN 83 POWER PWR_5P5V 84 O VINA 85 POWER AGND 86 GND PWR3_OUT 87 O PWR3_VIN 88 POWER Copyright © 2015, Texas Instruments Incorporated Power supply input for converter. Switch node connection between high-side NFET and low-side NFET. Digital ground. Connect to ground plane. Ground pin. Power ground return for switching circuit. Switch node connection between high-side NFET and low-side NFET. Power supply input for converter. Power supply input for converter. Switch node connection between high-side NFET and low-side NFET. Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100nF capacitor between PWR5_BOOST and PWR5_SWITCH pins. Switch node connection between high-side NFET and low-side NFET. Power supply input for converter. Power supply input for LDO_Bucks. Connect to system power. Filter pin for LDO_BUCKS. Internal analog supply for buck converters, typical 5.5 V. Input voltage supply pin for Reference system. Analog ground pin. Filter pin for LDO_2 DMD/DLPC/AUX, typical 2.5 V. Power supply input for LDO_2. Connect to system power. Submit Documentation Feedback 5 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Pin Functions (continued) PIN NAME NO. I/O DESCRIPTION PWR4_OUT 89 O PWR4_VIN 90 POWER SUP_2P5V 91 O Filter pin for LDO_V2V5. Internal supply voltage, typical 2.5 V. SUP_5P0V 92 O Filter pin for LDO_V5V. Internal supply voltage, typical 5 V. PWR1_PGND 93 GND Ground pin. Power ground return for switching circuit. PWR1_FB 94 I Converter feedback input. Connect to output voltage. PWR1_SWITCH 95 I/O PWR1_VIN 96 POWER PWR1_BOOST 97 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100nF capacitor between PWR1_BOOST and PWR1_SWITCH pins. DMD_VOFFSET 98 O VOFS output rail. Connect to ceramic capacitor. DMD_VBIAS 99 O VBIAS output rail. Connect to ceramic capacitor. DMD_VRESET 100 O VRESET output rail. Connect to ceramic capacitor. 6 Submit Documentation Feedback Filter pin for LDO_1 DMD/DLPC/AUX, typical 3.3 V. Power supply input for LDO_1. Connect to system power. Switch node connection between high-side NFET and low-side NFET. Power supply input for converter. Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature (unless otherwise noted) (1) MIN MAX ILLUM_A,B_BOOST –0.3 28 ILLUM_A,B_BOOST (10 ns transient) –0.3 30 ILLUM_A,B_BOOST vs ILLUM_A,B_SWITCH –0.3 7 ILLUM_LSIDE_DRIVE –0.3 7 –2 28 ILLUM_HSIDE_DRIVE ILLUM_A_BOOST vs ILLUM_HSIDE_DRIVE Voltage Source current Sink current Tstg (1) -0.3 7 ILLUM_A,B_SW –2 22 ILLUM_A,B_SW (10 ns transient) –3 27 PWR_VIN, PWR1,2,3,4,5,6,7_VIN, VINA, ILLUM_VIN, ILLUM_A,B_VIN, DRST_VIN –0.3 22 PWR1,2,5,6,7_BOOST –0.3 28 PWR1,2,5,6,7_BOOST (10 ns transient) –0.3 30 PWR1,2,5,6,7_SWITCH –2 22 PWR1,2,5,6,7_SWITCH (10 ns transient) –3 27 PWR1,2,5,6,7_FB –0.3 6.5 PWR1,2,5,6,7_BOOST vs PWR1,2,5,6,7_SWITCH –0.3 6.5 CH1,2,3_SWITCH, DRST_LS_IND, ILLUM_A,B_FB –0.3 20 ILLUM_A,B_COMP1,2, INT_Z, PROJ_ON –0.3 7 DRST_HS_IND –18 7 ACMPR_IN_1,2,3, ACMPR_REF, ACMPR_IN_LABB, ACMPR_LABB_SAMPLE, ACMPR_OUT –0.3 3.6 SPI_VIN, SPI_CLK, SPI_MOSI, SPI_SS_Z, SPI_MISO, CH_SEL_0,1, RESET_Z –0.3 3.6 RLIM_K_1,2, RLIM_1,2 –0.3 3.6 DGND, AGND, DRST_PGND, ILLUM_A,B_PGND, PWR1,2,5,6,7_PGND, RLIM_BOT_K_1,2 –0.3 0.3 DRST_5P5V, ILLUM_5P5V, PWR_5P5, PWR3,4_OUT, SUP_5P0V –0.3 7 CH1,2,3_GATE_CTRL –0.3 7 CLK_OUT –0.3 3.6 CW_SPEED_PWM –0.3 7 SUP_2P5V –0.3 3.6 DMD_VOFFSET –0.3 12 DMD_VBIAS –0.3 20 DMD_VRESET –18 7 RESET_Z, ACMPR_OUT 1 SPI_DOUT 5.5 RESET_Z, ACMPR_OUT 1 SPI_DOUT, INT_Z Storage temperature 5.5 –65 150 UNIT V mA mA ºC Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 7 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com 6.2 ESD Ratings VALUE V(ESD) (1) (1) (2) (3) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (2) ±2000 Charged-device model (CDM), per JEDEC specification JESD22-C101, all pins (3) ±500 UNIT V Electrostatic discharge (ESD) to measure device sensitivity and immunity to damage caused by assembly line electrostatic discharges in to the device. JEDEC document JEP155 states that 500 V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250 V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN MAX 6 20 CH1,2,3_SWITCH, ILLUM_A,B_FB, –0.1 6.3 INT_Z, PROJ_ON –0.1 6 PWR1,2,5,6,7_FB –0.1 5 ACMPR_REF, CH_SEL_0,1, SPI_CLK, SPI_MOSI, SPI_SS_Z –0.1 3.6 RLIM_BOT_K_1,2 –0.1 0.1 ACMPR_IN_1,2,3, LABB_IN_LABB –0.1 1.5 PWR_VIN, PWR1,2,3,4,5,6,7_VIN, VINA, ILLUM_VIN, ILLUM_A,B_VIN, DRST_VIN VI Input voltage SPI_VIN 1.7 3.6 RLIM_K_1,2 –0.1 0.25 ILLUM_A,B_COMP1,2 –0.1 5.7 UNIT V TA Ambient temperature 0 70 °C TJ Operating junction temperature 0 120 °C 6.4 Thermal Information DLPA3000 THERMAL METRIC (1) HTQFP (PFD) UNIT 100 PINS (2) RθJA Junction-to-ambient thermal resistance RθJC(top) Junction-to-case (top) thermal resistance (3) (4) ψJT Junction-to-top characterization parameter ψJB Junction-to-board characterization parameter (1) (2) (3) (4) (5) 8 (5) 7.0 °C/W 0.7 °C/W 0.6 °C/W 3.4 °C/W For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report (SPRA953). The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, but since the device is intended to be cooled with a heatsink from the top case of the package, the simulation includes a fan and heatsink attached to the DLPA3000. The heatsink is a 22 mm × 22 mm × 12 mm aluminum pin fin heatsink with a 12 × 12 × 3 mm stud. Base thickness is 2 mm and pin diameter is 1.5 mm with an array of 6 × 6 pins. The heatsink is attached to the DLPA3000 with 100 um thick thermal grease with 3 W/m-K thermal conductivity. The fan is 20 × 20 × 8 mm with 1.6 cfm open volume flow rate and 0.22 in. water pressure at stagnation. The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88. The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the fan and heatsink described in note 2. The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the fan and heatsink described in note 2. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 6.5 Electrical Characteristics over operating free-air temperature range. VIN = 12 V, TA = 0 to +70°C, typical values are at TA = 25°C, configuration according to Typical Applications (VIN =12 V, IOUT = 6 A, LED, internal FETs) (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 12 20 V 18.4 V SUPPLIES INPUT VOLTAGE VIN Input voltage range VINA – pin 6 (1) VLOW_BAT Low battery warning threshold VINA falling (via 5 bit trim function) 3.9 Hysteresis VINA rising UVLO threshold VINA falling (via 5 bit trim function) Hysteresis VINA rising Startup voltage DMD_VBIAS, DMD_VOFFSET, DMD_VRESET loaded with 10 mA IIDLE Idle current IDLE mode, all VIN pins combined 15 µA ISTD Standby current STANDBY mode, analog, internal supplies and LDOs enabled, DMD, ILLUMINATION and BUCK CONVERTERS disabled. 3.7 mA IQ_DMD Quiescent current (DMD) Quiescent current DMD block (in addtion to ISTD) with DMD type TRP, VINA + DRST_VIN 0.49 mA Quiescent current (ILLUM) Quiescent current ILLUM block (in addtion to ISTD) in 6 A LED configuration, internal FETs, V_openloop= 3 V (0x18, ILLUM_OLV_SEL), VINA + ILLUM_VIN + ILLUM_A_VIN + ILLUM_B_VIN 21 mA Quiescent current per BUCK converter (in addtion to ISTD), Normal mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN, PWR1,2,5,6,7_VOUT = 1 V 4.3 Quiescent current per BUCK converter (in addtion to ISTD), Normal mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN, PWR1,2,5,6,7_VOUT = 5 V 15 VUVLO VSTARTUP 90 3.9 mV 18.4 90 6 V mV V INPUT CURRENT IQ_ILLUM IQ_BUCK IQ_TOTAL Quiescent current (per BUCK) Quiescent current (Total) mA Quiescent current per BUCK converter (in addtion to ISTD), Cycle-skipping mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN = 1 V 0.41 Quiescent current per BUCK converter (in addtion to ISTD), Cycle-skipping mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN = 5 V 0.46 Typical Application: 6 A LED, Internal FETs, DMD type TRP. ACTIVE mode, all VIN pins combined, DMD, ILLUMINATION and PWR1,2 enabled, PWR3,4,5,6,7 disabled. 38 mA 5 V 2.5 V INTERNAL SUPPLIES VSUP_5P0V Internal supply, analog VSUP_2P5V Internal supply, logic (1) VIN must be higher than the UVLO voltage setting, including after accounting for AC noise on VIN, for the DLPA3000 to fully operate. While 6.0 V is the min VIN voltage supported, TI recommends that the UVLO is never set below 6.21 V. 6.21 V gives margin above 6.0 V to protect against the case where someone suddenly removes VIN’s power supply which causes the VIN voltage to drop rapidly. Failure to keep VIN above 6.0 V before the mirrors are parked and VOFS, VRST, and VBIAS supplies are properly shut down can result in permanent damage to the DMD. Since 6.21 V is 0.21 V above 6.0 V, when UVLO trips there is time for the DLPA3000 and DLPC343x to park the DMD mirrors and do a fast shut down of supplies VOFS, VRST, and VBIAS. For whatever UVLO setting is used, if VIN’s power supply is suddenly removed enough bulk capacitance should be included on VIN inside the projector to keep VIN above 6.0 V for at least 100us after UVLO trips. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 9 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Electrical Characteristics (continued) over operating free-air temperature range. VIN = 12 V, TA = 0 to +70°C, typical values are at TA = 25°C, configuration according to Typical Applications (VIN =12 V, IOUT = 6 A, LED, internal FETs) (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX 12 20 UNIT DMD - LDO DMD VDRST_VIN 6 VDRST_5P5V 5.5 PGOOD Power good DRST_5P5V OVP Overvoltage protection DRST_5P5V Regulator dropout Regulator current limit Rising 80% Falling 60% At 25 mA, VDRST_VIN= 5.5 V (2) 300 V V 7.2 V 56 mV 340 400 mA DMD - REGULATOR RDS(ON) VFW MOSFET ON-resistance Forward voltage drop Switch A (from DRST_5P5V to DRST_HS_IND) 920 Switch B (from DRST_LS_IND to DRST_PGND) 450 Switch C (from DRST_LS_IND to DRST_VBIAS (2)), VDRST_LS_IND = 2 V, IF = 100 mA 1.21 Switch D (from DRST_LS_IND to DRST_VOFFSET (2)), VDRST_LS_IND = 2 V, IF = 100 mA 1.22 tDIS Rail Discharge time COUT= 1 µF tPG Power-good timeout Not tested in production ILIMIT Switch current limit mΩ V 40 µs 15 ms DMD type TRP 610 mA Output voltage DMD type TRP 10 V DC output voltage accuracy DMD type TRP, IOUT= 10 mA DC Load regulation DMD type TRP, IOUT= 0 to 10 mA DC Line regulation DMD type TRP, IOUT= 10 mA, DRST_VIN = 8 V to 20 V VRIPPLE Output ripple DMD type TRP, IOUT= 10 mA, COUT= 1 µF IOUT Output current DMD type TRP VOFFSET rising 86% PGOOD Power-good threshold (fraction of nominal output voltage) VOFFSET falling 66% C Output capacitor VOFFSET REGULATOR VOFFSET DMD type TRP, recommended value (use same value as output capacitor on VRESET) -0.3 0.3 V –10 V/A –5 mV/V 200 0.1 mVpp 10 1 mA µF tDISCHARGE 5ms Start main supply DMD_VRESET >10ms >10ms >10ms Digital state machine control only Figure 2. Powerup Timing (1) 18 >10ms 1 to 320ms 0 to 320ms Digital state machine & SPI control (1) Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Feature Description (continued) 7.3.1.2 Monitoring Several possible faults are monitored by the DLPA3000. If a fault has occurred and what kind of fault it is can be read in register 0x0C. Subsequently, an interrupt can be generated if such a fault occurs. The fault conditions for which an interrupt is generated can be configured individually in register 0x0D. 7.3.1.2.1 Block Faults Fault conditions for several supplies can be observed such as the low voltage supplies (SUPPLY_FAULT). ILLUM_FAULT monitors correct supply and voltage levels in the illumination block and DMD_FAULT monitors a correct functioning DMD block. The PROJ_ON_INT bit indicates if PROJ_ON was asserted. 7.3.1.2.2 Low Battery and UVLO Monitoring is also done on the battery voltage (input supply) by the low battery warning (BAT_LOW_WARN) and battery low shutdown (BAT_LOW_SHUT) (see Figure 3). They warn for a low VIN supply voltage or automatically shutdown the DLPA3000 when the VIN supply drops below a predefined level, respectively. The threshold levels for these fault conditions can be set from 3.9 V to 18.4 V by writing to registers 0x10 (LOWBATT) and 0x11 (BAT_LOW_SHUT_UVLO). These threshold levels have hysteresis. This hysteresis depends on the selected threshold voltage and is depicted in Figure 4. It is recommended to set the low battery voltage higher than the under voltage lock out such that a warning is generated before the device goes into shutdown. VINA 85 VREF SYSPWR 1µ 16V 0x0C BAT_LOW_SHUT 0x11 UVLO_SEL AGND 86 0x0C BAT_LOW_WARN 0x10 LOWBATT_SEL Figure 3. Battery Voltage Monitoring 0.14 HYSTERESIS (V) 0.12 0.1 0.08 0.06 0.04 0.02 0 4 6 8 10 12 14 TRIM SETTING (V) 16 18 20 D002 Figure 4. Hysteresis on VLOW_BAT and VUVLO Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 19 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Feature Description (continued) 7.3.1.2.3 Auto LED Turn Off Functionality The PAD devices can be supplied from either a battery pack or an adapter. The PAD devices use several warning and detection levels, as indicated in the previous paragraphs, to prevent system damage in case the supply voltage becomes too low or even interrupted. Interruption of the supply voltage occurs when, for instance, the adapter is switched to another mains outlet. In case a battery pack is installed, the system power control should switch at that moment to the battery pack. A change of supply voltage from, for instance, 20 V to 8 V can occur, and thus the OVP level (which is ratio-metric; see Ratio Metric Overvoltage Protection) could become lower than VLED. An OVP fault will be triggered and the system will switch off. The Auto_LED_Turn_Off functionality can be used to prevent the system from turning off in these circumstances. This function disables the LEDs when the supply voltage drops below LED_AUTO_OFF_LEVEL (reg 0x18h). It is advisable to have this level the same as the BAT_LOW_WARN level. When the Auto_LED_Turn_Off functionality is enabled (reg 0x01h), once a supply voltage drop is detected to below LED_AUTO_OFF_LEVEL, the LEDs will be switched off and the system should start sending lower current levels to have a lower VLED. After start using lower currents, the LEDs can be switched on again by disabling AUTO_LED_TURN_OFF function. As a result, the system can continue working at the lower supply voltage using a lower intensity. The system has to monitor the BAT_LOW_WARN status, and once the mains adapter is plugged in again (seen by BAT_LOW_WARN being low), the Auto_LED_Turn_Off functionality can be enabled again. Now the LED currents can be restored to their original levels from before the supply voltage drop. 7.3.1.2.4 Thermal Protection The chip temperature is constantly monitored to prevent overheating of the device. There are two levels of fault condition (register 0x0C). The first is to warn for overheating (TS_WARN). This is an indication that the chip temperature raises to a critical temperature. The next level of warning is TS_SHUT. This occurs at a higher temperature than TS_WARN and will shutdown the chip to prevent permanent damage. Both temperature faults have hysteresis on their levels to prevent rapid switching around the temperature threshold. 7.3.2 Illumination The illumination function includes all blocks needed to generate light for the DLP system. In order to set accurately the current through the LEDs a control loop is used (Figure 5). The intended LED current is set via IDAC[9:0]. The Illumination driver controls the LED anode voltage VLED and as a result a current will flow through one of the LEDs. The LED current is measured via the voltage across sense resistor RLIM. Based on the difference between the actual and intended current, the loop controls the output of the buck converter (VLED) higher or lower. Which LED conducts the current is controlled by switches P, Q, and R. The Openloop feedback circuitry ensures that the control loop can be closed for cases when there is no path via the LED, for instance when ILED= 0. 20 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Feature Description (continued) SYSPWR ILLUMINATION DRIVER A (B) L M 100n 16V LDO ILLUM LOUT COUT VLED ³2SHQORRS´ feedback circuitry P RGB STROBE DECODER Q R IDAC[0:9] RLIM Figure 5. Illumination Control Loop Within the illumination block, the following blocks can be distinguished: • Programmable gain block • LDO illum: analog supply voltage for internal illumination blocks. • Illumination driver A: primary driver using internal FETs. • Illumination driver B: secondary driver – for future purpose; will not be discussed. • RGB stobe decoder: controls the on-off rhythm of the LEDs and measures the LED current. 7.3.2.1 Programmable Gain Block The current through the LEDs is determined by a digital number stored in the respective IDAC registers 0x03h to 0x08h. These registers determine the LED current which is measured through the sense resistor RLIM. The voltage across RLIM is compared with the current setting from the IDAC registers and the loop regulates the current to its set value. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 21 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Feature Description (continued) Gain ILLUMINATION Buck Converter LOUT VLED rLED COUT RWIRE RON VRLIM RLIM Figure 6. Programmable Gain Block in the Illumination Control Loop When current is flowing through an LED, a forward voltage is built up over the LED. The LED also represents a (low) differential resistance, which is part of the load circuit for VLED. Together with the wire resistance (RWIRE) and the RON resistance of the FET switch, a voltage divider is created with RLIM that is a factor in the loop gain of the ILED control. Under normal conditions, the loop is able to produce a well-regulated LED current of up to 6 A. Since this voltage divider is part of the control loop, care must be taken while designing the system. When, for instance, two LEDs in series are connected, or when a relatively high wiring resistance is present in the loop, the loop gain will reduce due to the extra attenuation caused by the increased series resistances of rLED + RWIRE +RON. As a result, the loop response time lowers. To compensate for this increased attenuation, the loop gain can be increased by selecting a higher gain for the programmable gain block. The gain increase can be set through register 0x25h [3:0]. Under normal circumstances, the default gain setting (00h) is sufficient. In case of a series, connection of two LEDs setting 01h or 02h might suffice. As discussed before, wiring resistance also impacts the control-loop performance. It is advisable to prevent unnecessary large-wire length in the loop. Keeping wiring resistance as low as possible is good for efficiency reasons. In case wiring resistance still impacts the response time of the loop, an appropriate setting of the gain block can be selected. The same goes for connector resistance and PCB tracks. Keep in mind that basically every mΩ counts. Following these precautions will help get a proper functioning of the ILED current loop. 7.3.2.2 LDO Illum This regulator is dedicated to the illumination block and provides an analog supply of 5.5 V to the internal circuitry. It is recommended to use 1-µF capacitors on both the input and output of the LDO. 7.3.2.3 Illumination Driver A The illumination driver of the DLPA3000 is a buck converter with two internal low-ohmic N-channel FETs (see Figure 7). The theory of operation of a buck converter is explained in Understanding Buck Power Stages in Switchmode Power Supplies (SLVA057). For proper operation, selection of the external components is very important, especially the inductor LOUT and the output capacitor COUT. For best efficiency and ripple performance, an inductor and capacitor should be chosen with low equivalent series resistance (ESR). 22 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Feature Description (continued) 29 ILLUM_A_FB 30 ILLUM_A_VIN SYSPWR 28 ILLUM_A_BOOST 2x22µ 16V L ILLUMINATION DRIVER A 100n 16V 31 ILLUM_A_SW LOUT 2.7µH 9A M 32 ILLUM_A_PGND VLED COUT 2x22µ 6.3V Low_ESR Figure 7. Typical Illumination Driver Configuration Several factors determine the component selection of the buck converter, such as input voltage (SYSPWR), desired output voltage (VLED) and the allowed output current ripple. Configuration starts with selecting the inductor LOUT. The value of the inductance of a buck power stage is selected such that the peak-to-peak ripple current flowing in the inductor stays within a certain range. Here, the target is set to have an inductor current ripple, kI_RIPPLE, less than 0.3 (30%). The minimum inductor value can be calculated given the input and output voltage, output current, switching frequency of the buck converter (ƒSWITCH= 600 kHz) and inductor ripple of 0.3 (30%): L OUT VOUT ˜ ( VIN VOUT ) VIN k I _ RIPPLE ˜ IOUT ˜ fSWITCH (1) Example: VIN= 12 V, VOUT= 4.3 V, IOUT= 6 A results in an inductor value of LOUT= 2.7 µH Once the inductor is selected, the output capacitor COUT can be determined. The value is calculated using the fact that the frequency compensation of the illumination loop has been designed for an LC-tank resonance frequency of 15 kHz: 1 15kHz fRES 2 ˜ S ˜ L OUT ˜ COUT (2) Example: COUT= 41.7 µF given that LOUT= 2.7 µH. A practical value is 2 × 22 µF. Here a parallel connection of two capacitors is chosen to lower the ESR even further. The selected inductor and capacitor determine the output voltage ripple. The resulting output voltage ripple VLED_RIPPLE is a function of the inductor ripple kI_RIPPLE, output current IOUT, switching frequency ƒSWITCH and the capacitor value COUT: k I _ RIPPLE ˜ IOUT VLED _ RIPPLE 8 ˜ fSWITCH ˜ COUT (3) Example: kI_RIPPLE= 0.3, IOUT= 6 A, ƒSWITCH= 600 kHz and COUT= 44 µF results in an output voltage ripple of VLED_RIPPLE= 8.5 mVpp As can be seen, this is a relative small ripple. It is strongly advised to keep the capacitance value low. The larger the capacitor value the more energy is stored. In case of a VLED going down, stored energy needs to be dissipated. This might result in a large discharge current. For a VLED step down from V1 to V2, while the LED current was I1. The theoretical peak reverse current is: Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 23 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Feature Description (continued) I2,MAX = COUT ´ V12 - V22 + I12 LOUT ( ) (4) For the single-LED case, it is advised to keep COUT at maximum 44µF. Two other components need to be selected in the buck converter. The value of the input-capacitor (pin ILLUM_A_VIN) should be equal to or greater than the selected output capacitance COUT, in this case >44 µF. The capacitor between ILLUM_A_SWITCH and ILLUM_A_BOOST is a charge pump capacitor to drive the high side FET. The recommended value is 100 nF. 7.3.2.4 RGB Strobe Decoder The DLPA3000 contains circuitry to sequentially control the three color-LEDs (red, green and blue). This circuitry consists of three NMOS switches, the actual strobe decoder, and the LED current control (Figure 8). The NMOS switches are connected to the cathode terminals of the external LED package and turn the currents through the LEDs on and off. From ILLUM_A_FB (VLED) 19 CH1_GATE_CTRL From LDO_ILLUM 20 CH2_GATE_CTRL 21 CH3_GATE_CTRL 9,10 CH1_SWITCH 17,18 CH2_SWITCH P 24,25 CH3_SWITCH Q RGB STROBE DECODER R 11,16 RLIM_1 22,23 RLIM_2 15 RLIM_K_1 14 RLIM_BOT_K_1 13 RLIM_K_2 25m 1W 12 RLIM_BOT_K_2 60 CH_SEL_0 61 CH_SEL_1 From host From host Figure 8. Switch Connection for a Common-Anode LED assembly The NMOS FET’s P, Q and R are controlled by the CH_SEL_0 and CH_SEL_1 pins. CH_SEL[1:0] typically receive a rotating code switching from RED to GREEN to BLUE and then back to RED. The relation between CH_SEL[0:1] and which switch is closed is indicated in Table 1. 24 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Feature Description (continued) Table 1. Switch Positions for Common Anode RGB LEDs SWITCH PINS CH_SEL[1:0 IDAC REGISTER P Q R 00 Open Open Open N/A 01 Closed Open Open 0x03 and 0x04 SW1_IDAC[9:0] 10 Open Closed Open 0x05 and 0x06 SW2_IDAC[9:0] 11 Open Open Closed 0x07 and 0x08 SW3_IDAC[9:0] Besides enabling one of the switches, CH_SEL[1:0] also selects a 10-bit current setting for the control IDAC that is used as the set current for the LED. This set current together with the measured current through RLIM is used to control the illumination driver to the appropriate VLED. The current through the 3 LEDs can be set independently by registers 0x03 to 0x08 (Table 1). Each current level can be set from off to 150mV/RLIM in 1023 steps: Led current( A ) 0 for bit value 0 Led current( A ) Bit value 1024 1 150mV ˜ for bit value RLIM 1 to 1023 (5) The maximum current for RLIM= 25 mΩ is thus 6 A. 7.3.2.4.1 Break Before Make (BBM) The switching of the three LED NMOS switches (P, Q, and R) is controlled such that a switch is returned to the OPEN position first before the subsequent switch is set to the CLOSED position (BBM). (See Figure 9.) The dead time between opening and closing switches is controlled through the BBM register (0x0E). Switches that already are in the CLOSED position and are to remain in the CLOSED state are not opened during the BBM delay time. ILED BBM dead time (0x0E) P Q R P Figure 9. BBM Timing 7.3.2.4.2 Openloop Voltage Several situations exist in which the control loop for the buck converter via the LED is not present. In order to prevent the output voltage of the buck converter to run-away, the loop is closed by means of an internal resistive divider (see Figure 5 - Openloop feedback circuitry). Situations in which the openloop voltage control is active: • During the BBM period. Transitions from one LED to another implies that during the BBM time all LEDs are off. • Current setting for all three LEDs is 0. It is advised to set the openloop voltage to about the lowest LED forward voltage. The openloop voltage can be set between 3 V and 18 V in steps of 1 V through register 0x18. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 25 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com 7.3.2.4.3 Transient Current Limit Current overshoot SW_IDAC TIME RED LED CURRENT (mA) RED LED CURRENT (mA) Typically the forward voltages of the GREEN and BLUE diodes are close to each other (about 3 V to 5 V) however the forward voltage of the red diode is significantly lower (2 V to 4 V). This can lead to a current spike in the RED diode when the strobe controller switches from green or blue to red. This happens because VLED is initially at a higher voltage than required to drive the red diode. DLPA3000 provides transient current limiting for each switch to limit the current in the LEDs during the transition. The transient current limit value is controlled through register 0x02 (ILLUM_ILIM). In a typical application it is required only for the RED diode. The value for ILLUM_ILIM should be set at least 20% higher than the DC regulation current. Register 0x02 (ILLUM_SW_ILIM_EN) contains three bits to select which switch employs the transient current limiting feature. The effect of the transient current limit on the LED current is shown in Figure 10. Transient current limit active ILLUM_ILIM SW_IDAC TIME Figure 10. LED Current Without (Left) and With (Right) Transient Current Limit 7.3.2.5 Illumination Monitoring The illumination block is continuously monitored for system failures to prevent damage to the DLPA3000 and LEDs. Several possible failures are monitored, such as a broken control loop and a too high or too low output voltage VLED. The overall illumination fault bit is in register 0x0C (ILLUM_FAULT). If any of the below failures occur, the ILLUM_FAULT bit may be set high: • ILLUM_BC1_PG_FAULT • ILLUM_BC1_OV_FAULT Where PG is power good and OV is overvoltage. 7.3.2.5.1 Power Good Both the Illumination driver and the Illumination LDO have a power good indication. The power good for the driver indicates if the output voltage (VLED) is within a defined window indicating that the LED current has reached the set point. If, for some reason, the LED current cannot be controlled to the intended value, this fault occurs. Subsequently, bit ILLUM_BC1_PG_FAULT in register 0x27 is set high. The illumination LDO output voltage is also monitored. When the power good of the LDO is asserted, it implies that the LDO voltage is below a pre-defined minimum of 80% (rising) or 60% (falling) edge. The power good indication for the LDO is in register 0x27 (V5V5_LDO_ILLUM_PG_FAULT). 7.3.2.5.2 Ratio Metric Overvoltage Protection The DLPA3000 illumination driver LED outputs are protected against open circuit use. In case no LED is connected and the PAD device is instructed to set the LED current to a specific level, the LED voltage (ILLUM_A_FB) will quickly rise and potentially rail to VIN. This should be prevented. The OVP protection circuit triggers once VLED crosses a predefined level. As a result the DLPA3000 will be switched off. 26 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 The same protection circuit is triggered in case the supply voltage (VINA) will become too low to have the DLPA3000 work properly given the VLED level. This protection circuit is constructed around a comparator that will sense both the LED voltage and the VINA supply voltage. The fraction of the VINA is connected to the minus input of the comparator while the fraction of the VLED voltage is connected to the plus input. Triggering occurs when the plus input rises above the minus input and an OVP fault is set. The fraction of the VINA must be set between 1 V and 4 V to ensure proper operation of the comparator. ILLUM_A_FB (VLED) Settings: reg 0x19h [4:0] VLED / VLED_RATIO VINA Settings: reg 0x0Bh [4:0] + OVP_trigger VINA / VINA_RATIO 1V< VIN- 1ms Load EEPROM Start digital supply Start main supply >5ms Wakeup Stop Regulating >10ms >10ms >10ms >10ms 25ms VOFS VBIAS STATE STATE DURATION DURATION 0x10[7:5] 0x11[7:5] Digital state machine control only 10ms 1ms 10ms 120µs Digital state machine & SPI control Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 18. Power Sequence Normal Shutdown Mode Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 33 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com SYSPWR Initiated by DLPC PROJ_ON SUP_5P0V SUP_2P5V PWR_5P5V DRST_5P5V ILLUM_5P5V PWR_1 Supplies are not turned off, Unless PROJ_ON is set Low PWR_2 PWR_3 PWR_4 PWR_5 PWR_6 PWR_7 Initiated by FAULT INT_Z RESET_Z Initiated by DLPC via SPI DMD_EN (INTERNAL SIGNAL) DMD_VOFFSET DMD_VBIAS >10ms >10ms Digital state machine control only Digital state machine & SPI control In case fault resolves VOFS Delay 0x0F [7:4] VBIAS Delay 0x0F [3:0] VOFS VBIAS STATE STATE DURATION DURATION 0x10[7:5] 0x11[7:5] VOFS Delay 0x0F [7:4] VOFS Delay 0x0F [7:4] 120µs Discharge >10ms Stop Regulation >1ms >10ms Fault Occurs Analog start Load EEPROM Start digital supply Wakeup >5ms Start main supply DMD_VRESET (INT_Z remains low until cleared) A. Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 19. Power Sequence Fault Fast Shutdown Mode 34 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 7.3.3.3 DMD/DLPC Buck Converters Each of the two DMD buck converters creates a supply voltage for the DMD and/or the DLPC. The values of the voltages for the TRP-type of DMD and DLPC used, for instance: • TRP DMD+DLPC3438: 1.1 V (DLPC) and 1.8 V (DLPC/DMD) The topology of the buck converters is the same as the general purpose buck converters discussed later in this document. To configure the inductor and capacitor, see Buck Converters. A typical configuration is 3.3 µH for the inductor and 2 × 22 µF for the output capacitor. 97 PWR1_BOOST 96 PWR1_VIN H DMD/DLPC PWR1 I 95 PWR1_SWITCH 93 PWR1_PGND 100n 6.3V SYSPWR RSN1 CSN1 2x10µ 16V 3.3µH 3A 94 PWR1_FB V_DMD-DLPC-1 2x22µ 6.3V Low_ESR 76 PWR2_BOOST 75 PWR2_VIN J DMD/DLPC PWR2 K 74 PWR2_SWITCH 73 PWR2_PGND 100n 6.3V SYSPWR RSN2 CSN2 2x10µ 16V 3.3µH 3A 72 PWR2_FB V_DMD-DLPC-2 2x22µ 6.3V Low_ESR Figure 20. DMD/DLPC Buck Converters Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 35 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com 7.3.3.4 DMD Monitoring The DMD block is continuously monitored for failures to prevent damage to the DLPA3000 and/or the DMD. Several possible failures are monitored such that the DMD voltages can be guaranteed. Failures could be, for instance, a broken control loop or a too-high or too-low converter output voltage. The overall DMD fault bit is in register 0x0C, DMD_FAULT. If any of the failures in Table 2 occur, the DMD_FAULT bit will be set high. Table 2. DMD FAULT Indication POWER GOOD (REGISTER 0x29) BLOCK REGISTER BIT THRESHOLD HV Regulator DMD_PG_FAULT DMD_RESET: 90%, DMD_OFFSET and DMD_VBIAS: 86% rising, 66% falling PWR1 BUCK_DMD1_PG_FAULT Ratio: 72% PWR2 BUCK_DMD2_PG_FAULT Ratio: 72% PWR3 (LDO_2) LDO_GP2_PG_FAULT / LDO_DMD1_PG_ FAULT 80% rising, 60% falling PWR4 (LDO_1) LDO_GP1_PG_FAULT / LDO_DMD1_PG_ FAULT 80% rising, 60% falling OVER-VOLTAGE (REGISTER 0x2A) BLOCK REGISTER BIT THRESHOLD (V) PWR1 BUCK_DMD1_OV_FAULT Ratio: 120% PWR2 BUCK_DMD2_OV_FAULT Ratio: 120% PWR3 (LDO_2) LDO_GP2_OV_FAULT / LDO_DMD1_OV_FAULT 7 PWR4 (LDO_1) LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT 7 7.3.3.4.1 Power Good The DMD HV regulator, DMD buck converters, DMD LDOs and the LDO_DMD that supports the HV regulator, all have a power good indication. The DMD HV regulator is continuously monitored to check if the output rails DMD_RESET, DMD_VOFFSET and DMD_VBIAS are in regulation. If either one of the output rails drops out of regulation (for example, due to a shorted output or overloading), the DMD_ PG_FAULT bit in register 0x29 is set. The threshold for DMD_RESET is 90% and the thresholds for DMD_OFFSET and DMD_VBIAS are 86% (rising edge) and 66% (falling edge). The power good signal for the two DMD buck converters indicate if their output voltage (PWR1_FB and PWR2_FB) are within a defined window. The relative power good ratio is 72%. This means that if the output voltage is below 72% of the set output voltage, the power good bit is asserted. The power good bits are in register 0x29, BUCK_DMD1_PG_FAULT and BUCK_DMD2_PG_FAULT. DMD_LDO1 and DMD_LDO2 output voltages are also monitored. When the power good fault of the LDO is asserted, it implies that the LDO voltage is below 80% (rising edge) or 60% (falling edge) of its intended value. The power good indication for the LDOs is in register 0x29, LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT and LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT. The LDO_DMD used for the DMD HV regulator has its own power good signaling. The power good fault of the LDO_DMD is asserted if the LDO voltage is below 80% (rising edge) or 60% (falling edge) of its intended value. The power good indication for this LDO is in register 0x29, V5V5_LDO_DMD_PG_FAULT. 7.3.3.4.2 Overvoltage Fault An overvoltage fault occurs when an output voltage rises above a pre-defined threshold. Overvoltage faults are indicated for the DMD buck converters, DMD LDOs and the LDO_DMD supporting the DMD HV regulator. The overvoltage fault of LDO1 and LDO2 are not incorporated in the overall DMD_FAULT when the LDOs are used as general purpose LDOs. Table 2 provides an overview of the possible DMD overvoltage faults and their threshold levels. 36 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 7.3.4 Buck Converters The DLPA3000 contains three general purpose buck converters and a supporting LDO (LDO_BUCKS). The three programmable 8-bit buck converters can generate a voltage between 1 V and 5 V and have an output current limit of 3 A. One of the buck converters and the LDO_BUCKS is depicted in Figure 21. The two DMD/DLPC buck converters discussed earlier in the DMD section have the same architecture as these three buck converters and can be configured in the same way. 83 PWR_VIN LDO BUCKS 1µ/16V SYSPWR 84 PWR_5P5V 1µ/6.3V PWRx_BOOST PWRx_VIN General Purpose BUCKx PWRx_SWITCH PWRx_PGND PWRx_FB 100n 6.3V SYSPWR RSNx CSNx 2x10µ 16V LOUT 3.3µH 3A V_OUT COUT 2x22µ 6.3V Low_ESR Figure 21. Buck Converter 7.3.4.1 LDO Bucks This regulator supports the 3 general purpose buck converters and the two DMD/DLPC buck converters and provides an analog voltage of 5.5 V to the internal circuitry. It is recommended to use a 1 µF/16 V capacitor on the input and a 1 µF/6.3 V capacitor on the output of the LDO. 7.3.4.2 General Purpose Buck Converters The three buck converters are for general purpose usage (Figure 21). Each of the converters can be enabled or disabled through register 0x01 bit: • BUCK_GP1_EN • BUCK_GP2_EN • BUCK_GP3_EN The output voltages of the converters are configurable between 1 V and 5 V with an 8-bit resolution. This can be done through registers 0x13, 0x14, and 0x15. General Purpose Buck2 (PWR6) has a current capability of 2 A. Other General Purpose Buck converters (PWR5, 7) are not supported at this time; they will become available in the future. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 37 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com The buck converters can operate in two switching modes: normal (600-kHz switching frequency) mode and the skip mode. The skip mode is designed to increase light load efficiency. As the output current decreases from heavy load condition, the inductor current is also reduced and eventually comes to point that its rippled valley touches zero level, which is the boundary between continuous conduction and discontinuous conduction modes. The rectifying MOSFET is turned off when its zero inductor current is detected. As the load current further decreases, the converter runs into discontinuous conduction mode. The on-time is kept almost the same as it was in the continuous conduction mode so that it takes longer time to discharge the output capacitor with smaller load current to the level of the reference voltage. The skip mode can be enabled or disabled per buck converter in register 0x16. The theory of operation of a buck converter is explained in Understanding Buck Power Stages in Switchmode Power Supplies (SLVA057). This section will therefore be limited to the component selection. For proper operation, selection of the external components is very important, especially the inductor LOUT and the output capacitor COUT. For best efficiency and ripple performance, an inductor and capacitor should be chosen with low equivalent series resistance (ESR). The component selection of the buck converter is mainly determined by the output voltage. Table 3 shows the recommended value for inductor LOUT and capacitor COUT for a given output voltage. Table 3. Recommended Buck Converter LOUT and COUT LOUT (µH) VOUT (V) COUT (µF) MIN TYP MAX MIN MAX 1 - 1.5 1.5 2.2 4.7 22 68 1.5 - 3.3 2.2 3.3 4.7 22 68 3.3 - 5 3.3 4.7 22 68 The inductor peak-to-peak ripple current, peak current, and RMS current can be calculated using Equation 6, Equation 7, and Equation 8 respectively. The inductor saturation current rating must be greater than the calculated peak current. Likewise, the RMS or heating current rating of the inductor must be greater than the calculated RMS current. The switching frequency of the buck converter is approximately 600 kHz (ƒSWITCH). VOUT ˜ ( VIN _ MAX VOUT ) VIN _ MAX IL _ OUT _ RIPPLE _ P P L OUT ˜ fSWITCH (6) IL _ OUT _ PEAK IL _ OUT(RMS) IL _ OUT IL _ OUT IL _ OUT 2 _ RIPPLE _ P P 2 1 ˜ IL _ OUT _ RIPPLE _ P 12 (7) 2 P (8) The capacitor value and ESR determines the level of output voltage ripple. The buck converter is intended for use with ceramic or other low ESR capacitors. Recommended values range from 22 to 68 μF. Equation 9 can be used to determine the required RMS current rating for the output capacitor. VOUT ˜ ( VIN VOUT ) IC _ OUT (RMS) 12 ˜ VIN ˜ L OUT ˜ fSWITCH (9) Two other components need to be selected in the buck converter configuration. The value of the input-capacitor (pin PWRx_VIN) should be equal or greater than halve the selected output capacitance COUT. In this case CIN 2 × 10 µF is sufficient. The capacitor between PWRx_SWITCH and PWRx_BOOST is a charge pump capacitor to drive the high side FET. The recommended value is 100 nF. Since the switching edges of the buck converter are relatively fast, voltage overshoot and ringing can become a problem. To overcome this problem a snubber network is used. The snubber circuit consists of a resistor and capacitor that are connected in series from the switch node to ground. The snubber circuit is used to damp the parasitic inductances and capacitances during the switching transitions. This circuit reduces the ringing voltage and also reduces the number of ringing cycles. The snubber network is formed by RSNx and CSNx. More information on controlling switch-node ringing in synchronous buck converters and configuring the snubber can be found in Analog Application Journal 2Q 2012 (SLYT464). 38 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 7.3.4.3 Buck Converter Monitoring The buck converter block is continuously monitored for system failures to prevent damage to the DLPA3000 and peripherals. Several possible failures are monitored such as a too-high or too-low output voltage. The possible faults are summarized in Table 4. Table 4. Buck Converter Fault Indication POWER GOOD (REGISTER 0X27) BLOCK REGISTER BIT THRESHOLD (RISING EDGE) Gen.Buck1 BUCK_GP1_PG_FAULT Ratio 72% Gen.Buck2 BUCK_GP2_PG_FAULT Ratio 72% Gen.Buck3 BUCK_GP3_PG_FAULT Ratio 72% OVERVOLTAGE (REGISTER 0X28) Gen.Buck1 BUCK_GP1_OV_FAULT Ratio 120% Gen.Buck2 BUCK_GP2_OV_FAULT Ratio 120% Gen.Buck3 BUCK_GP3_OV_FAULT Ratio 120% 7.3.4.3.1 Power Good The buck converters as well as the supporting LDO_BUCK have a power good indication. Each buck converter has a separate indication. The power good for the three buck converters indicate if their output voltage (PWR5,6,7_FB) is within a defined window. The relative power good ratio is 72%. This means that if the output voltage is below 72% of the set voltage the PG_fault bit is set high. The power good bits of the buck converters are in register 0x27 bit: • BUCK_GP1_PG_FAULT for BUCK1 (PWR5) • BUCK_GP2_PG_FAULT for BUCK2 (PWR6) • BUCK_GP3_PG_FAULT for BUCK3 (PWR7) The LDO_BUCKS that supports the buck converters has its own power good indication. The power good of the LDO_BUCKS is asserted if the LDO voltage is below 80% (rising edge) or 60% (falling edge) of its intended value. The power good indication for the LDO_BUCKS is in register 0x29, V5V5_LDO_BUCK_PG_FAULT. 7.3.4.3.2 Overvoltage Fault An overvoltage fault occurs when an output voltage rises above a pre-defined threshold. Overvoltage faults are indicated for the buck converters, and LDO_BUCKS. The overvoltage fault of the LDO_BUCKS is asserted if the LDO voltage is above 7.2 V and can be found in register 0x2A, V5V5_LDO_BUCK_OV_FAULT. The overvoltage of the general purpose buck converters is 120% of the set value and can be read through register 0x28, BUCK_GP1,2,3_OV_FAULT. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 39 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com 7.3.4.4 Buck Converter Efficiency An overview of the efficiency of the buck converter for an input voltage of 12 V is provided in Figure 22. The efficiency is shown for several output voltage levels where the load current is swept. 100 100 95 95 90 90 85 85 EFFICIENCY (%) EFFICIENCY (%) Figure 23 depicts the buck converter efficiency versus input voltage (VIN) for a load current (IOUT) of 1 A for various output voltage levels (VOUT). 80 75 70 VOUT = 1V VOUT = 2V VOUT = 3V VOUT = 4V VOUT = 5V 65 60 55 0.3 0.6 0.9 1.2 1.5 1.8 IOUT (A) Submit Documentation Feedback 70 VOUT = 1V VOUT = 2V VOUT = 3V VOUT = 4V VOUT = 5V 65 55 2.1 2.4 2.7 3 3.3 D001 Figure 22. Buck Converter Efficiency vs IOUT (VIN = 12 V) 40 75 60 50 0 80 50 6 8 10 12 14 VIN (V) 16 18 20 D001 Figure 23. Buck Converter Efficiency vs VIN (IOUT = 1 A) Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 7.3.5 Auxiliary LDOs LDO_1 and LDO_2 are the two auxiliary LDOs that can freely be used by an additional external application. All other LDOs are for internal usage only and should not be loaded. LDO1 (PWR4) is a fixed voltage of 3.3 V, while LDO2 (PWR3) is a fixed voltage of 2.5 V. Both LDOs are capable to deliver 200 mA. 7.3.6 Measurement System The measurement system (Figure 24) is designed to sense internal and external nodes and convert them to digital by the implemented AFE comparator. The AFE can be enabled through register 0x0A, AFE_EN. The reference signal for this comparator, ACMPR_REF, is a low pass filtered PWM signal coming from the DLPC. To be able to cover a wide range of input signals, a variable gain amplifier (VGA) is added with 3 gain settings (1x, 9.5x, and 18x). The gain of the VGA can be set through register 0x0A, AFE_GAIN. The maximum input voltage of the VGA is 1.5 V. However, some of the internal voltages are too large to be handled by the VGA and are divided down first. From host ACMPR_REF 82 ACMPR_IN_LABB 80 ACMPR_LABB_SAMPLE 55 From light sensor From temperature sensor ACMPR_IN_1 77 ACMPR_IN_2 78 S/H SYSPWR/xx ILLUM_A_FB/xx ILLUM_B_FB/xx CH1_SWITCH CH2_SWITCH CH3_SWITCH RLIM_K1 RLIM_K2 VREF_1V2 VOTS VPROG1/12 VPROG2/12 V_LABB ACMPR_IN_1 ACMPR_IN_2 ACMPR_IN_3 MUX 81 ACMPR_OUT To host AFE AFE_SEL[3:0] AFE_GAIN [1:0] ACMPR_IN_3 79 Figure 24. Measurement System The multiplexer (MUX) connects to a wide range of nodes. Selection of the MUX input can be done through register 0x0A, AFE_SEL. Signals that can be selected: • System input voltage, SYSPWR • LED anode cathode voltage, ILLUM_A_FB • LED cathode voltage, CHx_SWITCH • V_RLIM to measure LED current • Internal reference, VREF_1V2 • Die temperature represented by voltage VOTS • EEPROM programming voltage, VPROG1,2/12 • LABB sensor, V_LABB • External sense pins, ACMPR_IN_1,2,3 The system input voltage SYSPWR can be measured by selecting the SYSPWR/xx input of the MUX. Before the system input voltage is supplied to the MUX, the voltage needs to be divided. This is because the variable gain amplifier (VGA) can handle voltages up to 1.5 V, whereas the system voltage can be as high as 20 V. The division is done internally in the DLPA3000. The division factor selection (VIN division factor) is combined with the AUTO_LED_TURN_OFF functionality of the illumination driver and can be set through register 0x18, ILLUM_LED_AUTO_OFF_SEL. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 41 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com The LED voltages can be monitored by measuring both the common anode of the LEDs as well as the cathode of each LED individually. The LED anode voltage (VLED) is measured by sensing the feedback pin of the illumination driver (ILLUM_A_FB). Like the SYSPWR, the LED anode voltage needs to be divided before feeding it to the MUX. The division factor is combined with the overvoltage fault level of the illumination driver and can be set through register 0x19, VLED_OVP_VLED_RATIO. The cathode voltages CH1,2,3_SWITCH are fed directly to the MUX without division factor. The LED current can be determined by knowing the value of sense resistor RLIM and the voltage across the resistor. The voltage at the top-side of the sense resistor can be measured by selecting MUX-input RLIM_K1. The bottom-side of the resistor is connected to GND. VOTS is connected to an on-chip temperature sensor. The voltage is a measure for the junction temperature of the chip: Temperature (°C) = 300 × VOTS (V) –270 For storage of trim bits, but also for the USER EEPROM bytes (0x30 to 0x35), the DLPA3000 has two EEPROM blocks. The programming voltage of EEPROM block 1 and 2 can be measured through MUX input VPROG1/12 and VPROGR2/12, respectively. The EEPROM programming voltage is divided by 12 before it is supplied to the MUX to prevent a too-large voltage on the MUX input. The EEPROM programming voltage is ≈12 V. LABB is a feature that stands for Local Area Brightness Boost. LABB locally increases the brightness while maintaining good contrast and saturation. The sensor needed for this feature should be connected to pin ACMPR_IN_LABB. The light sensor signal is sampled and held such that it can be read independently of the sensor timing. To use this feature, it should be ensured that: • The AFE block is enabled (0x0A, AFE_EN = 1) • The LABB input is selected (0x0A, AFE_SEL=3h) • The AFE gain is set appropriately to have AFE_Gain x VLABB < 1.5 V (0x0A, AFE_GAIN) Sampling of the signal can be done through one of the following methods: 1. Writing to register 0x0B by specifying the sample time window (TSAMPLE_SEL) and set bit SAMPLE_LABB=1 to start sampling. The SAMPLE_LABB bit in register 0x0B is automatically reset to 0 at the end of the sample period to be ready for a next sample request. 2. Use the input ACMPR_LABB_SAMPLE-pin as a sample signal. As long as this signal is high, the signal on ACMPR_IN_LABB is tracked. Once the ACMP_LABB_SAMPLE is set low again, the value at that moment will be held. ACMPR_IN_1,2,3 can measure external signals from for instance a light sensor or a temperature sensor. It should be ensured that the voltage on the input does not exceed 1.5 V. 7.3.7 Digital Control This section discusses the serial protocol interface (SPI) of the DLPA3000, as well as the interrupt handling, device shutdown, and register protection. 7.3.7.1 SPI The DLPA3000 provides a 4-wire SPI port that supports two SPI clock frequency modes: 0 MHz to 36 MHz, and 20 MHz to 40MHz. The clock frequency mode can be set in register 0x17, DIG_SPI_FAST_SEL. The interface supports both read and write operations. The SPI_SS_Z input serves as the active low chip select for the SPI port. The SPI_SS_Z input must be forced low for writing to or reading from registers. When SPI_SS_Z is forced high, the data at the SPI_MOSI input is ignored, and the SPI_MISO output is forced to a high-impedance state. The SPI_MOSI input serves as the serial data input for the port; the SPI_MISO output serves as the serial data output. The SPI_CLK input serves as the serial data clock for both the input and output data. Data at the SPI_MOSI input is latched on the rising edge of SPI_CLK, while data is clocked out of the SPI_MISO output on the falling edge of SPI_CLK. Figure 25 illustrates the SPI port protocol. Byte 0 is referred to as the command byte, where the most significant bit is the write/not-read bit. For the W/nR bit, a 1 indicates a write operation, while a 0 indicates a read operation. The remaining seven bits of the command byte are the register address targeted by the write or read operation. The SPI port supports write and read operations for multiple sequential register addresses through the implementation of an auto-increment mode. As shown in Figure 25, the autoincrement mode is invoked by simply holding the SPI_SS_Z input low for multiple data bytes. The register address is automatically incremented after each data byte transferred, starting with the address specified by the command byte. After reaching address 0x7Fh, the address pointer jumps back to 0x00h. 42 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Set SPI_CS_Z=1 here to write/read one register location SPI_SS_Z Hold SPI_CS_Z=0 to enable auto-increment mode Header SPI_MOSI Register Data (write) Byte0 Byte1 Byte2 Byte3 ByteN Register Data (read) SPI_MISO Data for A[6:0] Data for A[6:0]+1 Data for A[6:0]+(N-2) SPI_CLK Byte0 Byte1 Set high for write, low for read SPI_MOSI W/nR A6 A5 A4 A3 A2 A1 A0 N7 N6 N5 N4 N3 N2 N1 N0 Register Address SPI_CLK Figure 25. SPI Protocol 7.3.7.2 Interrupt The DLPA3000 has the capability to flag for several faults in the system, such as overheating, low battery, power good, and overvoltage faults. If a certain fault condition occurs, one or more bits in the interrupt register (0x0C) will be set. The setting of a bit in register 0x0C will trigger an interrupt event, which will pulldown the INT_Z pin. Interrupts can be masked by setting the respective MASK bits in register 0x0D. Setting a MASK bit will prevent that the INT_Z is pulled low for the particular fault condition. Some high-level faults are composed of multiple low-level faults. The high-level faults can be read in register 0x0C, while the lower-level faults can be read in registers 0x027 through 0x2A. An overview of the faults and how they are related is given in Table 5. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 43 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Table 5. Interrupt Registers HIGH-LEVEL MID-LEVEL LOW-LEVEL DMD_PG_FAULT BUCK_DMD1_PG_FAULT BUCK_DMD1_OV_FAULT BUCK_DMD2_PG_FAULT DMD_FAULT BUCK_DMD2_OV_FAULT LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT SUPPLY_FAULT LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT BUCK_GP1_PG_FAULT BUCK_GP1_OV_FAULT BUCK_GP2_PG_FAULT BUCK_GP2_OV_FAULT BUCK_GP3_PG_FAULT BUCK_GP3_OV_FAULT ILLUM_BC1_PG_FAULT ILLUM_FAULT ILLUM_BC1_OV_FAULT ILLUM_BC2_PG_FAULT ILLUM_BC2_OV_FAULT PROJ_ON_INT BAT_LOW_SHUT BAT_LOW_WARN TS_SHUT TS_WARN 7.3.7.3 Fast-Shutdown in Case of Fault The DLPA3000 has two shutdown modes: a normal shutdown initiated after pulling PROJ_ON level low, and a fast power-down mode. The fast power-down feature can be enabled or disabled through register 0x01, FAST_SHUTDOWN_EN. By default, the mode is enabled. When the fast power-down feature is enabled, a fast shutdown is initiated for specific faults. This shutdown happens autonomously from the DLPC. The DLPA3000 enters the fast shutdown mode only for specific faults, thus not for all the faults flagged by the DLPA3000. The faults for which the DLPA3000 goes into fast-shutdown are listed in Table 6. 44 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Table 6. Faults hat Trigger a Fast-Shutdown HIGH-LEVEL LOW-LEVEL BAT_LOW_SHUT TS_SHUT DMD_PG_FAULT BUCK_DMD1_PG_FAULT BUCK_DMD1_OV_FAULT BUCK_DMD2_PG_FAULT DMD_FAULT BUCK_DMD2_OV_FAULT LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT ILLUM_FAULT ILLUM_BC1_OV_FAULT ILLUM_BC2_OV_FAULT 7.3.7.4 Protected Registers By default, all regular USER registers are writable, except for the READ ONLY registers. Registers can be protected though to prevent accidental write operations. By enabling the protecting, only USER registers 0x02 through 0x09 are writable. Protection can be enabled/ disabled through register 0x2F, PROTECT_USER_REG. 7.3.7.5 Writing to EEPROM The DLPA3000 has an EEPROM mainly intended for default settings and factory trimming parameters. Registers 0x30 through 0x35 can freely be used for customer convenience, though, to write a serial number or version information for instance. Writing to EEPROM requires a couple of steps. First, the EEPROM needs to be unlocked. Unlock the EEPROM by writing 0xBAh to register 0x2E followed by writing 0xBE to the same register. Both writes must be consecutive; in other words, there must be no other read or write operation in between sending these two bytes. Once the password has been successfully written, registers 0x30h through 0x35h are unlocked and can be write-accessed using the regular SPI protocol. They remain unlocked until any byte other than 0xBABE is written to PASSWORD register 0x2E or the part is power-cycled. To permanently store the written data in EEPROM, write a 1 to register 0x2F, EEPROM_PROGRAM, more than 250 ms later, followed by writing a 0 to the same register. To check if the registers are unlocked, read back the PASSWORD register 0x2E. If the data returned is 0x00h, the registers are locked. If the PASSWORD register returns 0x01h, the registers are unlocked. 7.4 Device Functional Modes Table 7. Modes of Operation MODE DESCRIPTION OFF This is the lowest-power mode of operation. All power functions are turned off, registers are reset to their default values, and the IC does not respond to SPI commands. RESET_Z pin is pulled low. The IC will enter OFF mode whenever the PROJ_ON pin is low. WAIT The DMD regulators and LED power (VLED) are turned off, but the IC does respond to the SPI. The device enters WAIT mode whenever PROJ_ON is set high, DMD_EN (1) bit is set to 0 or a FAULT is resolved. STANDBY The device also enters STANDBY mode when a fault condition is detected. resolved, WAIT mode is entered. ACTIVE1 The DMD supplies are enabled but LED power (VLED) is disabled. PROJ_ON pin must be high, DMD_EN bit must be set to 1, and ILLUM_EN (3) bit is set to 0. ACTIVE2 DMD supplies and LED power are enabled. PROJ_ON pin must be high and DMD_EN and ILLUM_EN bits must both be set to 1. (1) (2) (3) (2) (See Interrupt). Once the fault condition is Settings can be done through register 0x01 Power-good faults, overvoltage, over-temperature shutdown, and undervoltage lockout Settings can be done through register 0x01, bit is named ILLUM_EN Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 45 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Table 8. Device State as a Function of Control-Pin Status PROJ_ON Pin 46 STATE LOW OFF HIGH WAIT STANDBY ACTIVE1 ACTIVE2 (Device state depends on DMD_EN and ILLUM_EN bits and whether there are any fault conditions.) Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 POWERDOWN Valid power source connected PROJ_ON = low PROJ_ON = low OFF VRESET = OFF VBIAS = OFF VOFFSET = OFF VLED = OFF SPI interface disabled D_CORE_EN = low RESET_Z = low All registers set to default values PROJ_ON = high DMD_EN = 0 || FAULT = 0 PROJ_ON = low WAIT DMD_EN = 1 & FAULT = 0 STANDBY DMD_EN = 0 || FAULT = 1 PROJ_ON = low ACTIVE 1 VLED_EN = 1 VLED_EN = 0 DMD_EN = 0 || FAULT = 1 PROJ_ON = low ACTIVE 2 VRESET = OFF VBIAS = OFF VOFFSET = OFF VLED = OFF SPI interface enabled D_CORE_EN = high RESET_Z = high VRESET = OFF VBIAS = OFF VOFFSET = OFF VLED = OFF SPI interface enabled D_CORE_EN = high RESET_Z = low VRESET = ON VBIAS = ON VOFFSET = ON VLED = OFF SPI interface enabled D_CORE_EN = high RESET_Z = high VRESET = ON VBIAS = ON VOFFSET = ON VLED = ON SPI interface enabled D_CORE_EN = high RESET_Z = high A. || = OR, & = AND B. FAULT = Undervoltage on any supply, thermal shutdown, or UVLO detection C. UVLO detection, per the diagram, causes the DLPA3000 to go into the standby state. This is not the lowest power state. If lower power is desired, PROJ_ON should be set low. D. DMD_EN register bit can be reset or set by SPI writes. DMD_EN defaults to 0 when PROJ_ON goes from low to high and then the DPP ASIC software automatically sets it to 1. Also, FAULT = 1 causes the DMD_EN register bit to be reset. E. D_CORE_EN is a signal internal to the DLPA3000. This signal turns on the VCORE regulator. Figure 26. State Diagram Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 47 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com 7.5 Register Maps Register Address, Default, R/W, Register name. Boldface settings are the hardwired defaults. Table 9. Register Map NAME BITS DESCRIPTION 0x00, D3, R/W, Chip Identification CHIPID [7:4] Chip identification number: D (hex) REVID [3:0] Revision number, 3 (hex) 0x01, 82, R/W, Enable Register FAST_SHUTDOWN_EN [7] 0: Fast shutdown disabled 1: Fast shutdown enabled CW_EN [6] 0: Color wheel circuitry disabled 1: Color wheel circuitry enabled BUCK_GP3_EN [5] 0: General purpose buck3 disabled 1: Generale purpose buck3 enabled BUCK_GP2_EN [4] 0: General purpose buck2 disabled 1: General purpose buck2 enabled BUCK_GP1_EN [3] 0: General purpose buck1 disabled 1: General purpose buck1 enabled ILLUM_LED_AUTO_OFF_EN [2] 0: Illum_led_auto_off_en disabled 1: Illum_led_auto_off_en enabled ILLUM_EN [1] 0: Illum regulators disabled 1: Illum regulators enabled DMD_EN [0] 0: DMD regulators disabled 1: DMD regulators enabled [7] Reserved, value does not matter. 0x02, 70, R/W, IREG Switch Control TBD Rlim voltage top-side (mV). Illum current limit = Rlim voltage / Rlim ILLUM_ILIM ILLUM_SW_ILIM_EN [6:3] 0000: 17 1000: 73 0001: 20 1001: 88 0010: 23 1010: 102 0011: 25 1011: 117 0100: 29 1100: 133 0101: 37 1101: 154 0110: 44 1110: 176 0111: 59 1111: 197 [2:0] Bit2: CH3, MOSFET R transient current limit (0:disabled, 1:enabled) Bit1: CH2, MOSFET Q transient current limit (0:disabled, 1:enabled) Bit0: CH1, MOSFET P transient current limit (0:disabled, 1:enabled) [7:2] Reserved, value does not matter. [1:0] Led current of CH1(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x03 and 0x04). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH1(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x03 and 0x04). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] 0x03, 00, R/W, SW1_IDAC(1) TBD SW1_IDAC 0x04, 00, R/W, SW1_IDAC(2) SW1_IDAC 48 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION 0x05, 00, R/W, SW2_IDAC(1) TBD SW2_IDAC [7:2] Reserved, value does not matter. [1:0] Led current of CH2(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x05 and 0x06). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH2(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x05 and 0x06). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:2] Reserved, value does not matter. [1:0] Led current of CH3(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x07 and 0x08). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH3(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x07 and 0x08). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] 0x06, 00, R/W, SW2_IDAC(2) SW2_IDAC 0x07, 00, R/W, SW3_IDAC(1) TBD SW3_IDAC 0x08, 00, R/W, SW3_IDAC(2) SW3_IDAC 0x09, 00, R/W, Switch ON/OFF Control SW3 [7] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW3 disabled 1: SW3 enabled SW2 [6] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW2 disabled 1: SW2 enabled SW1 [5] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW1 disabled 1: SW1 enabled TBD [4:0] Reserved, value does not matter. 0x0A, 00, R/W, Analog Front End (1) AFE_EN [7] 0: Analog front end disabled 1: Analog front end enabled AFE_CAL_DIS [6] 0: Calibrated 18x AFE_VGA 1: Uncalibrated 18x AFE_VGA AFE_GAIN [5:4] Copyright © 2015, Texas Instruments Incorporated Gain analog front end gain 00: Off 01: 1x 10: 9.5x 11: 18x Submit Documentation Feedback 49 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION [3:0] Selected analog multiplexer input 0000: ILLUM_A_FB/xx, where xx is controlled by VLED_OVP_VLED_RATIO (reg0x19) 0001: ILLUM_B_FB/xx, where xx is controlled by VLED_OVP_VLED_RATIO (reg0x19) 0010: VIN/xx, where xx is controlled by ILLUM_LED_AUTO_OFF_SEL (reg0x18) 0011: V_LABB 0100: RLIM_K1 0101: RLIM_K2 0110: CH1_SWITCH 0111: CH2_SWITCH 1000: CH3_SWITCH 1001: VREF_1V2 1010: VOTS (Main temperature sense block output voltage) 1011: VPROG1/12 (EEPROM block1 programming voltage divided by 12) 1100: VPROG2/12 (EEPROM block2 programming voltage divided by 12) 1101: ACMPR_IN_1 1110: ACMPR_IN_2 1111: ACMPR_IN_3 TSAMPLE_SEL [7:6] Samples time LABB Sensor (µs) 00: 7 01: 14 10: 21 11: 28 SAMPLE_LABB [5] AFE_SEL 0x0B, 00, R/W, Analog Front End (2) 0: LABB SAMPLING disabled 1: START LABB SAMPLING (auto reset to 0 after TSAMPLE_SEL time). OVP_VIN Division factor. VLED_OVP_VIN_RATIO [4:0] 00000: 3.33 01000: 6.10 10000: 9.16 11000: 12.51 00001: 4.98 01001: 6.23 10001: 9.60 11001: 12.94 00010: 5.23 01010: 6.67 10010: 9.99 11010: 13.31 00011: 5.32 01011: 7.11 10011: 10.41 11011: 13.70 00100: 5.42 01100: 7.50 10100: 10.88 11100: 14.11 00101: 5.52 01101: 7.96 10101: 11.26 11101: 14.56 00110: 5.62 01110: 8.34 10110: 11.67 11110: 15.04 00111: 5.85 01111: 8.77 10111: 12.11 11111: 15.41 0x0C, 00, R, Main Status Register SUPPLY_FAULT [7] 0: No PG or OV failures for any of the LV Supplies 1: PG failures for a LV Supplies ILLUM_FAULT [6] 0: ILLUM_FAULT = LOW 1: ILLUM_FAULT = HIGH PROJ_ON_INT [5] 0: PROJ_ON = HIGH 1: PROJ_ON = LOW DMD_FAULT [4] 0: DMD_FAULT = LOW 1: DMD_FAULT = HIGH BAT_LOW_SHUT [3] 0: VIN > UVLO_SEL 1: VIN < UVLO_SEL BAT_LOW_WARN [2] 0: VIN > LOWBATT_SEL 1: VIN < LOWBATT_SEL TS_SHUT [1] 0: Chip temperature < 132.5°C and no violation in V5V0 1: Chip temperature > 156.5°C, or violation in V5V0 TS_WARN [0] 0: Chip temperature < 121.4°C 1: Chip temperature > 123.4°C 50 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION 0x0D, F5, Interrupt Mask Register SUPPLY_FAULT_MASK [7] 0: Not masked for SUPPLY_FAULT interrupt 1: Masked for SUPPLY_FAULT interrupt ILLUM_FAULT_MASK [6] 0: Not masked for ILLUM_FAULT interrupt 1: Masked for ILLUM_FAULT interrupt PROJ_ON_INT_MASK [5] 0: Not masked for PROJ_ON_INT interrupt 1: Masked for PROJ_ON_INT interrupt DMD_FAULT_MASK [4] 0: Not masked for DMD_FAULT interrupt 1: Masked for DMD_FAULT interrupt BAT_LOW_SHUT_MASK [3] 0: Not masked for BAT_LOW_SHUT interrupt 1: Masked for BAT_LOW_SHUT interrupt BAT_LOW_WARN_MASK [2] 0: Not masked for BAT_LOW_WARN interrupt 1: Masked for BAT_LOW_WARN interrupt TS_SHUT_MASK [1] 0: Not masked for TS_SHUT interrupt 1: Masked for TS_SHUT interrupt TS_WARN_MASK [0] 0: Not masked for TS_WARN interrupt 1: Masked for TS_WARN interrupt 0x0E, 00, R/W, Break-Before-Make Delay BBM_DELAY [7:0] Break before make delay register (ns), step size is 111 ns 0000 0000: 0 0000 0001: 333 0000 0010: 444 0000 0011: 555 …. 1111 1101: 28305 1111 1110: 28416 1111 1111: 28527 0x0F, 07, R/W, Fast Shutdown Timing VOFS/RESETZ_DELAY (µs) VOFS/RESETZ_DELAY [7:4] 0000: 4.000 – 4.445 1000: 6.230 – 7.120 0001: 8.010 – 8.900 1001: 12.46 – 14.24 0010: 16.02 – 17.80 1010: 24.89 – 28.44 0011: 32.00 – 35.55 1011: 49.77 – 56.88 0100: 63.99 – 71.10 1100: 99.5 – 113.8 0101: 128.0 – 142.2 1101: 199.1 – 227.6 0110: 256.0 – 284.5 1110: 398.3 – 455.2 0111: 512.1 – 569.0 1111: 1024.2 – 1138.0 VBIAS/VRST_DELAY (µs) VBIAS/VRST_DELAY [3:0] Copyright © 2015, Texas Instruments Incorporated 0000: 4.000 – 4.445 1000: 6.230 – 7.120 0001: 8.010 – 8.900 1001: 12.46 – 14.24 0010: 16.02 – 17.80 1010: 24.89 – 28.44 0011: 32.00 – 35.55 1011: 49.77 – 56.88 0100: 63.99 – 71.10 1100: 99.5 – 113.8 0101: 128.0 – 142.2 1101: 199.1 – 227.6 0110: 256.0 – 284.5 1110: 398.3 – 455.2 0111: 512.1 – 569.0 1111: 1024.2 – 1138.0 Submit Documentation Feedback 51 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION 0x10, C0, R/W, VOFS State Duration VOFS_STATE_DURATION [7:5] Duration of VOFS state (ms) 000: 1 001: 5 010: 10 011: 20 100: 40 101: 80 110: 160 111: 320 Low battery level selection LOWBATT_SEL [4:0] 00000: 3.93 01000: 7.27 10000: 10.94 11000: 14.96 00001: 5.92 01001: 7.43 10001: 11.46 11001: 15.47 00010: 6.21 01010: 7.95 10010: 11.92 11010: 15.91 00011: 6.32 01011: 8.46 10011: 12.42 11011: 16.37 00100: 6.43 01100: 8.93 10100: 12.97 11100: 16.87 00101: 6.55 01101: 9.47 10101: 13.42 11101: 17.40 00110: 6.67 01110: 9.92 10110: 13.91 11110: 17.96 00111: 6.93 01111: 10.42 10111: 14.43 11111: 18.41 0x11, 00, R/W, VBIAS State Duration VBIAS_STATE_DURATION [7:5] Duration of VBIAS state (ms) 000: bypass 001: 5 010: 10 011: 20 100: 40 101: 80 110: 160 111: 320 Undervoltage lockout level selection UVLO_SEL [4:0] 00000: 3.93 01000: 7.27 10000: 10.94 11000: 14.96 00001: 5.92 01001: 7.43 10001: 11.46 11001: 15.47 00010: 6.21 01010: 7.95 10010: 11.92 11010: 15.91 00011: 6.32 01011: 8.46 10011: 12.42 11011: 16.37 00100: 6.43 01100: 8.93 10100: 12.97 11100: 16.87 00101: 6.55 01101: 9.47 10101: 13.42 11101: 17.40 00110: 6.67 01110: 9.92 10110: 13.91 11110: 17.96 00111: 6.93 01111: 10.42 10111: 14.43 11111: 18.41 0x13, 00, R/W, GP1 Buck Converter Voltage Selection BUCK_GP1_TRIM [7:0] General purpose1 buck output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V 0x14, 00, R/W, GP2 Buck Converter voltage Selection BUCK_GP2_TRIM [7:0] General purpose2 buck output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V 0x15, 00, R/W, GP3 Buck Converter Voltage Selection BUCK_GP3_TRIM 52 [7:0] Submit Documentation Feedback General purpose3 driver output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION 0x16, 00, R/W, Buck Skip Mode TBD BUCK_SKIP_ON [7:5] Reserved, value does not matter. [4:0] Skip Mode: Bit4: Buck_GP3 (0:disabled, 1:enabled) Bit3: Buck_GP1 (0:disabled, 1:enabled) Bit2: Buck_GP2 (0:disabled, 1:enabled) Bit1: Buck_DMD1 (0:disabled, 1:enabled) Bit0: Buck_DMD2 (0:disabled, 1:enabled) 0x17, 02, R/W, User Configuration Selection Register DIG_SPI_FAST_SEL [7] 0: SPI Clock from 0 to 36 MHz 1: SPI Clock from 20 to 40 MHz TBD [6] Reserved, value does not matter. ILLUM_EXT_LSD_CUR_LIM_EN [5] 0: Current limiting disabled (External FETs mode) 1: Current limiting enabled (External FETs mode) Reserved [4] ILLUM_3A_INT_SWITCH_SEL [3] ILLUM_DUAL_OUTPUT_CNTR_SE L [2] ILLUM_INT_SWITCH_SEL [1] ILLUM_EXT_SWITCH_SEL [0] Illum Configuration: most significant bit is ILLUM_EXT_SWITCH_CAP (Reg0x26). Other 4 bits are of this register. “x” is don’t care. x xx00: Off x x110: 2 x 3 A Internal FETs x 0010: 1 x 6 A Internal FETs x 1010: 1 x 3 A Internal FETs 0 xx0x: Off 0 x11x: 2 x 3 A Internal FETs 0 001x: 1 x 6 A Internal FETs 0 101x: 1 x 3 A Internal FETs 1 xxx1: External FETs 0x18, 00, R/W, OLV -ILLUM_LED_AUTO_OFF_SEL ILLUM_OLV_SEL ILLUM_LED_AUTO_OFF_SEL [7:4] [3:0] Copyright © 2015, Texas Instruments Incorporated Illum openloop voltage (V) = 3 + bit value * 1 (stepsize = 1 V) 0000: 3 V 0001: 4 V ... 1110: 17 V 1111: 18 V Bit value Led Auto Off Level (V) VIN division factor 0000 3.93 3.33 0001 5.92 4.98 0010 6.21 5.23 0011 6.32 5.32 0100 6.43 5.42 0101 6.55 5.52 0110 6.67 5.62 0111 6.93 5.85 1000 7.27 6.10 1001 7.95 6.67 1010 8.93 7.50 1011 9.92 8.34 1100 10.94 9.16 1101 11.92 9.99 1110 12.97 10.88 1111 13.91 11.67 Submit Documentation Feedback 53 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION 0x19, 1F, R/W, Illumination Buck Converter Overvoltage Fault Level Reserved [7:5] Bit value / OVP VLED division factor VLED_OVP_VLED_RATIO [4:0] 00000: 3.33 01000: 6.10 10000: 9.16 11000: 12.51 00001: 4.98 01001: 6.23 10001: 9.60 11001: 12.94 00010: 5.23 01010: 6.67 10010: 9.99 11010: 13.31 00011: 5.32 01011: 7.11 10011: 10.41 11011: 13.70 00100: 5.42 01100: 7.50 10100: 10.88 11100: 14.11 00101: 5.52 01101: 7.96 10101: 11.26 11101: 14.56 00110: 5.62 01110: 8.34 10110: 11.67 11110: 15.04 00111: 5.85 01111: 8.77 10111: 12.11 11111: 15.41 0x1B, 00, R/W, Color Wheel PWM Voltage(1) CW_PWM [7:0] Least significant 8 bits of 16 bits register (register 0x1B and 0x1C) Average color wheel PWM voltage (V), step size = 76.295 µV 0x0000 0 V .... 0xFFFF 5 V 0x1C, 00, R/W, Color Wheel PWM Voltage(2) CW_PWM [7:0] Most significant 8 bits of 16 bits register (register 0x1B and 0x1C) Average color wheel PWM voltage (V), step size = 76.295 µV 0x0000 0 V .... 0xFFFF 5 V 0x25, 00, R/W, ILLUM BUCK CONVERTER BANDWIDTH SELECTION reserved [7:4] ILED CONTROL LOOP BANDWIDTH INCREASE (dB) 00: 0 ILLUM_BW_BC1 [3,2] 01: 1.9 10: 4.7 11: 9.3 ILED CONTROL LOOP BANDWIDTH INCREASE (dB) 00: 0 ILLUM_BW_BC2 [1,0] 01: 1.9 10: 4.7 11: 9.3 0x26, 9F, R, Capability register LED_AUTO_TURN_OFF_CAP [7] 0: LED_AUTO_TURN_OFF_CAP disabled 1: LED_AUTO_TURN_OFF_CAP enabled ILLUM_EXT_SWITCH_CAP [6] 0: No external switch control capability 1: External switch control capability included CW_CAP [5] 0: No color wheel capability 1: Color wheel capability included DMD type [4] 0: VSP 1: TRP DMD_LDO1_USE [3] 0: LDO1 not used for DMD, voltage set by user register 1: LDO1 used for DMD, voltage set by EEPROM DMD_LDO2 _USE [2] 0: LDO2 not used for DMD, voltage set by user register 1: LDO2 used for DMD, voltage set by EEPROM DMD_BUCK1 _USE [1] 0: DMD Buck1 disabled 1: DMD Buck1 used 54 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Register Maps (continued) Table 9. Register Map (continued) NAME DMD_BUCK2 _USE BITS [0] DESCRIPTION 0: DMD Buck2 disabled 1: DMD Buck2 used 0x27, 00, R, Detailed status register1 (Power good failures for general purpose and illumination blocks) BUCK_GP3_PG_FAULT [7] 0: No fault 1: Focus motor buck power good failure. Does not initiate a fast shutdown. BUCK_GP1_PG_FAULT [6] 0: No fault 1: General purpose buck1 power good failure. Does not initiate a fast shutdown. BUCK_GP2_PG_FAULT [5] 0: No fault 1: General purpose buck2 power good failure. Does not initiate a fast shutdown. Reserved [4] ILLUM_BC1_PG_FAULT [3] 0: No fault 1: Illum buck converter1 power good failure. Does not initiate a fast shutdown. ILLUM_BC2_PG_FAULT [2] 0: No fault 1: Illum buck converter2 power good failure. Does not initiate a fast shutdown. TBD [1] Reserved, value always 0 TBD [0] Reserved, value always 0 0x28, 00, R, Detailed status register2 (Overvoltage failures for general purpose and illum blocks) BUCK_GP3_OV_FAULT [7] 0: No fault 1: Focus motor buck overvoltage failure. Does not initiate a fast shutdown. BUCK_GP1_OV_FAULT [6] 0: No fault 1: General purpose buck1 overvoltage failure. Does not initiate a fast shutdown. BUCK_GP2_OV_FAULT [5] 0: No fault 1: General purpose buck2 overvoltage failure. Does not initiate a fast shutdown. TBD [4] Reserved, value always 0 ILLUM_BC1_OV_FAULT [3] 0: No fault 1: Illum buck converter1 overvoltage failure. Does not initiate a fast shutdown. ILLUM_BC2_OV_FAULT [2] 0: No fault 1: Illum buck converter2 overvoltage failure. Does not initiate a fast shutdown. TBD [1] Reserved, value always 0 TBD [0] Reserved, value always 0 0x29, 00, R, Detailed status register3 (Power good failure for DMD related blocks) TBD [7] Reserved, value always 0 DMD_PG_FAULT [6] 0: No fault 1: VBIAS, VOFS and/or VRST power good failure. Initiates a fast shutdown. BUCK_DMD1_PG_FAULT [5] 0: No fault 1: Buck1 (used to create DMD voltages) power good failure. Initiates a fast shutdown. BUCK_DMD2_PG_FAULT [4] 0: No fault 1: Buck2 (used to create DMD voltages) power good failure. Initiates a fast shutdown. TBD [3] Reserved, value always 0 TBD [2] Reserved, value always 0 LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT [1] 0: No fault 1: LDO1 (used as general purpose or DMD specific LDO) power good failure. Initiates a fast shutdown. LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT [0] 0: No fault 1: LDO2 (used as general purpose or DMD specific LDO) power good failure. Initiates a fast shutdown. 0x2A, 00, R, Detailed status register4 (Overvoltage failures for DMD related blocks and Color Wheel) TBD [7] Reserved, value always 0 TBD [6] Reserved, value always 0 BUCK_DMD1_OV_FAULT [5] 0: No fault 1: Buck1 (used to create DMD voltage) overvoltage failure Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 55 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 9. Register Map (continued) NAME BITS DESCRIPTION BUCK_DMD2_OV_FAULT [4] 0: No fault 1: Buck2 (used to create DMD voltage) overvoltage failure TBD [3] Reserved, value always 0 TBD [2] Reserved, value always 0 LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT [1] 0: No fault 1: LDO1 (used as general purpose or DMD specific LDO) overvoltage failure LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT [0] 0: No fault 1: LDO2 (used as general purpose or DMD specific LDO) overvoltage failure 0x2B, 00, R, Chip ID extension CHIP_ID_EXTENTION [7:0] ID extension to distinguish between various configuration options. 0x2C, 00, R/W, ILLUM_LED_AUTO_TURN_OFF_DELAY SETTINGS Reserved [7:4] TBD ILLUM_LED_AUTO_TURN_OFF_DELAY (µsec) ILLUM_LED_AUTO_TURN_OFF_D ELAY [3:0] 0000: 4.000-4.445 0100: 63.99-71.10 1000: 6.230-7.120 1100: 99.5-113.8 0001: 8.010-8.900 0101: 128.0-142.2 1001: 12.46-14.24 1101: 199.1-227.6 0010: 16.02-17.80 0110: 256.0-284.5 1010: 24.89-28.44 1110: 398.3-455.2 0011: 32.00-35.55 0111: 512.1-569.0 1011: 49.77-56.88 1111: 1024.2-1138.0 0x2E, 00, R/W, User Password USER PASSWORD (0xBABE) [7:0] Write Consecutively 0xBA and 0xBE to unlock. 0x2F, 00, R/W, User Protection Register TBD [7:3] Reserved, value does not matter. EEPROM_PROGRAM [2] 0: EEPROM programming disabled 1: Shadow register values programmed to EEPROM DIRECT_MODE [1] 0: Direct mode disabled 1: Direct mode enabled (register 0x09 to control switched) PROTECT_USER_REG [0] 0: ALL regular USER registers are WRITABLE, except for READ ONLY registers 1: ONLY USER registers 0x02, 0x03, 0x04, 0x05, 0x06, 0x07, 0x08, and 0x09 are WRITABLE 0x30, 00, R/W, User EEPROM Register USER_REGISTER1 [7:0] User EEPROM Register1 0x31, 00, R/W, User EEPROM Register USER_REGISTER2 [7:0] User EEPROM Register2 0x32, 00, R/W, User EEPROM Register USER_REGISTER3 [7:0] User EEPROM Register3 0x33, 00, R/W, User EEPROM Register USER_REGISTER4 [7:0] User EEPROM Register4 0x34, 00, R/W, User EEPROM Register USER_REGISTER5 [7:0] User EEPROM Register5 0x35, 00, R/W, User EEPROM Register USER_REGISTER6 56 [7:0] Submit Documentation Feedback User EEPROM Register6 Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information In display applications, using the DLPA3000 provides all needed analog functions including all analog power supplies and the RGB LED driver (up to 6 A per LED) to provide a robust and efficient display solution. Each DLP application is derived primarily from the optical architecture of the system and the format of the data coming into the DLPC343x DLP controller chip. 8.2 Typical Applications 8.2.1 Typical Application Setup Using DLPA3000 A common application when using DLPA3000 is to use it with a DLP3010 DMD and DLPC3433/DLPC3438 controller for creating a small, ultra-portable projector. The DLPC3433/DLPC3438 in the projector typically receives images from a PC or video player using HDMI or VGA analog, as shown in Figure 27. Card readers and Wi-Fi can also be used to receive images if the appropriate peripheral chips are added. The DLPA3000 provides power supply sequencing and control of the RGB LED currents as required by the application. Projector Module + BAT - SYSPWR CHARGER DC SUPPLIES SUPPLIES and MONITORING ILLUMINATION TI Device Non-TI Device HDMI RECEIVER VGA FRONTEND CHIP FAN(S) 3x BUCK CONVERTER (GEN.PURP) DLPA3000 PROJ_ON DIGITAL CONTROL FLASH, SDRAM RESET_Z DMD HIGH VOLTAGE GENERATION 720P Processor TRP-DMD DLPC343x KEYPAD SD CARD READER, VIDEO DECODER, etc OPTICS FLASH - OSD - Autolock - Scaler - uController eDRAM SENSORS MEASUREMENT SYSTEM DMD/DPP BUCKS Buck 1.1V Buck 1.8V AUX LDOs LDO 2.5V LDO 3.3V CTRL / DATA Figure 27. Typical Setup Using DLPA3000 8.2.1.1 Design Requirements An ultra-portable projector can be created by using a DLP chip set comprised of a DLP3010 (.3 720) DMD, a DLPC3433 or DLPC3438 controller, and the DLPA3000 PMIC/LED Driver. The DLPC3433 or DLPC3438 does the digital image processing, the DLPA3000 provides the needed analog functions for the projector, and DMD is the display device for producing the projected image. In addition to the three DLP chips in the chipset, other chips may be needed. At a minimum, a Flash part is needed to store the software and firmware to control the DLPC3433 or DLPC3438. The illumination light that is applied to the DMD is typically from red, green, and blue LEDs. These are often contained in three separate packages, but sometimes more than one color of LED die may be in the same package to reduce the overall size of the projector. For connecting the DLPC3433 or DLPC3438 to the front-end chip for receiving images, the parallel interface is typically used. While using the parallel interface, I2C should be connected to the front-end chip for inputting commands to the DLPC3433 or DLPC3438. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 57 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Typical Applications (continued) The DLPA3000 has five built-in buck switching regulators to serve as projector system power supplies. Two of the regulators are fixed to 1.1 V and 1.8 V for powering the DLP chipset. The remaining three buck regulators are available for general purpose use and their voltages are programmable. These three programmable regulators can be used to drive variable-speed fans or to power other projector chips, such as the front-end chip. The only power supply needed at the DLPA3000 input is SYSPWR from an external DC power supply or internal battery. The entire projector can be turned on and off by using a single signal called PROJ_ON. When PROJ_ON is high, the projector turns on and begins displaying images. When PROJ_ON is set low, the projector turns off and draws just microamps of current on SYSPWR. 8.2.1.2 Detailed Design Procedure For connecting the DLP3010, DLPC3433 or DLPC3438 and DLPA3000 together, see the reference design schematic. When a circuit board layout is created from this schematic, a very small circuit board is possible. An example small-board layout is included in the reference design database. Layout guidelines should be followed to achieve reliable projector operation. The optical engine that has the LED packages and the DMD mounted to it is typically supplied by an optical OEM who specializes in designing optics for DLP projectors. 8.2.1.3 Application Curve As the LED currents that are driven time-sequentially through the red, green, and blue LEDs are increased, the brightness of the projector increases. This increase is somewhat non-linear, and the curve for typical whitescreen lumens changes with LED currents, as shown in Figure 28. For the LED currents shown, it is assumed that the same current amplitude is applied to the red, green, and blue LEDs. The thermal solution used to heatsink the red, green, and blue LEDs can significantly alter the curve shape shown. RELATIVE LUMINANCE LEVEL 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.5 1 1.5 2 2.5 3 3.5 4 LED CURRENT (A) 4.5 5 5.5 6 D001 Figure 28. Luminance vs LED Current 58 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 Typical Applications (continued) 8.2.2 Typical Application with DLPA3000 Internal Block Diagram 91 SUP_2P5V LDO_V2V5 N/C 1 2.2µ/4V 92 SUP_5P0V LDO_V5V 4.7µ/6.3V THERMAL_PAD 42 1µ/16V 8 ILLUM_VIN LDO ILLUM VINA 85 SYSPWR 7 ILLUM_5P5V 1µ/6.3V VREF 0x0C BAT_LOW_SHUT 1µ/16V 0x11 UVLO_SEL 30 ILLUM_A_VIN 0x0C BAT_LOW_WARN 2x10µ 16V 26 ILLUM_HSIDE_DRIVE 86 NC 100n 16V 31 ILLUM_A_SW ILLUMINATION DRIVER A AFE_SEL[3:0] SYSPWR 28 ILLUM_A_BOOST L AFE_GAIN [1:0] VLED 29 ILLUM_A_FB 0x10 LOWBATT_SEL AGND SYSPWR M 2.7µH 9A 27 ILLUM_LSIDE_DRIVE 32 ILLUM_A_PGND 38 ILLUM_A_COMP1 ACMPR_OUT 81 To host RSNA AFE ACMPR_REF 82 From host MUX 39 ILLUM_A_COMP2 35 ILLUM_B_FB 2x22µ 6.3V Low_ESR NC CSNA 10p NC 34 ILLUM_B_VIN ACMPR_IN_LABB 80 ACMPR_LABB_SAMPLE 55 S/H SYSPWR 33 ILLUM_B_BOOST V_LABB 2x10µ 16V N 36 ILLUM_B_SW ACMPR_IN_1 77 ACMPR_IN_2 78 From light sensor From temperature sensor ILLUMINATION DRIVER B ACMPR_IN_3 79 O 37 ILLUM_B_PGND 40 ILLUM_B_COMP1 DRST_5P5V 3 10µ/6.3V DRST_VIN SYSPWR 41 ILLUM_B_COMP2 LDO DMD 5 19 CH1_GATE_CTRL 1µ/16V MBR0540T1 20 CH2_GATE_CTRL 21 CH3_GATE_CTRL A DRST_HS_IND 6 NC NC NC NC NC VLED 9,10 CH1_SWITCH DRST_LS_IND 2 1µ/50V 17,18 CH2_SWITCH 10µ/0.7A DMD_VRESET 100 VRST 470n/50V C B DRST_PGND 4 DMD_VBIAS 99 DMD_VOFFSET 98 VBIAS VOFS P D DMD HIGH VOLTAGE REGULATOR RGB STROBE DECODER 24,25 CH3_SWITCH Q R 11,16 RLIM_1 22,23 RLIM_2 15 RLIM_K_1 14 RLIM_BOT_K_1 1µ/50V G 13 RLIM_K_2 F PWR1_BOOST 97 100n 6.3V 2x10µ 16V 69 PWR5_BOOST PWR1_VIN 96 SYSPWR CSN1 RSN1 PWR1_SWITCH 95 3.3µH 3A PWR1_PGND 93 2x22µ 6.3V Low_ESR I DMD/DLPC PWR1 General Purpose S BUCK1 T 2x10µ 16V PWR2_SWITCH 74 3.3µH 3A PWR2_PGND 73 2x22µ 6.3V Low_ESR K DMD/DLPC PWR2 General Purpose U BUCK2 V 1µ/16V PWR4_OUT 89 PWR3_OUT 87 100n 6.3V SYSPWR 63 PWR6_SWITCH 62 PWR6_PGND NC CW_SPEED_PWM_OUT 44 CLK_OUT 43 2x10µ 16V 3.3µH 3A 1-5V / 8bit 100n 6.3V 52 PWR7_VIN General Purpose W BUCK3 X LDO_2 DMD/DLPC/AUX SYSPWR 53 PWR7_SWITCH 54 PWR7_PGND 2x10µ 16V 3.3µH 3A 1-5V / 8bit LDO BUCKS 2x22µ 6.3V Low_ESR 1µ/16V 83 PWR_VIN Color Wheel PWM RSN7 CSN7 51 PWR7_FB 1µ/6.3V NC RSN6 CSN6 50 PWR7_BOOST LDO_1 DMD/DLPC/AUX PWR3_VIN 88 1µ/16V 2x22µ 6.3V Low_ESR 2x22µ 6.3V Low_ESR 1µ/6.3V 3.3V-20V 3.3µH 3A 66 PWR6_FB PWR4_VIN 90 3.3V-20V 2x10µ 16V 1-5V / 8bit 64 PWR6_VIN J PWR2_FB 72 V_DMD-DLPC-2 70 PWR5_PGND RSN5 CSN5 65 PWR6_BOOST PWR2_VIN 75 CSN2 RSN2 SYSPWR 68 PWR5_SWITCH 71 PWR5_FB PWR2_BOOST 76 100n 6.3V SYSPWR 100n 6.3V 67 PWR5_VIN H PWR1_FB 94 V_DMD-DLPC-1 25m 1W 12 RLIM_BOT_K_2 E SYSPWR 84 PWR_5P5V 1µ/6.3V 57 RESET_Z PROJ_ON 56 CH_SEL_0 60 CH_SEL_1 61 From host From host From host To system 0.1µ/6.3V From host From host From host To host From host SPI_VIN SPI_SS_Z SPI_CLK SPI_MISO SPI_MOSI 46 47 49 SPI_VIN DIGITAL CORE 45 48 SPI 58 INT_Z 5.1k To DLPC (optional) Y 59 DGND Figure 29. Typical Application: VIN = 12 V, IOUT = 6 A, LED, Internal FETs Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 59 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com 9 Power Supply Recommendations The DLPA3000 is designed to operate from a 6 V to 20 V input voltage supply or battery. To avoid insufficient supply current due to line drop, ringing due to trace inductance at the VIN terminals, or supply peak current limitations, additional bulk capacitance may be required. In the case of ringing that is caused by the interaction with the ceramic input capacitors, an electrolytic or tantalum type capacitor may be needed for damping. The amount of bulk capacitance required should be evaluated such that the input voltage can remain in spec long enough for a proper fast shutdown to occur for the VOFFSET, VRESET, and VBIAS supplies. The shutdown begins when the input voltage drops below the programmable UVLO threshold, such as when the external power supply or battery supply is suddenly removed from the system. 60 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 10 Layout 10.1 Layout Guidelines For switching power supplies, the layout is an important step in the design process, especially when it concerns high-peak currents and high-switching frequencies. If the layout is not carefully done, the regulator could show stability issues and/or EMI problems. Therefore, it is recommended to use wide- and short-traces for high-current paths and for their return power ground paths. The input capacitor, output capacitor, and inductor should be placed as near as possible to the IC. In order to minimize ground noise coupling between different buck converters, it is advised to separate their grounds and connect them together at a central point under the part. The high currents of the buck converters concentrate around pins VIN, SWITCH and PGND (Figure 30). The voltage at the pins VIN, PGND, and FB are DC voltages while the pin SWITCH has a switching voltage between VIN and PGND. In case the FET between pins 52 and 53 is closed, the red line indicates the current flow while the blue line indicates the current flow when the FET between pins 53 and 54 is closed. These paths carry the highest currents and must be kept as short as possible. 50 PWR7_BOOST 52 PWR7_VIN General Purpose 53 PWR7_SWITCH BUCK3 100n 6.3V SYSPWR 2x10µ 16V RSN7 CSN7 3.3µH 3A 51 PWR7_FB Regulated Output Voltage 2x22µ 6.3V Low_ESR 54 PWR7_PGND Figure 30. High AC Current Paths in a Buck Converter The trace to the VIN pin carries high AC currents. Therefore, the trace should be low-resistive to prevent voltage drop across the trace. Additionally, the decoupling capacitors should be placed as near to the VIN pin as possible. The SWITCH pin is connected alternatingly to the VIN or GND. This means a square wave voltage is present on the SWITCH pin with an amplitude of VIN and containing high frequencies. This can lead to EMI problems if not properly handled. To reduce EMI problems, a snubber network (RSN7 & CSN7) is placed at the SWITCH pin to prevent and/or suppress unwanted high-frequency ringing at the moment of switching. The PGND pin sinks high current and should be connected to a star ground point such that it does not interfere with other ground connections. The FB pin is the sense connection for the regulated output voltage, which is a DC voltage; no current is flowing through this pin. The voltage on the FB pin is compared with the internal reference voltage in order to control the loop. The FB connection should be made at the load such that I•R drop is not affecting the sensed voltage. 10.2 Layout Example As an example of a proper layout, one of the buck converters layout is shown in Figure 31. It shows the routing and placing of the components around the DLPA3000 for optimal performance. The output voltage of the converters used by the DLPA3000 is set through a register. The DLPA3000 uses the feedback pin to compare the output voltage with an internal setpoint. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 61 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com Layout Example (continued) Figure 31. Practical Layout For a proper layout, short traces are required and power grounds should be separated from each other. This avoids ground shift problems, which can occur due to interference of the ground currents of different buck converters. High currents are flowing through the inductor (L9) and the output capacitors (C46, C47). Therefore, it is important to keep the traces to and from inductor and capacitors as short as possible to avoid losses due to trace resistance. It is strongly recommended to use high quality capacitors with a low ESR value to keep the losses in the capacitors as low as possible, and to keep the voltage ripple on the output acceptable. In order to prevent problems with switching high currents at high frequencies, the layout is very critical and snubber networks are advisable. The switching frequency can vary from several hundreds of kHz to frequencies in the MHz range. Keep in mind that it takes only nanoseconds to switch currents from zero to several amperes, which is equivalent to even much higher frequencies. Those switching moments will cause EMI problems if not properly handled, especially when ringing occurs on the edges, which can have higher amplitude and frequency as the switching voltage itself. To prevent this ringing, the DLPA3000 buck converters all need a snubber network consisting of a resistor and a capacitor in series implemented on the board to reduce this unwanted behavior. In this case, the snubber network is placed on the bottom-side of the PCB (thus not visible here) and connected to the trace of L9 routing to the switch node. In order to clarify what plays a role when laying out a buck converter, this paragraph explains the connections and placing of the parts around the buck converter connected to the pins 50 through 54. The supply voltage is connected to pin 52, which is laid out on a mid-layer (purple-colored) and is connected to this pin using 3 vias to ensure a stable and low-resistance connection is made. The decoupling is done by capacitor C43 and C44, visible on the bottom-right of Figure 31, and the connection to the supply and the ground layer is done using multiple vias. The ground connection on pin 54 is also done using multiple vias to the ground layer, which is visible as the blue areas in Figure 31. By using different layers, it is possible to create low-resistive paths. Ideally, the ground connection of the output capacitors and the ground connection of the part (pin 54) should be close together. The layout connects both points together using a wide trace on the bottom layer (blue colored area) which is also suitable to bring both connections together. All buck converters in the layout have the same layout structure and use a separated ground trace to their respective ground connection on the part. All these ground connections are connected together on the ground plane below the DLPA3000 itself. Figure 31 shows the position of the converter inductor and its accompanying capacitors (L9 & C46, C47) positioned as near as possible to the pins 51 and 53 using traces as thick as possible. The ground connections of these capacitors is done using multiple vias to the ground layer to ensure a low resistance path. 10.3 SPI Connections The SPI interface consists of several digital lines and the SPI supply. If routing of the interface lines is not done properly, communication errors can occur. It should be prevented that SPI lines can pickup noise and possible interfering sources should be kept away from the interface. 62 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3000 www.ti.com DLPS052 – OCTOBER 2015 SPI Connections (continued) Pickup of noise can be prevented by ensuring that the SPI ground line is routed together with the digital lines as much as possible to the respective pins. The SPI interface should be connected by a separate own ground connection to the DGND of the DLPA3000 (Figure 32). This prevents ground noise between SPI ground references of DLPA3000 and DLPC due to the high current in the system. CLK MISO MOSI SS_Z DLPC SPI Interface SPI_GND DLPA3000 GND VIN - VGND-DROP + I DGND DLPA3000 PCB Figure 32. SPI Connections Interfering sources should be kept away from the interface lines as much as possible. High-current lines, such as neighboring PWR_7, should especially be routed carefully. If PWR 7 is routed too close to SPI_CLK, for example, it could lead to false clock pulses and thus communication errors. 10.4 RLIM Routing RLIM is used to sense the LED current. To accurately measure the LED current, the RLIM _K_1,2 lines should be connected close to the top-side of measurement resistor RLIM, while RLIM_BOT_K_1,2 should be connected close to the bottom-side of RLIM. The switched LED current is running through RLIM. Therefore, a low-ohmic ground connection for RLIM is strongly advised. 10.5 LED Connection Switched large currents are running through the wiring from the DLPA3000 to the LEDs. Therefore, special attention needs to be paid here. Two perspectives apply to the LED-to-DLPA3000 wiring: 1. The resistance of the wiring, Rseries 2. The inductance of the wiring, Lseries The location of the parasitic series impedances are depicted in Figure 33. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 63 DLPA3000 DLPS052 – OCTOBER 2015 www.ti.com LED Connection (continued) VLED RSERIES LSERIES SWP,Q,R VRLIM RLIM Figure 33. Parasitic Inductance (Lseries) and Resistance (Rseries) in Series with LED Currents up to 6 A can run through the wires connecting the LEDs to the DLPA3000. Some noticeable dissipation can easily be caused. Every 10 mΩ of series resistances implies for 6 A average LED current a parasitic power dissipation of 0.36 W. This might cause PCB heating, but more importantly, the overall system efficiency is deteriorated. Additionally, the resistance of the wiring might impact the control dynamics of the LED current. It should be noted that the routing resistance is part of the LED current control loop. The LED current is controlled by VLED. For a small change in VLED (ΔVLED) the resulting LED current variation (ΔILED) is given by the total differential resistance in that path: ' ILED rLED R series ' VLED R on _ SW _ P ,Q ,R R LIM (10) in which rLED is the differential resistance of the LED and Ron_SW_P,Q,R the on resistance of the strobe decoder switch. In this expression, Lseries is ignored since realistic values are usually sufficiently low to cause any noticeable impact on the dynamics. All the comprising differential resistances are in the range of 25 mΩ to several 100s mΩ. Without paying special attention, a series resistance of 100 mΩ can easily be obtained. It is advised to keep this series resistance sufficiently low (for example,
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